SONATRACH

NEW LNG TRAIN SKIKDA PROJECT

SKIKDA, ALGERIA
OPERATING MANUAL VOLUME IV, SECTION 6-1:
UNIT 64 EFFLUENT and WASTE WATER TREATMENT
OILY WATER DRAIN SYSTEM

DOCUMENT NO: PP-AAA-PP1-151

KBR
JOB NO.: J6404

1 KM Issued for Implementation (Redlined) 4-May-13 MRC RM

0 JDS Issued for Implementation 23-Nov-10 LP BA AB

B JDS Issued for Client Approval 04-Nov-10 LP BA -

A MDL Issued for Client Approval 18-Aug-10 GRM BA -

Rev. By Description Date KBR KBR CLIENT

Chkd App App

 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

TABLE OF CONTENTS
1.0 INTRODUCTION ................................................................................................... 3
2.0 SYSTEM DESCRIPTION ...................................................................................... 5
3.0 OPERATIONS....................................................................................................... 7
3.1 Normal Running ................................................................................................................7
3.1.1 Power Generation Storm Water Basin 64-CV02 ............................................................7
3.1.2 Metering Area Storm Water Basin 64-CV03 ..................................................................8
3.1.3 Storage Area Storm Water Basin 64-CV04....................................................................9
3.1.4 LNG Train Storm Water Basin No.1 64-CV05..............................................................10
3.1.5 LNG Train Storm Water Basin No.2 64-CV06..............................................................11
3.1.6 Fractionation Area Storm Water Basin 64-CV07 .........................................................12
3.1.7 Clean Water Storm Water Basin 64-CV09 ...................................................................13
3.1.8 Unit-10 Oily Water Pump 64-MJ18 ..............................................................................14
3.1.9 CPI Separator Package 64-ML02 ................................................................................14
3.2 Typical Operating Parameters ........................................................................................15
3.3 Temporary Operation ......................................................................................................15
4.0 START-UP .......................................................................................................... 16
4.1 CPI Separator Package 64-ML02 ...................................................................................16
4.2 Storm Water Basins ........................................................................................................17
4.2.1 Power Generation Storm Water Basin 64-CV02 ..........................................................17
4.2.2 Unit 10 Oily Water Sump P-802 ...................................................................................18
4.2.3 Clean Water Storm Water Basin 64-CV09 ...................................................................18
5.0 SHUTDOWN ....................................................................................................... 19
5.1 Normal Shutdown ...........................................................................................................19
5.2 Process Upsets and Production Loss .............................................................................19
5.2.1 Loss of Electrical Power ...............................................................................................19
5.2.2 Loss of Instrument Air ..................................................................................................20
6.0 SAFETY/EMERGENCY SHUTDOWN ................................................................ 21
6.1 Safety Critical Shutdown Systems ..................................................................................21
6.2 Pressure Safety Valve Summary ....................................................................................21
6.3 Fire Protection Equipment ..............................................................................................21
7.0 ATTACHMENTS ................................................................................................. 22
7.1 Attachment I: Equipment List ..........................................................................................23
7.2 Attachment II: Utility Consumption .................................................................................24

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

1.0 INTRODUCTION
This operating manual relates to the Unit 64 Effluent and Waste Water treatment oily
water drain system facilities indicated on Process Flow Diagram PR-64-PR32-001,
PR-64-PR32-002, P&ID’s PR-64-SYPI-003, PR-64-SYPI-005 through to PR-64-
SYPI-005G, and PR-64-SYPI-006 through PR-64-SYPI-008, 008A, 009, 011 and
0012.
The effluent and waste water treatment oily water drain system facilities collects
potentially contaminated runoff water from the process and utility areas of the plant
into six Storm Water Basins, 64-CV02, 64-CV03, 64-CV04, 64-CV05, 64-CV06, and
64-CV07. The basins have two compartments, the potentially oily water side and the
storm water side. This is accomplished by high and low baffles to keep oil from
flowing from the oily side to water side.
Oily water is pumped by Oily Water Pumps from the oily water side of the Storm
Water Basins to CPI Separator Package 64-ML02. Storm water is pumped by Storm
Water Pumps from the Storm Water side of the Storm Water Basin to the closest
open trench and routed to the clean Water Storm Water Basin where it is pumped to
Pole 2 outfall canal.
The CPI Separator Package 64-ML02 receives Oily Water from Unit 10, in addition to
the potentially contaminated water from the Storm Water Basins. Free oil is removed
from the water and the oil is pumped to the Warm Flare Knock Out Drum 65-MD01.
Treated CPI Separator water is sent to the Clean Water Storm Water Basin.

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NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

