Operation & Maintenance Manual (Rev B)

OPERATION &
MAINTENANCE
MANUAL
eSITE K12 DC
11th April 2016 www.flexenclosure.com ESIT-Z-MAN-047 (Rev B)

COPYRIGHT
© Copyright Flexenclosure 2016 - All Rights Reserved.
DISCLAIMER
No part of this document may be reproduced in any form without the written permission of the copyright owner.
The contents of this document are subject to revision without notice due to continued progress in methodology, design and manufactur-
ing. Flexenclosure shall have no liability for any error or damage of any kind resulting from the use of this document.
Email: support@flexenclosure.com
Mail: Flexenclosure AB
Customer Service
Dubbgatan 2
SE-534 50 Vara
Sweden
2 ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual

CONTENT
TABLE OF CONTENTS
1 About.........................................................................................................................................................................................................4
1.1 Document Revision Information.......................................................................................................................................................4
1.2 Trademarks......................................................................................................................................................................................4
2 Operation Prerequisites...........................................................................................................................................................................5
2.1 Target Groups..................................................................................................................................................................................5
2.2 Documents.......................................................................................................................................................................................5
2.3 Prerequisites....................................................................................................................................................................................5
2.4 eSite External LED Control..............................................................................................................................................................6
3 Operation..................................................................................................................................................................................................7
3.1 Diriflex Connection...........................................................................................................................................................................7
3.2 Diriflex Web Guidance - Operator................................................................................................................................................. 10
3.3 Diriflex Web Guidance - Administrator...........................................................................................................................................11
3.4 Genset Control.............................................................................................................................................................................. 16
3.5 Battery Management.................................................................................................................................................................... 17
4 Maintenance Prerequisites................................................................................................................................................................... 18
4.1 Target Groups............................................................................................................................................................................... 18
4.2 Documents.................................................................................................................................................................................... 18
4.3 Symbols........................................................................................................................................................................................ 18
4.4 Prerequisites................................................................................................................................................................................. 18
4.4 Prerequisites................................................................................................................................................................................. 19
4.5 General Tools and Equipment...................................................................................................................................................... 20
4.6 eSite Items Layout........................................................................................................................................................................ 21
4.7 Alarms in Diriflex........................................................................................................................................................................... 22
5 Maintenance........................................................................................................................................................................................... 23
5.1 Cabinet......................................................................................................................................................................................... 23
5.2 Free Air Cooling Unit (FCU).......................................................................................................................................................... 24
5.3 Air Conditioner.............................................................................................................................................................................. 25
5.4 Rectifiers for Grid Sites................................................................................................................................................................. 26
5.5 DCDB Boxes................................................................................................................................................................................. 26
5.6 Fans.............................................................................................................................................................................................. 27
5.7 Battery.......................................................................................................................................................................................... 28
5.8 Solar Power.................................................................................................................................................................................. 34
6 Acknowledge Maintenance in Diriflex................................................................................................................................................. 36
6.1 Acknowledge Maintenance........................................................................................................................................................... 36
7 Summary of Snags List........................................................................................................................................................................ 38
8 Declaration............................................................................................................................................................................................. 39
9 Diriflex .................................................................................................................................................................................................. 40
9.1 Diriflex User Levels....................................................................................................................................................................... 40
9.2 Diriflex Software............................................................................................................................................................................ 40
10 Add/replace Solar Converter - SW Configuration............................................................................................................................ 41
10.1 Required Software...................................................................................................................................................................... 41
10.2 Required Hardware and DIP-Switch Settings............................................................................................................................. 41
10.3 Configuration Procedure............................................................................................................................................................. 42
11 Alarm List............................................................................................................................................................................................. 44
11.1 Target Groups............................................................................................................................................................................. 44
11.2 Information Available in Alarm List.............................................................................................................................................. 44
11.3 Type of Alarm (Severity) ............................................................................................................................................................. 44
11.4 eSite Cabinet.............................................................................................................................................................................. 45
11.5 General Alarms........................................................................................................................................................................... 45
11.6 eSite Cooling and Temperature................................................................................................................................................... 46
11.7 Genset Control............................................................................................................................................................................ 47
11.8 Grid Control................................................................................................................................................................................. 48
11.9 Load............................................................................................................................................................................................ 48
11.10 Rectifier System........................................................................................................................................................................ 48
11.12 Solar Controller......................................................................................................................................................................... 49
11.13 System Voltage and Batteries................................................................................................................................................... 49
ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual 3

ABOUT
1 ABOUT
This document describes operation and maintenance of eSite k12 DC.
1.1 DOCUMENT REVISION INFORMATION

Revision Date Note
B 11-04-2016 Third release of the eSite Operation & Maintenance Manual, k12 DC
1.2 TRADEMARKS
eSite™, Diriflex™and DGM™ are registered trademarks of Flexenclosure AB (publ) and will be referred to
hereafter as eSite, Diriflex and DGM.

OPERATION PREREQUISITES
2 OPERATION PREREQUISITES
2.1 TARGET GROUPS
This information is intended for users monitoring Diriflex and eSite. The personnel must have adequate
basic skills and training.
2.2 DOCUMENTS
The documents are supplied electronically by Flexenclosure. Make sure to bring
all documents listed when performing eSite operation and/or maintenance. OPERATION &
MAINTENANCE
MANUAL
eSITE K12 DC
Documents for eSite Operation

●● eSite General Information
●● eSite Operation & Maintenance Manual (this document) 2nd September 2015 www.flexenclosure.com ESIT-Z-MAN-047 (Rev 01)
2.3 PREREQUISITES
1. Laptop with internet browser, WiFi and/or available ethernet port.
2. Ethernet network cable, minimum 1m.
3. Keys to site and to eSite cabinet.
eSite Service Interface

(Ethernet switch to be used
when connecting to Diriflex
with a network cable).
TS001
Ethernet network cable Laptop with WiFi

and/or ethernet port
Normally there is no way of charging laptop or mobile phone on site. Therefore

NOTE make sure that your devices are fully charged and/or bring extra batteries for this
purpose.

OPERATION PREREQUISITES
2.4 eSITE EXTERNAL LED CONTROL

The eSite cabinet has two external LEDs, mounted vertically, with a green LED over the red LED
showing the condition of eSite. Three different states can be displayed of which one (not more, only one)
shall always be active:
●● Constant green - The system is OK.

●● Flashing red - Flashing red represent a serious error and the alarms generating these states are
specified in the eSite Alarmlist. E.g. Genset doesn’t start even though its commanded.
●● Constant red - Constant red means that the customer load is disconnected.

OPERATION
3 OPERATION
This chapter and its subchapters describes how to connect to Diriflex and operation of the eSite k12 DC .
3.1 DIRIFLEX CONNECTION

This chapter describes how to connect to the
Diriflex control system in the eSite, either via
ethernet cable or via WiFi. See subchapters to Only one connection
NOTE method is needed.
perform selected connection method.
3.1.1 CONNECTING TO DIRIFLEX USING WIFI / WLAN
1 Scan for new wireless networks.

On problem, try rescanning,
disabling+enabling WiFi on your
computer, restarting your computer.
2 The list of found networks should contain

one starting with "eSite" followed by digits
(the eSite’s serial number). Click on the
eSite network to connect.
3 Enter wireless password: storstaSlagga!!!

You may also have to manually select which crypto method to use, if so use
“WPA & WPA2 Personal” (WPA2, PSK, TKIP, CCMP).
4 Your computer should now establish the network setup automatically.

