Download as xls, pdf, or txt
Download as xls, pdf, or txt
You are on page 1of 2

MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD

PLATING DEPARTMENT Prepared Approved by

PART TO SCRAP BEFORE PLATE FOR MONTH: OCTOBER IMAN

DATE : 1 - 15 OCTOBER

TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect

Old part (change rev)

Pl thickness U/S (SP)


Dimension O/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)


Dimension damage
Casting Incomplete
Blow hole/ Porosity

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)


Over rework (MP)
TOTAL TOTAL

Paint blister (SP)


Roughness (SP)
Mach Step (SP)

Heat Trap (SP)

Scratches (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO

Corrosion (SP)
Ultra sonic NG

Casting blister

EJ Pin Depth
Miss Process

Paint Peel off


Over Rework
Mach Off Set
Mach Sec/ Cast Plating Painting

Rail Damage

Over etching
Boss Broken
Over rework

M3 Damage

M7 Damage
CHECK SCRAP

Rough (SP)

Paint blister
Over spray
Lamination
Dim O/size

Sink Mark
Chatering

Cold flow
Over Cut
Test Cut

Test Cut
Porosity
Dim NG
Chip off

Chip off

Chip off
Dented

Dented

Dented

Dented
Shirnk

Crack
Bent
1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
2 Filter Body 0292315 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
3 Filter Body 0292318 471 8 10 2 0 1.70 2.12 0.42 0.00 4 2 2 3 1 5 1 2 20
4 Ge House 0292398 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
5 Ge House 0292427 975 6 10 0 1 0.62 1.03 0.00 0.10 5 1 5 4 1 1 17
6 Bandpass 0292516 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
7 Bandpass 0292517 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
8 Housing 0292401 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
9 Housing 0292407 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
10 Housing 0292477 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
12 Deckel Cover 0292373 767 1 2 0 0 0.13 0.26 0.00 0.00 1 2 3
13 RF Cover 0292426 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
14 RF Cover 0292391 1165 16 8 1 0 1.37 0.69 0.09 0.00 7 5 1 3 2 4 2 1 25
15 Filter LTE RF405693 136 2 0 0 0 1.47 0.00 0.00 0.00 1 1 2
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
18 Shield Case 20281 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
19 Shield Case 20282 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
20 Shield Case 20283 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
21 Shield Case 20284 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
22 Shield Case 20291 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
23 Shield Case 20392 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
24 Shield Case 20293 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
25 Shield Case 20294 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
26 Case Shield 20145 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
27 Case Shield 20146 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
28 Case Shield 20161 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
29 Case Shield 20162 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
30 Case Shield 20111 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
31 Case Shield 20112 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
32 Case Shield 20121 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
33 Case Shield 20122 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
35 Shield Case 20582 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
36 Shield Case 20592 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
37 Shield Case 20483 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
38 Shield Case 20384 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
39 Shield Case 20381 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
TOTAL QUANTITY 3514 33 30 3 1 0.94 0.85 0.09 0.03 0
TOTAL 67

TOTAL REJECTION : 1.90 %


MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by

PART TO SCRAP BEFORE PLATE FOR MONTH: OCTOBER IMAN

DATE : 16 - 31 OCTOBER

TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect

Old part (change rev)

Pl thickness U/S (SP)


Dimension O/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)


Dimension damage
Casting Incomplete
Blow hole/ Porosity

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)


TOTAL TOTAL

Over rework (MP)

Paint blister (SP)


Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO

Heat Trap (SP)

Scratches (SP)
Corrosion (SP)
Casting blister

EJ Pin Depth
Mach Sec/ Cast Plating Painting

Miss Process

Paint Peel off


Over Rework
Mach Off Set

Rail Damage

Over etching
CHECK SCRAP

Over rework

M3 Damage

M7 Damage
Rough (SP)

Paint blister
Over spray
Lamination
Dim O/size

Sink Mark
Chatering

Corrosion
Cold flow
Over Cut
Test Cut

Test Cut
Dim NG
Chip off

Chip off

Chip off
Dented

Dented

Dented

Dented
Shirnk

Crack
Bent
1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
2 Filter Body 0292315 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
3 Filter Body 0292318 313 5 2 0 0 1.60 0.64 0.00 0.00 5 2 7
4 Ge House 0292398 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
5 Ge House 0292427 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
6 Bandpass 0292516 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
7 Bandpass 0292517 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
8 Housing 0292401 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
9 Housing 0292407 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
10 Housing 0292477 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
12 Deckel Cover 0292373 1406 12 7 0 0 0.85 0.50 0.00 0.00 5 2 5 1 1 3 1 1 19
13 RF Cover 0292426 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
14 RF Cover 0292391 1251 27 2 0 0 2.16 0.16 0.00 0.00 2 15 10 2 29
15 Filter LTE RF405693 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
18 Shield Case 20281 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
19 Shield Case 20282 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
20 Shield Case 20283 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
21 Shield Case 20284 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
22 Shield Case 20291 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
23 Shield Case 20392 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
24 Shield Case 20293 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
25 Shield Case 20294 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
26 Case Shield 20145 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
27 Case Shield 20146 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
28 Case Shield 20161 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
29 Case Shield 20162 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
30 Case Shield 20111 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
31 Case Shield 20112 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
32 Case Shield 20121 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
33 Case Shield 20122 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
35 Shield Case 20582 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
36 Shield Case 20592 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
37 Shield Case 20483 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
38 Shield Case 20384 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
39 Shield Case 20381 1007 1 24 0 0 0.10 2.38 0.00 0.00 1 21 1 2 25
TOTAL QUANTITY 3977 45 35 0 0 1.13 0.88 0.00 0.00 0
TOTAL 80

TOTAL REJECTION : 2.01%

You might also like