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Build Your Own Tablet Manual V1.00
Build Your Own Tablet Manual V1.00
Build Your Own Tablet Manual V1.00
Version 1.00
Richard Kunz
Build Your Own Tablet
Copyright ©2013 by Richard Kunz
All Rights Reserved
All trademarks are the property of their respective owners. The author is not associated
with any product or vendor mentioned in this book.
I have enjoyed the process and I hope those of you reading this will enjoy your own
project as well!
Richard Kunz
1 Chronicles 16:34
Table of Contents
General Advice.....................................................................................................................1
Core Components.................................................................................................................1
Motherboard....................................................................................................................1
CPU.................................................................................................................................2
Memory...........................................................................................................................2
Storage.............................................................................................................................3
Screen and Touch Sensor.....................................................................................................5
Screen Displays...............................................................................................................5
Touch Overlay.................................................................................................................6
Power Supply, Batteries and Controller...............................................................................8
Batteries...........................................................................................................................8
Battery Controller............................................................................................................8
Power Supply..................................................................................................................9
Operating System...............................................................................................................10
Case and Layout.................................................................................................................11
Carbon Fiber..................................................................................................................11
3D Printing....................................................................................................................13
CNC Case......................................................................................................................13
Miscellaneous Parts...........................................................................................................14
Assembly............................................................................................................................15
Summary............................................................................................................................19
General Advice..............................................................................................................19
Core Components..........................................................................................................19
Screen and Touch Sensor..............................................................................................20
Power Supply, Batteries and Controller........................................................................21
Operating System..........................................................................................................21
Case and Layout............................................................................................................22
Miscellaneous Parts.......................................................................................................22
Assembly.......................................................................................................................23
Appendix A: List of Acronyms..........................................................................................25
Appendix B: Sample Builds...............................................................................................27
Appendix C: List of Companies for Specific Parts or Services.........................................31
Appendix D: List of Possible Parts....................................................................................33
Appendix E: Sample Layouts............................................................................................38
General Advice
Take your time in picking out parts, planning the layout of your case, and assembling your tablet. Care
taken now can save you time, effort and money in the future. Set an overall budget for your project.
Whenever possible, download manuals or check the manufacturer's website for information on
compatibility before ordering hardware. Make sure you have the most recent version of the manual for
the parts you are using. If you want to be able upgrade parts of your tablet later, take the time now to
see if the technologies are new or are close to being replaced.
Core Components
If you have ever built your own computer, this section will be familiar to you. The core components
for your tablet are: motherboard, processor, memory, and hard disk drive (HDD) or solid state drive
(SSD). All of these parts function just like those found in traditional computers. The motherboard is a
piece of printed circuit board (PCB) that houses most of the main electronics and serves as the
controller that other peripherals are connected to. The central processing unit (CPU) actually carries
out the instructions of the computer's operating system (OS) and other programs run on the computer.
The memory, usually called RAM or DRAM, stores information currently being used by the CPU and
all information stored on it is usually lost if power is shut off. The HDD or SSD stores persistent
information including all of the information for your operating system and programs that is retained
even if power is shut off.
Motherboard
The first big decision in building your tablet is choosing a
motherboard. Your choice will determine what options you have
for all the other parts of your tablet, as they must be compatible
with your motherboard. For a tablet, you want a motherboard
that is as small, thin, light and efficient as possible. There are
many options available, but most of the examples in this manual
are built around a thin Mini-ITX motherboard. The thin Mini-
ITX motherboards are 170mmx170mmx20mm
(6.693”x6.693”x0.787”) and can have all of the connectivity and
power of a standard desktop motherboard. Another option is
Illustration 1: Intel®
Intel® Next Unit of Computing (NUC). For a list of possible
Desktop Board DQ77KB
motherboards, see appendix A.
Your choice of motherboard will impact the rest of your tablet, from what CPU you can use to how you
will connect your screen. This manual will focus on the Mini-ITX Intel® Desktop Board DQ77KB
motherboard because it does the following: supports the most recent technology, has an internal DC
power input and has two internal display interfaces, LVDS (Low Voltage Differential Signaling) and
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eDP (Embedded Display Port). There are options for using an HDMI (High-Definition Multimedia
Interface) or USB (Universal Serial Buss) display and these will be discussed in the chapter on screens
and touch sensors. However, most devices that have internal screens, such as laptops and tablets, use
either LVDS or eDP; thus most screens built for such devices use those standards.
CPU
The motherboard you select will either have an embedded CPU or will
have a certain socket type and support specific CPUs. Choose a CPU
whose socket type matches your chosen motherboard, is supported by
your chosen motherboard, and has the balance of power1 and
efficiency2 that you desire. A standard desktop now will have around a
3GHz dual or quad core CPU with a TDP of 60 watts (W) or more. A
laptop may have a 2.0 GHz dual core processor with a TDP of 17 W.
The higher the gigahertz, the faster the computer can do calculations;
the more cores, the more calculations it can do at once;3 and the higher Illustration 2: Intel®
the TDP, the more power the processor tends to use under full load. If LGA1155 CPU
you want longer battery life, look for the lowest TDP you can find.
You will also need a heat sink for your processor and a fan for the heat sink and/or for the case as a
whole. The fans that come with the processors tend to be a bit tall for a tablet, but there are many low
profile heat sinks and fans available. Make sure the heat sink is rated to handle your processor's TDP.
For our DQ77KB motherboard, the Intel® processors whose name ends with a “T” tend to have the
lowest TDP at around 35 watts, such as the Intel® Core™ i3-3220T Processor or Intel® Celeron®
Processor G550T. The benchmarks in this manual were obtained using an Intel® i3-3225 processor,
which has a processing speed of 3.30 GHz, two cores (each capable of two threads for a total of 4
processing threads) and a TDP of 55 W.
Memory
Your computer's memory stores all information that your computer is
currently using. More memory allows you to have more applications
and programs running at the same time. Faster memory allows the
information stored to be accessed more quickly. Make sure the ram
you select is compatible with your motherboard and with your CPU.
Most motherboard manufacturers have a list of tested memory
Illustration 3: A SO-DIMM modules. If you want to be absolutely sure that your memory will
memory module work with your motherboard, pick modules from that list.
Manufacturers also usually have a set of criteria for compatible
memory modules, and most memory that meets those criteria should work with the motherboard.