On problems, make sure your computer network settings is configured to use DHCP.
5 On the computer, start a web browser (Firefox, Chrome, Win Explorer).
6 In the URL field, enter: http://192.168.10.10

192.168.10.10
7 You should now see the Diriflex login page.

Operator (read access) log in:
Username: Operator
Administrator (read and write access) log in:
Contact your NOC or Flexenclosure to obtain the
Password: !TittarBara password for Administrator
SiteCom (web guided site commissioning),

see the eSite Installation & Site
Commissioning Manual for login details.
8 Click the Sign in button.

OPERATION
3.3.3 CONFIGURATION TAB

The Configuration tab is used to change settings, reset maintenance, reboot system and to shutdown the
system. Click any of the submenus to display available settings.
SITE INFO CONFIGURATIONS

●● Site Name - Name of the site (Customer’s own selection)
●● Site ID - Unique ID of the site (Customer’s own selection).
This ID must be unique within the entire network of eSites connected to one
eManager. The ID must only contain uppercase and lowercase letters and numbers.
NOTE
Don’t change Site ID unless it’s absolutely necessary. If changed, the old ID will
show as offline and new ID will appear as a new site in eManager.
●● Longitude - The GPS coordinates for the site in DD standard (decimal degrees).
●● Latitude - The GPS coordinates for the site in DD standard (decimal degrees).
NOTE Use a full stop (.) when typing in the coordinates.
●● Select Time Zone - Select the time zone in which the site is located and click Save.
●● Time - This is the local date and time at the site location. Time is automatically updated when the eSite
has contact with an Network Time Protocol (NTP) server. To change enter date and time and click Set
Time.
●● Cabinet serial number
If needed and when needed, change basic Site information by typing a new value and click the Save button
to verify and store the entered values.

OPERATION
3.1.2 CONNECTING TO DIRIFLEX USING NETWORK CABLE
NOTE Connection with network cable is not required if connection via wifi is possible.
1 Connect the network cable from the computer to a free port on the eSite Service Interface (Ethernet
switch).
2 Set your computer to static IP 192.168.10.20.
3 On the computer, start a web browser (Firefox is the recommended browser).
192.168.10.10
4 In the URL field, enter: http://192.168.10.10
5 You should now see the Diriflex login page.
Operator (read access) log in: Administrator (read and write access) log in:
Username: Operator Contact your NOC or Flexenclosure to obtain the
Password: !TittarBara password for Administrator
SiteCom (web guided site commissioning),

see the eSite Installation & Site
Commissioning Manual for login details.
6 Click the Sign in button.

OPERATION
3.2 DIRIFLEX WEB GUIDANCE - OPERATOR

An Operator can view all monitored data and any triggered alarms, but has only read access.
3.2.1 ONLINE GUIDE

There is an online guide in Diriflex. Hover the text in each section to get more information.
3.2.2 OPERATOR DEFAULT VIEW

This is the default view when logged in as Operator. In the header the following information is available:

●● Site ID - Unique ID to the site (Customer’s own selection).
●● System Mode:
Auto - System in full auto mode.
Auto Full Charge - Which means that the system are charging the batteries to fully charged.
Manual - Something is put in manual mode.
Extended full charge - Extended full charge is triggered due to low voltage disconnect.
●● Battery Status - The present system voltage and battery state of charge
●● Local Date and Time - The presentation of local time assumes that the Time Zone is correctly
configured. (yyyy-mm-dd and local time)
●● eManager Connection - Indicates the status of the connection to eManager.
(Synchronised/ Not Synchronised/Offline).
●● Diriflex SW Version
●● Estimated Time To Next Genset Start (hours, at a % SOC) - This is the estimated time until the
battery SOC has dropped to the calculated threshold where the genset should be started for a normal
charge cycle.
Several tabs are visible when logged in as Operator. The tabs listed are examples and can vary depending
on the eSite configuration:
●● Site Info
●● System Performance
●● Battery
●● Genset
●● Grid
●● Solar
●● Alarm
●● About

OPERATION
3.3 DIRIFLEX WEB GUIDANCE - ADMINISTRATOR

An Administrator can view all monitored data and triggered alarms and can also change any settings and
update the system with new software and/or new calibration files. Contact your NOC or Flexenclosure to
obtain the password for Administrator.
3.3.1 ONLINE GUIDE

There is an online guide in Diriflex. Hover the text in each section to get more information.
3.3.2 ADMINISTRATOR DEFAULT VIEW

This is the default view when logged in as Administrator. In the header the following information is available:

●● Site ID - Unique ID to the site (Customer’s own selection).
Don’t change Site ID unless it’s absolutely necessary. If changed, the old ID will
NOTE show as offline and new ID will appear as a new site in eManager.
●● System Mode:
Auto - System in full auto mode.
Auto Full Charge - Which means that the system are charging the batteries to fully charged.
Manual - Something is put in manual mode.
Extended full charge - Extended full charge is triggered due to low voltage disconnect.
●● Battery Status - The present system voltage and battery state of charge
●● Local Date and Time - The presentation of local time assumes that the Time Zone is correctly
configured. (yyyy-mm-dd and local time)
●● eManager Connection - Indicates the status of the connection to eManager.
(Synchronised/ Not Synchronised/Offline).
●● Diriflex SW Version
●● Estimated Time To Next Genset Start (hours, at a % SOC) - This is the estimated time until the
battery SOC has dropped to the calculated threshold where the genset should be started for a normal
charge cycle.
Several tabs are visible when logged in as Adminstrator. The tabs listed are examples and can vary
depending on the eSite configuration.
●● Site Info
●● System Performance
●● Battery
●● Genset
●● Grid
●● Solar
●● Alarm
●● Configuration (only visible when logged in as Administrator)
●● Update System (only visible when logged in as Administrator)
●● About

OPERATION
COMMUNICATION
●● eManager IP - This is the IP address to the eManager server (option)
●● eManager Event Time - Time between sending new Events (Alarms) to eManager. This value should
be increased if the communication to eManager is very slow.
NOTE This should only be changed in cooperation with Flexenclosure personnel.
●● IP Number to NTP Server - Address to a Network Time Protocol (NTP) server. This is for synchro-
nising the time between each eSite and the eManager. If this IP is left empty, the same IP as for the
eManager server will be used.
●● Restart eManager Agent - This will restart the eManager agent.
●● Shutdown eManager Agent - This will shutdown the eManager agent.
RESET FUNCTIONS
●● eSite Maintenance Performed - Press Reset to reset the number of days to the default setting (182
days) for eSite maintenance. This should be done after eSite maintenance has been performed.

OPERATION
GENSET
●● Genset Operational Mode: Force the present operational mode of genset, commanded by the eSite
control system. Options are Auto, Forced On or Forced Off.
GRID
●● Grid Max Fuse - Maximum Grid Phase Current.
●● Grid System - 1-phase or 3-phase
BATTERY
●● Reset Battery Total Throughput - Reset the total amount of energy that has passed through the
battery bank. This should ONLY be done when the entire battery bank has been replaced.
●● Start a Full Charge Cycle - Starting a full charge cycle will make the genset run continuously for at
least 6 hours. Only do this after consulting Flexenclsoure.
●● Select Battery Type - Enter battery type installed in the eSite cabinet.
●● Start an Extended Full Charge Cycle - Starting an extended full charge cycle will make the genset
run continuously for approximately 24 hours. Only do this after consulting Flexenclosure.