Page 4 of 24 KBR
 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

2.0 SYSTEM DESCRIPTION

2.1 Oily Water Sewer and Storm Drains
Six Storm Water Basins are provided in the Oily Water and Storm Drains facilities to
collect and separate potentially contaminated runoff water from process and utility
areas from the following areas:
• Power Generation Storm Water Basin 64-CV02 collects water from the Power
Generating area. Basin 64-CV02 has a rated capacity (peak inflow) of 681.0
m3/hr. There are two (2) 100% Power Generation Oily Water Pumps 64-MJ02/A
that pump the oily water from the oily water side of the Storm-water Basin to the
CPI Separator 64-ML02/A. The pumps have a rated capacity of 5.0 m3/hr each.
There are two (2) 100% Power Generation Storm Water Pumps 64-MJ04/A which
pump excess clean storm water from the storm water side of the Storm Water
Basin to an open ditch and to the clean water runoff line to the Clean Water
Storm Water Basin 64-CV09. The pumps have a rated capacity of 20 m3/hr each.
• Metering Area Storm Water Basin 64-CV03 collects water from the Metering
area. Basin 64-CV03 has a rated capacity (peak inflow) of 455 m3/hr. There are
two (2) 100% Metering Area Oily Water Pumps, 64-MJ05/A that pump the oily
water from the oily water side of the Storm Water Basin to the CPI Separator 64-
ML02/A. The pumps have a rated capacity of 5.0 m3/hr. There are two (2) 100%
Metering Area Storm Water Pumps 64-MJ06/A which pump excess clean storm
water from the storm water side of the Storm Water Basin to an open ditch and to
the clean water runoff line to the Clean Water Storm Water Basin 64-CV09. The
pumps have a rated capacity of 5.0 m3/hr each.
• Storage Area Storm Water Basin 64-CV04 collects water from the Storage Area.
Basin 64-CV04 has a rated capacity (peak inflow) of 1371.0 m3/hr. There are two
(2) 100% Storage Area Oily Water Pumps, 64-MJ07/A that pumps the oily water
from the oily water side of the Storm Water Basin to the CPI Separator, 64-
ML02/A. The pumps have a rated capacity of 5.0 m3/hr each. There are two (2)
100% Storage area Storm Water Pumps, 64-MJ08/A which pump excess clean
storm water from the storm water side of the Storm Water Basin to an open ditch
and to the clean water runoff line to the Clean Water Storm Water Basin 64-
CV09. The pumps have a rated capacity of 20.1 m3/hr each.
• LNG Train Storm Water Basin No.1 64-CV05 collects water from the LNG Train
East Area No.1 Basin 64-CV05 has rated capacity (peak inflow) of 885.0m3hr.
There are two (2) 100% LNG Train Oily Water Pumps 64-MJ09/A that pump the
oily water from the oil water side of the Storm Water Basin to the CPI Separator
64-ML02/A. The pumps have a rated capacity of 5.0 m3/hr each. There are two
(2) 100% LNG Train Storm Water Pumps 64-MJ10/A which pump excess clean
storm water from the storm water side of the Storm Water Basin to an open ditch
and to the clean water runoff line to the Clean Water Storm Water Basin 64-
CV09. The pumps have a rated capacity of 20.1 m3/hr each.
• LNG Train Storm Water Basin No.2 64-CV06 collects water from the LNG Train
West Area. Basin 64-CV06 has a rated capacity (peak inflow) of 885.0 m3/hr.
There are two (2) 100% LNG Train Oily Water Pumps 64-MJ11/A that pump the
oily water from the oily water side of the Storm Water Basin to the CPI Separator,
64-ML02/A. The pumps have a rated capacity of 5.0 m3/hr, each. There are two
(2) 100% LNG Train Storm Water Pumps 64-MJ12/A which pump excess clean
storm water from the storm water side of the Storm Water Basin to an open ditch

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

and to the clean water runoff line to the Clean Water Storm Water Basin 64-
CV09. The pumps have a rated capacity of 20.1 m3/hr each.
• Fractionation Area Storm Water Basin 64-CV07 collects water from the
Fractionation North and West area. Basin 64-CV07 has a rated capacity (peak
inflow) of 823.0 m3/hr. There are two (2) 100% Fractionation Area Oily Water
Pumps 64-MJ13/A that pump the oily water from the oily water side of the Storm
Water Basin to the CPI Separator 64-ML02/A. The pumps have a rated capacity
of 5.0 m3/hr each. There are two (2) 100% Fractionation Area Storm Water
Pumps 64-MJ14/A which pumps excess clean storm water from the storm water
side of the Storm Water Basin to an open ditch to the clean water runoff line to the
Clean Water Storm Water Basin 64-CV09. The pumps have a rated capacity of
35.2 m3/hr each.
• Clean Water Storm Water Basin 64-CV09 receives surface and non-
contaminated runoff water from all areas as well as treated sanitary wastewater
from Sanitary Treatment Package 64-ML01 via Treated Sanitary effluent pumps
64-ML01-MJ10/A. Treated CPI Separator Water from CPI Separator Package,
64-ML02 is also pumped to 64-CV09 by CPI Separator Effluent Pumps, 64-ML02-
MJ08/A. Clean Water Storm Water Basin 64-CV09 has a rated capacity (peak
inflow) of 1371.0 m3/hr. There are two (2) 100% Clean Water Storm Water
Pumps, 64-MJ17A/B that pump the clean water storm water to the Pole 2 Outfall
Canal. The pumps have a rated capacity of 4715.0 m3/hr each.
• CPI Separator Package 64-ML02 receives potentially contaminated water via the
Oily Water Pumps from the oily water side of each of the Storm Water Basins.
Oily Water from Unit 10 is sent to Unit 10 Oily Water Basin P-802 and Unit 10
Oily Water Pump 64-MJ18 pumps it into the line from the Storm Water Basins to
the CPI Separator 64-ML02/A. The CPI Separator Package, 64-ML02 contains
two (2) 100% Separator Units (one is a spare) which process the oily water to
separate the free oil from the water.
CPI Separator Effluent Pumps, 64-ML02-MJ08/A pump the treated effluent from
the CPI Separator to Clean Water Storm Water Basin 64-CV09. There are two
(2) 100% pumps each with a capacity of 40 m3/hr each. CPI Skim Oil Pumps 64-
ML02-MJ09/A pump the separated oil from the CPI Separator to the Warm Flare
Knockout Drum 65-MD01. The two (2) 100% pumps each have a capacity of
7.95 m3/hr.

