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Service Instructions: Control MPC
Service Instructions: Control MPC
Control MPC
96795163 0709 GB 1 / 44
1. Type identification
This section show the type key, the nameplate and the codes that can appear in the variant code.
Note As codes can be combined, a code position may contain more than one code (letter).
1.1 Nameplate
Type: 1
Model: 2
Serial No.: 3
Mains supply: 4
Max. oper. press.: 5 bar T Medium: 6 oC
P Un
No. kW V
Fixed speed pumps: 9 10 11
E-pumps: 12 13 14
Pilot pump: 15 16 17
Order No.: 18
Options: 19 20 21
22 23 24
IP 25
Weight: 26 kg
TM03 1741 3105
27 Made in 28
96584435
2 / 44 44
Type key
Type range
Subgroups:
E: Pumps with integrated frequency converter (0.37 - 22 kW) - one per pump
E: Pumps with external Grundfos CUE frequency converter (30 kW and above)
- one per pump
F: Pumps with external Grundfos CUE frequency converter
S: Mains-operated pumps (start/stop)
Number of pumps with frequency converter
Power [kW]
Starting method:
E: Electronic soft starter (pumps with integrated frequency converter)
ESS: Electronic soft starter (pumps with external Grundfos CUE frequency converter)
Number of mains-operated pumps
Power [kW]
Starting method:
DOL: Direct-on-line starting
SD: Star-delta starting
Supply voltage, frequency
1
96161750
5
TM03 1016 2205
!
OPEN TYPE PROCESS
3 30 XP
CONTROL EQUIPMENT
Made in Denmark
1 5
96161750
IO 351B
TM03 1017 2205
!
OPEN TYPE PROCESS
3 30 XP
CONTROL EQUIPMENT
Made in Denmark
Pos. Description
1 Type designation
2 Product/version number
3 Permissible supply voltage, frequency and maximum power consumption
4 Production code (year, week)
5 Serial number
Type key
Code Meaning IO 3 5 1 B
IO Input-output unit
35 Controller series
1 Model number
A For pumps with fixed speed
For pumps with fixed speed and pumps in F-systems controlled by
B
external frequency converters or the CUE, or as input-output module
3 / 44 44
1.3 Nameplate, CU 351
1 5
96161750
CU 351O
Made in Thailand
Pos. Description
1 Type designation
2 Product number
3 Rated voltage, frequency and power
4 Production code (year, week)
5 Serial number
Type key
Code Meaning CU 3 5 1 O
CU Control unit
35 Controller series
1 Model number
O For panel mounting
4 / 44 44
1.4 Configuration file label
The configuration label shows the configuration file numbers programmed in the CU 351. See section 5. Factory
configuration of Control MPC.
Pos. Description
1 Control MPC - GSC file
2 Control MPC options - GSC files
3 Hydro MPC - GSC file *
4 Hydro MPC options - GSC files *
5 Pump data - GSC files **
* Applies only to booster systems.
** Applies only to CR, CRI, CRE and CRIE pumps.
5 / 44 44
2. Technical data
2.1 Temperature
Liquid temperature: 0 °C to +70 °C.
Ambient temperature: 0 °C to +40 °C.
Lmax. = Lpump + (n – 1) x 3
Lmax. = Maximum sound pressure level
Lpump = Sound pressure level for one pump
n = Number of pumps
6 / 44 44
3. CU 351 and IO 351
3.1 Functions of terminals, CU 351
70 DO1, C
71 DO1, NO Common alarm relay
72 DO1, NC
73 DO2, C
74 DO2, NO Common operating relay
75 DO2, NC
50 +24V External
51 AI 1 *3 GENIbus
(option) Internal
53 +24V GENIbus
54 AI 2 *4
57 AI 3
RS485, GND
*5
RS485, GND
58 GND
RS485, B
RS485, A
RS485, B
RS485, A
*1 *2
Neutral
*6
GND
GND
Line
DI 1
DI 2
DI 3
PE
10 11 12 13 14 B Y A A1 Y1 B1 L N
*7
*3 Discharge pressure **
*4 Inlet pressure (deactivated if no sensor is connected) **
*7 Ethernet connection
7 / 44 44
3.2 Functions of terminals, IO 351A and IO 351B
3.2.1 IO 351A
3C
4A
TM040220 5107
3A
3.2.2 IO 351B
5
3C
4B
4A
3B
TM03 2110 3705
3A
8 / 44 44
3.2.3 Overview of inputs and outputs of modules
The table below shows the modules and the GENIbus number of the individual system types.
System type and number of pumps Module required in addition to the CU 351 GENIbus number
E -
ES up to four pumps A 31
ES five to six pumps B 31
ED up to five pumps A 31
ED six pumps B 31
EDF up to six pumps B 31
EF up to three pumps B 31
EF four to six pumps B+B 31 + 32
F up to three pumps B 31
F four to six pumps B+B 31 + 32
S up to three pumps A 31
S four to six pumps B 31
General module 41
Operating light module 41
General module + operating light module 41 + 42
9 / 44 44
3.2.4 System type and IO module variants
10 / 44 44
3.2.5 Internal and external connections
This section shows the internal and external connections. The section is split up according to the various system types.
