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CONSTRUCTION

ESCO Corporation
With a history of proprietary products and a reputation for engineering and
metallurgical expertise, ESCO is a leading manufacturer of technically-rich
ground engaging tools and durable wearparts for mining, construction,
dredging and other industrial applications. ESCO also produces a wide array
of critical components for the aerospace and power-generation markets. By
designing better products, eliminating waste, reducing costs and improving
continuously – ESCO is a global leader in providing customers with Quality,
Value and Speed.

ESCO Engineered Products


With manufacturing facilities throughout North and South America,
Europe and Asia – and licensees in key markets around the world – ESCO
Engineered Products is the customer’s choice for premier, field-tested wear
solutions and ground engaging tools for the toughest, most challenging
applications.

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Table of Contents

Product Overview 4
Tooth Systems 6
Ultralok Tooth System
®
6
Super V® Tooth System 10
Caterpillar Style DRP Tooth Offering 12
Universal Wear Solutions
Kwik-Lok® II System 14
Infinity™ Bimetallic Wear Products 16
E3 Overlay Technology
®
17
ESCOALLOY® Abrasion Resistant Plate 18
Expendable Wear Products
Dozer Products 20
Motor Grader Products 22
Scrapper Products 24
Lip Systems
Toplok® Mechanically Attached Shrouds 26
Loadmaster HDP (Quarry) Lip
®
28
Loadmaster XDP Lips 29
Multi-Purpose Lip System 30
Construction Machine Buckets and Accessories
Wheel Loader Buckets 31
Excavator Buckets 32
Excavator Bucket Digging Conditions 38
Excavator Bucket Accessories 39
Thumbs for Excavators 40
RC - Rigid Thumbs 40
Hydraulic Thumbs 41
Bi-Directional Hydraulic Kits for Thumbs 41
TwinLock™ Hydraulic Coupler 42
Multi-Pin Grabber™ (MPG) Hydraulic Coupler 43
Scoop™ Bucket System 44
TwinLock, MPG, and Scoop Application Guide 46
Quality, Value and Speed 47

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Product Overview
Excavators
• Ultralok® tooth system • Infinity™ overlay and Chrome
• Super V® replacement teeth White Iron (CWI) wear protection

• Excavator buckets • Thumbs

• Weld-on and bolt-on lip shrouds • Scoop bucket system

• Toplok® lip and wing shrouds • Ripper attachments

• ESCOALLOY ™ liner kits • Kwik-Lok® II wear runners

• Replacement plate lip • ForgeTemp® and MaxTemp®


assemblies rolled steel cutting edges

Hydraulic Face Shovels


• Ultralok tooth system
• Super V replacement teeth
• Loadmaster® lip system
• Toplok adapters, lip, and wing
shrouds
• Kwik-Lok II wear runners
• ESCOALLOY liner kits

Skid Steers
• Super V tooth system
• Rolled steel cutting edges
• Replacement plate lip assemblies

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Product Overview
Wheel Loaders
• Ultralok® tooth system • Kwik-Lok® II wear runners
• Wheel loader buckets • Weld-on and bolt-on lip shrouds
• Super V® replacement teeth • ESCOALLOY ™ liner kits
• MaxDRP ® and Cat style DRP • ForgeTemp® and MaxTemp®
teeth rolled steel cutting edges
• Loadmaster® lip system • Infinity™ overlay and CWI wear
• Toplok® adapters, lip and wing protection
shrouds

Tractor Loader Backhoes


• Super V tooth system
• ForgeTemp® and MaxTemp®
rolled steel cutting edges
• Replacement plate lip assemblies

Motor Graders
• All-Cast™ blades and end bits
• Ripper systems
• ForgeTemp® and MaxTemp®
rolled steel blades and end bits
• Scarifier systems

Dozers
• All-Cast™ blades and end bits • ESCOALLOY liner kits
• Uni-Lok™ rippers and • ForgeTemp® and MaxTemp®
Rip-A-Pak™ kits rolled steel blades and end bits
• Ripper shanks • Infinity™ overlay and CWI wear
• Kwik-Lok II wear runners protection

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Ultralok Tooth System
®
Benefits and Features
ESCO is the leader in innovation and
performance for wearparts in the earthmoving Improved digging performance
industry. Keeping with that tradition, ESCO is • Better penetration than the
excited to introduce the latest breakthrough in competitors through:
construction tooth systems — the Ultralok Tooth
– Lower nose height
system.
– Smooth point to adapter
Ultralok is an innovative and cost-efficient tooth transition
system that answers customers’ needs in any – Unique triangular nose shape
machine application. The revolutionary integrated
locking device makes the Ultralok system two pieces — – All new streamlined point
unlike the traditional three piece tooth systems of the past. The Ultralok is truly a shapes
hammerless system, not simply a hammerless locking device. Safety is Easier to use
increased, inventory is reduced and field replacement is simplified.
• Lock integrated into the point
– Reduced customer inventory
items
Slim nose – No picking the wrong sized
profile lock
– No losing the lock in the field
• One simple tool operates the
Reduced loads system– a pry bar
on lock – Locks point to adapter
Lock integrated – Unlocks point from adapter
into point
– Aids in point removal from
adapter
All new • Convenient lock access for
point shapes operator
Increased safety
Simple prybar for • Completely hammerless system
locking, unlocking – No hammer needed to lock
and point removal point to adapter
– No hammer needed to unlock
Easy and point from adapter
unobstructed
lock access
– No hammer needed to aid in
point removal from adapter
• No hammer means reduced
chance of injury

Point shape with


more useable
wear metal

Ultralok

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Ultralok Tooth System
®

Features and Benefits


Longer wear life
• Average 15% more usable wear metal than competitive systems
• Harder and tougher alloy steel than competitive systems
• Improved penetration aids in wear life increase

Better reliability
• 10% more stabilized mating flats than closest competitor
• Reduced locking device loading
• Proven lock materials and assembly process
• Lock is in reduced wear position

Reduced labor cost


• Improved wear life means less frequent change outs
• Integrated locking device
– Mistake-proof integrated lock reduces change out errors
– Point installation is easier with less pieces to handle

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Ultralok Tooth System
®

Point Shapes
Hydraulic Excavators and Face Shovels
S – The S is a standard point, an excellent choice for excavators and wheel S
loaders in general purpose applications. Designed to wear sharp for penetration,
and features a center rib for greater strength.

