PP Aaa PP1 150

SONATRACH
NEW LNG TRAIN SKIKDA PROJECT
SKIKDA, ALGERIA
OPERATING MANUAL VOLUME IV, SECTION 5-3:
UNIT 59 SERVICE WATER
DOCUMENT NO: PP-AAA-PP1-150
KBR
JOB NO.: J6404
1 KM Re-issued for Implementation 24-Sept-13 LTP RM
0 JDS Issued for Implementation 23-Nov-10 GRM BA AB
B JDS Issued for Client Approval 23-Sep-10 GRM BA -
A IG Issued for Client Approval 17-May-10 GRM BA -
Rev. By Description Date KBR KBR CLIENT
Chkd App App

NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-150
OPERATING MANUAL VOLUME IV, SECTION REVISION 1
5-3: SERVICE WATER 24 September 2013
TABLE OF CONTENTS
1.0 INTRODUCTION ................................................................................................... 3
2.0 SYSTEM DESCRIPTION ...................................................................................... 5
3.0 OPERATIONS....................................................................................................... 6
3.1 Normal Running ................................................................................................................6
3.1.1 Industrial Water Pumps, 59-MJ01/01-A .........................................................................6
3.1.2 Fresh Firewater/Industrial Water Tank, 63-MF01 ..........................................................6
3.1.3 Potable Water Plant, 59-ML02 .......................................................................................6
3.1.4 Potable Water Pumps, 59-MJ02/02-A............................................................................7
3.1.5 Potable Water Storage Tank, 59-MF02 .........................................................................7
3.2 Typical Operating Parameters ..........................................................................................7
3.3 Temporary Operation ........................................................................................................8
4.0 START-UP .......................................................................................................... 10
4.1 Service Water to Hose and Sample Stations..................................................................10
4.2 Service Water to the Potable Water Plant ......................................................................10
4.3 Treated Water to Safety Showers/Eyewash, Control and Lab Buildings .......................11
5.0 SHUTDOWN ....................................................................................................... 13
5.1 Normal Shutdown ...........................................................................................................13
5.2 Process Upsets and Production Loss .............................................................................13
6.0 SAFETY/EMERGENCY SHUTDOWN ................................................................ 14
6.1 Safety Critical Shutdown Systems ..................................................................................14
6.1.1 I-5910-59MJ01/01A Industrial Water Pumps Trip ........................................................14
6.1.2 I-5920-59-MJ02/02A Potable Water Pumps Trip .........................................................14
6.1.3 Potable Water Plant 59-ML02 Trips .............................................................................14
6.2 Pressure Safety Valve Summary ....................................................................................14
6.3 Fire Protection Equipment ..............................................................................................14
7.0 ATTACHMENTS ................................................................................................. 15
7.1 Attachment I: Equipment List ..........................................................................................16
7.2 Attachment II: Utility Consumption .................................................................................17
Page 2 of 17 KBR
1.0 INTRODUCTION
This operating manual relates to the facilities indicated on Process Flow Diagram
PR-59-PR32-001 and PR-63-PR32-001 and P&ID’s PR-00-SYPI-017 through PR-00-
SYPI-019B, PR-10-SYPI-001 through PR-10-SYPI-008, PR-59-SYPI-002, PR-59-
SYPI-004 through PR-59-SYPI-006A, PR-63-SYPI-001 and PR-64-SYPI-003.
The industrial water demand for the LNG complex is supplied by the GL1.K existing
desalination facilities and a Zone Service Water tie-in connection from existing Zone
Water piping header. Industrial water is stored in the Fresh Firewater/Industrial Water
Storage Tank 63-MF01.
The Service Water System supplies industrial water via Industrial water pumps 59-
MJ01/01-A to the Potable Water Plant and to the service water header. Service water
is used at various locations throughout the LNG complex. Examples of the service
water usage are: The CPI Separator Package, firefighting, hose stations and sample
coolers.
The Potable Water Plant treats the service water by filtration to remove the
suspended solids, odor and organic compounds. A sodium hypochlorite solution is
added for disinfection. The treated water is then used to supply safety showers and
eyewash baths inside and outside of the battery limits. It is also used in the
Laboratory and the Control Room buildings. Potable water is suitable for drinking.
Page 3 of 17 KBR
2.0
Page 4 of 17 KBR
SYSTEM DESCRIPTION
Expected delivery rate of service water from the GL1.K facilities to the Fresh
Firewater/ Industrial Water Tank (63-MF01) is 18 m3/hr indicated on 63-FI-1020. In
addition to this, the new Zone Service Water connection can deliver 65 m3/hr of
Water as indicated on 63-FI-2200 to the same tank.
Service water is used in the CPI Separator Package for the initial fill of the effluent
sump. To avoid effluent from escaping from the unit, the water needs to be free of
oils and grease, but does not have to be potable. If a contaminated fluid is used for
initial fill it would take a lot of time for the unit to purge itself clean. Service water is
also used for flushing out the sludge.
The service water enters the Potable Water Plant at rates up to 4.2 m3/hr indicated
on 59-FI-3000. The flow then passes across 2 x 100% Pre-filters (59-ML02-
ML03/ML03A). The pre-filter is designed to remove particles greater than 3 microns.
Each pre-filter has a differential pressure gauge (59-DPG-3021/3022) and has
bypass piping around it. The filters should be replaced when the differential pressure
reaches 0.7 bar. The flow then goes across 2 x 100% cartridge filters (59-ML02-
ML01/ML01A) and differential pressure gauges (59-DPG-3024/3025). The cartridge
filters are designed to remove particles greater than 1 micron. The filters should be
replaced when the differential pressure reaches 0.7 bar. The flow then goes across 2
x 100% carbon cartridge filters (59-ML02-ML02/ML02A) and differential pressure
gauges (59-DPG-3027/3028). The filters should be replaced when the differential
pressure reaches 0.7 bar. The carbon filters are designed to remove odor and taste.
After the flow exits all of the filters a portion of or all of the flow can be diverted to fill
the hypochlorite storage tank (59-ML02-CV01) with water. During normal operations
the water will be dosed by the hypochlorite dosing pumps to obtain a residual
chlorine level of 0.5 to 1.0 ppm and will exit the system via TP002. TP002 is the tie-in
point where the potable water line from Potable Water Plant 59-ML02 connects to
KBR supplied line to the Potable Water Tank 59-MF02. The hypochlorite is injected
into the water piping on-skid via an injection quill.
The potable water plant starts and stops based on the opening of the level control
valve for the potable water tank. The level depends on the consumption of the users.
The potable water tank is sized for 24 hour requirement. The total estimated
consumption is 0.2 m3/day/person. With the estimated personnel of 250 people, this
results in a daily demand of 50 m3/day.
Page 5 of 17 KBR
3.0 OPERATIONS
3.1 Normal Running
This section provides a description of the operating parameters for the Service Water
System. Refer to Section 3.2 for a list of typical operating variables for this system.
3.1.1 Industrial Water Pumps, 59-MJ01/01-A