Abbreviations used:
DI: Digital input
DO: Digital output
AO: Analog output
AI: Analog input
C: Common.
E systems, CU 351
A RS485 A CU 351
Y RS485 Y A
GENIbus (external)
Y Option
B RS485 B
B
A1 RS485 A
CU 351
Y1 RS485 Y
A1
GENIbus (internal) Y1
B1 RS485 B B1
70 DO1, C CU 351
71 DO1, NO 70
72 DO1, NC 71 System alarm
73 DO2, C Digital output 72
74 DO2, NO 73
74 System operation
75 DO2, NC
75
50 +24 VDC CU 351
51 AI 1 50
53 +24 VDC 51 Pressure sensor
54 AI 2 Analog input 53
57 AI 3 54
57
58 GND
58
11 / 44 44
ES systems
76 DO 1, 2, 3 C IO 351
76 DO 1, 2, 3 C 76
Common
77 DO 1 NO 76
Relay contact, NO
2 79 DO 2 NO Maximum load: 240 VAC, 2 A 77 P2 on/off
Minimum load: 5 VDC, 10 mA
79 P3 on/off
81 DO 3 NO
81 P4 on/off
10 DI 1
IO 351
12 DI 2 10 Ext. stop P2
Digital input
14 DI 3
12 Ext. stop P3
3A 15 GND
The terminals must only be connected to voltages of maximum 16 Vrms and 14 Ext. stop P4
22.6 Vpeak or 35 VDC.
15 Common, GND
Fit jumpers instead of the external stops for which the controller is designed.
53 + 24 V Supply to sensor. Max. 50 mA IO 351
55 GND 53
55
57 AI 1 Cannot be used
3A Input for analog signal, 0/4-20 mA or
60 AI 2 0-10 V 57
60
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
A RS485 A
A RS485 A IO 351 CU 351
Y RS485 GND* A A1
Y Y1
Y RS485 GND* GENIbus (internal)
3C B B1
(Fix the screen with a cable clamp.)
B RS485 B
B RS485 B
Functional earth
12 / 44 44
Group Terminal Designation Data Diagram for standard configuration
16 DI 4 Digital input
17 GND
18 AO 4 Analog output, 0-10 V
20 DI 5 Digital input
21 GND Cannot be used
22 AO 5 Analog output, 0-10 V
24 DI 6 Digital input
3B
25 GND
26 AO 6 Analog output
42 DI 7 Ext. stop P5
42
44 DI 8 Digital input 44 Ext. stop P6
46 DI 9 46
47 GND 47
Fit jumpers instead of the external stops for which the controller is designed.
36 PTC 4 IO 351
38 PTC 5 Input for PTC sensor or thermal switch 36 PTC P5
40 PTC 6 38 PTC P6
4B 41 GND, PTC 40
Fit jumpers if no PTC sensor or thermal switch is connected. 41 GND, PTC
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
82 DO 4 NO
IO 351
83 DO 4 C 82 P5 on/off
83 DO 4 C 83 Common
83
84 DO 5 NO 84 P6 on/off
85 DO 5 C 85 Common
Relay contact, NO
85
5 85 DO 5 C Maximum load: 240 VAC, 2 A
86
86 DO 6 NO Minimum load: 5 VDC, 10 mA
87
87 DO 6 C 87
88
87 DO 6 C
89
88 DO 7 NO
89 DO 7 C
13 / 44 44
ED systems
76 DO 1, 2, 3 C IO 351
76 DO 1, 2, 3 C 76
Common
77 DO 1 NO 76
Relay contact, NO
2 79 DO 2 NO Maximum load: 240 VAC, 2A
77 P3 on/off
Minimum load: 5 VDC, 10 mA
79 P4 on/off
81 DO 3 NO
81 P5 on/off
10 DI 1
IO 351
12 DI 2 10 Ext. stop P3
Digital input
14 DI 3
12 Ext. stop P4
3A 15 GND
The terminals must only be connected to voltages of maximum 16 Vrms and 14 Ext. stop P5
22.6 Vpeak or 35 VDC.
15 Common, GND
Fit jumpers instead of the external stops for which the controller is designed.
53 + 24 V Supply to sensor. Max. 50 mA IO 351
55 GND 53
55
57 AI 1 Cannot be used
3A Input for analog signal, 0/4-20 mA or 0-10 V
60 AI 2 57
60
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
A RS485 A
A RS485 A IO 351 CU 351
Y RS485 GND* A A1
Y Y1
Y RS485 GND* GENIbus (internal)
3C B B1
(Fix the screen with a cable clamp.)
B RS485 B
B RS485 B
Functional earth
14 / 44 44
Group Terminal Designation Data Diagram for standard configuration
16 DI 4 Digital input
17 GND
18 AO 4 Analog output, 0-10 V
20 DI 5 Digital input
21 GND Cannot be used
22 AO 5 Analog output, 0-10 V
24 DI 6 Digital input
3B
25 GND
26 AO 6 Analog output
42 DI 7 Ext. stop P6
42
44 DI 8 Digital input 44
46 DI 9 46
47 GND 47
Fit jumpers instead of the external stops for which the controller is designed.