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Things to watch out for are DIMM (Dual In-line Memory Module) vs SO-DIMM (Small Outline Dual
In-line Memory Module), Double Data Rate Synchronous Dynamic Random Access Memory (DDR-
SDRAM or just DDR) type 1, 2 or 3;4 voltage; power consumption; the number of pins for the RAM;
the speed of the RAM; and the RAM's capacity. The typical naming scheme for RAM first lists the
data rate (DDR, DDR2 or DDR3) then the clock rate. An alternate naming scheme replaces the DDR
with PC and the clock rate with the theoretical transfer rate in megabytes per second. Thus, DDR3-
1066 can also be written as PC3-8500. Regular DIMM modules are usually used in desktop computers,
while SO-DIMM modules tend to be used in laptops and tablets or other small form factor PCs. DDR,
DDR2 and DDR3 modules are all structured differently and are not forwards or backwards compatible
with each other. However, higher speed modules can usually be used with motherboards and CPUs
that are compatible with slower memory of the same type. Lower voltage and lower power
consumption can lower the amount of energy used by your tablet, and thus can extend battery life. You
really want at least 1 GB of RAM, 4 GB or higher would be preferable.
If your motherboard supports dual channel memory, you can double the speed of your RAM by
installing two matched (identical) modules.
If you are using the Intel® Desktop BoardDQ77KB, you will want to look for 204 pin SO-DIMM
DDR3 modules. If you want to use the fastest DDR3-1600 PC3, your CPU will need to be a third-
generation Intel® CoreΤΜ CPU. My sample tablet uses an 8 GB kit of 2 matched Kingston® HyperX
memory modules (KHX1600C9S3P1K2/8G).
Storage
Your tablet will also need either a hard disk or a solid state drive. Hard drives are much cheaper and
have a larger storage capacity than most solid state drives. However, hard drives tend to be slower,
heavier, and use more energy than solid state drives. Hard disks also have moving parts, which makes
them more vulnerable to damage and failures in a tablet that is moved around, jostled and possibly
dropped on occasion. Whichever you choose, its interface type needs to match that of your
motherboard. Most motherboards and hard drives now use SATA (Serial Advanced Technology
Attachment) connections5, which usually include both a data and a power cable. Make sure you have a
way to power your hard drive, either with a separate power connector from the motherboard if it
provides one, or with your power supply. For Windows® 8, you will want at least a 16 GB hard drive,
but you will probably be more comfortable with 64 GB or above. Size is a factor for all of the parts in
your tablet, as you want them to fit inside your case. Most desktop computers use 3.5” hard drives.
While you can use a hard drive of this type, it will be large and heavy. Laptops and tablets usually use
2.5” hard drives or solid state drives which are much smaller and lighter. If your motherboard includes
a mini-PCIe slot that is compatible with mSATA drives, they can provide all of the benefits of a solid
state drive in an even smaller package. The last thing to consider when deciding on a hard drive is its
speed. First, if you are using a SATA drive, know that there are three versions of this technology.:
SATA 1.0, SATA 2.0 and SATA 3.0. These three revisions all have different maximum throughput
speeds, but should all be compatible with each other. SATA 1.0 has a maximum speed of 1.5 Gbit/s or
150 MB/s; SATA 2.0 has a maximum speed of 3.0 Gbit/s or 300 MB/s; and SATA 3.0 has a maximum
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speed of 6.0 Gbit/s or 600 MB/s. While all three revisions should be compatible with each other, they
will operate at the slower speed. If a SATA III6 hard drive is connected to a motherboard with a SATA
II connection, it will have a maximum speed of 3 Gbit/s. These are all maximum possible speeds and
are not usually reached by most drives. For actual performance speeds, you also need to look at other
aspects of your drive.
A quick note: One reason tablets are able to turn on so much faster than a standard computer is because
they use solid state drives.
For storage in my sample tablet, I used a Crucial m4 256 GB solid state mSATA drive
(CT256M4SSD3).
6 The revision is often stated in Roman numerals to avoid confusion with transfer speeds
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Screen and Touch Sensor
Screen Displays
Your tablet will need some kind of display and method of input. Screens are typically rated by their
physical size, usually with their diagonal length (in inches) and by their resolution (a measure of the
number of pixels that fit in the screens width and height). A pixel is the smallest individual unit of a
screen's picture. Windows® 8 has a minimum screen
resolution requirement of 1024x768 pixels, but if you want the
full functionality of Windows® 8, including the ability to
“snap” apps you will need a minimum resolution of 1366x768.
If you want a full HD display, you will need a screen with a
resolution of 1920x1080. The typical size for a tablet is about
10” for the diagonal of the screen. However, you are free to go
smaller or bigger as you wish. The only limiting factor is
finding a screen available for purchase that will connect with
your motherboard. Laptop or tablet replacement screens tend
to work well because they are designed to be thin, light and low
power internal screens.
If your motherboard only has an HDMI output, and no internal display connections, you can still get
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the benefits of an internal screen. Chalkboard Electronics7, a company based in Malaysia, has
developed a universal HDMI to LVDS (Low Voltage Differential Signaling) controller that should let
you control an internal screen through your computer's HDMI port. They also have a 10” and a 7”
complete HDMI USB touch screen monitor solutions. However, there are still a few problems with
these options. First, they require 5V DC power at 3 Amps, which they usually supply with an external
power brick. This can be fixed if your power supply can provide that power or if you use a DC-DC
converter to change whatever power output you have to the appropriate voltage. Second, it is still an
HDMI connection, so unless your motherboard is entirely surrounded by your case, you will have
cables going out and then back in to your case. Finally, because the company is in Malaysia, shipping
on any of their products is very expensive (about US$35 at the time of this writing).8
The best option in terms of size and performance is to get a motherboard that has either an LVDS or
eDP (embedded Display Port) internal header. These are the connections that most laptops and tablets
use to connect their display screens with their motherboards. These screens can be just a few
millimeters thick and are relatively inexpensive. However, this type of connection is rather difficult to
work with since nearly every manufacturer uses a different cable lay out. Even though there are only a
few connection types, it is very hard to find a screen whose input exactly matches that of the
motherboard's output. The way to get around this problem is to have a custom cable made. One
company that can do this is New Jersey-based Quadrangle Products, Incorporated9. If you can provide
them with the pin-out (located in the manual10) for both the motherboard's connection and the screens
connection, they can make a custom cable to connect them. The main problem with this approach is
that unless they already happen to have made a cable for that screen/motherboard combination, they are
essentially making a prototype for you. This means if one of the manuals has a mistake in it or there is
an error when they produce the cable, the cable may not work and could potentially damage your
screen or motherboard.
For my sample tablet, I used a 10.1” 1366x768 internal screen (CLAA101WB03) and a custom cable
from Quadrangle Products, Inc. (product number QD15602) to connect to the DQ77KB's LVDS
connection. This screen requires no other power source, is thin and light, and is available from several
distributors. Its pin out was also similar enough to the pin out of the motherboard's LVDS connection
to facilitate designing the cable.
7 www.chalk-elec.com
8 The company NJY Touch Technology in China also sells similar kits with or with out the screen itself. Most of their kits
connect with VGA or DVI. They sell many of their parts on eBay.