These two pumps provide water for hoses and sample cooling and for Potable Water
Plant 59-ML02. One always operates and the other is a spare. They can be started
and stopped manually from the DCS although it is preferable to start a pump locally
and stop a pump remotely when possible.
Pump Start/Stop Switch Local/Remote Switch

59-MJ01 59-HS-1017 59-HS-1017A
59-MJ01-A 59-HS-1018 59-HS-1018A
Flow controller 59-FIC-1014 maintains a minimum flow through the pump by

recirculating water back to the Fresh Firewater/Industrial Water Tank 63-MF01
through valve 59-FV-1014. The suction line for 59-MJ01/01A is located about 3/4th of
the way up the tank so that there will always be about 450m3 available for the fire
water system.
3.1.2 Fresh Firewater/Industrial Water Tank, 63-MF01
The Fresh Firewater/ Industrial Water Storage Tank (63-MF01) has the double duty
of containing enough water to pressurize the firewater system and the daily use of
water for the LNG Train. The lower section of the tank is dedicated to firewater. The
top portion of the tank provides service water needs with a capacity of 160 m3.
Service water is fed into the tank through control valves 63-LV-1000 and 63-LV-
1000A. Level controllers 63-LIC-1000 & 63-LIC-1000A open the valves when the
tank level is low and close the valves when the tank level is high. Total working
volume of the tank is 610 m3.
3.1.3 Potable Water Plant, 59-ML02

