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Björn Stelzner, Christof Weis, Peter Habisreuther, Nikolaos Zarzalis, Dimosthenis Trimis
Björn Stelzner, Christof Weis, Peter Habisreuther, Nikolaos Zarzalis, Dimosthenis Trimis
Fuel
journal homepage: www.elsevier.com/locate/fuel
a r t i c l e i n f o a b s t r a c t
Article history: As an alternative to usual combustion processes with air as oxidant, oxy-fuel processes are attractive in
Received 30 May 2016 high temperature thermal or thermochemical processes, novel power plant concepts or in gasification
Received in revised form 4 November 2016 processes. Especially for production of basic chemicals or synthetic fuels, high-purity synthetic gas with-
Accepted 5 January 2017
out nitrogen dilution is required for further industrial processing.
Available online 13 January 2017
In case of oxy-fuel combustion, the absence of nitrogen leads to higher flame temperatures and larger
concentration of major species as well as intermediate species. In the present work, freely propagating
Keywords:
methane-oxygen-nitrogen flames were numerically calculated using a 1D model from lean to rich condi-
Oxy-fuel
Premixed
tions in order to investigate the appearance of super-adiabatic flame temperatures (SAFT). The calcula-
Super adiabatic tions were performed for equivalence ratios of 0.5 < U < 3.0 with an increment of 0.1. Additionally, the
Flame temperature nitrogen content of the oxidizer was varied from air to pure oxy-fuel conditions. Furthermore, the influ-
Partial oxidation ence of preheat temperature and pressure on SAFT were analyzed for oxy-fuel flames.
The SAFT phenomenon was identified based on temperature and species profiles. Additionally, a
detailed analysis of convection, diffusion and chemical source of both, temperature and species, were per-
formed in order to investigate the role of physical transport processes on SAFT.
The results showed that the maximum flame temperature exceeds the equilibrium temperature for
equivalence ratios U > 0.9. Two different regimes were identified, where SAFT phenomenon appears.
The first regime was found in slightly rich conditions (1.0 < U < 2.0), whereas the second regime occurred
in ultra-rich regime (U > 2.0). A first maximum of temperature difference is observed at an equivalence
ratio of U = 1.5. Here, an exaggeration of approximately 120–180 K, depending on the applied reaction
mechanism, was found for standard conditions. The first maximum at U = 1.5 correlates with the maxi-
mum concentration of the H-radical, which plays a key role in the first SAFT regime. A minimum temper-
ature difference of 50 K was identified at an equivalence ratio of U = 2.1. While increasing the
equivalence ratio further, the maximum flame temperature exceeded the equilibrium up to almost
400 K at U = 3.0 in the second SAFT regime.
An increased preheating temperature enhanced the occurrence of SAFT in the first regime and degraded
it in the second regime. Elevated pressure leads to the opposite effects with decreased SAFT in the first
and increased SAFT in the second regime.
Ó 2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2017.01.025
0016-2361/Ó 2017 Elsevier Ltd. All rights reserved.
B. Stelzner et al. / Fuel 201 (2017) 148–155 149
Ruf et al. [5] recognized SAFT in rich premixed C2H2-O2 flames. The GRI 3.0 was used as a reference kinetic mechanism in the
Homogeneous calculation of the gas mixture showed an equilib- calculations [14], consisting of 53 species and 325 reactions. Addi-
rium H-concentration of 24%, whereas only 3% were experimen- tionally, the mechanism of Appel et al. [15] (99 species and 544
tally detected. They proposed that the reaction H2 + M M H + H reactions) with detailed C2-pathway chemistry was used for
+ M is not fast enough in order to establish equilibrium at their selected cases. Unless otherwise stated, all presented results were
boundary conditions. carried out with the GRI 3.0 mechanism.