36 PTC 4 IO 351
38 PTC 5 Input for PTC sensor or thermal switch 36 PTC P6
40 PTC 6 38
4B 41 GND, PTC 40
Fit jumpers if no PTC sensor or thermal switch is connected. 41 GND, PTC
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
82 DO 4 NO
IO 351
83 DO 4 C 82 P6 on/off
83 DO 4 C 83 Common
83
84 DO 5 NO 84
85 DO 5 C 85
Relay contact, NO
85
5 85 DO 5 C Maximum load: 240 VAC, 2 A
86
86 DO 6 NO Minimum load: 5 VDC, 10 mA
87
87 DO 6 C 87
88
87 DO 6 C
89
88 DO 7 NO
89 DO 7 C
15 / 44 44
EDF systems
76 DO 1, 2, 3 C IO 351
76 DO 1, 2, 3 C 76
Common
77 DO 1 NO 76
Relay contact, NO
2 79 DO 2 NO Maximum load: 240 VAC, 2A 77 P4 on/off, mains
Minimum load: 5 VDC, 10 mA
79 P5 on/off, mains
81 DO 3 NO
81 P6 on/off, mains
10 DI 1
IO 351
12 DI 2 10 Ext. stop P1
Digital input
14 DI 3
12 Ext. stop P2
3A 15 GND
The terminals must only be connected to voltages of maximum 16 Vrms and 14 Ext. stop P3
22.6 Vpeak or 35 VDC.
15 Common, GND
Fit jumpers instead of the external stops for which the controller is designed.
53 + 24 V Supply to sensor. Max. 50 mA IO 351
55 GND 53
55
57 AI 1 Cannot be used
3A Input for analog signal, 0/4-20 mA or
60 AI 2 0-10 V 57
60
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
A RS485 A
A RS485 A IO 351 CU 351
Y RS485 GND* A A1
Y Y1
Y RS485 GND* GENIbus (internal)
3C B B1
(Fix the screen with a cable clamp.)
B RS485 B
B RS485 B
Functional earth
16 / 44 44
Group Terminal Designation Data Diagram for standard configuration
16 DI 4 Digital input
IO 351
17 GND 16 VFD1, ready
18 AO 4 Analog output, 0-10 V 17 VFD1, GND
18 VFD1, speed
20 DI 5 Digital input
20 VFD2, ready
21 GND 21 VFD2, GND
22 AO 5 Analog output, 0-10 V 22 VFD2, speed
24 DI 6 Digital input 23
3B 24
25 GND 25
26 AO 6 Analog output 26
42 DI 7 Ext. stop P4
42
44 DI 8 Digital input 44 Ext. stop P5
46 DI 9 46 Ext. stop P6
47 GND 47 Common, GND
Fit jumpers instead of the external stops for which the controller is designed.
36 PTC 4 IO 351
38 PTC 5 Input for PTC sensor or thermal switch 36 PTC P4
40 PTC 6 38 PTC P5
4B 41 GND, PTC 40 PTC P6
Fit jumpers if no PTC sensor or thermal switch is connected. 41 GND, PTC
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
82 DO 4 NO
IO 351
83 DO 4 C 82 VFD1, start
83 DO 4 C 83 Common
83
84 DO 5 NO 84 VFD2, start
85 DO 5 C 85 Common
Relay contact, NO
85
5 85 DO 5 C Maximum load: 240 VAC, 2 A
86 P3 on/off, mains
86 DO 6 NO Minimum load: 5 VDC, 10 mA
87 Common
87 DO 6 C 87
88
87 DO 6 C
89
88 DO 7 NO
89 DO 7 C
17 / 44 44
EF systems, module B1
76 DO 1, 2, 3 C IO 351
76 DO 1, 2, 3 C 76
77 DO 1 NO 76
Relay contact, NO
2 79 DO 2 NO Maximum load: 240 VAC, 2A 77 Cannot be used
Minimum load: 5 VDC, 10 mA
79
81 DO 3 NO
81
10 DI 1
IO 351
12 DI 2 10 Ext. stop P1
Digital input
14 DI 3
12 Ext. stop P2
3A 15 GND
The terminals must only be connected to voltages of maximum 16 Vrms and 14 Ext. stop P3
22.6 Vpeak or 35 VDC.
15 Common, GND
Fit jumpers instead of the external stops for which the controller is designed.
53 + 24 V Supply to sensor. Max. 50 mA IO 351
55 GND 53
55
57 AI 1 Cannot not be used
3A Input for analog signal, 0/4-20 mA or
60 AI 2 0-10 V 57
60
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
A RS485 A
A RS485 A IO 351 CU 351
Y RS485 GND* A A1
Y Y1
Y RS485 GND* GENIbus (internal)
3C B B1
(Fix the screen with a cable clamp.)