OPERATION
DRY CONTACTS
●● On - Will trigger the relay
●● Auto - Will return control of the relay back to the eSite control system
SHUTDOWN/RESTART
●● Reboot system - This will reboot the system (restart Diriflex)
●● Shutdown system - This will shutdown the system (Diriflex). Shutdown system will NOT disconnect
the load and the batteries will be discharged if Diriflex is left in the shutdown position.
NOTE If Shutdown System is done remote the system cannot be started remote again.
●● Factory reset - This will reset and reboot the system. NOTE! If this is done the applicable calibration
files needs to be uploaded again.

OPERATION
3.3.4 UPDATE SYSTEM TAB

The Update System tab is used to update system, backup data and to upload calibration data.
●● Update System - If available this file could be obtained from Flexenclosure.

●● Backup Data- To make a backup of the system. The file can be used to read out system data. You will
be prompted to insert a USB Mass Storage Device or alternatively proceed to download backup.
●● Upload Calibration Data - Click to upload a calibration file. You will be prompted to insert the USB
Mass Storage device used for backup or alternatively proceed to restore from upload.

OPERATION
3.4 GENSET CONTROL

eSite can control the genset in three different modes, Auto, Forced On and Forced off. Note that these
modes are different than the ones set on the genset panel. On the genset panel Manual mode shall always
be selected. If the genset panel is set to Auto mode, the eSite will try to Force it back to Manual mode.
1. Auto
Auto is default and shall always be active when leaving the site. This mode will make sure that eSite can
start the genset when required. When eSite is running in Auto, it will determine by itself when to start and
stop the genset. This includes for instance, certain delays and timers, in order to keep the batteries and the
genset in good condition.
When working on site, genset may shut down due to the following conditions
a. Charge cycle is completed.
b. Green power influx. When Solar power, grid power or a combination can handle the consumed power
and fulfill charging criterion for the batteries. If work is done on site, and a genset start is needed, set
eSite to ForcedOn.
c. Genset shutoff, if the generator is started from the generator panel, eSite will automatically shut down
the genset after 120 minutes. To override this set the eSite in 'ForcedOn'.
2. ForcedOn
This mode may be used during maintenance or troubleshooting, when a start is needed in order to verify the
system without a charge command, i.e. when batteries are almost full, or solar is delivering enough power to
pause the genset. If 'ForcedOn' is entered, the genset won’t turn off automatically.
3. Forced Off
This mode may be used to shut down the genset before maintenance or troubleshooting. Emergency
button shall always be pushed down when working with the genset. If Diriflex is put to 'ForcedOff', it can’t be
started automatically. Make sure eSite is not in this mode when leaving the site.
When starting the genset from eSite, either in 'Auto' or 'Forced on'. A few additional timers are built into
eSite, to make sure start and stop of the genset is done in a proper way.
1. Warm up timer, the genset will warm up for 30 seconds and run at idle speed before speed is started to .
ramp up.
2. Ramp up timer, a stable ramp up will be done from warm up speed, during up to 60 seconds.
3. Overvoltage timer, if an overvoltage is observed by eSite, it will command a lower genset speed for a
shorter time period. It is calibrated to run at 2000 RPM for 120 seconds before normal charging is
re-entered.
4. Ramp down and Cooldown timers, in order to stop the generator in a safe way, eSite has timers to take .
care of ramp down and cool down of the generator.
Safe mode
The DC genset is not permitted to produce power to the customer load without the battery bank connected.
This because DC gensets are not fulfilling the international standards IEC 60950-1. Voltage ripple and
voltage levels cannot be guaranteed to be within range.
Therefore if the battery breaker is tripped eSite will command the DC genset to stop. This will shut down
customer load and eSite if not enough solar power or grid power is available.
Site work power limitation
When eSite is set in auto mode, an automatic 'Genset Power limitation' will be activated, when any eSite
door is opened. This is a preventative protection for the equipment, and will take down the battery charge
current to 5A, if the genset is running. The load will still be supplied from the genset.
The limitation is released when the doors are closed, or after 12 hours. If the work is not completed after 12
hours, reactivate the power limitation by closing the doors for a short time.
Note! When leaving site ensure that the door alarms are cleared.
Genset related alarms

OPERATION
Never reboot eSite to clear alarms, the alarms might go away but the issue is not solved! Alarms will clear
itself when the issue is solved.
DC Genset failed to run
This alarm is trigged if eSite is unable to start or run the genset. This will be set mainly from two different
faults.
1. When the genset can’t be started. This may occur when there is a fault present at the genset.
2. When the genset is stopped from an event that is without eSite control, for example empty fuel tank,
shutoff form genset panel or a genset fault.
If eSite is in auto mode eSite will try to start genset with 30 min interval.
The alarm will clear itself when eSite has taken control over the genset again.
DC Genset power failure alarm
The genset is able to run but is not able to run at higher speed than idle speed and therefore will not be able
to produce any power. If this failure occurs, and eSite is in 'Auto', genset will be commanded off.
If eSite is set to 'ForcedOn', the alarm will be set, but eSite won’t shut off the genset.
The alarm will clear itself once the genset is able to run faster than idle speed.
DC Genset Speed request warning
This alarm is trigged if the genset is not able to run at the requested rpm. It might still be able to produce
power but is running with degraded performance.
Genset will continue to run until it is commanded off from eSite.
The alarm will clear itself when the measured speed is corresponding to the actual speed again.
3.5 BATTERY MANAGEMENT

Diriflex battery charging has been optimised to achieve the best possible input energy harvesting
performance, irrespective of power source. Diriflex will provide start and stop commands to a genset in
order to provide a pre-defined amount of charge to the battery bank. The Diriflex genset start and stop
criteria depend on a combination of measured battery bank voltage, relative charging level (State Of Charge)
and specific timing conditions, the timing typically applies near the end of a genset run cycle, when the
battery charge current has declined to a rather small value for natural reasons.
Whenever grid power or solar power is available, the genset operation will automatically take this situation
into account, with fewer generator runs per day. This reduction of genset run cycles is a natural
consequence of the fact that the genset start command will not be triggered if SOC remains sufficiently high
due to charging current from additional power sources connected to eSite.
Additionally, Diriflex automatically provides battery full charge cycles without any need for user intervention.
The initiation of full charge cycles depend on a combination of energy throughput and time. Diriflex has a
maximum time defined by default, where a full charge cycle will be started, irrespective of other conditions.
Full charging will be ensured also without genset, the difference is that our rectifiers will not be stopped at
the end of the full charge cycle. Instead, the rectifier voltage set points will be reduced to float level from
boost level. Additional details about the precise levels can be shared on request.
The low voltage disconnect threshold is 43.5V, but the system stay well above that threshold in normal
operation.