9 http://www.quadrangleproducts.com/
10 The best way to find these manuals is to search online using the screen's model number and filtering the results for just
PDF files.
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Touch Overlay
If you were building a laptop, a keyboard and trackpad of some sort would work, but for a tablet you
want a touch screen. Look for a touch overlay (designed to go over your screen/monitor) that can
connect via USB since most motherboards will have internal USB headers. Some touch screens still
use serial connections which will be harder to incorporate into your tablet. Most touch screens now
utilize one of several different technologies, each with their own benefits and drawbacks. The main
technologies currently being used are resistive, surface acoustic wave, infrared, surface capacitive and
projected capacitive.
Infrared touch screen overlays are usually a bezel that fits around the screen composed of infrared
emitters and detectors. These overlays can either be single-touch or multi-touch. They may distort or
dim the screen less as they may not have an additional layer of glass or plastic that goes over it. Dirt or
other contaminants on the screen can interfere with these overlays. There are several companies that
manufacture overlays using this technology, but it is not as common as resistive or capacitive.
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overlays include their own controller, but you may want to verify that before ordering your overlay.
Again, make sure the controller's connection matches your motherboard, which will usually be USB.
For your tablet, look for a touch overlay that matches your screen dimensions, is compatible with your
chosen OS, and has a connection interface that matches your motherboard. To take full advantage of
Windows® 8's touch controls, you will want a touch screen that can detect at least 5 different touch
points at the same time. Also, pay attention to the touch overlay's light transmission and glare or it may
distort or dull your display.
My sample tablet used a touch screen and controller purchased from Touch International, Inc. The
touch screen was a 10.1” multi-touch capacitive overlay (89-F-PMC-101-005) with a matching
controller (89-PCB-PMC-02). Touch International, Inc. was one of the few companies I found willing
to sell single multi-touch overlays in the correct dimensions to individuals at a reasonable price. I also
used a 15” resistive touch overlay from NJYTouch.
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Power Supply, Batteries and Controller
If you plan on having your tablet plugged in whenever you are using it, you can skip this next section
because most motherboards you may be using have a built in jack for DC power. For those who would
like to make full use of your portable device, your tablet will need batteries and a controller.
Batteries
Batteries are what allow any portable device to operate while not plugged in. Battery technology has
changed a great deal in the past few decades and is continuing to expand and improve. Most portable
devices now use lithium ion or lithium polymer batteries. These batteries hold a lot of energy for their
size and weight but need to be controlled carefully. Most news stories about exploding batteries occur
because the batteries controller or charger was set to the wrong parameters. If they are properly
maintained, these batteries are quite safe.
11 Which is determined by the type of battery chemistry they are built with
12 The safe discharge rate is the storage capacity of the battery multiplied by the C-rate
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Battery Controller
The battery controller is what monitors the battery, provides power to the motherboard, switches
between external power and battery power, and charges the batteries. The only really versatile and
powerful battery controller I found was the OpenUPS from Ituner Networks Corporation.13 This
battery controller was designed as a back up power supply for computers in cars, but it can do the
following: take any input voltage from 6-34 volts, output any voltage from 6-24 volts, control, charge
and monitor up to 6 batteries in series,14 and switch between external power and battery power without
interrupting power flow to the motherboard. It can also handle just about any battery chemistry.
The battery controller handles all the power coming into your tablet, whether it is being used to power
the components or charge the batteries. This power can generate a significant amount of heat, so make
sure that there is sufficient air flow around the battery controller to keep it cool, especially in tablets
that will be using high powered components or that want to be able to charge their batteries quickly.
13 www.mini-box.com/
14 Meaning the positive of one battery is connected to the negative of the next, so that their voltages are added together
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Power Supply
You will also need a power supply to charge your tablet's batteries.
Ideally, you want a power supply that can power all of the internal parts of
your tablet and provide a little more power to charge the batteries at the
same time. More powerful chargers tend to be more expensive and larger,
but can charge the batteries of your tablet at a faster rate. You will also
need a power jack that matches your power supply. These will usually be
replacements for a laptop, make sure they match each other.
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Operating System
Your operating system is the platform from which all other programs or apps are run. You can select
just about any OS as long as it is compatible with your hardware. However, some operating systems
lend themselves more to a tablet and touch screen interface than others. You can use Windows® 7 with
just about any x86 Intel® or AMD® processor, but it really only has basic touch screen functionality.
Windows® 8 was built to take advantage of a touch screen rather than just use a touch screen to control
the mouse pointer.
Android is built around touch input, and there is a port that works on x86 processors. However, most
Android tablets use ARM processors. You could build your tablet for Android around an ARM
motherboard and get much better battery life, but most of this manual focuses on x86 processors and
motherboards.
Linux and Mac OS X are also options if you are using an x86 processor. Just make sure that all of the
parts you use are compatible and have drivers available for those operating systems.
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Case and Layout
Once you have picked out all the components you plan to use, you will need to design a case for them
to fit in. Currently, there are no cases on the market that you can buy and just put the parts in. You will
need to build your own or have it custom-built for you.
First, you need to make sure that all your components fit inside the case and are not too crowded.
There will be wires connecting several of your parts and you will still need at least some room for
airflow to cool the various pieces unless you are using very low power and heat producing components.
Most parts will be attached to the bottom of your case. You can possibly attach some small parts to the
back of your screen, but that can lead to interference or damage to your screen. Draw a diagram of
your layout and even arrange the parts (if you have them) on the diagram to make sure they are not
crowding each other. Your display screen and touch overlay will need something to attach to as well,
such as the top lip of your case, a bezel, or a top plate that fits over the rest of your case. Measure the
space needed (including the height) of all the parts and connections. The simplest case will be a basic
rectangle, but you can make it whatever you want, as long as the parts can all fit inside. Some sample
layouts are included in the appendix of this manual.
Here are some possibilities for assembling your case. First, if you have access to a 3D printer or are
willing to pay a company (like Shapeways), you can print a plastic (or even metal) version of your
case. To do this, you would need to design the case in a computer program such as Google's SketchUp
and save it in an appropriate format that the company or the 3D printer can use. Make sure it is thick
enough to support the weight of all the parts. You can either design in the holes for the power jack,
motherboard inputs, etc., or just drill or cut them out after it is printed. A second option is to have the
case CNCed (Computer Numerical Controlled) out of a piece of metal. Whereas 3D printing is an
additive process, CNCing is a subtractive process, removing the unwanted parts from a solid block of
material. Both of these methods require specialized machinery and can be rather expensive if you have
someone do it for you. A third option for creating a sturdy case without any specialized machinery is
carbon fiber. Carbon fiber is a flexible cloth made out of carbon, that, when combined with an epoxy,
creates a very strong and durable composite.