Service water from the Industrial Water Pumps 59-MJ01/01-A feed this package unit.
It treats service water by filtering and then dosing with sodium hypochlorite. The
discharge from the unit flows into the Potable Water Storage Tank 59-MF02. The
instrumentation, water analyzers and control system are furnished by the
manufacturer. Operation of two pumps and a dosing tank mixer is indicated on the
DCS console. Also residual chlorine and conductivity levels are indicated on the DCS
console. The DCS starts and stops the pumps and mixer (through the manufacturer’s
control system) based on the level 59-LIC-1020 in Potable Water Storage Tank 59-
MF02. The hypochlorite dosing pumps can be turned on and off manually or
automatically. The dosing rate can be manually adjusted by turning the pump stroke
adjustment hand knob when the pumps are in manual mode. In automatic mode the
electronic capacity control adjusts the pump stroke based on the flowrate through the
package, as indicated on 59-FI-3000. The pumps and mixer turn off when there is no
flow through the package when they are in automatic mode.
Page 6 of 17 KBR
The local control panel includes a control power ON/OFF switch, local ALARM
ACKNOWLEDGE button, hypochlorite tank level indication, hypochlorite pump
HAND/OFF/AUTO switches, hypochlorite mixer HAND/OFF/AUTO switch and HI and
LOW level alarm indicators.
3.1.4 Potable Water Pumps, 59-MJ02/02-A

These pumps send potable water from Potable Water Storage Tank 59-MF02 to the
buildings and safety showers/eye wash stations. Flow controller 59-FIC-1044
maintains a minimum flow through the pump by recirculating from the discharge back
to the Potable Water Tank 59-MF02 through valve 59-FV-1044. The pumps can be
manually started and stopped from the DCS; although it is preferable to start the
pumps locally and stop the pumps remotely when possible.
Pump Start/Stop Switch Local/Remote Switch

59-MJ02 59-HS-1025 59-HS-1025A
59-MJ02-A 59-HS-1026 59-HS-1026A
One pump always operates and the other is a spare. DCS logic K-5925 will
automatically start the spare pump based on low discharge pressure alarm 59-PSL-
1043 as measured by pressure transmitter 59-PT-1043. If the spare pump is started
by this logic it will run until it is stopped manually.
3.1.5 Potable Water Storage Tank, 59-MF02

Potable water flowing into this tank is controlled by level controller 59-LIC-1020. This
on/off type controller automatically starts the Potable Water Plant 59-ML02 and
opens water inlet valve 59-LV-1020 when the tank level is low, as measured by
transmitter 59-LT-1020. When the tank level is high the valve is closed and Potable
Water Plant 59-ML02 is stopped.
3.2 Typical Operating Parameters

The following table contains typical operating variables for the Service Water System.
Operating Variables for the Service Water System
Tag No. Description Typical Units

Value
59-FI-3000 Inlet Flow to the Potable Water Plant 2.1 to 4.2 m3/hr
59-AI-3001 Chlorine Analyzer 0.5-1.0 ppm
59-AI-3002 Conductivity Analyzer <750 µS/cm
Flow Controller for Industrial Water 62.75 tpd

59-FIC-1014
Pumps Discharge
Page 7 of 17 KBR
Operating Variables for the Service Water System
Tag No. Description Typical Units

Value
Flow Controller for Potable Water 60.5 tpd

59-FIC-1044
Pumps Discharge
63-LIC-1000 Control level in Fresh Firewater Tank 85 - 90 %
Additional Control level in Fresh