MAINTENANCE PREREQUISITES
4 MAINTENANCE PREREQUISITES
This chapter describes maintenance prerequisites of the eSite k12 DC .
4.1 TARGET GROUPS

This information is intended for personnel handling maintenance. The maintenance personnel must have
adequate basic skills to perform maintenance.
4.2 DOCUMENTS
The documents are supplied electronically by Flexenclosure. Make sure to bring
all documents listed to the eSite site. OPERATION &
MAINTENANCE
Documents for eSite Maintenance MANUAL
eSITE K12 DC
●● eSite General Information

●● eSite Operation & Maintenance Manual (this document)
2nd September 2015 www.flexenclosure.com ESIT-Z-MAN-047 (Rev 01)
●● eSite Maintenance Report

●● eSite Spare part List
After completed maintenance the signed eSite Maintenance Report shall be sent
to the person in charge for maintenance operation, or else according to customer
specific working procedure.
4.3 SYMBOLS
This symbol indicates that the maintenance interval is 6 months (182 days).
Diriflex will display "Estimated Days to eSite Maintenance" which is preset to
182 days (6 months). If expired or not reset after maintenance a negative value
will be displayed (e.g -14).
4.4 PREREQUISITES
Before starting the maintenance procedures, it is recommended to read through the whole maintenance
chapter.
Recommended maintenance intervals is 6 months (182 days) for the parts listed below:
• Site inspection and cleaning
• Cabinet inspection and cleaning
• Free Air Cooling filter replacement
• Cleaning of fans
• Cleaning of rectifiers
• Battery measurement
• Cleaning of solar panels
Free air cooling filter and solar panels might require more frequent maintenance than 6 months if the cabinet
is placed in a dusty environment. See subchapter for each part listed and make sure to bring the right tools
for maintenance, see subchapter Tools List.
Maintenance of the eSite will:
●● Ensure that the eSite is running properly
●● Ensure the possibility of maintaining a good performance level
●● Prolonged lifetime
●● Prevention of damages

4.4 PREREQUISITES
Before starting the maintenance procedures, it is recommended to read through the whole maintenance
chapter.
Recommended maintenance intervals is 6 months (182 days) for the parts listed below:
• Site inspection and cleaning
• Cabinet inspection and cleaning
• Free Air Cooling filter replacement
• Cleaning of fans
• Cleaning of rectifiers
• Battery measurement
• Cleaning of solar panels
Free air cooling filter and solar panels might require more frequent maintenance than 6 months if the cabi-
net is placed in a dusty environment. See subchapter for each part listed and make sure to bring the right
tools for maintenance, see subchapter Tools List.
Maintenance of the eSite will:
●● Ensure that the eSite is running properly
●● Ensure the possibility of maintaining a good performance level
●● Prolonged lifetime
●● Prevention of damages
The eSite Maintenance Manual describes how to service and handle the different parts in eSite:
ELECTRICAL DANGER
Maintenance operations may only be performed by authorised and qualified
technicians.
●● Cabinet
●● Battery
●● Cooling
●● Rectifier
●● Diriflex
●● Solar
The eSite Maintenance Manual does not describe how to service:

●● Genset
●● Refill of diesel
Make sure to bring the following equipment to the eSite site:

1. Laptop with internet browser, WiFi and/or available ethernet port.
2. Ethernet network cable, minimum 1m.
3. Keys to the site and eSite Cabinet.
4. Password for Adminstrator login.

4.5 GENERAL TOOLS AND EQUIPMENT

TOOLS:
●● eSite site key
●● eSite cabinet key
●● Soft brush
●● Wire brush
●● Soft cloth
●● Mop (for cleaning of solar panels)
●● Paint RAL 7035
●● Shims for cabinet door
●● Isolated ring spanner, 10mm
●● Screwdrivers; flat small and big, Philips small and big
●● Torque wrench
●● Voltage meter
●● Laptop running Vista, XP or Windows 7 or 8
●● Patch cable (min 1 m)
●● Car charger for laptop
●● Fully charged mobile device

4.6 eSITE ITEMS LAYOUT
1. Battery Bank
2. Battery Bay Door 3
3. Fans x2 6 7
4. Air Conditioner Unit
2
5. DCDB Boxes
6. eSite Cabinet Serial Number Plate

7. Control Bay Door
8. Free Air Cooling Filter 6 7
2
3
9. Rectifiers
6 7 10. eSite Service Interface (Ethernet switch to be .
9
2 used when connecting with network cable.
It is also possible to connect via WiFi).
10
4

4.7 ALARMS IN DIRIFLEX

Log into Diriflex (see chapter Diriflex Connection) and click the Alarm tab to see any active alarms. All
alarms should be reviewed/corrected before startup of periodic maintenance, see chapter Alarm List.

MAINTENANCE
5 MAINTENANCE
This chapter describes maintenance of the eSite k12 DC.
Fill in cabinet and site details in the eSite Maintenance Report.
5.1 CABINET
5.1.1 PAINT TOUCH-UP
NOTE The surface should be clean and oil free, before painting.
Visually check the cabinet for scratches and dents. If scratches or damage is found to the protecting paint of
the cabinet, touch up. This is to avoid corrosion and further damage. Use paint RAL 7035, for repainting.
5.1.2 DOORS
Check that the cabinet doors can be closed smoothly according to alignment and tightness. If not, apply
shims.
5.1.3 INSIDE CABINET

Clean the entire cabinet inside with a soft cloth. Inspect cabling, cable sealings and connections for damage,
dirt or corrosion. Check the electrical connections of all parts. Retighten and reconnect if needed.
5.1.4 OUTSIDE CABINET

Inspect cabling, cable sealings and connections for damage, dirt or corrosion. Check the electrical connec-
tions of all parts, including genset. Retighten and reconnect if needed.

MAINTENANCE
5.2 FREE AIR COOLING UNIT (FCU)

5.2.1 FREE AIR COOLING ALARMS IN DIRIFLEX
Alarms are displayed in Diriflex when the free air cooling unit is malfunctioning, for possible causes see
chapter Alarm List.
Free air cooling filter might require more frequent maintenance/replacement than 6
months if the cabinet is placed in a dusty environment.
5.2.2 FILTER REPLACEMENT

For proper operation, the filters should always be replaced in connection with periodic maintenance, or when
an alarm is active in eManager.
Change the filter when the system alarms for eSite cooling: Poor performance (i.e. Poor preformance
detected in free air cooling system). The airflow is significantly reduced when dust and dirt is accumulated in
the filter.
In case failures or clogged filters, Flexenclosure will not take responsibility for damages, caused by wrong
air filtration in cabinet.
Replacement Part for Free Air Cooling Unit:

●● Air filter (1000x400x20mm), part. no. 11008052
1 Remove the filter from inside the door by

pulling it out from one of the openings. 2 Fit the new filter in the door and make sure
that it covers the entire air intake.
Do NOT rinse the filter with water or any other liquid and reuse. Always replace a
NOTE dirty or clogged filter with a new one.

MAINTENANCE
5.3 AIR CONDITIONER
All maintenance and repairing work must be carried out by qualified professional
personnel. Please cut off power and signal line of the air conditioner before
maintenance and repairing, and connect power and signal line after maintenance.
5.3.1 REGULAR INSPECTION AND MAINTENANCE

1. Check for mechanical damage
2. Clean the external air loop and heat sink using compressed air in a can
3. Clean the internal air loop and heat sink using compressed air in a can
AIR
AIR
External air loop Internal air loop
Internal air loop
External air loop

MAINTENANCE
5.4 RECTIFIERS FOR GRID SITES

Maintenance is necessary when there are active alarms regarding bad performance of cooling and/or high
system temperature, and during periodic maintenance.
●● Unplug each rectifier separately and clean the rectifier(s) fan inlets with a soft cloth or brush.
NCU S S S
L1 L2 L3 L1 L2 L3
5.5 DCDB BOXES

●● Open the DCDB Boxes and clean the inside and outside using a soft cloth.
●● Inspect cabling, cable sealings and connections for damage, dirt or corrosion.

MAINTENANCE
5.6 FANS
1 Turn off MCB F004 (Fans)
F004
2 Open the battery door and clean the fans using a soft brush.
3 Log in as Administrator in Diriflex and start the fans manually by setting them to Forced On.
Check that both fans are running.
4 Set the fans to Auto in Diriflex.