Carbon Fiber
If you choose to create your case out of carbon fiber, you will need to purchase the following: carbon
fiber cloth, the epoxy resin and hardener, a foam matrix,15 disposable brushes, non-powdered gloves
and a mold of some sort. There are lots of types of carbon fiber, and most will work. The thicker the
carbon fiber, the harder it will be to work with but you will need fewer layers. 2x2 twill weave is
usually more expensive and pulls apart at the edges more easily, but tends to look better than plain
weave. Plain weave is also more susceptible to developing gaps. The epoxy and hardener come in
several varieties with different working times. I would suggest getting a slower setting epoxy to give
yourself more time to work. There are also polyester resins available, but they tend to be weaker than
epoxy.
15 This is optional, but helps add thickness and stiffness to your case
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A mold will help insure that your case takes the shape and
dimensions that you want it to. You can either lay the carbon
fiber over a mold or press the carbon fiber into the mold. I had
the most success with pressing the carbon fiber into the mold,
as it tends to try to pull away and straighten out when pressed
around the outside of a mold. You will need some way of
keeping your case from sticking to the mold. I experimented
with mold release agents, waxes and a few other options, but
have found the most reliable method is simply to cover the
mold with plastic wrap. The only problem with plastic wrap is
that if there are any folds or wrinkles in it, those will show up Illustration 14: A mold made from
on your case. If you are only going to use your mold once, baked Sculpey® clay
wax will work as you can cut or break the mold and then peel
the wax off the case. However, it will stick enough that you cannot just pull the case out of the mold.
Once your mold and other materials are ready, paint a layer of epoxy
into the mold, or, if you are worried the plastic wrap will not stay
where you want it to, put down a layer of carbon fiber into the mold Illustration 17: Carbon
and paint it with epoxy. Then put down another layer of carbon fiber fiber that has been taped
and then cut before using.
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and repeat. If you are using a foam matrix, place it in between the layers of carbon fiber (two layers of
carbon fiber, a layer of foam matrix, and another layer of carbon fiber made a 11” case strong enough
for me to stand on). By putting the extra layer of carbon fiber on the outside, you will be less likely to
see the foam matrix through any gaps.
You can put other designs/pictures on your case if you do not like just the plain carbon fiber. Lay a
picture or thin object down before putting in the cloth and epoxy. Make sure it gets thoroughly coated
with epoxy and it will be embedded in your case. Make sure it is not to thick or the distortion it causes
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inside your case may make it difficult to mount your tablet's internal components.
Some tips when making your case with carbon fiber: Measure and cut out the carbon fiber before you
start making the case. Get a slow hardening epoxy - having to wait 24 hours for it to dry is better than
having the epoxy start to thicken while you are still working with it. Stir the epoxy slowly to prevent
making a lot of bubbles. The carbon fiber cloth will not easily hold edges, so make sure to keep
pressing it into the corners as you are molding it. Tape the edges of your cloth so that it does not start
to unravel. You can buy kits on eBay that have everything but the mold. For the smoothest finish with
the least air pockets, you will need to use a vacuum bag.
3D Printing
You can also make your case out of plastic (and possibly other
materials) if you have access to a 3D printer or are willing to
pay to have a company print your case for you. First, you will need to design the case in a computer
aided design program (CAD) that can save files that are compatible with your 3D printer. Different
printers have different printing resolutions and recommendations about minimum thickness of walls
and how to prevent warping. Be sure to familiarize yourself with any recommendations for your
particular 3D printer. Also, make sure your case will fit inside the 3D printer's printing envelope. If it
will not, you can still print the case in pieces and then assemble the printed pieces into the full case, but
this case may not be as strong as a case printed as one single piece. You can either design the case with
the necessary holes and cut-outs for ventilation, mounting and port access, or drill/cut those out of a
solid case after printing.
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CNC Case
You can also have your case machined out of a solid block of metal or plastic. This is probably the
most expensive method, but will result in a very strong case that can possibly be used as the CPU's heat
sink as well if the case is made of metal. The process is similar to that of 3D printing, except instead of
being additive,16 it is subtractive17 which results in wasted material and a higher cost. The equipment
also tends to be more expensive. You will still design the case using CAD software or have someone
else design it for you. Then the part will be manufactured from that design.
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Miscellaneous Parts
If you are making your own case, there are a few tools you will need. These include:
• Dremel or other cutting tool for removing excess material and making ventilation holes and
other openings
• Soldering iron for connecting wires and batteries
• Wire stripper for removing plastic from the ends of wires
• Crimping tool if you plan on making crimped connections
• Multimeter for checking battery poles.
Your tablet will also need a variety of other miscellaneous parts. The more mundane parts include
screws and nuts (#4-4018 is what I used), wires19 for connecting batteries, epoxy, and double stick tape
for mounting parts inside your tablet. You will also need (at the very least) an on/off switch, and
optionally a reset switch and power LEDs. These can be bought all together as replacement parts fairly
inexpensively. As far as functionality is concerned, most people will want
wireless internet access and possibly Bluetooth. There are several methods
for adding this to your tablet. First, if your tablet has mini-PCIe slots that
you are not planning to use for something else there are a variety of mini-
PCIe cards that offer either Wi-Fi or Bluetooth or a combination of both.
There are several generations of both technologies available. Currently,
Bluetooth 4.0 is the most current revision of that technology, while the
current widely available Wi-Fi revision is IEEE 802.11n.20 There are also
mini-PCIe cards out there that include cell phone antennas for those Illustration 28: A half
wanting internet wherever they have cell reception. Another option for sized mini-PCIE
these technologies are USB devices that can either be plugged in to WiFi/Bluetooth card
external USB ports on your tablet or connected to internal USB headers installed with antennas
(with the use of a USB A female to USB motherboard 4 pin header cable). attached.
There are also mini-PCIe and USB GPS devices available as well as small
USB cameras for those who wish to use video chat or take pictures.
18 The first number, usually proceeded by the “#” sign, is the diameter of the screw, with smaller numbers meaning
increasingly smaller diameters. The second number is the thread count per inch.
19 A standard power supply uses 18 gauge wire, while the wires that come with the OpenUPS are 16 gauge. Anything 18
or bigger should work. For wires, the smaller the gauge number, the larger the actual wire.
20 802.11b and 802.11g are also still in use, and 802.11-2012, 802.11ac and 802.11ad standards have been set but are not
widely in use
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Assembly
Once you have purchased all your parts and built your case, it is time to put everything together.