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

3.0 OPERATIONS
3.1 Normal Running
This section provides a description of the operating parameters for the Oily Water
Sewer and Storm Drains. The most common time for activity is during a rain storm or
if an area is being washed down. Typical operating variables for this system are
listed below for each Storm Water Basin.
3.1.1 Power Generation Storm Water Basin 64-CV02
Basin 64-CV02 is a sump for potentially contaminated runoff water from the power
generation area. The pump operation is based on the “first flush” concept for the
handling and treatment of contaminated runoff. The first 25mm of rainfall, which may
have the highest level of hydrocarbon contaminants, are pumped to the CPI
separator with Power Generation Oily Water Pumps 64-MJ02/A. Runoff from rainfall
in excess of 25mm is considered clean and is collected in the storm water side of the
basin. This liquid is pumped by Power Generation Storm Water Pumps 64-MJ04/A to
the closest ditch en route to the clean water runoff line to the Clean Water Storm
Water Basin 64-CV09 where it is pumped to the Pole 2 outfall canal.
The 64-MJ02/A pumps can be manually started and stopped from the DCS as long
as the level is above 15%. In Remote mode DCS logic K-6460 starts and stops them
automatically based on level transmitter 64-LT-1012.
Similarly, the 64-MJ04/A pumps can be manually started and stopped from the DCS
as long as the level is above 15%. In Remote mode DCS logic K-6470 starts and
stops them automatically based on level transmitter 64-LT-1007.
Remote Manual
Pump
Switch Switch
64-MJ02, Power Generation Oily Water Pump 64-HS-1003A 64-HS-1003
64-MJ02-A, Power Generation Oily Water Pump 64-HS-1047A 64-HS-1047
64-MJ04, Power Generation Storm Water Pump 64-HS-1005A 64-HS-1005
64-MJ04-A, Power Generation Storm Water Pump 64-HS-1048A 64-HS-1048

Level DCS Alarm Description Logic

On low-low level both
<15% 64-LSLL-1007/1012 K-6460/6470
pumps OFF
On low level, 64-
<30% 64-LSL-1007/1012 K-6460/6470
MJxxA pump OFF
On high level, 64-MJxx
>45% 64-LSH-1007/1012 K-6460/6470
pump starts
On high high level, 64-
>65% 64-LSHH-1007 MJ04 and 64-MJ04A K-6470
ON
On high high level, 64-
>80% 64-LSHH-1012 MJ02 and 64-MJ02A K-6460
ON

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

3.1.2 Metering Area Storm Water Basin 64-CV03

Basin 64-CV03 is a sump for potentially contaminated runoff from the metering area.
The pump operation is based on the “first flush” concept for the handling and
treatment of contaminated runoff. The first 25mm of rainfall, which may have the
highest level of hydrocarbon contaminants, are pumped to the CPI separator via the
oily water pump 64-MJ05/A. Runoff from rainfall in excess of 25mm is considered
clean and is collected in the storm water side of the basin. This liquid is pumped by
64-MJ06/A to the closest ditch en route to the clean water runoff line to the Clean
Water Storm Water Basin 64-CV09 where it is pumped to the Pole 2 outfall canal.
The 64-MJ05/A pumps can be manually started and stopped from the DCS as long
as the level is above 15%. In Remote mode DCS logic K-6461 starts and stops them
automatically based on level transmitter 64-LT-1100.
Similarly, the 64-MJ06/A pumps can be manually started and stopped from the DCS
as long as the level is above 15%. In Remote mode DCS logic K-6471 starts and
stops them automatically based on level transmitter 64-LT-1112.
Remote Manual
Pump
Switch Switch
64-MJ05, Metering Area Oily Water Pump 64-HS-1103A 64-HS-1103
64-MJ05-A, Metering Area Oily Water Pump 64-HS-1104A 64-HS-1104
64-MJ06, Metering Area Storm Water Pump 64-HS-1115A 64-HS-1115
64-MJ06-A, Metering Area Storm Water Pump 64-HS-1116A 64-HS-1116

Level DCS Alarm Description Logic

On low-low level both
<15% 64-LSLL-1100/1112 K-6461/6471
pumps OFF
On low level, 64-
<30% 64-LSL-1100/1112 K-6461/6471
MJxxA pump OFF
On high level, 64-MJxx
>45% 64-LSH-1100/1112 K-6461/6471
pump starts
On high high level, 64-
>65% 64-LSHH-1112 MJ06 and 64-MJ06A K-6471
ON
On high high level, 64-
>80% 64-LSHH-1100 MJ05 and 64-MJ05A K-6461
ON

In the event of an amine spill in Unit 2 and/or Unit 12, and amine is found in the
Warm Flare KO Drum 65-MD01, the operator will need to drain it to the Metering
Area Storm Water Basin. Additionally, the operator will need to disable 64-MJ05/A
and 64-MJ06/A to avoid contamination with the Stormwater. Once the amine is
drained into the basin, it will have to be drained with a vacuum truck and disposed
of. If the amine / water mix is clean enough, it can be put back into 12-MD30 for
restoration back into the AGRU.
Note: Amines should not be discharged to Clean Water Storm Water Basin 64-
CV09. It should be pH neutralized and then taken offsite for disposal. Amines
have high Total Kjeldahl Nitrogen (TKN) values and also contribute to the Total