Liu et al. [6] performed a systematic study of SAFT in premixed An initial grid of 24 points was used, which was adaptively
CH4/air-, different hydrocarbons/O2- and H2/O2-flames. They refined to approximately 250 grid points. Grid independency was
showed that the occurrence of SAFT phenomena comes along with ensured in preliminary investigations. Full multicomponent and
super-equilibrium concentrations of some hydrocarbon species thermal diffusion were considered. A total reactor length of
and H2O in the flames and results in a local temperature overshoot. 10 cm was chosen for all calculations. The feed consists of CH4-
It should be noted, that in premixed H2/O2-flames SAFT could not O2/N2 mixtures.
be detected. The comparison of air to oxy-fuel conditions were performed
Zamashchikov et al. [7] studied numerically super-adiabatic for standard thermodynamic inlet conditions (STC, 300 K, 1 atm).
flame temperatures of CH4- and C3H8-air in fuel-rich regime. The The oxygen content of the oxidizer was varied from 0.21 to 1.0
findings indicate that the degree of SAFT depends on the equiva- with in increment of 0.1. The flames were studied for a range of
lence ratio, while the phenomenon occurs in rich regime. They pro- equivalence ratios of 0.5 < / < 3.0 with an increment of 0.1.
posed, that the diffusion of H2 from the reaction zone to the Additionally, the oxy-fuel flames were calculated with three dif-
preheat zone and its preferential oxidation is responsible for SAFT. ferent inlet temperatures of 300 K, 500 K and 700 K, respectively,
Liu and Gülder [8] analyzed the reaction flux in premixed CH4/ and the pressure was varied from 0.1 MPa to 1 MPa for / = 1.0 to
air and CH4/O2-flames by artificially changing diffusion properties / = 3.0 with an increment of 0.5.
of H2 and H radicals in their calculations. In contrast to [7], they
concluded that the relative scarcity of H-radicals at the end of
major heat release reactions and not the preferential diffusion of 3. Results and discussions
H2 causes SAFT phenomenon. The H-radicals at high temperatures
enhance the radical chain branching reaction H + O2 , O + OH. The Since oxy-fuel combustion leads to significant higher flame
reduction of the H-radical in the reaction zone is correlated to a temperatures and species concentrations than in air combustion,
temperature overshoot. substantial dissociation and hence amount of radicals may
The effects of pressure and preheating on SAFT in rich premixed expected. Selected species of the H-O-system and the temperature
CH4/air flames were studied for equivalence ratios of / = 1.4 to / in equilibrium state for methane-oxygen are presented in Fig. 1 for
= 1.8 by Liu and Gülder [9]. Preheating leads to elevated combus- various equivalence ratios at standard inlet conditions.
tion temperatures, which finally suppress a H2O overshoot in the The maximum equilibrium temperature is found at slightly
flame and hence, the SAFT phenomena. In pressurized systems, rich conditions at equivalence ratios of / = 1.0 to / = 1.2. Here,
the degree of SAFT is enhanced. the temperature varies in a range of approximately 3050 K only
Kumagami et al. [10] calculated laminar premixed CH4/O2/H2O- a few Kelvins. Those high temperatures lead to notable dissocia-
flames for fuel rich conditions under elevated pressures up to tion products. An amount of 8% molecular oxygen is found at
3 MPa. They identified two different SAFT regimes: the first regime stoichiometry and drops at an equivalence ratio of / = 1.5 below
occurs for equivalence ratios of 1.0–2.0 and low water dilutions. 1%. The peak of the O-radical (5%) and OH radical (10%) are
The SAFT phenomenon gets less pronounced with increased pres- located on the lean side, whereas the H-radical finds its maxi-
sure in the first regime, whereas it occurs in the second regime mum of 6.5% in rich conditions at an equivalence ratio of /
under all pressure conditions. Furthermore, it was shown, that = 1.4. Here, still an extremely high equilibrium temperature of
the laminar burning velocity decreases with increased pressure 2973 K and subsequently large H-mole fraction are present and
for the first regime, whereas a slight increase with pressure was hence, a large diffusion flux of the H-radical may be expected
found under more fuel-rich conditions. due to high concentration and temperature gradients under
Takagi and Xu [11] showed numerically that SAFT is correlated those conditions.
by preferential species diffusion of H and H2 in case of non-
premixed combustion.