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Each heat sink is unique and installation varies from model to model, so
please read the instructions for yours. Be sure to use a thermal paste of
some sort between the CPU and heat sink. Most heat sinks come with a
small amount in a package or already on the heat sink. If the thermal
paste is not pre-applied to the heat sink, either add a small amount to the
center of the CPU or spread a very thin layer over the entire CPU. You
can use a piece of plastic wrap around your finger to spread the thermal
paste or wipe up any extra. Make sure there is no dirt or other
contaminants on the processor or heat sink. Most heat sinks will be
placed over the CPU and then either screw or snap into the four
mounting holes around the CPU. Some will have a back plate that goes
Illustration 33: CPU with under the motherboard. After installing the heat sink, check to see if any
a small amount of extra thermal paste got squeezed out around the edges. If so, be sure to
thermal paste wipe it up thoroughly, as it can cause a short which could damage the
CPU or motherboard.
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Next, install the system memory. If you are using less than the
maximum number of memory modules, be sure to check your
motherboard's manual regarding which should be installed first.
Ensure that the notch in the memory module lines up with the
notch in the module slot. For most SO-DIMM modules, you
will insert the front edge that has the contacts into the slot while
the back edge is slightly higher, then push down on the back
edge until the module snaps into place. For regular DIMM
modules, you again line up the notch in the module with that in
the slot and then, holding the module vertical, press straight Illustration 38: Two SO-
down until the module snaps into place. DIMM sockets. Note the
notches in the socket when
aligning the RAM modules.
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If you are installing an mSATA drive or other mini-PCIe peripherals, follow the instructions in your
motherboard's manual. If there are already standoff screws installed with mounting screws in those,
make sure they are in the correct holes.23 Remove the mounting screws from the standoff screws,
match the drive's notch with the slot, and insert the drive into the socket while keeping the back edge
raised slightly. Push the back edge down until its mounting holes line up with the standoff screws, then
screw the mounting screws back into the standoff screws.
Illustration 42: Mini-PCIe Illustration 43: Press the Illustration 44: An installed
slot with mounting holes for mini-PCIe card into the slot mini-PCIe card
both half and full sized mini- firmly. It will be held up at
PCIe cards an angle by the slot until it
is screwed down.
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You will also need to attach your display screen and
touch overlay to your motherboard. This can be done
before or after attaching your motherboard, screen and
overlay to your case. Be very careful while handling the
screen, as the PCB and other internal connections are
delicate. If there is not much room to work inside your
case, you may want to make these connections now. For
internal screens using either LVDS or eDP connections, it
is a (relatively) simple matter of plugging the cable into
the interface connectors on the motherboard and screen. Illustration 45: A LVDS display panel
Usually the connectors can only fit one way. The LVDS with the LVDS connector circled. Be
and eDP connections on the DQ77KB motherboard, for very careful while handling the screen.
example, have a top that is slightly wider than the Those "Don't Touch!" warnings are
bottom. The screen connector usually has a top side that serious.
has some kind of label or mark, while the bottom is more
unfinished looking. Make sure to line these connections
up carefully and insert them gently but firmly. Be certain they are plugged in completely and that they
do not come loose as you attach the various parts to the case.
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There are two basic ways to install pieces into your case. First, the
motherboard and battery controller should have mounting holes. You can
use two part epoxy to attach nuts (such as StarTech's #4-40x6mm nuts).
Sand the surface of your case where the nuts will be to ensure the epoxy
bonds well. To ensure they are in the right place you can attach the screws
and nuts to the motherboard, place the motherboard inside the case, and put
the epoxy around the nuts. At that point, you may want to unscrew the
screws to make sure they don't get stuck in the epoxy too. You can use the
same method to attach the battery controller and any other parts with screw
mounts. Once the epoxy is hardened, attach the parts with the appropriate
Illustration 51: A nut screws. To make sure they don't wiggle around and loosen themselves
epoxied to carbon fiber while you are moving the tablet, add a little thread locking adhesive such as
Loctite. The second option for mounting parts is thick double sided tape.
This works well for mounting things like batteries or keeping cables from dangling. This method could
also be used for attaching the motherboard and other parts, but there are some potential problems with
this. First, it is possible that if the tape were to conduct electricity, it could short out parts of the
board.24 This unrestricted flow of electricity can burn out parts of the board. Shorts could also occur if
some of the pins or other pieces poked through the tape and contacted the case on the other side. The
lack of air flow may also cause parts to overheat. Finally, if the tape is not strong enough, your parts
may come loose inside the case, resulting in damage or short circuits. The benefit to using the double
sided tape is that it can decrease the thickness of your tablet.
If you have a HDD or SSD that you will be using, now is the time to
install it. First, connect both the data and power cables. If your
motherboard is supplying the power, then both connections will go from
the motherboard to the drive. If the power is coming from a separate
power supply, make sure that power supply is not connected to a power
source before connecting it to the drive. Then attach the drive to your
case, either with nuts and screws, or double sided tape. Illustration 52: A standard
2.5" SSD with power (top)
and data connection
(bottom)
Illustration 54:
A SATA data cable. Note the shape
designed so it can only be plugged in Illustration 53: SATA
one way headers on the
motherboard. Here,
the SATA 3.0 Illustration 55: A
connection is blue, motherboard's SATA power
while the SATA 2.0 header
connection is black.
24 A short circuit results when two parts that are normally separate get connected allowing electricity to flow between
them
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Illustration 57: A
SATA drive with both
power and data
cables connected
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© 2013 Richard Kunz
another wire that connects back to the OpenUPS. This allows the controller to monitor the individual
batteries and balance them, which leads to better battery performance and longer lasting batteries.
Finally, the most positive and most negative batteries will be connected to the OpenUPS board.
26
© 2013 Richard Kunz
If there are three pieces to be connected (such as the positive of one battery, the negative of another and
wire to connect the OpenUPS) you can either press both addition parts (2 and 3) onto the first part, or
stack the third on top of the second. Make sure the connections are solid and then cover them with
electrical tape. If the molex cables are not long enough to reach from the OpenUPS to your
motherboard's power connector or from the OpenUPS to the DC jack, you can cut them and splice in
more wire. Again, I would recommend soldering the wires together so that they will not come loose.
Illustration 67: A butt splice type connection, designed to connect two wires,
one inserted in each end, by crushing the metal case around the wires. A
plastic housing helps insulate the wires.
If you want connections that can be easily disconnected, you can connect your
wires with a male and female disconnect. These are designed to provide a solid
connection that can be easily taken apart and the reconnected. Make sure to
cover a connection like this with electrical tape or heat shrink tubing to keep it
from accidentally coming into contact with another part of your tablet.