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

Organic Carbon (TOC) of the wastewater. Algerian regulations for effluent

discharge limits for TKN is 30 mg/L and for TOC is 120 mg/L.
3.1.3 Storage Area Storm Water Basin 64-CV04
Basin 64-CV04 is a sump for potentially contaminated runoff from the storage area.
The pump operation is based on the “first flush” concept for the handling and
treatment of contaminated runoff. The first 25mm of rainfall, which may have the
highest level of hydrocarbon contaminants are pumped to the CPI separator via the
oily water pump 64-MJ07/A. Runoff from rainfall in excess of 25mm is considered
clean and is collected in the storm water side of the basin. This liquid is pumped by
64-MJ08/A to the closest ditch en route to the clean water runoff line to the Clean
Water Storm Water Basin 64-CV09 where it is pumped to the Pole 2 outfall canal.
The 64-MJ07/A pumps can be manually started and stopped from the DCS as long
as the level is above 15%. In Remote mode DCS logic K-6462 starts and stops them
automatically based on level transmitter 64-LT-1120.
Similarly, the 64-MJ08/A pumps can be manually started and stopped from the DCS
as long as the level is above 15%. In Remote mode DCS logic K-6472 starts and
stops them automatically based on level transmitter 64-LT-1132.
Remote Manual
Pump
Switch Switch
64-MJ07, Storage Area Oily Water Pump 64-HS-1123A 64-HS-1123
64-MJ07-A, Storage Area Oily Water Pump 64-HS-1124A 64-HS-1124
64-MJ08, Storage Area Storm Water Pump 64-HS-1135A 64-HS-1135
64-MJ08-A, Storage Area Storm Water Pump 64-HS-1136A 64-HS-1136

Level DCS Alarm Description Logic

On low-low level both
<15% 64-LSLL-1120/1132 K-6462/6472
pumps OFF
On low level, 64-MJxxA
<30% 64-LSL-1120/1132 K-6462/6472
pump OFF
On high level, 64-MJxx
>45% 64-LSH-1120/1132 K-6462/6472
pump starts
On high high level, 64-
>65% 64-LSHH-1132 K-6472
MJ08 and 64-MJ08A ON
On high high level, 64-
>80% 64-LSHH-1120 K-6462
MJ07 and 64-MJ07A ON

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

3.1.4 LNG Train Storm Water Basin No.1 64-CV05

Basin 64-CV05 is a sump for potentially contaminated runoff from the LNG train area.
The pump operation is based on the “first flush” concept for the handling and
treatment of contaminated runoff. The first 25mm of rainfall, which may have the
highest level of hydrocarbon contaminants, are pumped to the CPI separator via the
oily water pump 64-MJ09/A. Runoff from rainfall in excess of 25mm is considered
clean and is collected in the storm water side of the basin. This liquid is pumped by
64-MJ10/A to the closest ditch en route to the clean water runoff line to the Clean
Water Storm Water Basin 64-CV09 where it is pumped to the Pole 2 outfall canal.
The 64-MJ09/A pumps can be manually started and stopped from the DCS as long
as the level is above 15%. In Remote mode DCS logic K-6463 starts and stops them
automatically based on level transmitter 64-LT-1140.
Similarly, the 64-MJ10/A pumps can be manually started and stopped from the DCS
as long as the level is above 15%. In Remote mode DCS logic K-6473 starts and
stops them automatically based on level transmitter 64-LT-1152.
Remote Manual
Pump
Switch Switch
64-MJ09, LNG Train Oily Water Pump 64-HS-1143A 64-HS-1143
64-MJ09-A, LNG Train Oily Water Pump 64-HS-1144A 64-HS-1144
64-MJ10, LNG Train Storm Water Pump 64-HS-1155A 64-HS-1155
64-MJ10-A, LNG Train Storm Water Pump 64-HS-1156A 64-HS-1156

Level DCS Alarm Description Logic

On low-low level both
<15% 64-LSLL-1140/1152 K-6463/6473
pumps OFF
On low level, 64-MJxxA
<30% 64-LSL-1140/1152 K-6463/6473
pump OFF
On high level, 64-MJxx
>45% 64-LSH-1140/1152 K-6463/6473
pump starts
On high high level, 64-
>65% 64-LSHH-1152 K-6473
MJ10 and 64-MJ10A ON
On high high level, 64-
>80% 64-LSHH-1140 K-6463
MJ09 and 64-MJ09A ON

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

3.1.5 LNG Train Storm Water Basin No.2 64-CV06

Basin, 64-CV06 is a sump for potentially contaminated runoff from the LNG train
area. The pump operation is based on the “first flush” concept for the handling and
treatment of contaminated runoff. The first 25mm of rainfall, which may have the
highest level of hydrocarbon contaminants, are pumped to the CPI separator via the
oily water pump 64-MJ11/A. Runoff from rainfall in excess of 25mm is considered
clean and is collected in the storm water side of the basin. This liquid is pumped by
64-MJ12/A to the closest ditch en route to the clean water runoff line to the Clean
Water Storm Water Basin 64-CV09 where it is pumped to the Pole 2 outfall canal.
The 64-MJ11/A pumps can be manually started and stopped from the DCS as long
as the level is above 15%. In Remote mode DCS logic K-6464 starts and stops them
automatically based on level transmitter 64-LT-1160.
Similarly, the 64-MJ12/A pumps can be manually started and stopped from the DCS
as long as the level is above 15%. In Remote mode DCS logic K-6474 starts and
stops them automatically based on level transmitter 64-LT-1172.
Remote Manual
Pump
Switch Switch
64-MJ11, LNG Train Oily Water Pump 64-HS-1163A 64-HS-1163
64-MJ11-A, LNG Train Oily Water Pump 64-HS-1164A 64-HS-1164
64-MJ12, LNG Train Storm Water Pump 64-HS-1175A 64-HS-1175
64-MJ12-A, LNG Train Storm Water Pump 64-HS-1176A 64-HS-1176