63-LIC-1000A 78 - 85 %
Firewater Tank
Control level in Potable Water

59-LIC-1020 50-80 %
Storage Tank, 59-MF02
63-FI-1020 Inlet Service Water Flow Indicator 18 m3/hr
63-FI-2200 Zone Service Water Flow Indicator 65 m3/hr
Flow Indicator for Chlorine Sample

59-FI-3045 1 lpm
Line
59-FI-3042 Flow Indicator for Air Purge Line 0.9 SCFM
Differential Pressure Gauge for Pre- <0.7

59-PDG-3021 bar
Filter (Max 1.0)
Differential Pressure Gauge for Pre- <0.7

59-PDG-3022 bar
Filter (Max 1.0)
<0.7
59-PDG-3024 Differential Pressure Gauge for Filter bar
(Max 2.0)
<0.7
(Max 2.0)
<0.7
(Max 2.0)
<0.7
(Max 2.0)
3.3 Temporary Operation

After the flow exits all of the filters a portion of or all of the flow can be diverted to fill
the hypochlorite storage tank (59-ML02-CV01). When the flow is being diverted to
the tank the hypochlorite dosing pumps should be turned off and none of the flow
should exit the system via TP002. When the flow is not being diverted to the tank,
during normal operation, it will be dosed by the hypochlorite dosing pumps to obtain
a residual chlorine level of 0.5 to 1.0 ppm and will exit the system via TP002.
Page 8 of 17 KBR
When any one of the filters reaches the maximum desirable differential pressure, the
spare filter should be put on line in parallel with the partially plugged filter. Then, the
plugged filter should be shut down and drained with the filters being replaced so that
a clean filter is available for standby operation when needed.
Page 9 of 17 KBR
4.0 START-UP
This section outlines the steps necessary to place the Service Water System in
service. For the purpose of this section of the operating manual, it is assumed that
the following conditions exist: plant air system is operating and system is ready for
start up. For a more detailed start up of the unit, refer to the latest revision of Service
Water Start up Manual PP-AAA-PP1-250.
4.1 Service Water to Hose and Sample Stations
1. Close all valves and isolation blinds surrounding tank 63-MF01. Begin to fill
service water from the GL1.K complex or Zone Service Water connection as
necessary to a workable tank volume of 610 m3. With the flow rate of service
water entering the facility at 18m3/hr it will take approximately 34 hours to fill the
tank. If the facility is filled using Zone Water Service connection at 65 m3/hr the
approximate fill time will be 9.5 hours.
2. Close valve and isolation blind upstream of TP001 Service Water Inlet to
Potable Water Plant.
3. Install temporary strainer on the suction side of the Industrial Water Pump 59-
MJ01. Make sure all valves on the recirculation line are open. Start driver with
59-HS-1017 and slowly open the discharge valve. Check for flow by using 59-
PG-1015 to see if pump reaches a discharge pressure of 4.5 barg.
4. There are 98 hose stations throughout the LNG Plant. The following step will
need to take place at each hose station. Open valve upstream of the hose
connection and verify that the service water is available at that particular
location. Once complete close valve and move to next station.
5. Also verify service water flow to the CPI Separator by opening valve to blow
down drain.
6. Verify flow to 11 sample stations. Open service water valve upstream of the
sample cooler and open drain valves to verify flow.
4.2 Service Water to the Potable Water Plant