You will also need to connect the power button (and reset button if you
want one) to either the motherboard or the battery controller. The
OpenUPS needs to be powered on before the motherboard is powered
on and it has a pin connector for the power button and then another
output set of pins to connect to the motherboard. The OpenUPS
controller has a pin connector for the power button and then another
output set of pins to connect to the motherboard. If you connect the
power button to the OpenUPS and then the battery controller to the
motherboard, it will slow the signal29 however, it allows the OpenUPS
Illustration 69: A simple
to power the motherboard off if the battery gets too low, preventing
replacement power button.
abrupt loss of power and you only need one power button, rather than
one for the battery controller and one for the motherboard. The power button should be mounted with
29 There is a delay when turning on the tablet via the OpenUPS, especially the first time as the controller itself needs to
turn on, and also if it is running on battery power. Don't panic if you have to press and hold the power button a few
times to get the tablet to turn on at first. Several of these delays can be programmed in the OpenUPS's configuration
utility.
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© 2013 Richard Kunz
epoxy as it is a cheap part that can be replaced if you decide to change to a new case and you do not
want it coming loose inside your case through continued use.
Illustration 70: Case with all batteries mounted and connected,
along with female disconnects at each battery terminal. Most
connections are temporarily covered with electrical tape to
prevent accidental short circuits.
The easiest way to install the operating system and drivers is to use an external USB DVD drive.
These can be purchased for around US$30. While they are not needed to use your tablet once
everything is installed, it may be worth purchasing one for later use when installing software. Another
option is to take an internal DVD drive from a desktop computer and temporarily attach it to your
tablet's motherboard. Install your operating system and any other drivers that are on DVDs or CDs,
then remove the DVD drive.
You can also install your operating system with a USB flash drive, but this often requires additional
steps. Using another computer, you will need to format the flash drive (for Windows®, you can use the
Windows® 7 usb dvd download tool) and make it bootable. You can then transfer the files from an
ISO30 image to the drive and use that device to install your operating system.
Now I would suggest checking the functionality of your tablet and its
hardware. Check not only that it turns on and off, but also if the battery
registers correctly, if it charges, if you can type, connect to Wi-Fi or Bluetooth
devices, etc. Once you are convinced that everything works as it should, seal
the case. You can do this either by having nuts in the base or sides of the case
that the top screws into, or by using strong double sided tape. Make sure the
connection is sound and then enjoy your tablet!
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Illustration 73: A smaller case with all
components installed, but with wires not
secured down. The batteries and
controller are mounted to the bottom of
the case, while the motherboard is
mounted to the top. The screen is
mounted to the otherside of the top with
the LVDS cable going through a small
slit.
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Summary
General Advice
Things to consider while designing your tablet:
• Your overall budget
• Consulting the hardware manuals before ordering
• Compatibility of the hardware
• Using hardware that has the potential of being upgraded in the future
Core Components
Your tablet will need:
• A motherboard
• A CPU
• One or more primary storage devices (RAM modules)
• One or more secondary storage devices (HDD or SSD)
Motherboard
Select a motherboard, making certain to note:
• What CPUs it supports
• What RAM it supports
• What technology it uses for secondary storage (SATA version)
• If it has Mini PCIe slots(full or half) and if they support mSATA
• How it receives power (internal DC power will be best)
• If it can send power to peripherals such as SATA hard drives
• How it can connect to a screen (internal connections will be best)
• If it supports USB 2.0 or 3.0 with internal headers or just back panel ports
CPU
Select a CPU, making certain to note:
• If the socket type matches your motherboard
• If your motherboard support it
• What its speed is in gigahertz
• How many physical cores it has
• How many processes (threads) each core can support
• What its TDP is
Memory
Select one or more memory modules, making certain to note:
• Whether your motherboard supports DDR, DDR2, or DDR3
• Whether your motherboard uses SO-DIMM or DIMM modules
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© 2013 Richard Kunz
• If your motherboard supports dual channel memory
◦ If so and you want to take advantage of it, make sure to get a matched kit of 2 modules.
• What voltage of RAM your motherboard supports
◦ Lower voltage and power consumption can help extend battery life
• What capacity RAM you want (minimum of 1GB for Windows® 8)
Storage
Select a storage device, making certain to note:
• What connection it uses
◦ Does your motherboard support that connection, including power if needed?
◦ What speed of connection do you want?
• How big and heavy it is
• How it will fit in your case
• How much storage you will need
◦ Windows 8 has a minimum of 16GB or 20GB for 64bit
Touch Sensor
Select a touch screen overlay, making certain to note:
• What technology you want to use
◦ Resistive is cheap and widely available, but it is usually only single-touch and can be prone
to scratching
◦ Capacitive is harder to find but offers multi-touch
◦ Infrared is also hard to find and usually means a raised edge around your device, but it can
also offer multi-touch
• That its active dimensions match that of your display screen.
• How you will mount it to your case
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Note: There are display screens that include touch, but they tend to have unique or proprietary
connections or are bulky and not meant for portable devices. One possibility for a complete
display/touchscreen solution is made by Chalk Electronics in Malaysia, however be aware that shipping
is very expensive.
Note: The only battery controller I was able to find that would work was the OpenUPS from Mini-
Box.com. There may be others out there, but make sure it meets all of your needs.