Level DCS Alarm Description Logic

On low-low level both pumps
<15% 64-LSLL-1160/1172 K-6464/6474
OFF
On low level, 64-MJxxA pump
<30% 64-LSL-1160/1172 K-6464/6474
OFF
On high level, 64-MJxx pump
>45% 64-LSH-1160/1172 K-6464/6474
starts
On high high level, 64-MJ12
>65% 64-LSHH-1172 K-6474
and 64-MJ12A ON
On high high level, 64-MJ11
>80% 64-LSHH-1160 K-6464
and 64-MJ11A ON

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

3.1.6 Fractionation Area Storm Water Basin 64-CV07

Basin 64-CV07 is a sump for potentially contaminated runoff from the fractionation
area. The pump operation is based on the “first flush” concept for the handling and
treatment of contaminated runoff. The first 25mm of rainfall, which may have the
highest level of hydrocarbon contaminants, are pumped to the CPI separator via the
oily water pump 64-MJ13/A. Runoff from rainfall in excess of 25mm is considered
clean and is collected in the storm water side of the basin. This liquid is pumped by
64-MJ14/A to the closest ditch en route to the clean water runoff line to the Clean
Water Storm Water Basin 64-CV09 where it is pumped to the Pole 2 outfall canal.
The 64-MJ13/A pumps can be manually started and stopped from the DCS as long
as the level is above 15%. In Remote mode DCS logic K-6465 starts and stops them
automatically based on level transmitter 64-LT-1180.
Similarly, the 64-MJ14/A pumps can be manually started and stopped from the DCS
as long as the level is above 15%. In Remote mode DCS logic K-6475 starts and
stops them automatically based on level transmitter 64-LT-1192.
Remote Manual
Pump
Switch Switch
64-MJ13, Fractionation Area Oily Water Pump 64-HS-1183A 64-HS-1183
64-MJ13-A, Fractionation Area Oily Water Pump 64-HS-1184A 64-HS-1184
64-MJ14, Fractionation Area Storm Water Pump 64-HS-1195A 64-HS-1195
64-MJ14-A, Fractionation Area Storm Water Pump 64-HS-1196A 64-HS-1196

Level DCS Alarm Description Logic

On low-low level both pumps
<15% 64-LSLL-1180/1192 K-6465/6475
OFF
On low level, 64-MJxxA pump
<30% 64-LSL-1180/1192 K-6465/6475
OFF
On high level, 64-MJxx pump
>45% 64-LSH-1180/1192 K-6465/6475
starts
On high high level, 64-MJ14
>65% 64-LSHH-1192 K-6475
and 64-MJ14A ON
On high high level, 64-MJ13
>80% 64-LSHH-1180 K-6465
and 64-MJ13A ON

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

3.1.7 Clean Water Storm Water Basin 64-CV09

Basin 64-CV09 is a clean water sump for surface and non-contaminated runoff from
all areas. Water from 64-CV09 is pumped to the Pole 2 Outfall Canal. Clean Water
Storm Water Pumps 64-MJ17A and 64-MJ17B can be started and stopped manually
from the DCS and also started and stopped automatically by DCS Logic K-6476.
They are interlocked with discharge valve open limit switches (see Section 3.1 of
Document IC-64-135-001).
Remote Manual
Pump
Switch Switch
64-MJ17-A, Clean Water Storm Water Pump 64-HS-1203A 64-HS-1203
64-MJ17-B, Clean Water Storm Water Pump 64-HS-1205A 64-HS-1205

The primary element for the sump level control is ultrasonic transmitter 64-LT-1201.
See tables below for a breakdown of the pump operation. Each pump operates in two
possible modes. There is a reduced flow case with the recycle valve open and the
outflow valve closed, and a high flow case with the recycle valve closed and the
outflow valve open.
Recycle Outflow
Pump
Valve Valve
64-MJ17-A, Clean Water Storm Water Pump 64-XV-1211 64-XV-1210
64-MJ17-B, Clean Water Storm Water Pump 64-XV-1213 64-HS-1212

Level DCS Alarm Description Logic

On low level both pumps OFF
<39% 64-LSL-1201
and recycle valves closed
Level increasing from LSL
Lead pump starts in reduced flow

<75.5% 64-LSH-1201 Level decreasing from LSHH

Lead pump stopped. Lag pump
remains running in reduced flow,
now becomes lead pump.
Level increasing from LSH K-6476
Lead pump switches to high flow
case.
>83% 64-LSHH-1201
Level decreasing from LSHHH
Both pumps switch to reduced
flow
Lag pump started on reduced flow
>90% 64-LSHHH-1201 and transferred to high flow after
10 seconds.
Because the pump capacities are so large compared to the size of the sump a
minimum quantity of water is a re-circulated from each discharge back into the sump