C – The C is a chisel point primarily for use on excavators. The design provides C
good penetration and extra wear metal in tough applications. The heavy-duty rib and
unique tear-drop relief in the bottom keeps the point sharp throughout its wear life.

P – The P is a pick point for extremely hard to penetrate materials, and is


primarily designed for excavators but can be used on wheel loaders. Top and bottom P
ribs provide strength and ensures the point stays sharp.

T – The T is a twin pick point for maximum performance in hard to penetrate


materials. The unique configuration minimizes the chance of rocks wedging between T
the tines; and is designed for use in the corner positions in conjunction with P style
points to cut clearance for the buckets sides. The corner teeth can be switched to
maximize wear life.

F
F – The F is a flared point for general purpose digging and continuous edge
applications – an excellent choice for trench bottoms and foundation excavations.
The wide blade maximizes bucket capacity.

H – The H is a heavy point for extremely abrasive applications and is primarily H


designed for excavators. Additional wear metal provides long point life. The heavy-
duty rib and unique tear-drop relief in the bottom help to maintain sharpness as the
point wears.

AP
AP – The AP is a heavy-duty penetration point for wheel loaders with added wear
metal for highly abrasive applications. The beveled tip design ensures sharpness,
and the top center rib helps maintain the sharpness. An integral bottom wear shoe
provides long life.

A – The A point is designed for optimum wear on wheel loaders working in extreme
A
abrasion applications. The beveled tip and top contoured panel ensures excellent
bucket loading. The full length bottom wear shoe provides maximum wear life and

Quality You Can


ensures a smooth floorRely On the chance of tire damage.
to minimize
ESCO Corporation will replace at no charge any Ultralok point or adapter that breaks, FOB point of manufacture, due to defects
in materials or workmanship, providing it is not worn out and 100% ESCO components have been used in the assembly.

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Ultralok Tooth System Applications
®

The Ultralok tooth system is available for a range of construction market segments.

Utility Construction Market


• For utility excavators, loaders, and other compact machines
• Sizes U20, U25 offer adapters and point shapes to fit all applications

Size U20 U25


Excavators 6-10 mt 10-15 mt
Loaders 1.8 yd 3.0 yd

Construction Market
• For mid-range wheel loaders and excavators
• Sizes U30, U35, U40 offer one of the widest selections of points and
adapters to service applications from general purpose to extreme service
• Wide selection of adapters for most wheel loader and excavator
applications

Size U30 U35 U40


Excavators 15-20 mt 20-28 mt 25-30 mt
Loaders 4.5 yd 6 yd 7 yd

Heavy Construction Market


• For large wheel loaders, excavators and face shovels
• Sizes U45, U55, U60 offer a complete range of adapters and points
• Designed and manufactured to perform in the toughest conditions, from
pipeline work in rock to demanding quarry applications

Size U45 U55 U60


Excavators 30-40 mt 40-60 mt 60-75 mt
Loaders 8 yd 9 yd 12 yd

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Super V Tooth System
®

ESCO introduced the Super V tooth system in


the early 1990’s and it fast became the industry
standard. Today the Super V system’s strength,
slim digging profile, tight fitting points, and
long wearing adapters still make the system an
industry leader. Super V reusable locking pins,
and long wearing point shapes for every
application still provide maximum performance to
users in all applications.

Point Shapes for Excavators


SYL – The SYL style point is the standard offering for
excavators. The design wears sharp for excellent
penetration, has top and bottom ribs for strength, and
plenty of wear metal.

RYL – The RYL style point is designed for use in high


impact rock applications or as an alternative when
impact is causing breakage in longer style points.

SDX – The SDX style point is a chisel shape design that


delivers very good penetration, and has increased strength
and wear metal.

SHV – The SHV style point is a heavy-duty centerline


point for very abrasive applications when more wear metal
is required.

VY (VYH) – The VY style point provides maximum


penetration in applications such as frost or shale. It has
improved wear life over other pick shaped designs. A
heavier version VYH style point is also available.

TVY (TVYH) – The TVY style point is a twin pick design


with excellent penetration. It is designed to be used in
corner positions in conjunction with the VY design to cut
clearance for bucket sides. A heavier version TVYH style
point is also available.

FLARED – The flared style point is for general purpose


clean-up. An excellent choice for trench bottoms and
foundation excavations.

TYLCE – The CE style point is a non-twist design that is


for welding plate steel across the points for easy
installation and removal as a continuous edge used for
grading, or when flat bottom trenching or a flush cut is
desired.
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Super V Tooth System
®

Point Shapes for Wheel Loaders


TYL – The TYL style point is designed for a flush cut in
general purpose applications. The design is ideal to replace
the CAT® long point.

AD – The AD style point is for highly abrasive applications


where extra penetration is needed. An excellent choice for
quarry applications.

ADH – The ADH style point is designed specifically for use


on the ESCO Loadmaster® Quarry lip. The extended wear
shoe ensures a smooth quarry floor to protect tires, and
offers excellent wear life (available in V43 size only).

AR – The AR style point is for highly abrasive applications,


and offers the maximum amount of wear metal for long wear
life and high economic value.

ARH – The ARH style point is a special design for hot slag
operations. It features a massive wear shoe, thicker ears
and a heavier box section to stand up to the most punishing
conditions. It can also be used in any application where the
most wear metal is needed.

TYLCE – The CE style point is a non-twist design that


is for welding plate steel across the points for easy
installation and removal as a continuous edge used for
grading, or when flat bottom trenching or a flush cut is
desired.

Quality You Can Rely On


ESCO Corporation will replace at no charge any SUPER V point or adapter that
breaks, FOB point of manufacture, due to defects in materials or workmanship,
providing it is not worn out and 100% ESCO components have been used in
the assembly.