B RS485 B
B RS485 B
Functional earth
18 / 44 44
Group Terminal Designation Data Diagram for standard configuration
16 DI 4 Digital input
IO 351
17 GND 16 VFD1, ready
18 AO 4 Analog output, 0-10 V 17 VFD1, GND
18 VFD1, speed
20 DI 5 Digital input
20 VFD2, ready
21 GND 21 VFD2, GND
22 AO 5 Analog output, 0-10 V 22 VFD2, speed
24 DI 6 Digital input 23 VFD3, ready
3B
24 VFD3, GND
25 GND 25 VFD3, speed
26 AO 6 Analog output 26
42 DI 7 42
44 DI 8 Digital input 44
46 DI 9 46
47 GND 47
36 PTC 4 IO 351
38 PTC 5 Input for PTC sensor or thermal switch 36
40 PTC 6 38
4B 41 GND, PTC 40
Fit jumpers if no PTC sensor or thermal switch is connected. 41
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
82 DO 4 NO
IO 351
83 DO 4 C 82 VFD1, start
83 DO 4 C 83 Common
83
84 DO 5 NO 84 VFD2, start
85 DO 5 C 85 Common
Relay contact, NO
85
5 85 DO 5 C Maximum load: 240 VAC, 2 A
86 VFD3, start
86 DO 6 NO Minimum load: 5 VDC, 10 mA
87 Common
87 DO 6 C 87
88
87 DO 6 C
89
88 DO 7 NO
89 DO 7 C
19 / 44 44
EF systems, module B2
76 DO 1, 2, 3 C IO 351
76 DO 1, 2, 3 C 76
77 DO 1 NO 76
Relay contact, NO
2 79 DO 2 NO Maximum load: 240 VAC, 2A 77 Cannot be used
Minimum load: 5 VDC, 10 mA
79
81 DO 3 NO
81
10 DI 1
IO 351
12 DI 2 10 Ext. stop P4
Digital input
14 DI 3
12 Ext. stop P5
3A 15 GND
The terminals must only be connected to voltages of maximum 16 Vrms and 14 Ext. stop P6
22.6 Vpeak or 35 VDC.
15 Common, GND
Fit jumpers instead of the external stops for which the controller is designed.
53 + 24 V Supply to sensor. Max. 50 mA IO 351
55 GND 53
55
57 AI 1 Cannot be used
3A Input for analog signal, 0/4-20 mA or
60 AI 2 0-10 V 57
60
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
A RS485 A
A RS485 A IO 351 CU 351
Y RS485 GND* A A1
Y Y1
Y RS485 GND* GENIbus (internal)
3C B B1
(Fix the screen with a cable clamp.)
B RS485 B
B RS485 B
Functional earth
20 / 44 44
Group Terminal Designation Data Diagram for standard configuration
16 DI 4 Digital input
IO 351
17 GND 16 VFD4, ready
18 AO 4 Analog output, 0-10 V 17 VFD4, GND
18 VFD4, speed
20 DI 5 Digital input
20 VFD5, ready
21 GND 21 VFD5, GND
22 AO 5 Analog output, 0-10 V 22 VFD5, speed
24 DI 6 Digital input 23 VFD6, ready
3B
24 VFD6, GND
25 GND 25 VFD6, speed
26 AO 6 Analog output 26
42 DI 7 42
44 DI 8 Digital input 44
46 DI 9 46
47 GND 47
36 PTC 4 IO 351
38 PTC 5 Input for PTC sensor or thermal switch 36
40 PTC 6 38
4B 41 GND, PTC 40
Fit jumpers if no PTC sensor or thermal switch is connected. 41
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
82 DO 4 NO
IO 351
83 DO 4 C 82 VFD4, start
83 DO 4 C 83 Common
83
84 DO 5 NO 84 VFD5, start
85 DO 5 C 85 Common
Relay contact, NO
85
5 85 DO 5 C Maximum load: 240 VAC, 2 A
86 VFD6, start
86 DO 6 NO Minimum load: 5 VDC, 10 mA
87 Common
87 DO 6 C 87
88
87 DO 6 C
89
88 DO 7 NO
89 DO 7 C
21 / 44 44
F systems, module B1
76 DO 1, 2, 3 C IO 351
76 DO 1, 2, 3 C 76
Common
77 DO 1 NO 76
Relay contact, NO
2 79 DO 2 NO Maximum load: 240 VAC, 2A 77 P1 on/off, mains
Minimum load: 5 VDC, 10 mA
79 P2 on/off, mains
81 DO 3 NO
81 P3 on/off, mains
10 DI 1
IO 351
12 DI 2 10 Ext. stop P1
Digital input
14 DI 3
12 Ext. stop P2
3A 15 GND
The terminals must only be connected to voltages of maximum 16 Vrms and 14 Ext. stop P3
22.6 Vpeak or 35 VDC.
15 Common, GND
Fit jumpers instead of the external stops for which the controller is designed.
53 + 24 V Supply to sensor. Max. 50 mA IO 351
55 GND 53
55
57 AI 1 Cannot be used
3A Input for analog signal, 0/4-20 mA or
60 AI 2 0-10 V 57
60
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
A RS485 A
A RS485 A IO 351 CU 351
Y RS485 GND* A A1
Y Y1
Y RS485 GND* GENIbus (internal)
3C B B1
(Fix the screen with a cable clamp.)