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OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

through valves 64-XV-1211 (for pump A) and 64-XV-1213 (for pump B). This
prevents frequent starting of these pumps when the sump level falls too fast.
The following safeguards have been implemented for these pumps:
• A permissive prevents a pump from starting unless the outflow valve is closed
and the recycle valve is open.
• 64-MJ17A/B operate in a lead / lag configuration to minimize restarts.
• To prevent water hammer on closing of the outflow and recycle valves the
operating travel time has been increased to greater than 25 seconds.
• With both the recycle valve and the outflow valve closed the capacity is less
than the minimum flow of the pump, so the pump will be stopped if this
occurs.
• With both the recycle valve and the outflow valve open the capacity is greater
than the over current trip of the pump, so the pump will be stopped if this
occurs.
• To prevent crossflow between the pumps, the outflow valve is closed when
the pump is not operating.
3.1.8 Unit-10 Oily Water Pump 64-MJ18
This pumps water to CPI Separator Package 64-ML02. The pump is locally controlled
with float switch 64-LS-1186. There is no indication or control from the DCS.
3.1.9 CPI Separator Package 64-ML02
Oily water from the stormwater basins is pumped for treatment in the CPI Separator.
It consists of two units; one is a spare. Water and skimmed oil are pumped out
separately from each unit.
The water is pumped by Effluent Water Sump Pumps 64-ML02-MJ08/A to Clean
Water Storm Water Basin 64-CV09. The pumps are started and stopped from the
DCS. DCS logic K-6420 turns these pumps ON when the level is high and OFF when
the level is low, when they are in Remote mode.
Remote Manual
Effluent Water Pump
Switch Switch
64-ML02-MJ08 64-HS-1083A 64-HS-1083
64-ML02-MJ08-A 64-HS-1084A 64-HS-1084

Skimmed oil is pumped by Recovered Oil Sump Pumps 64-ML02-MJ09/A to the

Warm Flare Knockout Drum 65-MD01. These pumps are air-operated and they are
turned on by operation of solenoid valves. The pumps are started and stopped from
the DCS. DCS logic K-6421 controls these solenoids based on level in the recovered
Oil Sumps. The logic signals the switch to open the valve when the appropriate level
is high (>60%) and close the valve when low (<20%). There are no local/remote
switches for these two pumps and they cannot be started locally.
Manual
Recovered Oil Pump Level
Switch
64-ML02-MJ09 64-HS-1060 64-LI-1250
64-ML02-MJ09-A 64-HS-1061 64-LI-1255

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

3.2 Typical Operating Parameters

The typical operating variables for the Oily Water Sewer and Storm Drains were
included under each Storm Water Basin in Section 3.1
3.3 Temporary Operation
There is normally no flow to the Storm Water Basins, the CPI Separator, Clean Water
Storm Water Basin or Oily Water from Unit 10. Temporary Operation is the time that
a flow is going into the Basins or the CPI Separator and the water and oil are being
separated. The most common time for activity is during a rain storm or if an area is
being washed down.

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

4.0 START-UP
This section outlines the steps necessary to place the Oily Water Sewer and Storm
Drains in service. For the purpose of this section of the operating manual, it is
assumed that the following conditions exist: the systems and equipment have been
pre-commissioned, tested, commissioning has been completed and the system is
ready for start-up.
Startup of the Oily Water Sewer and Storm Drains System does not require much
operator action if valves are lined up properly and instrumentation is placed in
automatic service.
4.1 CPI Separator Package 64-ML02
1. The operator should ensure all valves are in the proper positions prior to
startup. Only one of the two CPI Separators will be placed in service and the
other one will be isolated as a spare.
2. The inlet nozzle to the CPI Separator being placed in service should be
closed until the position of all other valves are checked.
3. The crossover valve to the CPI Separator not being placed in service should
be closed.
4. The Oily Water outlet nozzle should be open.
5. The crossover valve from 64-MJ09 suction header to 64-MJ09A should be
closed.
6. The Effluent Water outlet nozzle should be open.
7. The crossover valve from 64-MJ08 suction header to 64-MJ08A should be
closed.
8. Ensure that the suction and discharge valves are lined up in the open position
for recovered oil sump pump 64-ML02-MJ09/A to pump skimmed oil to the
Warm Flare Knockout Drum 65-MD01. These pumps are air operated and are
turned on and stopped by operation of solenoid valves to verify instrumental
air is supplied. DCS logic K-6421 controls these solenoids based on level
transmitters 64-LT-1250/1255.
9. Ensure that the suction and discharge valves are open for CPI Separator
Effluent Pump 64-ML02-MJ08/A to send the treated effluent to Clean Water
Storm Water Basin 64-CV09.
10. Verify that the pumps have the proper oil.
11. After valves, pumps and controls have been checked out, open process inlet
valve.
12. Ensure that initial water introduction to the CPI Separator is Clean Water.
This is crucial to a successful start-up. If contaminated fluid is used for
startup, the clean water effluent sump will be contaminated.
13. Place all instrumentation in service where pumps can be started and stopped
automatically based on the levels (64-LT1250/1255) in the recovered oil sump
and (64-KT1251/1256) in the Effluent Water Sump.
14. After the system operation has been checked out with clean water Oily Water
from the Storm Water Basins can be sent to the CPI Separator 64-ML-02-
ML02/02-A.

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OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