Batteries
Select the batteries, making certain to note:
• What kinds of batteries your controller can support
• How many batteries your controller can support
• What voltage the batteries are
• How many amps the batteries can output safely (continuous and peak)
• How many watts of power your motherboard will need
• How long you want your tablet to last on a charge
• How big the batteries are
• How they will fit in your case
• How you will connect them to each other and to the controller
Power Supply
Select a power supply, making certain to note:
• How much power your controller can handle
• What connection type it has
• How big it is
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Operating System
Select an Operating System, making certain to note:
• If your hardware can support the operating system
• If there are drivers available for your hardware on the operating system
• What programs/apps you want to run
• How much storage space the operating system needs
• How well the operating system handles touch input
Miscellaneous Parts
Here are some other parts you may want for your tablet:
• Connection parts
◦ Nuts and screws
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◦ Cables and wires
• USB (internal or external) or mini-PCIe peripherals
◦ Wi-Fi (check version technology and speed)
◦ GPS
◦ Cellular 3G or 4G/LTE antenna
• USB (internal or external) peripherals
◦ Camera
• Extra storage
◦ Flash drive, SD cards, CompactFlash cards
◦ USB, SATA or mini-PCIe
Assembly
Be sure to read and follow all instructions in the manuals for the individual parts
Assemble your tablet:
• Install the CPU into the motherboard:
◦ Don't touch the motherboard or CPU's connections
◦ Make sure the CPU is oriented correctly
◦ Place the CPU in its socket
◦ Lock it in place
◦ Use a thermal paste between the CPU and the heat sink
◦ Attach the heat sink following the instructions in the CPU or heat sink's manual
• Install your RAM:
◦ Make sure the RAM is oriented correctly by checking the notch on the RAM and the notch
in its installation slot
◦ If not all of the RAM slots on the motherboard are to be used, check which should be left
empty in the motherboard manual
• Install any mini-PCIe or mSATA devices:
◦ Make sure to orient them properly by checking the notch on the device and in the
installation slot
◦ Make sure the size (full or half) is correct
◦ Screw them onto the motherboard using thread lock on the screws to make sure they don't
come loose
• Attach the motherboard, battery controller, HDD or SSD, and other parts that will be screwed or
taped to the case:
◦ If you are using nuts and screws to attach your components, epoxy the nuts to the case
▪ Make sure the nuts are spaced correctly by using your parts or a template
▪ Sand the case to roughen it where nuts will be attached to insure that they bond well to
the case
▪ You can attach the screws and nuts to your parts and then epoxy the the screws to the
case to make sure they are aligned correctly. If you do this, loosen the screws after
everything is glued to insure that they do not get stuck in any excess epoxy
◦ When the nuts are attached, screw the components in, adding a thread lock to the screws to
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© 2013 Richard Kunz
keep them from coming loose
◦ If you are taping the components in, make sure the tape is non-conductive and will provide
a secure enough connection so the parts will not come loose
• Attach all wires and cables including but not limited to:
◦ Power button, either to motherboard or to battery controller
◦ Reset button if desired
◦ Power LEDs if desired
◦ DC input to battery controller's power input
◦ Batteries to each other and to battery controller
◦ Battery controller power output to motherboard's internal power connection
◦ Battery controller to motherboard's internal USB header
◦ Any internal USB devices to motherboard's USB headers
• Make sure all connections are solid, and that all soldered connections are insulated with
electrical tape or heat shrink tubing
• Attach display screen to motherboard
• Attach touch overlay to motherboard
◦ The display screen and touch overlay may be connected to the motherboard before
mounting the motherboard if the connections will be difficult to make due to crowded
conditions inside the case
• Mount display screen and touch overlay to case
• Install Operating System
◦ If installing from a CD or DVD, use an external USB DVD drive or temporarily connect an
internal SATA DVD drive to the motherboard
◦ Install any necessary drivers
◦ Test functionality of tablet
▪ Check touch controls, peripheral functionality, Wi-Fi, battery life, charging and
information, etc
• Seal top of case to bottom of case either by screwing top into nuts attached to sides of main case
or with strong double sided tape
• Test functionality of all parts one more time
• Enjoy your custom tablet!
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© 2013 Richard Kunz
Appendix A: List of Acronyms
Ah Amp hours
ATA Advanced Technology Attachment
CAD Computer Aided Design
CNC Computer Numerical Control
CPU Central Processing Unit
DDR Double Data Rate
DIMM Dual In-line Memory Module
DRAM Dynamic Random Access Memory
DVD Digital Versatile Disk (or Digital Video Disk)
GB gigabyte
GHz Gigahertz
HDD Hard Disk Drive
HDMI High-Definition Multimedia Interface
Hz Hertz
IO Input/Output
LED Light-Emitting Diode
LVDS Low Voltage Differential Signaling
mAh Milliamp-hours
NUC Next Unit of Computing (Intel®)
OS Operating System
OS Operating System
PATA Parallel Advanced Technology Attachment
PC Personal Computer
PCB Printed Circuit Board
PCIe Peripheral Component Interconnect Express
RAM Random Access Memory
RPM Revolutions Per Minute
SATA Serial Advanced Technology Attachment
SAW Surface Acoustic Wave
SD Secure Digital
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SDR Single Data Rate
SDRAM Synchronous Dynamic Random Access Memory
SO-DIMM Small Outline Dual In-line Memory Module
SSD Solid State Drive
USB Universal Serial Bus
W Watts
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© 2013 Richard Kunz
Appendix B: Sample Builds31
Sample Build 10.1”
31 The sample builds presented here are not fully tested and are presented solely as a reference point
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10.1” tablet low cost
39
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Maximum Power
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© 2013 Richard Kunz
10” Long Battery Life
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© 2013 Richard Kunz
Appendix C: List of Companies for Specific
Parts or Services
Parts Suppliers and Manufacturers
www.amazon.com Most common parts
http://www.hwtools.net Specialty parts and connections including 3G cellular cards
https://www.laptopscreen.com/ Internal display screens
www.mini-box.com Components for small form factor computers including
motherboards, power supplies and battery controllers
www.startech.com Cables, screws, nuts, accessories, etc
www.hobbyking.com Batteries and battery packs
www.ebay.com New and used parts of all kinds
www.bhphotovideo.com Electronics including motherboards and CPUs
macmall.com Electronics including motherboards and CPUs
http://www.digikey.com/ Many different electronics parts
3D Printing
http://www.shapeways.com/ Design, produce and market 3D printed objects
32 While I have included several manufacturers and distributors of touchscreens, many require minimum orders, do not sell
to the public, or have rather clumsy attachments meant for use over computer monitors. The best options I found were
Touch International, digikey and a few eBay sellers such as NJYTouch
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© 2013 Richard Kunz
CNC work
http://www.emachineshop.com/ Metal and plastic CNC design and production
http://www.firstcut.com/ Custom CNC Machined parts
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© 2013 Richard Kunz
Appendix D: List of Possible Parts
Possible Parts List
Check compatibility for all parts before purchasing. These lists are not complete and do not indicate
availability. Prices are subject to change without notice. All information is provided simply for use as
a reference.