B RS485 B
B RS485 B
Functional earth
22 / 44 44
Group Terminal Designation Data Diagram for standard configuration
16 DI 4 Digital input
IO 351
17 GND 16
18 AO 4 Analog output, 0-10 V 17 VFD1, GND
18 VFD1, speed
20 DI 5 Digital input
20
21 GND 21
22 AO 5 Analog output, 0-10 V 22
24 DI 6 Digital input 23
3B 24
25 GND 25
26 AO 6 Analog output 26
42 DI 7 VFD, ready
42
44 DI 8 Digital input 44
46 DI 9 46
47 GND 47 VFD, GND
Fit jumpers instead of the external stops for which the controller is designed.
36 PTC 4 IO 351
38 PTC 5 Input for PTC sensor or thermal switch 36
40 PTC 6 38
4B 41 GND, PTC 40
Fit jumpers if no PTC sensor or thermal switch is connected. 41
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
82 DO 4 NO
IO 351
83 DO 4 C 82 P1 on/off, VFD
83 DO 4 C 83 Common
83
84 DO 5 NO 84 P2 on/off, VFD
85 DO 5 C 85 Common
Relay contact, NO
85
5 85 DO 5 C Maximum load: 240 VAC, 2 A
86 P3 on/off, VFD
86 DO 6 NO Minimum load: 5 VDC, 10 mA25
87 Common
87 DO 6 C 87
88 VFD start
87 DO 6 C Common
89
88 DO 7 NO
89 DO 7 C
23 / 44 44
F systems, module B2
76 DO 1, 2, 3 C IO 351
76 DO 1, 2, 3 C 76
Common
77 DO 1 NO 76
Relay contact, NO
2 79 DO 2 NO Maximum load: 240 VAC, 2A 77 P4 on/off, mains
Minimum load: 5 VDC, 10 mA
79 P5 on/off, mains
81 DO 3 NO
81 P6 on/off, mains
10 DI 1
IO 351
12 DI 2 10 Ext. stop P4
Digital input
14 DI 3
12 Ext. stop P5
3A 15 GND
The terminals must only be connected to voltages of maximum 16 Vrms and 14 Ext. stop P6
22.6 Vpeak or 35 VDC.
15 Common, GND
Fit jumpers instead of the external stops for which the controller is designed.
53 + 24 V Supply to sensor. Max. 50 mA IO 351
55 GND 53
55
57 AI 1 Cannot be used
3A Input for analog signal, 0/4-20 mA or
60 AI 2 0-10 V 57
60
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
A RS485 A
A RS485 A IO 351 CU 351
Y RS485 GND* A A1
Y Y1
Y RS485 GND* GENIbus (internal)
3C B B1
(Fix the screen with a cable clamp.)
B RS485 B
B RS485 B
Functional earth
24 / 44 44
Group Terminal Designation Data Diagram for standard configuration
16 DI 4 Digital input
IO 351
17 GND 16
18 AO 4 Analog output, 0-10 V 17
18
20 DI 5 Digital input
20
21 GND 21
22 AO 5 Analog output, 0-10 V 22
24 DI 6 Digital input 23
3B
24
25 GND 25
26 AO 6 Analog output 26
42 DI 7 42
44 DI 8 Digital input 44
46 DI 9 46
47 GND 47
36 PTC 4 IO 351
38 PTC 5 Input for PTC sensor or thermal switch 36
40 PTC 6 38
4B 41 GND, PTC 40
Fit jumpers if no PTC sensor or thermal switch is connected. 41
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
82 DO 4 NO
IO 351
83 DO 4 C 82 P4 on/off, VFD
83 DO 4 C 83 Common
83
84 DO 5 NO 84 P5 on/off, VFD
85 DO 5 C 85 Common
Relay contact, NO
85
5 85 DO 5 C Maximum load: 240 VAC, 2 A
86 P6 on/off, VFD
86 DO 6 NO Minimum load: 5 VDC, 10 mA
87 Common
87 DO 6 C 87
88
87 DO 6 C
89
88 DO 7 NO
89 DO 7 C
25 / 44 44
S systems
76 DO 1, 2, 3 C IO 351
76 DO 1, 2, 3 C 76
Common
77 DO 1 NO 76
Relay contact, NO
2 79 DO 2 NO Maximum load: 240 VAC, 2A 77 P1 on/off, mains
Minimum load: 5 VDC, 10 mA
79 P2 on/off, mains
81 DO 3 NO
81 P3 on/off, mains
10 DI 1
IO 351
12 DI 2 10 Ext. stop P1
Digital input
14 DI 3
12 Ext. stop P2
3A 15 GND
The terminals must only be connected to voltages of maximum 16 Vrms and 14 Ext. stop P3
22.6 Vpeak or 35 VDC.
15 Common, GND
Fit jumpers instead of the external stops for which the controller is designed.
53 + 24 V Supply to sensor. Max. 50 mA IO 351
55 GND 53
55
57 AI 1 Cannot be used
3A Input for analog signal, 0/4-20 mA or
60 AI 2 0-10 V 57
60
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
A RS485 A
A RS485 A IO 351 CU 351
Y RS485 GND* A A1
Y Y1
Y RS485 GND* GENIbus (internal)
3C B B1
(Fix the screen with a cable clamp.)