15. The operator should observe the operation for awhile to verify all is operating
well.
4.2 Storm Water Basins
Startup of each of the six Storm Water Basins will be the same and will be started up
based on the Oily Water and Surface Water runoff from the area which the Storm
Water Basin services.
4.2.1 Power Generation Storm Water Basin 64-CV02
1. Verify that all instrumentation has been checked out and is ready to be placed
in service.
2. Ensure that Power Generation Oily Water Pumps 64-MJ02/A have proper
lubrication.
3. Ensure that Power Generation Storm Water Pumps 64-MJ04/A have proper
lubrication.
4. Place level transmitter 64-LT-1012 and associated instrumentation in service
where pumps 64-MJ02/A, when in remote mode, the DCS logic K-6460 starts
and stops them automatically based on the level in the oily side of Storm
Water Basin 64-CV02. The control will normally be in automatic mode.
5. A potentially contaminated runoff water level above 15% must be established
in 64-CV02 before pumps 64-MJ02/A can be manually started.
6. Ensure that pumps discharge valves are open.
7. Verify that valves are open from pump discharge all the way to the CPI
Separator 64-ML02-ML02/A.
8. When a runoff water level increases in the Basin the Oily Water Pumps 64-
MJ02/A will come on as necessary to pump the level down to a low level and
the pump will stop.
9. Observe pump operation for high vibration levels and bearing temperature,
and excessive noise.
10. Place level transmitters 64-LT-1007 and associated instrumentation in service
where pumps 64-MJ04/A, when in remote mode, the DCS logic K-6470 starts
and stops them automatically based on the level in the clean storm water side
of Storm Water Basin 64-CV02.
11. A clean storm water level above 15% must be established in the Storm water
side of 64-CV02 before pumps 64-MJ04/A can be manually started.
12. Ensure that pump discharge valves are open to pump clean storm-water to
the open ditch then to the clean water runoff line to the Clean Water Storm-
Water Basin 64-CV09.
13. When a clean storm water level increase in the Storm Water Basin the Storm
Water pump 64-MJ04/A will startup as necessary to pump the level down to a
low level and the pump will stop.
14. Follow the above steps to put the following Storm Water Basins in service:
• Metering Area Storm Water Basin, 64-CV03
• Storage Area Storm Water Basin, 64-CV04
• LNG Train Storm Water Basin No.1, 64-CV05

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OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

• LNG Train Storm Water Basin No. 2, 64-CV06

• Fractionation Area Storm Water Basin 64-CV07
4.2.2 Unit 10 Oily Water Sump P-802
1. Verify that level switch 64-LS-1186 has been checked out and is ready to
be put in service.
2. Ensure that Unit 10 Oily Water Pump, 64-MJ18 has proper lubrication.
3. Open valves in Unit 10 Oily Water Pump 64-MJ18 discharge line to the
contaminated oily water line the CPI Separator 64-ML02-ML02/02-A.
4. Place level switch 64-LS-1186 in service to start pump 64-MJ18 when a
high level occurs in Oil Water Basin, P-802 and stop pump on a low level
in P-802.
4.2.3 Clean Water Storm Water Basin 64-CV09
1. Verify that all instrumentation has been checked out and is ready to be
placed in service.
2. Ensure that Clean Water Storm Water Pumps 64-MJ17-A/B have proper
lubrication.
3. Ensure that discharge gate valves are open where Clean Water Storm
Water Pump can pump the water to the Pole 2 outfall canal.
4. Place level transmitter 64-LT-1200 and associated instrumentation in
service where pumps, 64-MJ17-A/B, when in remote mode the DCS logic
K-6476 starts and stops them automatically based on the level in the
Clean Water Storm Water Basin 64-CV09.
5. Clean Water Storm Water Pumps 64-MJ17-A/B can be started and
stopped manually.

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
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OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

5.0 SHUTDOWN
5.1 Normal Shutdown
The Oily Water Sewer and Storm Drains System needs to remain in service during a
plant shut down to take care of treating all the water that is drained to sewers during
flushing operation as well as rain water runoff.
1. Pumps may be taken out of service for maintenance but the spare should
be available for service.
2. Ensure that the Lock out Tag out System is in operation for pumps that
are having maintenance activity on them.
3. One of the CPI Separators may be taken out of service for maintenance
but ensure that the spare is available for service.
4. Ensure that the CPI Separator 64-ML02/ML02/02-A having maintenance
work performed on it is isolated including the Recovered Oil Pumps 64-
ML02-MJ09/A and the Effluent Water Pumps 64-ML02-MJ08/A are
isolated using the Lock Out Tag Out System.
5.2 Process Upsets and Production Loss
In the event of an emergency requiring a shutdown of the Oily Water Sewer and
Storm Drains, the system should be shut down as outlined above in normal
shutdown. In the event of causes and actions listed below only process upsets or
production loss may occur and not necessarily require the Oily Water Sewer and
Storm Drains to be shutdown.
5.2.1 Loss of Electrical Power
On loss of electrical power the Effluent Water Sump Pump 64-ML02-MJ08/A will stop
resulting in the loss of water flow from the CPI Separator. If power cannot be restored
or the spare CPI Separator and 64-ML02-MJ08/A cannot be started then oily water
treatment from the Storm Water Basins will have to be stopped. Electrical power will
not stop Recovered Oil Sump Pump 64-ML02-MJ09/A because these pumps are air
operated, not electrical motor driven.
In addition the following pumps will stop if they were running and will not be able to
re-start until power has been restored:
• Power Generator Oily Water Pumps 64-MJ02/A
• Power Generator Storm Water Pumps 64-MJ04/A
• Metering area Oily Water Pump 64-MJ05/A
• Metering Area Storm Water Pump 64-MJ06/A
• Storage Area Oily Water Pump 64-MJ07/A
• Storage Area Storm Water Pump 64-MJ08/A
• LNG Train Oily Water Pump No.1 64-MJ09/A
• LNG Train Storm Water Pump No.1 64-MJ10/A
• LNG Train Oily Water Pump No.2 64-MJ11/A
• LNG Train Storm Water Pump No.2 64-MJ12/A
• Fractionation area Oily Water Pump 64-MJ13/A

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OILY WATER SEWER AND STORM DRAINS 4-May-13