Super V

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Caterpillar Style DRP Tooth Offering
ESCO offers a comprehensive package of Caterpillar style direct replace teeth, in
both standard and MaxDRP™ tooth styles. Cast in ESCO alloys with advanced
manufacturing techniques insures performance and value. MaxDRP enhanced
features and point shapes provide even more value to users.

MaxDRP Replacement Teeth


Features and Benefits
Increased Strength and Penetration
• Reinforced box section
• Ribbed bit
• Self-sharpening
• Contoured tips
Greater Reliability and Value
• Superior ESCO alloys
• Increased pin protection
• Built-in wear indicator

Standard DRP Replacement Teeth


Features and Benefits
Superior Performance
• Advanced ESCO alloys
• Quality manufacturing
• Impact resistant
Improved Wear Life and Value
• Competitively priced
• Guaranteed against breakage for the useable life of the part

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Caterpillar Style DRP Tooth Offering
Excavator Points
SPE – Single-pick point ideal for use in frost, shale, slate and other hard to
penetrate materials.

TPE – Twin-pick point ideal for use in hard to penetrate materials for use in the
corner positions to cut clearance for the bucket.

CPE – Ideal for tough applications that require optimal penetration combined with
SPE TPE an excellent balance of wear metal for long life.
CPE
STE STE – An ideal design for applications that require maximum abrasion resistance
while maintaining a penetration profile.

Wheel Loader Points


STL – Improves upon the standard loader point with a contoured tip for better
penetration, increased wear metal, and a top rib for added strength.

APL – The design is a balance of wear metal and penetration for heavy-duty
applications.

APL STL AHL – Designed with an extra heavy wear shoe for maximum wear life and features
contoured panels to improve material flow.
AHL

H&L Style 230 Series Points


The ESCO 230 Series are exceptional value-added designs for utility class
machines that improve upon traditional point shapes with added strength and blades
that maintain a sharp profile.

230CPE 230S 230S – Standard point for general purpose applications.

230CPE – Chisel point that maintains excellent penetration while still providing
greater wear metal.

230SPE – Single pick point provides excellent performance in hard-to-penetrate


230TPE 230SPE materials.

230TPE – Twin pick point is commonly used in corner positions to cut additional
clearance for the side of the bucket.

MaxRipper™ DRP Points


ESCO MaxRipper points are designed as a direct replacement for the Caterpillar
style side-pin ripper system. MaxRipper points offer value-added performance with
more metal in the bit section, a point that stays sharp and less throw-away metal.

• More wear metal for maximum life


• Excellent strength for improved reliability
• Optimal penetration for increased productivity

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Kwik-Lok II System®
Features and Benefits
Kwik-Lok II Wear Protection
Improved Safety
The Kwik-Lok II wear protection system provides
reliable protection and convenient replacement in • Lightweight wear runners are
the field. Kwik-Lok II runners are safer and easier to safer and easier to handle
change than conventional wear protection. • One-piece lock is fast and simple
Depending on the demands of the application, to install and remove
multiple wear runners may be used to protect large
• No large wear plates to handle or
surfaces or a single runner can be installed to protect
welding required for replacement
an area of high wear. Kwik-Lok II wear protection
improves safety, lowers costs and reduces maintenance. Reduced Operating Cost
ESCO also offers the semi-mechanically attached Kwik-Lok system for special • Universal design is adaptable to
applications where a rubber lock is the best option. curved and flat surfaces to
provide maximum protection
• Easy-to-change system reduces
maintenance time to minutes
rather than hours
Versatile • Wide variety of wear runners
runner are available to protect valuable
equipment in any application
• Runners are reversible for
maximum wear life
Increased Production
• Reduced maintenance ensures
maximum machine availability
Easy to
remove lock • Quick-change feature allows
replacement during other
scheduled maintenance
Permanently • Superior ESCO alloys last longer
attached base for more time between
replacement

Kwik-Lok II

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Kwik-Lok Systems
Kwik-Lok II Wear Protection

Mobile Equipment
Kwik-Lok II runners provide an effective wear solution on mobile equipment to
protect high wear areas on draglines, shovel dippers, face shovels, excavators and
loader buckets. They are also an excellent choice for haul truck beds. Other
applications include dozer arms, scraper bowls and under log loading forks.

Stationary Equipment
Wear runners are particularly effective in crushing and processing plants where
limited access, confined space and lack of crane service make lightweight runners a
safer, more cost-effective solution. Runners have been successfully used to protect
high wear areas under crushers, in chutes, feeders, scalping decks, grizzlies,
transfer points and strike plates.
System is Easy to Select and Install
First select the size of base to match the application and surface contour. Then
select the matching wear runner and lock. Once the base welded in place, the wear
runner is slipped on the base and the lock installed. The equipment is now ready to
operate. When replacement is needed, the lock removes easily with a simple pry
tool and a new runner is installed.

Kwik-Lok Wear Protection


The original Kwik-Lok wear protection is a semi-mechanical system that utilizes a
weld-on stop block to hold the runner in place. The standard Kwik-Lok system is an
ideal option for special applications.

Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion in
hot slag. The weld-on stop block eliminates the use of rubber that may be
damaged in the heat, while offering the benefits of ESCO alloy wear and impact
resistance.

Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater applications.
The positive retention with the weld-on stop block is ideal where components are
not always visible to the machine operator.

Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity can be used
to hold the runner on the base. Since there is no reverse load trying to push the
runner off the base, the system may be operated without the stop block installed,
saving time and expense when replacement is needed.