B RS485 B
B RS485 B
Functional earth
26 / 44 44
Group Terminal Designation Data Diagram for standard configuration
16 DI 4 Digital input
IO 351
17 GND 16
18 AO 4 Analog output, 0-10 V 17
18
20 DI 5 Digital input
20
21 GND 21
22 AO 5 Analog output, 0-10 V 22
24 DI 6 Digital input 23
3B 24
25 GND 25
26 AO 6 Analog output 26
42 DI 7 Ext. stop P4
42
44 DI 8 Digital input 44 Ext. stop P5
46 DI 9 46 Ext. stop P6
47 GND 47 Common, GND
Fit jumpers instead of the external stops for which the controller is designed.
36 PTC 4 IO 351
38 PTC 5 Input for PTC sensor or thermal switch 36 PTC P4
40 PTC 6 38 PTC P5
4B 41 GND, PTC 40 PTC P6
Fit jumpers if no PTC sensor or thermal switch is connected. 41 GND, PTC
The terminals must only be connected to voltages of maximum 16 Vrms and
22.6 Vpeak or 35 VDC.
82 DO 4 NO
IO 351
83 DO 4 C 82 P4, on/off
83 DO 4 C 83 Common
83
84 DO 5 NO 84 P5, on/off
85 DO 5 C 85 Common
Relay contact, NO
85
5 85 DO 5 C Maximum load: 240 VAC, 2 A
86 P6, on/off
86 DO 6 NO Minimum load: 5 VDC, 10 mA
87 Common
87 DO 6 C 87
88
87 DO 6 C
89
88 DO 7 NO
89 DO 7 C
27 / 44 44
4. Fault correction tools
4.1 MPC/CU 351 LEDs and alarm relay
See WinCAPS or WebCAPS | Service | Control MPC | installation and operating instructions.
F
G
H
E
A
B
TM03 8947 3807
Description
No settings can be made in this menu.
The current value (process value, PV) of the control parameter, usually the discharge pressure, is shown in the upper
right corner (G) together with the selected setpoint (SP) (H).
The upper half of the display (A) shows a graphic illustration of the pump system. The selected measuring parameters
are shown with sensor symbol and current value. The current value of the control parameter, usually the discharge
pressure, is shown under the pressure sensor symbol.
The lower display half (B) shows
• the latest current alarm, if any, and the fault cause together with the fault code in brackets
• system status with current operating mode and current source
• pump status with current operating mode and manual/auto.
If a fault has occurred, the symbol will be shown in the alarm line (C) together with the cause
Note
and alarm code, for instance Overtemperature (64).
• If the fault is related to one of the pumps, the symbol will also be shown in front of the status line (D) of the pump
in question. At the same time the symbol will be flashing instead of the pump symbol (E). The symbol will be
shown to the right in the top line of the display (F). As long as a fault is present, this symbol will be shown in the top
line of all displays. Note: Selecting "System" or pump indicating the alarm bell does not lead to the alarm indica-
tion, but to a status!
• Display "3.1 - Current alarms" is shown. Go to the alarm list and troubleshoot accordingly.
To open a menu line, mark the line with or , and press .
The display makes it possible to open status displays showing
• current alarms
• system status
• status of each pump.
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Alarm log (3.2)
The alarm log can store up to 24 warnings and alarms.
Description
Here warnings and alarms are shown.
For every warning or alarm, the following is shown:
• Whether it is a warning or an alarm .
• Where the fault occurred. System, Pump 1, Pump 2, etc.
• In case of input-related faults, the input is shown.
• What the cause of the fault is, and the alarm code in brackets: Water shortage (214), Max. pressure (210), etc.
• When the fault occurred: Date and time.
• When the fault disappeared: Date and time. If the fault still exists, date and time are shown as --...--.
• The latest warning/alarm is shown at the top of the display.
4.2.2 Passwords
Passwords can be set to prevent unauthorized change of settings in the menus Operation and Settings.
See the Control MPC installation and operating instructions.
Both passwords are deactivated. If a password is activated, the factory setting is "1234".
Service passwords
If a customer password is set and not available for a Grundfos service engineer, the booster system can be unlocked
by using the Grundfos service code "6814". Please protect this code, and avoid unauthorized to know this code.
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4.2.3 Alarm list
Check all current alarm codes before starting the fault correction.
Associated Alarm/warning
MPC alarm indication Alarm Reset
device and Description/cause Remedy
* Protocol description code type 1) Action type
device number
Check that all three
Phase failure, pump 2 Pump 1-6 - mains phases are within Auto Warning
a 15 V window.
HSD = hardware shut- • Restore mains
down. supply.
There has been a fault, • Replace terminal
and the permissible box.
number of restarts for
Undervoltage 7 Pump 1-6 the fault type has been Auto Warning
exceeded.
• Fault in mains
supply.
• Terminal box
defective.
Mains voltage is too low Bring voltage back to
Undervoltage, pump 40 Pump 1-6 Auto Warning
at start. prescribed level.
Faulty mains voltage at Restore proper mains
Undervoltage, pump 42 Pump 1-6 the time of cutting in the supply. Auto Warning
terminal box.
- Fall in mains supply. Restore proper mains
Undervoltage, pump 73 Pump 1-6 - Mains supply failure supply. Auto Warning
while motor is running.