1. Confirm TP004 Hypochlorite Fill connection block valve on CL-59004 is closed
upstream of the Potable Water Storage Tank. Open drain valve upstream of 59-
LV-1020 off of treated potable water service line.
2. Slowly open the inlet service line valve to 25% of the normal operational flow.
Check 59-FI-3000 to make sure the flow reads about 24 t/d.
3. Make sure the valves on top of the pre-filter, cartridge filter, and the activated
carbon filter are open to vent any trapped air in the filters. Close the vent valves
when trapped air has been removed. Once the pre-filter unit is pressurized
slowly open the outlet service valve. Complete these steps for the cartridge and
activated carbon filters. Then completely open the inlet service line valve to
normal flow. The flow indicator should read 50 t/d.
Page 10 of 17 KBR
4. Fill the hypochlorite tank as needed with a mix of filtered water from the
package and a hypochlorite solution manually pumped through TP005. The
capacity of the tank is 1000 Liters.
12.5% Solution: Mix 10 L of solution with 450L of water.
5% Solution: Mix 10L of solution with 175L of water.
5. To protect mixer from hypochlorite fumes allow air to enter the potable plant
from TP007 Air Purge inlet. Adjust the air regulator 59-PCV-3040 and needle
valve until the tank pressure is 0.07 bar and flow indicator 59-FI-3042 reads 0.9
SCFM.
6. Close ½” suction valve and the ½” discharge valve to spare pump MJ01A. Open
1” valve at the bottom of the hypochlorite tank to ensure water mixture in the
suction line, liquid end and the discharge cartridge are filled. Relieve back
pressure in the discharge line and hydraulic system to purge air. Purge air by
reducing the pressure on the relief valve.
7. Set the capacity to 30-40% of the max capacity of the pump which is
0.033L/min. Manually start the pump using switch 59-HOA-3006 for 10-20 sec
then stop for 20-30 seconds. Repeat step a few times to fill the diaphragm oil
cavity. Run pump for ½ to 1-½ hours to warm up oil. Check discharge line for
indication of flow by checking the pressure gauge 59-PI-3010.
8. Increase to 100% maximum capacity of pump and operate for 10-20 minutes,
reduce the capacity adjustment setting back to 30-40% of maximum capacity.
Repeat this step several times to insure that the air is bled from the pump
displacement chamber.
9. The pump is now ready for on-line service. Put the pump in automatic mode.
When the pumps are in automatic mode the injection rate will be controlled by
the flow of water through the package. The mixer will also be turned on/off in
conjunction with the hypochlorite pumps turning on/off.
10. Check the chlorine analyzer indicator 59-AI-3001 reads 0.5 to 1 ppm and the
conductivity analyzer 59-AI-3002 reads less than 750 µS/cm. If the readings are
approved by the laboratory, then the treated potable water is now ready to fill
the potable water storage tank.
4.3 Treated Water to Safety Showers/Eyewash, Control and Lab Buildings

1. Make sure all isolation blinds and valves on the inlet and outlet lines to the
potable storage tank are in the closed position. Close drain valve upstream of
59-LV-1020. Open valves and blind on the treated potable service line and also
open the hypochlorite fill line. Allow the treated water to fill the tank to a net
working volume of 50 m3. At normal flow of 2.1 m3/hr it will take the tank
approximately 24 hrs to fill.
2. Close valve upstream of the Lab Building and Control Room
3. Use sample point 59-SC-001 downstream of potable water tank to make sure
that the treated water is still meeting the above specifications. (4.2 Item 10 and
reference Doc No. PR-59-RIO-037, 4.2 Potable Water.)
4. Install temporary strainer on the suction side of the Potable Water Pump 59-
MJ02. Make sure all valves on the minimum flow line are open. Start driver with
Page 11 of 17 KBR
59-HS-1025 and slowly open the discharge valve. Check for flow by using 59-
PG-1023 to see if pump reaches a discharge pressure of 3.6 barg.
5. Open drain valve on potable water distribution header to purge any air in the
line. Close drain valve.
6. There are 11 safety shower and eye wash baths throughout the LNG Complex.
Verify that there is flow to each station and also verify that the temperature and
pressure is sustainable to human touch.
7. Open the valve to the control room and verify that the water still meets
specifications.
8. Open the valve to the Lab Building and verify that the water still meets
specifications.
Page 12 of 17 KBR
5.0 SHUTDOWN
5.1 Normal Shutdown
The service water system will usually stay online unless there is a leak or
maintenance activities need to be performed. In the case of a maintenance activity,
the part of the system that is being serviced should be drained of service water.
The following steps are based on a planned shutdown of the Service Water System.
1. Slowly close the discharge valve to the Potable Water Pump 59-MJ02/A (which
ever one that is in service). Shutdown and Lock the driver manually 59-HS-
1025/6 or remotely 59-HS-1025/6-A.
2. Slowly close the discharge valve to the Industrial Water Pump 59-MJ01/A
(which ever one that is in service). Shutdown and Lock the driver manually 59-
HS-1017/8 or remotely 59-HS-1017/8-A.
3. The potable water plant will shutdown due to the fact that there is no flow
through the system. If the potable plant is being run remotely, the lack of flow
through the system will shutoff the hypochlorite dosing pumps and the agitator.
5.2 Process Upsets and Production Loss