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Infinity™ Bimetallic Wear Products Features and Benefits
ESCO Universal Wear Solutions is more than
just a product. It is a combination of products, Reduced Maintenance
services and metallurgical expertise to provide • Protects any high wear area,
superior wear protection for construction eliminating the need for frequent
equipment and other industrial applications. A key rebuild or replacing wear plate
part of this package is the Infinity Bimetallic Wear • Lasts longer than other wear
Products, a comprehensive offering of protection
buttons, blocks, bars, runners, tiles and overlay plate
to match any application. • Excellent alternative to hard
facing which can lead to cracking
Infinity Buttons, Blocks, Bars and Runners of major structural components
ESCO Infinity wear buttons, blocks, bars and runners are a chrome white iron Increased production
(CWI) casting on a mild steel backing plate. The CWI has a minimum hardness of • Reduced maintenance ensures
700 Brinell, and the mild steel backing allows easy attachment with minimal maximum machine availability
welding. There is a variety of shapes and sizes to protect any high wear area on
mobile or stationary machinery. • Wide variety of shapes and sizes
allows small areas to be
Some of the many applications are buckets for shovels, draglines, loaders and protected, minimizing the affect on
excavators, and conveyor chutes liners, grizzly screens, crusher liners, or any other penetration and material flow
equipment exposed to abrasive wear.
Infinity blocks Lower Operating Cost
• Can be fit to flat or curved
surfaces, eliminating the need to
Infinity bars have wear plate formed to fit
• Bucket life is significantly
increased, minimizing repair and
new bucket orders

Infinity runners
Infinity buttons

Infinity

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E3 Overlay Technology
®

Features and Benefits


ESCO offers a wide variety of E3 Overlay
Product for application to metal components to Improved Production
increase wear life and improve productivity. To • Better penetration and loading
maximize performance, the overlay material is • Improved wear pattern and
applied based on the specific field application. better performance
Overlay material can be simply applied to Lower Operating Cost
component surfaces for protection from abrasive
• Increased penetration reduces
wear, or applied in a specific pattern that not only
fuel consumption and wear to
increases wear life, but also improves the performance of
machine drive train
the product as it wears. For example, overlay material applied to bucket teeth in
a certain way dictates a wear pattern that improves penetration and loading, and • Longer wear life with minimal
thereby increases productivity for reduced operation costs. In addition, for certain downtime
applications, ESCO designs components specifically for best use of E3 overlay
material.
Reduced Maintenance
• Protection can be modified to
ESCO can recommend the best E3 overlay to meet your needs. The following E3 maximize service life
overlay products are offered to match your base product and application:
• Overlay added to wear parts
at the factory to require no
• E3 Chrome white iron overlay
additional work over standard
• E3X Embedded tungsten carbide overlay replacement activity
Point with E3
• E3CX Embedded tungsten carbide overlay wear material • Minimize the need to replace
parts

Point with
partial wear

Sharp profile
even when
worn out

Pocket area on point


designed to optimize E3 and
E3X manufacturing process.

E3

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Abrasion Resistant Plate Features and Benefits
Wear is one of the biggest challenges facing high
production operations today. The application at Reduced Maintenance
each operation is unique so ESCO offers a • Protects entire surfaces,
variety of options to protect valuable equipment. eliminating the need for frequent
ESCOALLOY ™ plate is a premium AR product rebuild or replacing structural
available in 400 or 500 grades. Infinity™ chromium components
carbide overlay plate is an alternative for extreme
• Formable to contoured surfaces
abrasion applications.
and easy to weld
ESCO offers ESCOALLOY 400 and 500 quenched and
tempered alloy plates to handle extreme wear, with optimum
Increased production
resistance to gouging abrasion under severe impact. ESCOALLOY plate has • Custom formed kits minimize
exceptional toughness, ductility, formability and hardness over T1 type abrasion affect on penetration and
grades. ESCOALLOY plate can be sheared, plasma cut and welded using material flow
conventional methods, and is a great choice for bucket, dozer blade, crusher, • Reduced maintenance ensures
chute, and haul truck bed liners, and can also be used for fabricated ripper shanks, maximum machine availability
heel bands and mold boards.
Lower Operating Cost
ESCO’s Infinity Chromium Carbide Overlay Plate is an excellent choice for severe • Equipment life is significantly
wear protection as liners for machine buckets, dozer blades, chutes, conveyors, increased, minimizing repair and
cement plants and aggregate plants. new replacement orders
• A variety of material options
allows the best choice for
abrasion and impact resistance to
ensure maximum uptime

ALLOY ™

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Abrasion Resistant Plate
ESCOALLOY™ 400
ESCOALLOY 400 through-hardened plate is
available in 3/16" through 4" thickness. Typical
hardness is 360-444 BHN, and the typical
toughness is 20 ft.-lbs. in transverse direction.
ESCOALLOY 400 is very formable and has high
wear resistance, excellent toughness and weldability.

ESCOALLOY 500
ESCOALLOY 500 through-hardened plate is available in 1/8" through 4"
thickness. Typical hardness is 477-555 BHN, and the typical toughness is
18 ft.-lbs. in transverse direction. ESCOALLOY 500 is formable in cold
condition and has superior wear resistance for extreme abrasion, very good
toughness and weldability.

Infinity™ Chromium Carbide Overlay Plate


ESCO’s Infinity Chromium Carbide Overlay wear protection is ideal in
extreme abrasion and medium impact applications. ESCO overlay plate offers
a minimum of 573 Brinell hardness. Infinity overlay plate is formable and can be
ordered in custom designed kits to fit a wide variety of surface configurations.

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Dozer Products Features and Benefits
Dozing operations at most mine sites are among
the toughest jobs there is. It’s for this reason, Lower Operating Cost
ESCO developed a complete blade and end bits • Metal is cast where it is needed,
package for construction dozers, with extensive increasing wear life and reducing
knowledge in producing both cast and rolled throwaway
steel wear products.
• Cast steel can provide double the
life over rolled steel product
Reduced Maintenance
• More time between replacement
All-Cast™ Blades and End Bits
for more machine availability
ESCO All-Cast blades and end bits are the best product available to withstand
the toughest impact and abrasive applications. Available for most popular CAT • Cast steel resists severe impact,
and Komatsu models above 280 HP, the All-Cast product is designed specifically reducing the chance of breakage
to match the requirements of each individual model to ensure optimum • Maximum flatness evenly
performance. distributes the load on the
moldboard
ESCO cast its blades and end bits to shape when the metal is poured. The
casting process enables ESCO engineers to use the toughest steel alloys and put Improved Production
the wear metal where it is needed. • Designed to stay sharp for more
efficient cutting
Convenient • Long life ensures maximum
lifting eyes machine availability