MAINTENANCE
5.7 BATTERY
OBSERVE AND BE AWARE OF THESE INSTRUCTIONS BEFORE WORKING ON
THE BATTERIES
• Work on the battery should be carried out by qualified personnel only
• Do not smoke
• Do not use any naked flame or other sources of ignition
• Risk of explosion and fire
• While working on batteries wear protective eye-glasses and rubber gloves
• Observe the accident prevention rules as well as EN 50272-2, EN 50110-1
• Use isolated tools
CHEMICAL HAZARDS – BATTERIES

When working with lead-batteries ensure that eye wash equipment is available, as well as protective gloves
and apron to protect skin and clothes.
Lead acid batteries can give off gases that in the event of a fire can cause an explosion that is likely to be
fatal. All battery areas must be adequately ventilated and protected from fire.
BATTERY ACID HAZARD
Excessive heat can cause battery casing to soften and warp,

potentially allowing acid to leak from the battery. In contact with the skin acid can
cause injury and if inhaled the airways might get affected. Use protective equipment
when replacing batteries.
Batteries can leak electrolyte if improperly handled. Electrolyte in contact with skin
or eyes can cause injury. In the event of electrolyte injuries rinse the affected area
with water and seek immediate medical attention. Use protective equipment when
replacing batteries.

MAINTENANCE
5.7.1 STANDARD MAINTENANCE METHOD FOR BATTERIES

- SACRED SUN OPZV, 2V, 800AH/1200AH
!
Always switch off battery When cleaning or
MCB to corresponding removing dust and
battery string - before
starting maintenance
NOTE corrosion, or retightening
connections, isolate the
procedure! string/block and clean with
a damp soft cloth.
BATTERY VALVES
NOTE! Do not touch the battery valves. Loose or inflated valves may require cell replacement due to loss of
electrolyte, which affects battery life.
1 Upon arrival at the site, make observations, as per the guidelines in this document. If the eSite is
operational and in good order, manually start the genset by setting it to ‘Forced On’ in Diriflex and
make sure it remains running with sufficient fuel for 24 hours, ensure at least 6 genset run hours
before taking any further measures.
2 CELL VOLTAGE MEASUREMENTS

Measure the cell voltage when the genset is running. Then measure when the cell voltage drops
at discharge after 1 hour, when telecom load is drainingen the battery bank. Enter value (V) to two
decimal places in the eSite Maintenance Report.

MAINTENANCE
3 Inspect batteries and all battery interconnections for damage, dirt or corrosion, take photos of sus-
pect residue or leakage wherever it is found and confirm that all vent plugs are tight, also reconfirm
the torque 18-22Nm.
NOTE! Reset ‘eSite Maintenance Performed’ in Diriflex, see chapter Acknowledge Maintenance in
Diriflex.
18-22Nm
− −
+
+
800Ah Battery 1200Ah Battery
4 Set the genset in Auto Mode (in Diriflex).
5 Close the door and when applicable inform the NOC or service center that the service was
completed and ask them for digital logs for the last 6 hours, to be added to the written notes, report
to management.

MAINTENANCE
5.7.2 EXTENDED MAINTENANCE MEHOD FOR BATTERIES

- SACRED SUN OPZV, 2V, 800AH/1200AH
!
When cleaning or
Always switch off battery
removing dust and
MCB to corresponding
battery string - before NOTE corrosion, or retightening
connections, isolate the
starting maintenance
string/block and clean with
procedure!
a damp soft cloth.
NOTE!
The following procedure should be performed ONLY when serious operational errors have been detected on
the installed eSite.
BATTERY VALVES
NOTE! Do not touch the battery valves. Loose or inflated valves may require cell replacement due to loss of
electrolyte, which affects battery life.
1 Upon arrival at the site, make observations, as per the guidelines in this document. If the eSite is
operational and in good order, manually start the genset by setting it to ‘Forced On’ in Diriflex and
make sure it remains running with sufficient fuel for 24 hours, ensure at least 6 genset run hours
before taking any further measures.
2 Take cell voltage measurements in charging conditions and fill in the eSite Maintenance Report.

MAINTENANCE
3 Turn off the main fuse but keep the genset running during this process, the rectifiers will
subsequently feed the site load without battery. Check that it’s OK to run the site on genset only.
4 Inspect all battery interconnections for damage, dirt or corrosion, take photos of suspect residue
or leakage wherever it is found and confirm that all vent plugs are tight, also reconfirm the torque
18-22Nm.
18-22Nm
− −
+
+
800Ah Battery 1200Ah Battery
5 After 30 minutes with the main fuse open, take a second measurement and fill in the
eSite Maintenance Report.
6 Then connect the dummy load to the plus and minus terminals (shown in picture 4). Apply adequate
torque and switch on the dummy load (1500W, 48V DC).

MAINTENANCE
7 After 10 minutes of dummy load battery

discharge, take a third set of readings and document accordingly.
8 After 1 and 2 hours respectively, take the last readings.
9 Switch off the dummy load and disconnect it from the main plus and minus terminals, reconnect
the customer load and tighten the bolts with adequate torque.
NOTE! Reset ‘eSite Maintenance Performed’ in Diriflex, see chapter Acknowledge Maintenance
in Diriflex.
10 Switch on the main battery fuse.
11 Set the genset in Auto Mode (in Diriflex).
12 Download the battery log file from Diriflex web and save locally on your laptop.
13 Send the log file to:

support@flexenclosure.com.
Mark the e-mail with Site ID.
14 Close the door and inform the NOC (Network Operation Centre) or service centre that the ser-
vice was completed and ask them for digital logs for the last 6 hours, to be added to the written
notes, report to management.

MAINTENANCE
5.8 SOLAR POWER

Solar panels, support equipment and site surroundings should be inspected according to recommended
maintenance intervals. Check the solar panels and fasteners for damage, cracks or structure disorder.
Clean the panels, and check all cables and electrical connections.
Solar panels might require more frequent maintenance than 6 months if placed in a dusty environment.
! Do not step on or stand on the solar panels.
Hazardous Electrical Equipment
Take appropriate precautions when working at elevated heights.

Do not attempt to access the solar stand, unless safety precautions to prevent
falling from heights are in place.
Consult your local Safety regulations authority, and use recommended safety
equipment. The risk of falling from height is increased with a sloped surface that
has been made slippery by water.
Do not touch or clean the surface of a broken solar panel! It may result in a
dangerous electrical shock!
5.8.1 VISUAL INSPECTION OF THE SOLAR PANELS

• Use a ladder with a minimum height of three (3) meters. Do not step/stand on the solar panels.
• Check for cracks (broken solar panel glass) or structure damage on the solar panels. Mark broken/
damaged solar panel(s) in the eSite Maintenance Report.
• Inspect fasteners and mounting hardware.

MAINTENANCE
5.8.2 MECHANICAL AND ELECTRICAL INSPECTION OF THE SOLAR PANELS

• Check the support equipment (steadiness, erosion, bolts and nuts). If needed, tighten screws.
• Control the electric cables of the solar panels including ground wiring.
• Check the electrical connections of all parts (connections to equipment and earthing). Retighten and
reconnect if needed.
! Do not touch unprotected or broken cables or contacts.
5.8.3 CLEANING OF THE SOLAR PANELS

• Clean the surface of the solar panels to optimize the energy output. Use a soft fabric (cloth) and warm
water.
• Clean the solar panels when the sun is not shining, at night or early morning.
• Avoid using cold water when cleaning the solar panels. It may break the glass.
! Do not clean the solar panels during day time.
Do not use hard tools or mordant solution when wiping off the solar panel, to avoid
scratching the solar panels, which would affect the light transmission efficiency.
NOTE (The power attenuation caused by a scratch is beyond the supplier’s guarantee
range.)
5.8.4 INSPECTION AND CLEANING OF THE SOLAR POWER JUNCTION BOX
●● Open the solar power junction box and clean the inside and outside using a soft cloth.
●● Inspect cabling, cable sealings and connections for damage, dirt or corrosion.
5.8.5 SITE SURROUNDINGS MAINTENANCE

Check the site surroundings. Remove or trim trees and bushes that are shading the solar array. Prevent
future shading by removing trees and bushes that threaten to overgrow the site.