Mains voltage is too high Bring voltage back to
Overvoltage, pump 32 Pump 1-6 Auto Warning
at start. prescribed level.
Heavy overload has Check and possibly
Overload, associated
48 Pump 1-6 caused software shut- reduce the load. Auto Warning
device
down (SSD).
MPF = motor protection Check and possibly
function. reduce load/improve
Overload, associated The built-in motor cooling.
50 Pump 1-6 Auto Warning
device protection has detected
a sustained overload
(MPF 60 sec. limit).
Heavy overload (Imax. Deblock the pump.
Overload, associated
51 Pump 1-6 very high). Auto Warning
device
Pump blocked at start.
The built-in motor Check and possibly
Overload, associated protection has detected reduce load/improve
54 Pump 1-6 Auto Warning
device a transitory overload cooling.
(MPF 3 sec. limit).
PTC sensor in the motor Check and possibly
Too high motor 65,
Pump 1-6 has signalled reduce load/improve Auto Warning
temperature 70
overtemperature. cooling.
Check and possibly
reduce load/improve
Terminal box has
Too high motor cooling.
67 Pump 1-6 indicated Auto Warning
temperature (Temperature during
overtemperature.
operation can be read via
PC Tool E-products.)
Try to reset the fault:
1. Switch off the
supply voltage.
2. Wait until all diodes
Internal communication
Other fault, associated are out.
76 Pump 1-6 error has occurred in the Auto Warning
device 3. Switch in the supply
pump.
voltage.
If this does not remedy
the fault, replace the
terminal box.
The measured parame- Alarm/warning
Measured Remove the cause of the Auto/
Limit 1 exceeded 190 ter has exceed the limit
parameter fault. manual Stop/unchanged
set.
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Associated Alarm/warning
MPC alarm indication Alarm Reset
device and Description/cause Remedy
* Protocol description code type 1) Action type
device number
The measured parame- Alarm/warning
Measured Remove the cause of the Auto/
Limit 2 exceeded 191 ter has exceed the limit
parameter fault. manual Stop/unchanged
set.
The monitored pressure Warning
Reduce the pressure to
Pressure relief 219 System could not be reduced Auto
below the limit. Unchanged
sufficiently.
The pressure set cannot Alarm/warning
Auto/
Pressure build-up fault 215 System be reached within the Check limit and pipes.
manual Stop/unchanged
configured time.
Pumps outside duty The pump is running out- Auto/ Warning
208 System Check the system.
range side the defined range. manual Unchanged
- Check wires.
Pilot pump fault 216 Pilot pump Pilot pump fault. Auto Warning
- Check the pump.
The pre-pressure (or the 1. Check the actual
Warning
Water shortage level in the feed tank) is pressure and the Auto/
206
*Water shortage below its programmable corresponding manual
Unchanged
warning limit. settings.
The pre-pressure (or the 2. Check the sensor/
Alarm
level in the feed tank) is switch, wiring and
below its programmable input according to
Water shortage Auto/ Stop
214 alarm limit. the wiring diagram.
*Water shortage manual
3. Check the sensor/ Warning
The pre-pressure switch
switch.
detects water shortage. Unchanged
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Associated Alarm/warning
MPC alarm indication Alarm Reset
device and Description/cause Remedy
* Protocol description code type 1) Action type
device number
1. Check the wiring
and input according
A fault in the sensor
to the wiring
assigned to the
diagram. Alarm
Fault, primary sensor feedback control has
2. Check the sensor
*Closed loop feedback 089 Primary sensor been detected. Auto
output according to
sensor signal fault
the value measured.
Error in the settings of
Check the primary
the sensor assigned to Stop
sensor settings.
the controller.
1. Check the wiring
The signal (for instance and input according Warning
Fault sensor CU 351 4 to 20 mA) from one of to the wiring
*General (measurement) 088 IO 351B as the analog sensors is diagram. Auto
sensor signal fault IO module outside the selected 2. Check the sensor
Unchanged
signal range. output according to
the measured value.
Internal fault CU 351 The real-time clock in
*Real time clock out of 157 the CU 351 is out of Replace the CU 351.
order order.
Warning
Fault, ethernet
No address from DHCP
*Ethernet: No address 231
server. Communication error.
from DHCP server
Contact the system
Fault, ethernet
CU 351 Auto-disabled due to integrator.
*Ethernet: Auto disabled 232 Auto
misuse.
due to misuse
FLASH parameter Unchanged
verification error Verification error in the
083 Replace the CU 351.
*FLASH parameter CU 351 FLASH memory.
verification error
Other fault, associated Other fault, associated
83 Setting data not correct. Warning
device device
Hardware fault in the See Current alarms, and
Warning
IO 351A. identify the faulty IO 351
IO 351 internal fault
080 IO 351 module from the alarm Auto
*Hardware fault type 2
Hardware fault in the message. Replace the
Unchanged
IO 351B. module.
1. Check for VFD
alarm. Warning
The VFD signal relay do
VFD not ready Pump 1-6 2. Check the wiring
213 not release the VFD for Auto
*VFD not ready CU 351 and input according
operation.
to the wiring Unchanged
diagram.