Recessed
bolt holes
Profile wears
sharp Heavy-duty
rib

All-Cast

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Dozer Products Features and Benefits
Rolled Steel Cutting Edges and Greater Value
End Bits
• Better penetration reduces fuel
ESCO offers a complete line of cutting edge consumption
and end bits for all makes and models of dozers.
ESCO edges and end bits are precision punched • Available in multiple designs to fit
for easy installation and are available in any application
ForgeTemp® and MaxTemp® Steel. • Hot cupped, drop corner end bits
are thicker throughout the high
ForgeTemp steel is designed for high abrasion, low wear area
impact conditions. The high carbon steel provides a
balance between wear and impact resistance. MaxTemp steel is heat treated, Superior Productivity
through-hardened steel that delivers maximum protection against breakage in high • Unique design is self-sharpening
impact applications. Both materials are available in OEM for maximum penetration
standard, heavy-duty and extra heavy-duty designs.
• Longer wear life increases
machine availability
Excellent
penetration

ForgeTemp

High carbon, hot rolled steel for


Self-sharpening
economical performance.

MaxTemp

Hot rolled alloy steel that is heat


treated for maximum toughness and
Hot cupped for Standard duty abrasion resistance.
maximum wear corner for general
applications applications

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Dozer Products
Uni-Lok Ripper System
®

Dozer ripping is one of the most demanding tests for


product design and metallurgical expertise. The
advanced design of the ESCO Uni-Lok ripper
system combats these tough ripping forces,
lowering operating costs and increasing production.

Features and Benefits


Greater Productivity
• Improved material flow with arrowhead shroud
and stay-sharp ripper point design
• Internal and external point stabilization reduces
bearing surface wear – increasing the time
between rebuild or replacement Uni-Lok

Lower Operating Costs


• Superior penetration and ripping action reduces fuel consumption
• Longer component life reduces need for scheduled maintenance
• Cast steel ripper shanks significantly out last fabricated shanks

Motor Grader Products


Customers operating large motor graders can now benefit from the extended wear
life provided by cast alloy products. ESCO cast blades are a perfect match for
demanding applications found in highway, heavy construction, aggregate and mining
applications.
All-Cast™ Grader Blades
ESCO All-Cast grader blades are designed specifically for the Caterpillar 16G and
24H machines. The straight edge version is an excellent choice for most extreme
condition applications. When more penetration is required – like winter or hard pack
applications – serrated versions are available. Fit and installation is the same as
existing product, requiring no special tools, training or hardware.
Features and Benefits
Increased Wear Life
• Metal is cast where it is needed,
reducing throwaway and lowering
operating costs
• Cast steel can provide double the life over rolled steel product
Reduced Maintenance
• More time between replacement for more machine availability
• Cast steel resists severe impact, reducing
the chance of breakage
All-Cast

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Motor Grader Products Features and Benefits
Rolled Steel Cutting Edges and
End Bits Greater Value
ESCO offers a complete line of cutting edge • Better penetration reduces fuel
and end bits for all makes and models of motor consumption
graders. ESCO also provides a complete line • Available in multiple designs to fit
of curved double bevel (CDB) edges with any application
matching end bits. Carbide
overlay end bits are also Superior Productivity
available for additional • Unique design is self-sharpening
protection of the moldboard while for maximum penetration
extending the life of the cutting edges. • Longer wear life increases
machine availability
Beveled for
penetration

Motor Grader End Bits


ESCO end bits and overlay end bits help protect the moldboard, while extending
the life of cutting edges. End bits are available in standard and heavy-duty. ForgeTemp

High carbon, hot rolled steel for


economical performance.
Scarifier Shanks and Tips
• Drop forged, triple alloy steel shanks fit precisely providing MaxTemp
maximum strength and resistance to shock
• Tips are made of tough ESCO alloy, offering maximum wear Hot rolled alloy steel that is heat
and economic value treated for maximum toughness and
abrasion resistance.
• Tips available in rectangle and oval slot designs

23 www.escocorp.com
System 2000 Grading System Features and Benefits
The ESCO System 2000 grading system is an
innovative product that replaces conventional Reduced Operating Costs
blades with rotating, replaceable tungsten • Last from 5 to 15 times as long as
carbide bits. Carbide end protectors are available standard grader blades
to protect the moldboard and blade base. • Easy installation for more up-time
Increased performance
• Reduces dust and brings gravel to
PS2244-01FS: For PS2244-27FS: the top of the road surface
asphalt planing and Increases penetra-
oil reclamation tion when working on • Optional ¾" bolt holes available
asphalt for mining haul roads
PS2244-28FS:
• Carbide end protectors available
Multipurpose
carbide bit • Variety of carbide bits to match
PS2564-62F:
any application
PS2564-23F: For
For extreme impact highly abrasive
conditions conditions

Carbide end protectors

System2000

Fasteners for Blades Features and Benefits


ESCO cutting edge bolts and nuts are produced in SAE Grade 8 alloy, and
heat-treated to the highest SAE standard for fasteners. A wide assortment of
Greater Reliability
working-grip lengths from ESCO guarantees the right fastener to provide the • Long square shoulders prevent
strongest possible clamp load and shear protection for any cutting edge setup. turning in the bolt hole, ensuring
positive cutting edge mounting
Reduced Maintenance
• The dome bolt heads provide
more metal on the topside to
reduce the effect of wear that
weakens the sidewall of the bolt
head that can cause breakage
Increased Performance
• Hex nuts are forged in an
induction heat-forming process,
have full carbon content, even at
the tops of the threads
• Precision threads are designed to
pull the full strength of Grade 8
alloy

24 www.escocorp.com
Scraper Products
Scraper Cutting Edges
ESCO offers a scraper cutting edge setup for every make and model. Select the
job engineered combination for your most efficient performance. Scraper edges are
available in standard heavy-duty, and extra heavy-duty. Carbide overlay edges are
also available for longer wear life.

Reduced operating costs


• Significantly outwear standard cutting edges
• Reduced downtime for field replacement

3-piece
straight 3-piece
drop center
Serrated Scraper Cutting Edges
For tough scraper applications serrated scraper edges are the best choice. ESCO
offers serrated edges for both conventional and elevating scrapers. For maximum
efficiency and the best cycle times, serrated edges should be run at a shallower
depth than non-serrated edges.