ACKNOWLEDGE MAINTENANCE IN DIRIFLEX
6 ACKNOWLEDGE MAINTENANCE
IN DIRIFLEX
Finish the maintenance procedure by acknowledging the service visit in Diriflex. Reset maintenance time
intervals and procedures in Diriflex, see subchapter Diriflex Web Guidance - Administrator / Configuration
Tab / Reset Functions . See subchapter Diriflex Connection on how to connect to the Diriflex control system
in the eSite, either via ethernet cable or via WiFi.
6.1 ACKNOWLEDGE MAINTENANCE

After successfully logged in as an administrator user, the following tabs are visible:
• Site Info • Alarm

• System Performance • Configuration
• Battery (only visible when logged in as Administrator)
• Genset • Update System
(only visible when logged in as Administrator)
• Grid
• About
• Solar
1 Click on the Configuration tab to display submenus.

ACKNOWLEDGE MAINTENANCE IN DIRIFLEX
2 Click on Reset Functions to display the submenu eSite Maintenance Performed. Click the Reset
button to reset the date and time displayed.
3 Click on Logout to logout from Diriflex.

SNAGS LIST
7 SUMMARY OF SNAGS LIST

List all issues that remains after maintenance and mark with “Not OK” in the snags list in the eSIte
Maintenance Report. When issues are rectified mark “OK” .

DECLARATION
8 DECLARATION
Email: support@flexenclosure.com
Mail: Flexenclosure AB
Customer Service
Dubbgatan 2
SE-534 50 Vara
Sweden
1. Sign off the eSite Maintenance Report.

2. Return a copy of the report to Flexenclosure
Customer Service.

DIRIFLEX
9 DIRIFLEX
9.1 DIRIFLEX USER LEVELS
The Diriflex webpage has different user levels to control the user’s privileges and actions. There are three
user levels in the system:
●● Operator - can only read system information (default level when accessing the webpage).
●● SiteCom - can perform site commissioning.
●● Administrator - can change eSite system settings and has full access of the system functionality (also
referred to as user “admin”).
9.2 DIRIFLEX SOFTWARE

Written Offer for Source Code
The Diriflex eSite system incorporates open source software components with various open source
licences. Some of them gives you the right to receive the corresponding source code. The relevant software
components and their licenses can be found in the eSite local web page: "About" -> "Licences".
You can obtain a copy of the applicable source code on physical media by submitting a written request to
the address listed below.
Flexenclosure AB
Attn: Software Development Department
Dubbgatan 2
SE-534 50 Vara
Sweden
Your request should include:
●● The name of the software component(s) for which you are requesting the source code
●● The name and version number of the Diriflex product containing the component
●● Your name
●● Your company name (if applicable)
●● Your return mailing address and email and
●● A telephone number in the event we need to reach you
We may charge you a fee to cover the cost of physical media and processing.
Your request must be sent (i) within three (3) years of the date you received the eSite product that included
the binary that is the subject of your request, or (ii) in the case of code licensed under the GPL v3 for as
long as Flexenclosure AB offers spare parts or customer support for that product model.

ADD/REPLACE SOLAR CONVERTER - SW CONFIGURATION
10 ADD/REPLACE
SOLAR CONVERTER -
SW CONFIGURATION
This chapter describes how to add/replace the Tristar Solar Converter(s).
10.1 REQUIRED SOFTWARE

The following PC application must be installed on your PC and used for configuring the
Tristar Solar Converter:
• MSView Version 1.4.14.0
Following configuration files must be installed on your PC prior to configuration:
• TSMPPT1.tsmppt
• TSMPPT2.tsmppt
• TSMPPT3.tsmppt
Depending on which converter to install use file TSMPPT1.tsmppt for converter 1 and TSMPPT2.tsmppt for
converter 2 etc.
10.2 REQUIRED HARDWARE AND DIP-SWITCH

SETTINGS
If this eSite should have a pre-installed Solar Converter then make sure that the Solar Converter is installed
in position 1.
Remove the lid on the unit and set the DIP-switches:
TS001
Down, up, up, down, down, down, down, up
Check that connections inside the solar inverter 1 interface are fastened tight.
An ethernet network cable is needed for the configuration.
Ethernet network cable

10.3 CONFIGURATION PROCEDURE

1. Connect the ethernet network cable between PC and Tristar Solar Converter port.
2. Ensure that your computer is set to static IP 192.168.10.99
3. Start MSView.
4. Choose Tools -> Tristar MPPT SetupWizard.
5. Confirm by clicking OK twice.

6. Choose Read from File.
7. Select the file with the number corresponding with the solar controller to be installed/replaced.
8. Click Program TSMPPT.

9. Select TCP/IP and leave Modbus address and TCP as in the picture. Enter the IP adress to the solar
controller, default is 192.168.10.13.
10. Click Next and Program.

11. Check that the programming completed successfully and click Finish.
It is important to restart the solar controllers after installation.
NOTE! After restart, the controller will update its IP number depending on which configuration file
that was used.
Solar controller 1 will have IP 192.168.10.13
12. Verify the new configuration by clicking Read TSMPPT and in the write control setting window enter the
IP number for the corresponding solar controller.
13. Close MSView and neglect any warnings when closing down the program. Click Yes.

ALARM LIST
11 ALARM LIST
This chapter describes the different alarms in eSite and eManager and suggests a possible cause and
action of each alarm.
In the eSite system architecture there are many electrical units that are interacting with each other to make
the entire system as energy efficient as possible.
The alarm control monitors the entire system and its subcomponents and trigger alarms if something is
malfunctioning.
11.1 TARGET GROUPS

This chapter is intended for personnel handling service on eSite and for eMan-
ager NOC operators.
11.2 INFORMATION AVAILABLE IN ALARM LIST

The columns included in the eSite Alarmlist are Alarm text, Event reset text, Alarm description, Possible
cause, Suggested action and Type of alarm (Severity).
Event reset text is only displayed in eManager when alarm is reset. This alarm list explains all the alarms.
Depending on how the eSite is configured, not all alarms are applicable.
11.3 TYPE OF ALARM (SEVERITY)

All alarms are defined in types (severity).
Type of alarm (severity) Abbreviation Description
Due to a severe problem eSite will disconnect/ has

Fatal F already disconnected customer load or will cause
permanent damage to equipment
eSite is running at degraded performance but can

Error E
provide full power to the customer load
eSite is running at full functionality but an

Warning W
abnormal event has occured
eSite is running at full funcionality and a

Info I
normal event has occured

11.4 eSITE CABINET
Event reset text LED Status
Type of Alarm Alarm trigger Alarm reset
Alarm text (only displayed in eManager Alarm description Possible cause Suggested action (green when Dry contacts
(Severity) condition condition
when alarm reset) not red)
eSite Battery Door Open eSite battery door: Closed Battery door open on eSite cabinet. If alarm is active when the door is closed Inspect door contactor and replace if E K008
the door contactor might be faulty necessary
eSite Cabinet door: Open eSite cabinet door: Closed Cabinet door open on eSite cabinet. If alarm is active when the door is closed Inspect door contactor and replace if E K007

the door contactor might be faulty necessary
11.5 GENERAL ALARMS

IO module failure IO module failed: Reset One or more IO terminals are lost and 1) MCB or fuse tripped 1) Inspect condition of IO terminals to F K014
are not operatable. 2) IO terminal damaged determine which is faulty. Are one or
3) Communication cable error to IO more active?
module 2) Verify that IO terminal receives power,
fuse or MCB tripped?
ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual

3) Check communication cables between
eSite control unit( Amos) and the IO
module
4) Replace IO terminal or the whole IO
Battery current sensor failure Battery current sensor failure: Battery current sensor is lost and are not 1) MCB or fuse tripped d l
1) Check communication cables between E
Reset operatable 2) Current sensor damaged eSite control unit( Amos) and the current
3) Communication cable error to sensor sensor
2) Replace the current sensor
Consumed current sensor failure Consumed current sensor failure: Consumed current sensor is lost and are 1) MCB or fuse tripped 1) Check communication cables between E
Reset not operatable 2) Current sensor damaged eSite control unit( Amos) and the current
3) Communication cable error to sensor sensor
2) Replace the current sensor
Main Control Unit Failure Main Control Unit Failure Reset Set the alarm when PD‐Manager process Main control unit incorrectly reboted by Reboot main controller using the button F
has internal errors. Reboot of main pressing the hardware button. on the configuration web page
controller needed.
45
ALARM LIST
46
11.6 eSITE COOLING AND TEMPERATURE
AC cooling unit: Error AC cooling unit: Error Reset Any of the following alarms from the AC Fault in the AC cooling unit Inspect and repair AC cooling unit W
cooling unit is active
ALARM LIST
Cabinet temperature probe fault
Pressure operation
Evaporator probe fault
Evaporator freezing
PressureError
Evaporation Probe fault
AC Genset Power Failure Alarm Genset power failure alarm: Reset Genset doesn't deliver power when its 1) Genset battery empty or faulty. 1) Inspect genset battery and generator F Red flashing K014
commanded to. 2) No diesel. system. Charge battery if neccessary.
3) Genset alarm. 2) Fill up diesel.
4) Communication to genset controller 3) Inspect and reset error in genset.
broken. 4‐5) Inspect and repair.
5) Power cable between eSite and genset
broken.
eSite Cabinet Temp: High eSite cabinet temp: High temp High temperature in eSite cabinet. eSite 1) Insufficient cooling of eSite. 1) Inspect fans and AC cooling for failure. W 45 °C 44 °C
alarm reset will reduce power output from rectifier 2) Fans or AC cooling failure. 2) Inspect/replace AC cooling.
3) Filter clogged. 3) Inspect filter and replace if dirty.
4) Damaged batteries. 4) Inspect the batteries for visible
5) Damaged eSite cabinet. injuries/bulges.
6) Door is open or not closed properly. 5) Inspect condition and repair if needed.
7) Insufficient shading of eSite. 6) Inspect cabinet, doors and high power
cables for damages.
7) Inspect condition/existence of roof
over eSite/ Improve shading over eSite
eSite Cabinet Temp: Low eSite cabinet temp: Low temp Low temperature in eSite cabinet. Outside temperature below W 0 °C 2 °C

alarm reset specification.
eSite cooling: Poor performance eSite cooling: Performance OK Poor performance detected in the 1) Insufficient cooling of eSite. 1) Inspect fans and AC cooling for failure. F Difference
cooling system. eSite will reduce power 2) Fans or AC cooling failure. 2) Inspect/replace AC cooling. between cabinet
output from rectifier 3) Filter clogged. 3) Inspect filter and replace if dirty. and outside temp
4) Damaged batteries. 4) Inspect the batteries for visible > 10 °C while
5) Damaged eSite cabinet. injuries/bulges. cooling is active
6) Door is open or not closed properly. 5) Inspect condition and repair if needed. (both fans start at
7) Insufficient shading of eSite. 6) Inspect cabinet, doors and high power indoor 35 °C)
cables for damages.
7) Inspect condition/existence of roof
over eSite/ Improve shading over eSite
Temperature sensor error Temperature sensor error: Reset The temperature sensor is not working Sensor or sensor cable is faulty Inspect sensor and sensor cables E

properly or cabinet temperature is Cabinet temperature is severly high Inspect IO connection
severly high. Temperature is set to 850 Inspect cabinet for possible causes to
°C high temperature

11.7 GENSET CONTROL
DC Genset current sensor error DC Genset current sensor: Reset The sensor that measures current from Current sensor malfunction Inspect sensor and sensor E
the DC genset is faulty. cables/connection and replace if
necessary
DC Genset Failed to Start DC Genset Failed to start alarm: DC Genset does not run when its 1) Genset battery empty or faulty. 1) Inspect genset battery and generator F Red flashing K014 Genset does not rpm is at idle
Reset commanded to. 2) No diesel. system. Charge battery if neccessary. reach idle speed speed or
3) Genset alarm. 2) Fill up diesel. after 5min above from
4) Communication to genset controller 3) Inspect and reset error in genset. more than 1
broken. 4‐5) Inspect and repair. min
5) Power cable between eSite and genset
broken.
DC Genset Power Failure Alarm DC Genset power failure alarm: DC Genset is requested to deliver power 1) Voltage control cables to genset is not 1) Check voltage control cables to F Red flashing K014 eSite request
Reset but runs at idle speed. Genset will be properly connected. genset. genset to deliver
shutdown, if eSite is in Auto mode. Start 2) Genset fault 2) Inspect and repair genset. power but its
attempts will be done each 30 minutes. speed is not
The alarm is clearded when rpm is above above idle speed
idle speed. If eSite is in ForcedOn, alarm after 5 min
set but no shutdown.
DC Genset Speed Request Failure DC Genset Speed Request Failure: Genset is running at higher rpm than idle 1) Voltage control cables to genset is not 1) Check voltage control cables to F Red flashing Diff between

Reset speed but the requested rpm is not properly connected genset. speed request
meet. The genset will run at degraded 2) Genset not able to deliver requested 2) Water in diesel and genst rpm >
performance. power 100 when genset
3) Poor fuel quality is running

Genset communication error Genset communication error: Communication to genset panel has Communication cables between eSite Inspect communications cables from F Red flashing K014
Reset failed and eSite is unable to start/stop and genset are faulty eSite to genset
the genset Genset start battery is empty Inspect genset and repair
Genset Control: Override Alarm Genset control: eSite in control eSite is not in control of genset 1) NOC has taken control over genset 1) Verify condition of eSite E
2) Verify communication with Inala
Genset panel: forced on. Genset panel: forced on Reset eSite is in control of Genset but it is Genset is manually forced to run by Investigate why generator has been

running even if not requested to. pressing the start button on the genset forced on. Solve issue and turn it off. W
panel
Site work: Genset power reduced Site work: Genset power reset Any of the eSite cabinet doors are open Work is ongoing on site. Door is open or 1) Complete work and close door E Any door contact Door closed or
and genset is running while eSite mode is any door contactor is faulty, when eSite 2) Replace door contact if faulty. active and genst after 12 hrs
Auto. Power from genset is reduced for is in Auto Mode running
preventive protection. Therefore, this
alarm shall always be active while work
is done on eSite, and ForcedOn is not
used. This alarm will auto reset itself
after 12 hrs if any door is still open.
47
ALARM LIST
48
11.8 GRID CONTROL
Grid not available Grid available Power from grid is not availalbe The grid power could be temporarily out Inspect grid connection and grid power W >290V or <140V 280V or 120V
on the site or the grid breaker could be or Current from or current
ALARM LIST
tripped rectifier < 0A from rectifier