• Fractionation area Storm Water Pump 64-MJ14/A

• Unit 10 Oily Water Pump 64-MJ18
Loss of electrical power to Clean Water Storm Water Pump 64-MJ17-A/B will cause
the pump to stop if it is running and will not be able to start until power is restored.
Clean Water Storm Water flow from the Clean Water Storm Water Basin to the Pole
2 outfall canal will be stopped. This is not likely because Essential Power to the
pumps is supplied from Diesel Generating sets.
5.2.2 Loss of Instrument Air
Loss of Instrument air to any one control valve will result in that valve going to its
designated fail safe position. As indicated on each P&ID, FO valves go to a ‘fail
open’ position while FC valves go to a ‘fail closed’ position.
The following valves will fail open: 64-XV-1210, 64-XV-1211, 64-XV-1212 and 64-XV-
1213.
Loss instrument air to air operated Recovered Oil Pump 64-ML02-MJ09/A will cause
the pump to stop if it is running and will not be able to start if it is down until
instrument air is restored. Recovered Oil can not be pumped to the Warm Flare
Knock Out Drum 65-MD01.

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

6.0 SAFETY/EMERGENCY SHUTDOWN

6.1 Safety Critical Shutdown Systems
There are no Safety Interlocks associated with this Oily Water Sewer and Storm
Drains System.
6.2 Pressure Safety Valve Summary
The Oily Water Sewer and Storm Drains have no pressure relief valves associated
with this system.
6.3 Fire Protection Equipment
The Oily Water Sewer and Storm Drains Fire Protection Equipment Summary
contains a listing of fire protection equipment associated with this system.

Oily Water Sewer and Storm Drains Fire Protection Equipment Summary

Description Quantity

Power Generation Storm Water Basin Area

63-SP-012 Hydrant Cabinet 2-way 1

Metering Area Storm Water Basin Area

63-SP-012 Hydrant Cabinet 2-way 1

Storage Area Storm Water Basin Area

63-SP-008 Fire Water Monitor (Grade) 1

LNG Train Storm Water Basin #1 Area

63-SP-015 Four Way Hydrant 1

LNG Train Storm Water Basin #2 Area

63-SP-011 Hydrant Cabinet 4-way 1

63-SP-008 Fire Water Monitor (Grade) 2

Fractionation Area Storm Water Basin Area

63-SP-012 Hydrant Cabinet 2-way 1

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

7.0 ATTACHMENTS
The following attachments are included in this section of the Operating Manual:
7.1 Attachment I: Equipment List
7.2 Attachment II: Utility Consumption

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
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OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

7.1 Attachment I: Equipment List

The following is a list of equipment associated with the Oily Water Sewer and Storm
Drains.

Oily Water Sewer and Storm Drains Equipment List

Design Design
Pressure Temp
Equipment No. Description (barg) (ºC)

64-MJ02/A Power Generator Oily Water Pump 5 m3/h each

64-MJ04/A Power Generation Storm Water Pump 20 m3/h each

64-MJ05/A Metering Area Oily Water Pump 5 m3/h each

64-MJ06/A Metering Area Storm Water Pump 5 m3/h each

64-MJ07/A Storage Area Oily Water Pump 5 m3/h each

64-MJ08/A Storage Area Storm Water Pump 20.1 m3/h each

64-MJ09/A LNG Train Oily Water Pump 5 m3/h each

64-MJ10/A LNG Train Storm Water Pump 20.1 m3/h each

64-MJ11/A LNG Train Oily Water Pump 5 m3/h each

64-MJ12/A LNG Train Storm Water PUM 20.1 m3/h each

64-MJ13/A Fractionation Area Oily Water Pump 5 m3/h each

64-MJ14/A Fractionation Area Storm Water Pump 35.2 m3/h each

64-MJ18 Unit 10 Oily Water Pump 5 m3/h each

64-MJ17A/B Clean Water Storm Water Pump 4715 m3/h each

64-ML02/ML02/A CPI Separator Atmospheric 40

64-ML02-MJ09/A Recovered Oil Pump 7.95 m3/h each

64-ML02-MJ08/A Effluent Water Pump 40 m3/h each

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 NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-151
OPERATING MANUAL VOLUME IV, SECTION 6-1: REVISION 1
OILY WATER SEWER AND STORM DRAINS 4-May-13

7.2 Attachment II: Utility Consumption

Following are the electric motors associated with the Oily Water Sewer and Storm
Drains and their expected consumption.

Oily Water Sewer and Storm Drains Motor List

Available Motor
Load
Equipment No. Description (kW)

64-MJ02/A Power Generator Oily Water Pump 4.0 each

64-MJ04/A Power Generation Storm Water Pump 4.0 each

64-MJ05/A Metering Area Oily Water Pump 4.0 each

64-MJ06/A Metering Area Storm Water Pump 4.0 each

64-MJ07/A Storage Area Oily Water Pump 4.0 each

64-MJ08/A Storage Area Storm Water Pump 4.0 each

64-MJ09/A LNG Train Oily Water Pump 4.0 each

64-MJ10/A LNG Train Storm Water Pump 4.0 each

64-MJ11/A LNG Train Oily Water Pump 5.5 each

64-MJ12/A LNG Train Storm Water Pump 4.0 each

64-MJ13/A Fractionation Area Oily Water Pump 4.0 each

64-MJ14/A Fractionation Area Storm Water Pump 7.5 each

64-MJ18 Unit 10 Oily Water Pump 4.0

64-MJ17A/B Clean Water Storm Water Pump 448.0 each

64-ML02-MJ09/A Recovered Oil Pump Air operated

Diaphragm Pump.
No Motor required.

64-ML02-MJ08/A Effluent Water Pump 11 each

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