In the event of an emergency requiring a shutdown of the Service Water System the
system should be shut down as outlined above. Below are possible causes for
upsets and actions to be taken.
1. Loss of Electrical Power
In the event of loss of electrical power all pumps and agitators within the system
will stop. The pumps and agitators will remain out of service until power is restored.
2. Loss of Instrument Air
Loss of instrument air to any one control valve will result in that valve going to its
designated fail safe position. As indicated on each P&ID, FO valves go to a “fail
open” position and FC valves go to a “fail closed” position.
The following valves will fail open: 59-LV-1020, 59-FV-1044, and 59-FV-1014
The following valves will fail closed: 63-LV-1000 & 63-LV-1000A.
Page 13 of 17 KBR
6.0 SAFETY/EMERGENCY SHUTDOWN

6.1 Safety Critical Shutdown Systems
6.1.1 I-5910-59MJ01/01A Industrial Water Pumps Trip

Trip the Industrial Water Pump, to prevent cavitation. On low-low level 63-LALL-
1001 in the Fresh Water Storage Tank (63-MF01), the Industrial Water pumps will be
tripped.
6.1.2 I-5920-59-MJ02/02A Potable Water Pumps Trip

Trip the Potable Water Pump, to prevent cavitation. On low-low level 59-LALL-1039
in the Potable Water Storage Tank (59-MF02), the Potable Water Pumps (59-
MJ02/02A) will be tripped.
6.1.3 Potable Water Plant 59-ML02 Trips

The hypochlorite dosing pumps and the hypochlorite agitator mixer will shut off due
to low flow through the system indicated by FI-3000. If in automatic mode the flow
has to increase to 0.084 m3/hr before the pumps/mixer will turn back on.
The hypochlorite dosing pumps and the hypochlorite agitator mixer will shut off due
to low level in the hypochlorite storage tank. If pumps/ Mixer selector switches are in
automatic mode, the level has to rise 71 mm before the pumps and mixer will turn
back on.
6.2 Pressure Safety Valve Summary

The Service Water System Pressure Relief Valve Summary contains a listing of all
the pressure relief valves associated with this system.
Service Water System Pressure Relief Valve Summary
Set Pressure
Valve Number Description/Location
(barg)
59-PRV-3032A Relief Valve for Chemical Pumps 6
59-PRV-3032B Relief Valve for Chemical Pumps 6
59-PRV-3031 Potable Water Inlet Relief Valve 8.1
6.3 Fire Protection Equipment

The Service Water System Fire Protection Equipment Summary normally contains a
listing of fire protection equipment associated with this system. Not Applicable for
this section.
Page 14 of 17 KBR
7.0 ATTACHMENTS
The following attachments are included in this section of the Operating Manual:
7.1 Attachment I: Equipment List
7.2 Attachment II: Utility Consumption
Page 15 of 17 KBR
7.1 Attachment I: Equipment List

The following is a list of equipment associated with the Service Water System.
Service Water System Equipment List
Design Design
Equipment
Description Pressure Temp
No.
(barg) (ºC)
59-MJ01/A Industrial Water Pump 10 m3/h rated

capacity
63-MF01 Fresh Firewater/Industrial Water Storage Tank Atm 65/1
59-ML02 Potable Water Plant 4.2 m3/h
59-MF02 Potable Water Storage Tank Atm 65/1
59-MJ02/A Potable Water Pump 10 m3/h rated

capacity
Page 16 of 17 KBR
7.2 Attachment II: Utility Consumption

Following are the electric motors associated with the Service Water System and their
expected consumption.
Service Water System Motor List
Available
Motor Load
Equipment No. Description (kW)
59-MJ01/A-M Industrial Water Pump 5.5 each
59-MJ02/A-M Potable Water Pump 4.0 each
59-ML02-MJ01/A Potable Water Plant – Hypochlorite Pump 0.25 each
59-ML02-MJ02 Potable Water Plant – Chemical Mixer 0.75
Page 17 of 17 KBR