See Current alarms, and
identify the faulty device
from the alarm message. Warning
1. Check power
No GENIbus
Communication fault supply.
Pump 1-6 communication with a
*Pump communication 010 2. Check GENIbus Auto
IO 351 device connected to the
fault cable connection.
CU 351.
3. Check that the
device GENIbus Unchanged
number is correct,
using the R100.
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4.3 R100
4.3.1 R100 menu for Control MPC, IO 351A and IO 351B (configured as pump module)
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4.3.2 R100 menu for Control MPC, IO 351B
(configured as general-purpose installation and operating instructions)
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4.4 PC Tool E-products
The Grundfos PC Tool E-products, version V05 or later, supports the Control MPC and the components included.
A detailed PC Tool Help assistant is available in the tool program, and a user manual can be printed in PDF format from
the tool. The tool can be connected to the CU 351 control unit of the Control MPC system and communicate with IO units
and MGE pumps. The network list of the tool shows the units which are capable of communicating with the application
in question.
The tool supports the following functions:
4.4.2 Monitor
This function gives an overview and details of the operating status of the product.
Output
If the expected output function does not take place according to the graphical presentation, it may be due to the following
faults:
• Defective component connected to the output. Check the component according to the wiring diagram.
• The output from the IO module does not function according to the graphical presentation. Check the physical out-
put.
Input
If the expected input function does not take place according to the graphical presentation, it may be due to the following
faults:
• The input signal is not as shown in the graphical presentation. Check that the signal is OK on the input terminal.
• The input of the IO module is defective. Replace the IO module.
• The CU 351 is defective.
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5. Factory configuration of Control MPC
5.1 Necessary equipment
The following equipment is needed:
1. R100, SW version 14, Nov.01, 2005 or later
2. PC-Tool E-Product, version 03 or later
3. PC-Tool Link adapter.
Module with designation number Address of module Control MPC option GSC file to download
A1 (pump module - 1) 31
A2 (pump module - 2) 32
A01 (interface module) 41 96592481
A03 (operating light module) 41 96592487
A03 (operating light/pilot pump module) 41 96782280
A03 (operating light/pressure relief module) 41 96782282
A01 + A03 (interface module and operating light module) 41 + 42 96592488
A01 + A03 (interface module and operating light/pilot
41 + 42 96782283
pump module)
A01 + A03 (interface module and operating light/pressure
41 + 42 96782284
relief module)
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5.2.2 Configuration of the CU 351
To make the system work properly, the CU 351 in the Control MPC must be configured with a number of GSC files
(Grundfos Standard Configuration files).
• Control MPC requires a "Control MPC GSC file" which includes information about the system type in question
(E, ES, ED, etc.) and the number of pumps.
• Control MPC based on one or two IO 351B modules with the designation numbers A01 and A03 requires
"Control MPC-options GSC file".
It is important to notice that the configuration has to be done in the right order:
1. Control MPC
2. Control MPC options, if any.
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1. Control MPC
Number of
E ES ED EF EDF F S
pumps
1 96307025 96307040 96307050 96307056
2 96307026 96307031 96307041 96307051 96307057
3 96307027 96307032 96307036 96307042 96307046 96307052 96307058
4 96307028 96307033 96307037 96307043 96307047 96307053 96307059
5 96307029 96307034 96307038 96307044 96307048 96307054 96307060
6 96307030 96307035 96307039 96307045 96307049 96307055 96307061
TM042155 2108
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1. Control MPC 3. Hydro MPC
96307032
2. C-MPC options 4. H-MPC options 5. Pump data
96592488
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VLT 2800
Press [QUICK MENU] + [+] to access all parameters.
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VLT 6000
Press [EXTEND MENU] to access all parameters.
or
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VLT FC 100
Press [EXTEND MENU] to access all parameters.
or
42 / 44 44
Configuration of the CUE(s), if any
The manufacturer's factory settings of the CUE used in Control MPC must be changed to the Control MPC settings
before it is ready to test.
To configure the CUE:
1. Switch off the power supply to the CUE(s) by means of the automatic circuit breaker.
2. Connect the PC Tool to the GENIbus terminals of the CUE which you want to configure.
3. Turn on the power supply to the CUE.
4. Start the PC Tool E-products.
5. When communication has been established, the PC Tool "Network list" will display the icon for the CUE.
6. Select the CUE in "Network list".
7. Select the PC Tool function "Custom configuration".
8. Go to section "GENIbus", and set the "unit number" to the same number as that of the CUE.
(Number = 1 for CUE No 1, etc.)
Note: Steps 7 and 8 are not necessary for the CUE in Hydro MPC-F.
9. Go to section "General", select the "Pump Family" and enter motor data. See fig. 7.
Note: Motor data are to be read from the motor nameplate
TM044628 1809
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6. Danfoss frequency converters
For further documentation on Danfoss frequency converters, see the manual supplied with the frequency converter,
or download it from http://www.danfoss.com.
7. CUE
Service instructions, see WebCAPS.
Service instructions, extended, see the GTI.
8. MGE
Service instructions, see WebCAPS.
Service instructions, extended, see the GTI.
Subject to alterations.
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