The literature review revealed that all studies focused on a
small range of equivalence ratios and either on air or oxy-fuel com-
bustion. The present study focuses on the SAFT phenomenon in
gasification and oxy-fuel processes. Therefore, CH4-O2/N2 flames
are systematically investigated with established kinetics sets.
Hereby, the oxygen-content of the oxidizer is varied from air to
pure oxy-fuel combustion. All conditions were investigated for a
wide range of equivalence ratios from / = 0.5 to / = 3.0 in order
to exhibit global coherence.
Since industrial processes are operated with preheat and ele-
vated pressure, their influence on SAFT is additionally analyzed
in pure oxy-fuel flames.
2. Numerical approach
the second regime the CH4 is not completely consumed and still
present in the post flame zone and equilibrium state still not
reached. Fig. 7. Comparison of main species concentration between equilibrium state and
A comparison of the main species between equilibrium state the position of maximum temperature in CH4-O2 flames at STC.
and local concentration at the position of maximum temperature
in the flame are presented in Figs. 6 and 7 for CH4-air- and CH4-
O2-flames. that both SAFT regimes are correlated to a local overshoot in the
In CH4-air flames, SAFT arises from U > 1.4. Under this condi- H2O-formation in the flames.
tion, overshoot in the local H2O-production can be observed. The An analysis of the data revealed (not shown here) that in all
trends of SAFT and the local H2O overshoot are in agreement with cases the oxygen is bound almost equally in H- and C-
the relevant literature: similar behavior was found by Liu and components (mainly H2O, CO and CO2) at the major heat release
Gülder [6,8] and Zamashchikov [7] (here in C3H8-air flames). zone of the flame, whereas the H2O-production is slightly preferred
The H2O-concentration stays almost constant at approximately in magnitude as well as in time scale with higher equivalence ratio.
x = 0.17, even when the equivalence ratio is increased (an analysis However, Figs. 8 and 9 show that the H-atoms are mostly not oxi-
of the H2O formation and decomposition is given for both SAFT dized but rather bound in H2 in equilibrium state while increasing
regimes in Section 3.5). At the same time, the equilibrium state the equivalence ratio. Subsequently, the water gas shift reaction
drops constantly, so that the relative difference enhances the local has to take place in the post flame zone and shifts the O-atom to
degree of SAFT. The minor decrease of the H2O may be attributed to C-components in the form of CO.
the presence of non-converted CH4 at high equivalence ratios. In
this range, the concentrations of H2 and CO are under their equilib- 3.4. Role of the H-radical
rium values, whereas the CO2 almost reaches this level.
In case of pure oxy-fuel combustion, a slight overshoot in the As stated by Zamashchikov et al. [7], the local element compo-
H2O-production is observed from 1.0 < U < 2.0. Additionally, the sition is significantly changed in the main reaction zone due to
CO overshoots and the CO2 has not reached equilibrium state. preferential diffusion. The local element ratio and the resulting
These phenomena are not detected in air flames. At an equivalence equivalence ratio are presented for CH4-O2-flames at / = 1.5 and
ratio of U > 2.0, the H2O formation transpose to an almost constant / = 3.0 in the following figures. Both cases show an increased
value of x = 0.32, whereas the CO- and the H2-production are also H-content upstream of the temperature peak in the flame. In com-
still below equilibrium state. Whatever the case, it can be noted bination with the decreased C-content, the H/C-ratio is increased
152 B. Stelzner et al. / Fuel 201 (2017) 148–155
Fig. 12. Convection, source and diffusion term of the temperature equation and
species equation of the H-radical for CH4-O2-flame at / = 3.0. Fig. 14. Rate of production of the H-radical for an equivalence ratio of / = 3.0 at
STC.