>5A
11.9 LOAD
Load total: Max power alarm Load total: Max power alarm reset Max total power threshold reached. Customer is drawing to much power Reduce the total system power drawn. W 10 kW for 5 sec
Load: Disconnected Load: Reconnected Customer load has been disconnected. System voltage has dropped below 1) Check fuel level F Red constant K011 45 V + 300s 48 V and 30 A

threshold. 2) Consult genset documentation. + 30s (or
52V)
Prio Load: Disconnected Prio Load: Reconnected High priority customer load has been System voltage has dropped below 1) Check fuel level F Red constant K012 43.5 V 48 V
disconnected. threshold. 2) Consult genset documentation.
Surge Protection 48V Load: Tripped Surge protection 48V Load: Reset Any of the surge protection for customer Over voltage from RBS. Check surge protection on ‐48 V and E K013
load (FS601) or (FS602) has tripped. replace if necessary.
11.10 RECTIFIER SYSTEM

AC Power: High Voltage alarm The incoming AC voltage is high on one E Phase AC voltage
AC Power: High Voltage Reset or more phases Grid connected faulty Verify connections >300V
Multi‐Rectifier: Fail Multi‐Rectifier: Fail reset Two or more rectifiers have stoped Fault detected in the rectifier system. 1) Reset the rectifier controller (via the F K010
working menu on the controller)
2) Replace rectifier unit
Rectifier Can Communication Fail Rectifier Can Communication: Error There is a can communication problem Fault detected in the rectifier system. 1) Reset the rectifier controller (via the E Only trigged if Alarm must be
reset between the rectifier controller (NCU) menu on the controller). there is available cleared while
and the rectifier units. 2) Replace rectifier unit. AC power there is
available AC
power
Rectifier communication: Fail Rectifier communication: Fail reset There is a communication problem 1) The connection cable may be 1) Check the cable between the rectifier E
between the rectifier controller (NCU) disconnected. controller and the Diriflex controller.
and the Diriflex controller. 2) The rectifier controller may be in a 2) Reset the rectifier controller (via the
fault state. menu on the controller).
3) Replace rectifier unit
Rectifier: Lost Rectifier: Lost reset One rectifier is not working Fault detected in the rectifier system. 1) Reset the rectifier controller (via the W K009

menu on the controller).
2) Replace rectifier unit.
Surge Protection 400V: Tripped Surge protection 400V: Reset One of the surge protections 400V Over voltage from external source Check all surge protections in eSite. E K013
(FS701) on the AC side in eSite has Replace if needed.
tripped

11.12 SOLAR CONTROLLER
Solar Controller 1: Common Faults Solar Controller 1: Common W
Faults:
Reset
Solar Controller 1: High Voltage Solar Controller 1: High Voltage W
Disconnect Disconnect: Reconnected
Solar Controller 1: Communication Solar Controller 1: Communication Solar controller 1 not communicating Solar controller 1 malfunction. Inspect / replace unit. W

Failed Restored
Faults:
Reset
Failed Restored
Faults:
Reset
Failed Restored

11.13 SYSTEM VOLTAGE AND BATTERIES

Battery Fuse: Reset The battery fuse has tripped. eSite will Short circuit or too high current in Inspect / replace bad block. F
turn off genset and if solar or grid power battery string
is not available customer load and eSite
Battery Fuse: Tripped will shut down.
Main voltage sensor fault Main voltage sensor fixed Voltage sensor faulty using backup Voltage sensor malfunction. Inspect/replace sensor. E Sensor voltage
sensor. >65V or <10V
System voltage: High System voltage: High voltage alarm High system voltage. 1) Voltage sensor X003 malfunction. 1) Inspect / replace sensor. F Red flashing 58.5 V 58 V
reset 2) Malfunction in solar converter or 2) Inspect / replace unit. (may be
rectifier system. 3) Inspect / replace bad battery block. compensated due
3) Battery bank disconnected. 4) Investigate problem. to temperature)
4) Back voltage from load.
System voltage: Low System voltage: Low voltage alarm Low system voltage. 1) Generator failed to start. 1) See alarm "Genset start: Alarm". F 46.5 V 48
reset 2) Voltage sensor malfunction. 2) Inspect / replace sensor.
3) Rectifier fault. 3) See alarm "Genset Rectifier: Error".
Voltage backup sensor fault Backup voltage sensor fixed Main and backup voltage sensor faulty. Main voltage sensor faulty and no Inspect/replace main voltage sensor and F Red flashing Voltage from

Using static voltage of 46 V. communication with/faulty rectifier check rectifier controller for errors. rectifier <10V
controller.
49
ALARM LIST
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Operation &amp; Maintenance Manual (Rev B)

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Operation &amp; Maintenance Manual (Rev B)

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OPERATION &

11th April 2016 www.flexenclosure.com ESIT-Z-MAN-047 (Rev B)

2 ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual

ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual 3

1.1 DOCUMENT REVISION INFORMATION

4 ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual

Documents for eSite Operation

eSite Service Interface

Ethernet network cable Laptop with WiFi

Normally there is no way of charging laptop or mobile phone on site. Therefore

ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual 5

2.4 eSITE EXTERNAL LED CONTROL

●● Constant green - The system is OK.

6 ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual

3.1 DIRIFLEX CONNECTION

3.1.1 CONNECTING TO DIRIFLEX USING WIFI / WLAN

1 Scan for new wireless networks.

2 The list of found networks should contain

3 Enter wireless password: storstaSlagga!!!

4 Your computer should now establish the network setup automatically.

5 On the computer, start a web browser (Firefox, Chrome, Win Explorer).

6 In the URL field, enter: http://192.168.10.10

7 You should now see the Diriflex login page.

SiteCom (web guided site commissioning),

8 Click the Sign in button.

ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual 7

3.3.3 CONFIGURATION TAB

SITE INFO CONFIGURATIONS

NOTE Use a full stop (.) when typing in the coordinates.

8 ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual

3.1.2 CONNECTING TO DIRIFLEX USING NETWORK CABLE

2 Set your computer to static IP 192.168.10.20.

3 On the computer, start a web browser (Firefox is the recommended browser).

4 In the URL field, enter: http://192.168.10.10

5 You should now see the Diriflex login page.

SiteCom (web guided site commissioning),

6 Click the Sign in button.

ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual 9

3.2 DIRIFLEX WEB GUIDANCE - OPERATOR

3.2.1 ONLINE GUIDE

3.2.2 OPERATOR DEFAULT VIEW

●● Site Name - Name of the site (Customer’s own selection)

10 ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual

3.3 DIRIFLEX WEB GUIDANCE - ADMINISTRATOR

3.3.1 ONLINE GUIDE

3.3.2 ADMINISTRATOR DEFAULT VIEW

●● Site Name - Name of the site (Customer’s own selection)

ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual 11

NOTE This should only be changed in cooperation with Flexenclosure personnel.

12 ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual

ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual 13

14 ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual

3.3.4 UPDATE SYSTEM TAB

●● Update System - If available this file could be obtained from Flexenclosure.

ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual 15

3.4 GENSET CONTROL

16 ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual

3.5 BATTERY MANAGEMENT

ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual 17

4.1 TARGET GROUPS

●● eSite General Information

●● eSite Maintenance Report

18 ESIT-Z-MAN-047 (Rev B) - eSite Operation & Maintenance Manual

The eSite Maintenance Manual does not describe how to service:

Operation & Maintenance Manual (Rev B)

Operation & Maintenance Manual (Rev B)