Motherboards
Make Model Available From Price
Intel® DQ77KB* amazon.com $143.00
newegg.com $150.00
mini-box.com $143.00
Intel® DH61AG amazon.com $121.99
newegg.com $117.99
Intel® D33217CK bhphotovideo.com $318.95
Intel® DCP847SKE antarespro.com $147.99
Intel® DC3217IYE amazon.com $286.60
(kit with motherboard) newegg.com $299.99
bhphotovideo.com $289.00
Intel® DC3217BY amazon.com $325.83
(kit with motherboard) bhphotovideo.com $309.99
ECS H61H2-G11 amazon.com $88.27
Gigabyte GA-B75TN macmall.com $108.99
Gigabyte GA-H77TN macmall.com $134.53
CPUs
Low TDP
Make Model Available From Price
∆
Intel® G860T Suggested price $75.00
Intel® G645T Suggested price $64.00
Intel® G640T∆ Suggested price $72.00
Intel® G630T∆ Suggested price $72.00
Intel® G620T∆ Suggested price $72.00
Intel® G2100T Suggested price $75.00
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© 2013 Richard Kunz
Intel® G2020T Suggested price $64.00
Intel® G550T Suggested price $42.00
Intel® G540T Suggested price $42.00
Intel® G530T Suggested price $42.00
Intel® G1610T Suggested price $42.00
∆
Intel® i3-2120T Suggested price $121.00
Intel® i3-2100T∆ Suggested price $132.00
Intel® i3-3220T∆ Suggested price $125.00
Intel® i3-3240T Suggested price $138.00
Intel® i5-2500T Suggested price $205.00
Intel® i5-2390T Suggested price $184.00
∆
Intel® i5-3470T Suggested price $184.00
Intel® i5-3570T Suggested price $205.00
Intel® E3-1265L v2∆ Suggested price $305.00
Intel® i7-3770T Suggested price $305.00
Standard TDP
Make Model Available From Price
Intel® G440∆ Suggested price
Intel® G460∆ Suggested price
∆
Intel® G465 Suggested price
∆
Intel® G530 Suggested price
Intel® G540∆ Suggested price
Intel® G550∆ Suggested price
Intel® G555∆ Suggested price
Intel® G620∆ Suggested price $64.00
Intel® G630∆ Suggested price $64.00
∆
Intel® G640 Suggested price $64.00
Intel® G645∆ Suggested price $64.00
Intel® G840∆ Suggested price $75.00
Intel® G850∆ Suggested price $75.00
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© 2013 Richard Kunz
Intel® G860∆ Suggested price $75.00
Intel® G870∆ Suggested price $75.00
Intel® G2010∆ Suggested price $64.00
Intel® G2020∆ Suggested price $64.00
∆
Intel® G2120 Suggested price $82.00
∆
Intel® G2130 Suggested price $93.00
Intel® i3-2100∆ Suggested price $120.00
Intel® i3-2105∆ Suggested price $134.00
Intel® i3-2120∆ Suggested price $120.00
Intel® i3-2125∆ Suggested price $144.00
∆
Intel® i3-2130 Suggested price $125.00
Intel® i3-3210v Suggested price $120.00
Intel® i3-3220∆ Suggested price $125.00
Intel® i3-3225*∆ Suggested price $134.00
Intel® i3-3240∆ Suggested price $147.00
Intel® i5-2400S∆ Suggested price $195.00
∆
Intel® i5-2405S Suggested price $212.00
∆
Intel® i5-2500S Suggested price $205.00
Intel® i5-3450S∆ Suggested price $195.00
Intel® i5-3470S∆ Suggested price $195.00
Intel® i5-3570S∆ Suggested price $205.00
Intel® i7-2600S∆ Suggested price
∆
Intel® i7-3770S Suggested price $305.00
RAM
Make Model Available From Price
A-DATA EL73U1V1672ZU†
A-DATA AD7311C1674EV†
Crucial CT25664BC1339.M8FMR∆
Elixir M2N2G64CB8HC5N-CG∆
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© 2013 Richard Kunz
G.Skill F3-12800CL9S-2GBSQ∆
Hynix HMT112S6TFR8C-H9∆
Hynix HMT125S6TFR8C-H9∆
Hynix HMT451S6MFR8A†
Hynix HMT41GS6MFR8A†
Kingston KVR1333D3S9/1G∆
Kingston KHX1600C9S3P1K2/8G*∆
Kingston KVR1066D3S7†
Kingston KVR1333D3S9†
Micron MT8KTF51264HZ-1G6†
Micron MT16KTF1G64HZ-1G6†
Nanya NT8GC64C8HB0NS-DI†
Nanya NT4GC64C88B0NS-DI†
Nanya NT2GC64CH4B0PS-DI†
Nanya NT2GC64B8HC0NS-CG†
Patriot PSD38G1600SK∆
Samsung M471B2873GB0-CK0∆
Samsung M471B577SDH0-CK0∆
Samsung M471B5673EH1-FC8∆
Samsung M471B1G73BH0-CK0∆
Samsung M471B5673DZ1-CF8†
Samsung M471B5273CH0-CH9†
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© 2013 Richard Kunz
Crucial CT064M4SSD1 amazon.com $79.99
Crucial CT128M4SSD2 amazon.com $114.99
Crucial CT256M4SSD2 amazon.com $187.99
Crucial CT512M4SSD2 amazon.com $385.00
SanDisk SDSSDX-120G-G25 amazon.com $99.99
SanDisk SDSSDX-240G-G25 amazon.com $189.74
SanDisk SDSSDX-480G-G25 amazon.com $361.01
Kingston SH103S3/120G amazon.com $119.99
Kingston SH103S3/240G amazon.com $195.49
Kingston SH103S3/480G amazon.com $458.99
LCD Screens
CPT CLAA101WB03* www.laptopscreen.com $79.99
LG Displays LP156WF1-TLB133 www.laptopscreen.com $64.99
AUO B140XW01 V4∆ www.laptopscreen.com $49.99
Touch Overlays
ebay seller multi touch screen overlay 10.1"
PQ Labs 15" multi touch screen (minimum
order of 50)
Miscellaneous Parts
Part Type Manufacturer Part name or number
USB DVD Drive Asus SDRW-08D2S-U
Camera Creative VF0700
USB GPS GlobalSat ND-100S
GlobalSat BU-353
Mini-PCIe GPS and Novatel E371
Cell network modem‡
Wireless carrier's USB AT&T® USBConnect Momentum 4G
modem‡ T-Mobile® Rocket™ 3.0 4G Laptop Stick
* Part tested and used in sample build
33 When I ordered this part, I instead received an AU Optronics B156HW01 screen that the company said was compatible,
however, I have been unsuccessful so far getting it to work with the cable made for the LP156WF1-TLB1
∆ Part listed as compatible with motherboard DQ77KB
‡ Cellular modems will require a contract with a compatible cellular carrier
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Verizon® UML295
551L
UML290
Accelerometer/motion ActionXL Wired Motion Controller
controller
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© 2013 Richard Kunz
Appendix E: Sample Layouts and Diagrams
These diagrams are provided for reference purposes and are as accurate as I can make them. However,
most companies will provide more accurate diagrams of their products. I have tried to make all
diagrams to scale, however some will be smaller than actual size to fit on the page. All of the diagrams
sizes and scales may change depending on how they are displayed or printed. PLEASE CHECK THE
MEASUREMENTS before using any of these diagrams to design or build your tablet.
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© 2013 Richard Kunz
Mini-ITX mounting screw diagram
This diagram is to scale, but may not be the exact size depending on variations in displays and printing.
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© 2013 Richard Kunz
Macbook Pro 15” replacement battery A1150 A1175 cell
This diagram is to scale, but may not be the exact size depending on variations in displays and printing.
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© 2013 Richard Kunz
A BP-HK-LP-10B battery cell
This diagram is to scale, but may not be the exact size depending on variations in displays and printing.
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© 2013 Richard Kunz
A small case for a 10.1” screen. This diagram is to scale but is not actual size.
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© 2013 Richard Kunz
A case for a 15” screen with a bit of extra room. The case should be about 2.36” or 60mm thick, but
can be made thinner if batteries are not stacked under the motherboard. This diagram is to scale but is
not actual size.
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© 2013 Richard Kunz
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© 2013 Richard Kunz