the H-radical mainly to the preheat zone and slightly to the post
flame zone. Furthermore, the H-diffusion and H-consumption are Since substantial amount of oxygen is still present under low
strongly attached to the heat release (temperature source term) rich conditions (compare Fig. 1), high temperature oxidation reac-
in the beginning of the reaction zone which suggests that temper- tions (formaldehyde ? formyl ? carbon monoxide) produce and
ature limits the H-source. Since the H-radical is not transported by consume the H-radical in the first SAFT regime. In ultra-rich
convection, only the diffusion is active for balancing. flames, the production and consumption shifts to the C2-pathway
On the contrary, the flame at / = 1.5 shows a significant species in absence of oxygen. A balance of high temperature oxidation
convection upstream of the flame, but also a strong diffusion flux reactions and C2-pathway-reactions were found at an equivalence
upstream to the preheat zone before the temperature source. This ratio of approximately / = 2.0. The turn over point of the reaction
implies that the kinetics is not limited to the supply by diffusion. path way correlates with the minimum of SAFT phenomenon
Furthermore, there is still a formation of the H-radical in the (see Fig. 2).
post flame zone. Additionally, the diffusion flux is much higher Furthermore, the competition of H-production by reaction #84
than the consumption compared to the case at / = 3.0, which and H-consumption by reaction #38 and #53 is indicated by the
finally provides a sufficient H-pool in order to form H2O. peak position of #84 in Figs. 13 and 14. The first SAFT regime is
In order to evaluate the origin of the H-radical in the flames, its dominated by rapid H-consumption, where reactions with high
rate of production was examined. The rate of production of the H- activation energies like #38 take place earlier. The total reaction
radical is presented for the two selected cases for equivalence rate shows a distinct negative production rate in the preheat zone
ratios of / = 1.0 and / = 3.0 and are presented in Figs. 13 and 14, and has to be fed by diffusive H-transport. In the second regime at
respectively. higher equivalence ratios (and hence lower flame temperatures)
The analysis of the production rates of the H-radical revealed the degree of H-consumption is reduced in the preheat zone. The
that in all cases substantial amount of the H is formed by reaction preferential diffusion of the H-radical prompts an overshoot in
#84 (OH + H2 , H + H2O). The main consumption of the H-radical the H2O-production [7].
is required in all cases for both oxygen destruction reactions #38
(H + O2 , O + OH) and the fuel destruction reaction #53 (H + CH4 - 3.5. Analysis of H2O-formation
, CH3 + H2), respectively, where the consumption is shifted to
reaction #53 with increased equivalence ratio. An overshoot of the H2O-production is noticed in all cases,
where SAFT occurs. It becomes more pronounced, compared to
equilibrium state, with increased equivalence ratio. The local
super-equilibrium production of H2O is closely related to the
degree of SAFT [8]. Further downstream in the flames, the con-
sumption of H2O takes place by endothermic reactions, which low-
ers subsequently the flame temperature in the post flame zone.
The rate of production of H2O is shown in Fig. 15 for / = 1.5
(first SAFT regime) and Fig. 16 for / = 3.0 (second SAFT regime)
at STC.
The results show that the reactions #84 and #98 are notewor-
thy and responsible for the main water production, especially in
ultra-rich conditions. In the first SAFT regime (Fig. 15), the oxida-
tion pathway of CH4 (reactions #96, #97, #98) produces an addi-
tional amount of water. Furthermore, H2O-dissocition to OH is
observed in the main reaction zone. In the post flame zone, the
H2O-consumption occurs due to third body reaction #43 and
#84. Additionally, the HO2- and H2O2-radical are involved in the
H2O-degradation (#89 and #287). Equilibrium state is reached rel-
atively fast due to high temperatures.
Fig. 13. Rate of production of the H-radical for an equivalence ratio of / = 1.0 at In the second SAFT regime, H2O is mainly produced by both
STC. reactions # 84 and #96 due to the consumption of OH-radical
154 B. Stelzner et al. / Fuel 201 (2017) 148–155
Fig. 15. Rate of production of H2O for an equivalence ratio of / = 1.5 at STC.
Fig. 17. Maximum flame temperature, equilibrium temperature and their differ-
ence depending on the equivalence ratio for different inlet temperatures at a
pressure of 0.1 MPa.
Fig. 16. Rate of production of H2O for an equivalence ratio of / = 3.0 at STC. 3.7. Influence of pressure on SAFT