MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD

PLATING DEPARTMENT Prepared Approved by

PART TO SCRAP BEFORE PLATE FOR MONTH: NOVEMBER Fadhil

DATE :1 - 15 NOVEMBER

TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect

Pl thickness U/S (SP)

Old part (change rev)
Dimension O/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)

Casting Blister Hole

Dimension damage
Blow hole/ Porosity

Dowel pin Damage

Plating blister (SP)

TOTAL TOTAL

Paint peel off (SP)

Over rework (MP)
Casting Dragging

Paint blister (SP)

Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO

Scratches (SP)
Heat Trap (SP)

Corrosion (SP)

Black Dot (SP)

EJ Pin Depth
Mach Sec/ Cast Plating Painting

Paint Peel off

Over Rework

Rail Damage

Over etching
CHECK SCRAP

Over rework

M3 Damage

M7 Damage

Paint blister
Dim O/size

Over spray
Lamination
Chatering

Cold flow

Test Cut
Pin Hole
Dim NG
Chip off

Chip off

Chip off
Dented

Dented

Dented

Dented
Shirnk

Crack
Bent
1 Filter Body 0292315 524 0 3 0 0 0.00 0.57 0.00 0.00 1 1 1 3
2 Filter Body 0292318 544 13 5 0 0 2.39 0.92 0.00 0.00 13 1 3 1 11
3 Ge House 0292427 843 1 2 0 8 0.12 0.24 0.00 0.95 1 2 8 11
4 Bandpass 0292516 304 10 0 0 0 3.29 0.00 0.00 0.00 10 7
5 Bandpass 0292517 3367 59 10 7 8 1.75 0.30 0.21 0.24 41 7 7 4 2 5 1 1 1 7 8 97
6 Housing 0292401 428 33 17 0 0 7.71 3.97 0.00 0.00 32 1 1 3 12 1 50
7 Deckel Cover 0292373 1034 0 9 0 0 0.00 0.87 0.00 0.00 6 1 1 1 12
8 RF Cover 0292426 1331 13 3 0 0 0.98 0.23 0.00 0.00 5 8 1 1 1 16
9 Filter LTE RF405693 855 0 1 0 0 0.00 0.12 0.00 0.00 1 1
TOTAL QUANTITY 9230 129 50 7 16 1.40 0.54 0.08 0.17
TOTAL 208

TOTAL REJECTION : 2.19%

 MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by

PART TO SCRAP BEFORE PLATE FOR MONTH: NOVEMBER Fadhil

DATE : 16 - 30 NOV

TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect

Pl thickness U/S (SP)

Old part (change rev)
Dimension O/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)

Casting Incomplete

Dimension damage
Blow hole/ Porosity

Dowel pin Damage

Plating blister (SP)

TOTAL TOTAL

Paint peel off (SP)

Over rework (MP)

Paint blister (SP)

Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO

Scratches (SP)
Heat Trap (SP)

Corrosion (SP)
Casting blister

EJ Pin Depth
Mach Sec/ Cast Plating Painting

Paint Peel off

Over Rework

Rail Damage

Over etching
CHECK SCRAP

Over rework

M3 Damage

M7 Damage

Paint blister
Rough (SP)
Dim O/size

Over spray
Lamination
Chatering

Cold flow
Test Cut

Test Cut
Dim NG
Chip off

Chip off

Chip off
Dented

Dented

Dented

Dented
Shirnk

Crack
Bent
1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

2 Filter Body 0292315 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

3 Filter Body 0292318 1137 10 8 0 0 0.88 0.70 0.00 0.00 10 3 4 1 18

4 Ge House 0292398 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

5 Ge House 0292427 1355 0 3 0 0 0.00 0.22 0.00 0.00 2 1 3

6 Bandpass 0292516 464 12 2 0 0 2.59 0.43 0.00 0.00 7 5 1 1 14
7 Bandpass 0292517 1171 15 1 0 0 1.28 0.09 0.00 0.00 12 2 1 1 16
8 Housing 0292401 190 0 1 0 0 0.00 0.53 0.00 0.00 1 1
9 Housing 0292407 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

10 Housing 0292477 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

12 Deckel Cover 0292373 805 5 20 0 0 0.62 2.48 0.00 0.00 5 5 3 5 2 3 1 1 25

13 RF Cover 0292426 52 6 1 0 0 11.54 1.92 0.00 0.00 5 1 1 7
14 RF Cover 0292391 577 1 0 0 0 0.17 0.00 0.00 0.00 1 1
15 Filter LTE RF405693 1300 0 1 0 0 0.00 0.08 0.00 0.00 1 1
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

18 Shield Case 20281 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

19 Shield Case 20282 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

20 Shield Case 20283 531 0 2 0 0 0.00 0.38 0.00 0.00 1 1 2

21 Shield Case 20284 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

22 Shield Case 20291 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

23 Shield Case 20392 205 1 14 0 0 0.49 6.83 0.00 0.00 1 14 15

24 Shield Case 20293 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

25 Shield Case 20294 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

26 Case Shield 20145 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

27 Case Shield 20146 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

28 Case Shield 20161 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

29 Case Shield 20162 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

30 Case Shield 20111 369 0 2 0 0 0.00 0.54 0.00 0.00 1 1 2

31 Case Shield 20112 772 0 2 0 0 0.00 0.26 0.00 0.00 2 2
32 Case Shield 20121 238 0 0 0 0 0.00 0.00 0.00 0.00 11
33 Case Shield 20122 562 0 1 0 0 0.00 0.18 0.00 0.00 1 1
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

TOTAL 119