Superior Productivity
• Reduced cycle times
• Close set teeth break up soil with less resistance
• Cost-per-yard of material is reduced
• Self-sharpening
ForgeTemp

High carbon, hot rolled steel for


economical performance.

MaxTemp

Hot rolled alloy steel that is heat


treated for maximum toughness and
abrasion resistance.
Scraper Routers
ESCO router bits are available in chrome nickel drop forged or roll forgings and offer
an offset rib to protect the bottom edge of the scraper bowl. Also offered are side
reinforcing plates that are pre-drilled for router to allow for the rework of worn side
walls.

Ease of Use
• ESCO quality ensures clean, flat surfaces for easy installation and stable
mounting

25 www.escocorp.com
Toplok Mechanically Attached Shrouds
®

Features and Benefits


Toplok shrouds are field proven. Cast with
through-hardened ESCO alloys, they are ideal Reduced Maintenance
for abrasion and impact resistance. ESCO • Simple lock allows quick and easy
Toplok shrouds are a fully mechanical system shroud replacement in the field
consisting of a pin, boss and shroud. Toplok
• Longer lip life due to complete
shrouds provide excellent lip protection while
protection of leading edge and lip
maintaining penetration. ESCO provides
wings
superior products through computer-aided
design technology and quality manufacturing • Optional wear caps extend
technologies. adapter life, even in the most
abrasive conditions
Easy-to-use
Toplok pin Weld-on • Unique design does not require
shroud boss holes in the lip which can lead to
cracking
Improved Productivity
• Slim design provides better
penetration and material loading
• More time between bucket
rebuilds improves machine
availability
Slim profile design
• Improved shroud life over
competitors provides increased
machine availability

Full wing
protection

Toplok

26 www.escocorp.com
Toplok Shroud System
®

ESCO offers Toplok shrouds to fit a wide range of lips for mining wheel loaders,
face shovels, excavators, draglines, shovel dippers and underground LHD machines.

Wheel Loaders
• Standard on all ESCO Loadmaster cast and plate lips
®

• Suitable for plate lips thickness 50mm to 160mm


• Suitable for plate wings 40mm to 140mm
• Optional on the 22 0 Series Zipper Lip system
®

• Lip and wing options available for specific machines

Face Shovels
• Standard on all ESCO Loadmaster cast and plate lips
• Suitable for plate lips thickness 70mm to 160mm
• Suitable for plate wings 40mm to 165mm
• Lip and wing options available for specific machines

Excavator Buckets
• Standard on all ESCO Loadmaster cast and plate lips
• Suitable for plate lips thickness 70mm to 160mm
• Suitable for plate wings 40mm to 140mm
• Lip and wing options available for specific machines

27 www.escocorp.com
Plate Lip Products
The Loadmaster HDP (Quarry) lip is an innovative lip designed to meet the specific
needs of the small to mid-sized loading machines used in today’s aggregate
operations. Constructed of a T1 plate lip and wing design, the Loadmaster lip sys-
®

tem combines the ESCO Ultralok tooth system with Toplok fully mechanical lip and
® ®

wing shrouds.
Loadmaster HDP (Quarry) Lip
®

Features and Benefits


Center adapter bottom Reduced Operating Costs
leg protection • Flat bottom design keeps quarry floor smooth to protect costly tire damage
• Tough T1 plate lip provides excellent abrasion resistance with structural
integrity for longer service life
• Toplok shrouds are fit to the lip without the use of holes, reducing the chance
of cracking
Greater Productivity
• Slim design of the Ultralok tooth system and Toplok shrouds increases
penetration for easier loading
• Increased reliability provides maximum machine availability
Improved Safety
• Ultralok tooth system utilizes a hammerless locking system that is also easy to
Ultralok A point for assures replace
a smooth quarry floor
• Heavier wear components have cast-in lifting eyes for easier handling
• Toplok shrouds are easily replaced with standard tools

Center adapter
wear cap

T1 plate lip

Infinity™ Ultralok
wear Flat bottom tooth
buttons design system
Flat bottom design Slim profile
Toplok shrouds

Loadmaster

28 www.escocorp.com
Plate Lip Products Features and Benefits
ESCO’s expertise in tooth and wear protection
systems provides the perfect basis to create the Increased Reliability
finest lip systems for quarry applications. Plate • Cast corners move welds out
lips with ESCO cast wear components deliver of high stress areas for greater
a value-added lip system for a wide variety of strength and fatigue resistance
heavy-duty loader applications. • Tough T1 plate lip provides the
highest quality lip material for
balancing abrasion resistance
Loadmaster XDP Lip
®
with structural integrity
In the Loadmaster lip family, the XDP design was developed for the larger • Toplok shrouds are fit to the lip
more powerful machines found in the aggregate and mining markets. The Load- without the use of holes, reducing
master XDP lip base is made from T1 plate and comes standard with ESCO the chance of cracking
Ultralok tooth equipment and Toplok mechanically-attached shrouds. The major
® ®

difference with this lip is the fully cast corners which provide greater strength and • Optional wear caps protect the
fatigue resistance for the most demanding applications. adapters for longer life
Greater Productivity
Strong
• Slim design of the Ultralok tooth
T1 plate lip system and Toplok shrouds
increases penetration for easier
Mechanical loading
wear cap
• Increased reliability provides
maximum machine availability
Improved Safety
• Ultralok tooth system utilizes a
Ultralok tooth hammerless locking system that is
system also easy to replace
ESCO alloy
Slim profile 12F cast
Toplok shrouds corners

