Monthly Scrap - 04 April

MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by
PART TO SCRAP BEFORE PLATE FOR MONTH: APRIL Fadhil
DATE : 1 - 15 APRIL
TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect
Pl thickness U/S (SP)

Old part (change rev)
Dimension O/S (SP)
Plating Deposit (SP)
Plating Peel off (SP)

Dimension damage
Casting Incomplete
Blow hole/ Porosity
Dowel pin Damage
Plating blister (SP)

TOTAL TOTAL
Paint peel off (SP)

Over rework (MP)
Paint blister (SP)

Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO
Heat Trap (SP)
Scratches (SP)
Corrosion (SP)
Casting blister
EJ Pin Depth
Mach Sec/ Cast Plating Painting
Paint Peel off

Miss Process
Over Rework
Rail Damage
Mach Off Set
Over etching
CHECK SCRAP
M3 Damage
M7 Damage
Over rework
Rough (SP)
Paint blister
Lamination
Dim O/size
Over spray
Sink Mark
Cold flow
Test Cut
Test Cut
Dim NG
Chip off
Chip off
Chip off
Dented
Dented
Dented
Dented
Shirnk
Crack
Bent
1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
3 Filter Body 0292318 160 1 3 0 0 0.63 1.88 0.00 0.00 1 2 1 4
4 Ge House 0292398 1435 0 6 0 0 0.00 0.42 0.00 0.00 1 1 4 6
5 Ge House 0292427 890 3 4 0 0 0.34 0.45 0.00 0.00 1 1 1 1 3 7
6 Bandpass 0292516 2390 3 19 1 0 0.13 0.79 0.04 0.00 3 14 1 3 1 1 23
7 Bandpass 0292517 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
8 Housing 0292401 465 1 34 0 0 0.22 7.31 0.00 0.00 1 33 1 35
9 Housing 0292407 518 3 3 0 0 0.58 0.58 0.00 0.00 3 1 2 6
10 Housing 0292477 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
13 RF Cover 0292426 442 0 5 0 0 0.00 1.13 0.00 0.00 2 1 1 1 5
14 RF Cover 0292391 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
15 Filter LTE RF405693 2 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 1 1 2
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
18 Shield Case 20281 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
22 Shield Case 20291 713 0 11 0 0 0.00 1.54 0.00 0.00 11 11
26 Case Shield 20145 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
31 Case Shield 20112 0 6 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 6 6
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
36 Shield Case 20592 0 17 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 17 17
TOTAL QUANTITY 6613 13 110 1 0 0.20 1.66 0.02 0.00
TOTAL 124
TOTAL REJECTION : 1.88 %

MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by
PART TO SCRAP BEFORE PLATE FOR MONTH: APRIL Fadhil
DATE : 16 - 30 APRIL
TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect
Pl thickness U/S (SP)

Old part (change rev)
Dimension O/S (SP)
Plating Deposit (SP)
Plating Peel off (SP)

Dimension damage
Casting Incomplete
Blow hole/ Porosity
Dowel pin Damage
Plating blister (SP)

TOTAL TOTAL
Paint peel off (SP)

Over rework (MP)
Paint blister (SP)

Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO
Heat Trap (SP)
Scratches (SP)
Corrosion (SP)
Casting blister
EJ Pin Depth
Mach Sec/ Cast Plating Painting
Paint Peel off

Over Rework
Rail Damage
Mach Off Set
Over etching
CHECK SCRAP
M3 Damage
M7 Damage
Over rework
Rough (SP)
Paint blister
Lamination
Dim O/size
Over spray
Sink Mark
Chatering
Cold flow
Test Cut
Test Cut
Dim NG
Chip off
Chip off
Chip off
Dented
Dented
Dented
Dented
Shirnk
Crack
Bent
3 Filter Body 0292318 553 5 9 0 0 0.90 1.63 0.00 0.00 5 2 4 3 14
4 Ge House 0292398 656 1 1 0 0 0.15 0.15 0.00 0.00 1 1 2
5 Ge House 0292427 517 2 0 10 0 0.39 0.00 1.93 0.00 2 1 9 12
9 Housing 0292407 279 9 0 0 0 3.23 0.00 0.00 0.00 5 3 1 9
13 RF Cover 0292426 203 0 3 0 0 0.00 1.48 0.00 0.00 1 2 3
14 RF Cover 0292391 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
15 Filter LTE RF405693 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
35 Shield Case 20582 842 0 26 0 0 0.00 3.09 0.00 0.00 3 21 2 26
36 Shield Case 20592 203 0 6 0 0 0.00 2.96 0.00 0.00 4 1 1 6
TOTAL QUANTITY 3253 17 46 10 0 0.52 1.41 0.31 0.00
TOTAL 73
TOTAL REJECTION : 2.24 %

Monthly Scrap - 04 April

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MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD

PLATING DEPARTMENT Prepared Approved by

PART TO SCRAP BEFORE PLATE FOR MONTH: APRIL Fadhil

Pl thickness U/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

Paint blister (SP)

Heat Trap (SP)

Paint Peel off

TOTAL REJECTION : 1.88 %

PART TO SCRAP BEFORE PLATE FOR MONTH: APRIL Fadhil

Pl thickness U/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

Paint blister (SP)

Heat Trap (SP)

Paint Peel off

TOTAL REJECTION : 2.24 %

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