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SONATRACH

NEW LNG TRAIN SKIKDA PROJECT

DOCUMENT NO: PP-AAA-PP1-150

1 KM Re-issued for Implementation 24-Sept-13 LTP RM

0 JDS Issued for Implementation 23-Nov-10 GRM BA AB

B JDS Issued for Client Approval 23-Sep-10 GRM BA -

A IG Issued for Client Approval 17-May-10 GRM BA -

Rev. By Description Date KBR KBR CLIENT

Chkd App App

3.1.1 Industrial Water Pumps, 59-MJ01/01-A

Pump Start/Stop Switch Local/Remote Switch

Flow controller 59-FIC-1014 maintains a minimum flow through the pump by

3.1.3 Potable Water Plant, 59-ML02

3.1.4 Potable Water Pumps, 59-MJ02/02-A

Pump Start/Stop Switch Local/Remote Switch

3.1.5 Potable Water Storage Tank, 59-MF02

3.2 Typical Operating Parameters

Operating Variables for the Service Water System

Tag No. Description Typical Units

59-AI-3001 Chlorine Analyzer 0.5-1.0 ppm

59-AI-3002 Conductivity Analyzer <750 µS/cm

Flow Controller for Industrial Water 62.75 tpd

Operating Variables for the Service Water System

Tag No. Description Typical Units

Flow Controller for Potable Water 60.5 tpd

63-LIC-1000 Control level in Fresh Firewater Tank 85 - 90 %

Additional Control level in Fresh

Control level in Potable Water

63-FI-1020 Inlet Service Water Flow Indicator 18 m3/hr

63-FI-2200 Zone Service Water Flow Indicator 65 m3/hr

Flow Indicator for Chlorine Sample

59-FI-3042 Flow Indicator for Air Purge Line 0.9 SCFM

Differential Pressure Gauge for Pre- <0.7

Differential Pressure Gauge for Pre- <0.7

3.3 Temporary Operation

4.1 Service Water to Hose and Sample Stations

4.2 Service Water to the Potable Water Plant

4.3 Treated Water to Safety Showers/Eyewash, Control and Lab Buildings

5.2 Process Upsets and Production Loss

6.0 SAFETY/EMERGENCY SHUTDOWN

6.1.1 I-5910-59MJ01/01A Industrial Water Pumps Trip

6.1.2 I-5920-59-MJ02/02A Potable Water Pumps Trip

6.1.3 Potable Water Plant 59-ML02 Trips

6.2 Pressure Safety Valve Summary

Service Water System Pressure Relief Valve Summary

59-PRV-3032A Relief Valve for Chemical Pumps 6

59-PRV-3032B Relief Valve for Chemical Pumps 6

59-PRV-3031 Potable Water Inlet Relief Valve 8.1

6.3 Fire Protection Equipment

7.1 Attachment I: Equipment List

Service Water System Equipment List

59-MJ01/A Industrial Water Pump 10 m3/h rated

63-MF01 Fresh Firewater/Industrial Water Storage Tank Atm 65/1

59-ML02 Potable Water Plant 4.2 m3/h

59-MF02 Potable Water Storage Tank Atm 65/1

59-MJ02/A Potable Water Pump 10 m3/h rated

7.2 Attachment II: Utility Consumption

Service Water System Motor List

59-MJ01/A-M Industrial Water Pump 5.5 each

59-MJ02/A-M Potable Water Pump 4.0 each

59-ML02-MJ01/A Potable Water Plant – Hypochlorite Pump 0.25 each

59-ML02-MJ02 Potable Water Plant – Chemical Mixer 0.75