Loadmaster

29 www.escocorp.com
Multi-Purpose Lip System Features and Benefits
The Multi-Purpose Lip broadens the ESCO lip offering by providing a cost-
effective, multi-purpose lip that retains penetrating qualities for use in stock piling Economical Value
and rehandling applications. The Multi-Purpose Lip is offered from 50-70mm lip • Low cost option over the
thickness and incorporates the ESCO Ultralok tooth system with cast bolt-on
®
Loadmaster® lip offering
shrouds. • Cost-effective lip protection with
ESCO cast alloy bolt-on shrouds
Lip assemblies are available in three plate steel alloys. ForgeTemp® Steel:
Non heat-treated for general purpose applications; MaxTemp® Steel: Through- • Specialty plate steel alloy options
hardened, heat-treated steel for use in high impact, high wear applications; and provide performance in all
Special Application MaxTemp Steel (SAM): Through-hardened steel for maximum applications
performance in severe impact conditions.
Improved Productivity
• Superior loading and productivity
over competitor plate lips
• Increased penetration with the
slim profile Ultralok tooth system
Hot rolled
plate lip Increased Safety
• The Ultralok tooth system features
a hammerless locking device for
quick and easy tooth replacement
Recessed
bolt holes • Bolt-on shrouds do not require
any welding or hammers for
replacement

ForgeTemp
Low profile
High carbon, hot rolled steel for
bolt-on shrouds
economical performance.

MaxTemp

Hot rolled alloy steel that is heat


treated for maximum toughness and
abrasion resistance.

30 www.escocorp.com
Wheel Loader Buckets Features and Benefits
ESCO HD and XHD buckets are designed for
optimum loading performance in tough mining Increased Productivity
and aggregate applications. The Loadmaster® lip • Bucket configuration and lip
system provides a fast filling bucket that dumps system are carefully matched for
quickly and cleanly. The HD design is available faster filling and cleaner dumping
in 6 through 18 cubic yards, and the XHD in 6
• Ultralok® tooth systems provide
through 23 cubic yards, both in straight or spade
excellent penetration and loading
configuration. Additional sizes will be quoted on
request. Reduced Maintenance
The HD bucket is available with ESCO Multi-Purpose lips or • Superior design, materials and
Loadmaster lip system. The XHD bucket is available with the Loadmaster HDP quality construction insure
or XDP lip, or Loadmaster II lip system. The XHD version comes standard with reliability
contoured cast corners and heavy-duty plate throughout for greater strength and • Toplok® lip and wing shrouds fully
durability in extreme applications. protect the lip from wear
• Optional wear products and liner
HD bucket packages are available to provide
Optional maximum protection
ESCOALLOY
Loadmaster liner kit Lower operating costs
lip system • Faster filling and dumping
reduces fuel consumption
• Improved penetration minimizes
Toplok wheel spin and reduces drive train
wing wear
shrouds

Ultralok
tooth system

Heavy-duty plate
XHD bucket throughout

Optional
ESCOALLOY
liner kit
Upper cast
Full wing corners
protection

Lower
cast
SV2 tooth corners
system Optional lip
Loadmaster cast corners
lip system

31 www.escocorp.com
Excavator Buckets
The advanced line of ESCO buckets is a result of industry-leading expertise in
metallurgy and a tradition of innovative product design. Coupled with state of the art
manufacturing capabilities, computer aided design and rigorous field testing, ESCO
buckets deliver top performance while reducing downtime to the absolute minimum.

Features and Benefits


Increased Productivity
• Triple taper design for faster loading and cleaner dumping
• Ultralok tooth system for excellent penetration and reliability
• Forward projecting side reinforcing plates for increased penetration
Unsurpassed Durability
• Strong beams (formed or cast) for torsion resistance
• T1 plate or cast lips provide structural integrity
• ESCO can match the correct duty class of the bucket to your application to
increase bucket life and production
Reduced Maintenance
• ESCO uses the appropriate grade of steel for each bucket component to
maximize strength and wear resistance
• Optional wear packages offer additional wear protection beyond the wear
resistant steels used to fabricate the bucket
ESCO Service
• ESCO warrants all attachments to be free from defects in materials and
workmanship for 1 year
• Engineers and field technicians with solutions for your applications
• ESCO representatives are located throughout North America to facilitate
meeting customers’ needs

32 www.escocorp.com
Ditch Cleaning Buckets (DTCH) Features and Benefits
A light excavating bucket for loam, sand, or general purpose clean up.
• Wide, shallow basket design
• Through-hardened T1 steel lip
• Bottom wear strips for abrasion
Strong formed resistance
beam
• Bolt-on auxiliary edges available
as an option

T1 plate lip

Abrasion resistant
bottom wear strips

Metro Excavator Buckets Features and Benefits


A sturdy performer and an ideal choice for basement digging or trenching,
whenever a completely flat bottom is desired. The Metro is an application • ESCO flare teeth positioned
specific bucket available in Standard (STDP) or Heavy-duty (HDP) class straight across the lip, eliminate
buckets. the need to weld a plate to the
teeth
Strong • Ultralok point and adapter
formed
system for easy point changes
beam
and reduced downtime
• Designed for high capacity and
Cast alloy wing One-piece reinforcing
production
shrouds on side plates • Triple tapered design offers
HDP version
greater productivity, less wear on
bucket

Full width 400 Brinell


bottom runner on
Ultralok tooth HDP version
system

33 www.escocorp.com
Standard-Duty Plate Lip Buckets (STDP) Features and Benefits
Designed for general purpose excavating in clay or sandy soil. Also useful in
bailing and top-loading applications. • Ultralok® tooth equipment delivers
optimum digging performance
• Triple taper basket design ensures
fast, full loading, and clean
Strong dumping on each pass
formed
beam • One-piece side reinforcing plates
provide structural integrity to the
basket
• Abrasion resistant bottom wear
strips provide longer wear life with
less downtime
One-piece side
reinforcing plates • Strong formed beam provides
torsion resistance in the
Drilled for bolt-on critical connection area
shrouds or side cutters

Abrasion resistant Ultralok tooth


bottom wear strips system

34 www.escocorp.com
Heavy-Duty Plate Lip Buckets (HDP) Features and Benefits
An excellent all-around performer for heavy-duty excavating in dense clay or earth
with sand and gravel. • Ultralok® tooth equipment delivers
optimum digging performance
• Triple taper basket design ensures
fast, full loading, and clean
Strong dumping on each pass
formed beam • One-piece side reinforcing plates
provide structural integrity to the
basket

One-piece side
• 400 Brinell full width bottom wear
reinforcing plates runner and corner wear protection
• Strong formed beam provides
torsion resistance in the critical
connection area
• Cast alloy wear shrouds protect
the structural side plates of the
bucket

Ultralok tooth
Cast alloy
system
wear shrouds 400 Brinell full
width bottom wear
runner and corner
protection

35 www.escocorp.com
Exteme-Duty Plate Lip Buckets (XDP) Features and Benefits
Designed for excavating in moderate to heavy abrasion applications such as shot
rock, stratified material, and other abrasive conditions. • Lip and beam gussets provide
increased durability in high stress
corners
• T1 steel one-piece reinforcing
plates for additional side plate
strength and wear resistance
• Built with heavier plate throughout
Heavy-duty Beam gussets
formed beam for strength
• 400 Brinell bottom runner wraps
under the lugs for full abrasion
T1 steel one-piece resistance and additional
reinforcing structural integrity
side plates
• 400 Brinell side plate protection

Lip gussets

Cast wear Ultralok tooth


400 Brinell bottom shrouds
runner and side system
protection

36 www.escocorp.com
Special Heavy-Duty Cast Lip Buckets Features and Benefits
(SHDC)
• Cast alloy ripper lip with integral
A massive bucket designed for excavating in extremely severe and abrasive
noses for severe prying and
unshot rock, coral, lava, and glacial till. This is the bucket of choice where
chopping
chopping or prying is required.
• Cast alloy beam for structural
integrity
• One-piece T1 side reinforcing
plates provide structural
integrity to the bucket
Cast alloy • Extra thick steel plate throughout
beam
• Full wrap corner guards tie to the
beam for wear protection and
structural integrity

One-piece T1 side
reinforcing plates

Ripper tooth Extra thick


steel plate

Full wrap
corner guards

Cast alloy
ripper lip

37 www.escocorp.com
Excavator Buckets
Match the Bucket Model to the Digging Conditions
New Brunswick
British
Columbia Alberta
Saskatchewan Ontario

WA Manitoba Quebec

MT ME
ND MN Nova Scotia
OR VT
NH
ID MA
SD WI
WY NY
MI
RI
PA CT
NE IA NJ
NV IL IN OH
CA UT DE
CO WV MD
KS VA
KY
MO
NC
AZ OK TN STDP
NM AR SC
HDP
GA
MS AL HDP or XDP
HI TX LA XDP
SHDC
FL
AK

Frost Line
December through March - HDP Minimum

Key to Bucket Recommendations


ESCO Excavator
Service Conditions
Bucket Model
STDP General purpose excavating and bailing in dirt, clay, or sandy soil.
Heavy-duty excavating in dense clay or soil and where occasional rock is
HDP
encountered.
HDP or XDP Heavy-duty excavating in shot rock, dense clay, or soil heavily loaded with rock.
Heavy-duty excavating in fragmented rock, sandstone, caliche and handling shot
XDP
rock in abrasive digging conditions.
Excavating in extremely severe and abrasive unshot rock conditions as well as
SHDC
coral, lava, and glacial till.
Note: This is general information only. Within each area there may be conditions that require buckets other than those recom-
mended.

38 www.escocorp.com
Excavator Bucket Accessories Features and Benefits
Ripper Attachments
Increased production
ESCO offers a full line of ripper attachments
• Machine specific engineering for
for excavators from 7 metric tons to
optimal digging geometry
75 metric tons. Ripper attachments are best
utilized when heavy-duty or continuous ripping • Ultralok® tooth system for
is needed. ESCO ripper attachments are also penetration
an effective attachment when the excavator is
equipped with a coupler.
Reduced maintenance
• Sturdy T1 shank for wear
resistance and strength
• Cast Ultralok weld-on nose for
longer nose life
• Ultralok tooth system for longer
wear life and extra strength

Tool Box Rippers


Features and Benefits
Tool box rippers are excellent when only
occasional ripping is required to augment the Flexibility
bucket’s penetration in rock, frozen earth and • When not ripping the shank can
other hard to dig materials. Tool box rippers are be pinned up out of the way of
ideal for demolition applications to loosen ma- continuous digging, or removed
terial and avoid potential damage to the bucket. from the attachment point (box)
Tool box rippers utilize a permanently mounted
attachment point on the back of the bucket and a pin • Requires no changing of
on ripper shank. attachments to accomplish both
loosening of materials and
excavating of material

Increased production
• Ultralok tooth system for longer
wear life and extra strength and
long wear life
• Proper positioning of the tool box
ripper on the bucket will allow for
ripping and digging with the
ripper shank in place

39 www.escocorp.com
Thumbs for Excavators Features and Benefits
The ESCO line of thumb products complement
ESCO buckets and provides more versatility. Versatility
The ESCO thumb package offers a choice of • Three and four tine options
products to handle all material retention needs available to mesh with more
and makes any excavator more productive. ESCO buckets
ESCO offers both rigid and hydraulic thumbs to • 3 working positions: 68°, 86°, and
meet any need. 112°
• Large serrated teeth provide more
gripping power
RC – Rigid Thumbs • Integrated design allows thumb to
Independent thumbs are an excellent tool for a variety of material handling be stored as one unit
applications. RC series thumbs are available for 10 to 40 metric ton class • Independent thumb does not
machines. interfere with bucket lugs or
coupler
Lower Operating Costs
• Independent thumbs are more
economical than hydraulic thumbs
Working Working
position 1 position 2
• Repositioning thumb body only
requires moving a single pin
keeping downtime to a minimum
Reliability
• High grade T1 steel is used in all
critical components for increased
strength
• Heavy steel construction
throughout for increased durability
Working Stored
position 3 position

40 www.escocorp.com
Hydraulic Thumbs Features and Benefits
Hydraulic thumbs substantially increase an
excavator’s versatility. Hydraulic thumbs allow the Versatility
operator to place an object in the clamp, then • Thumbs retract close to boom
move precisely. ESCO hydraulic thumbs are when not in use to allow digging
available in non-link and linkage style to meet visibility
any clamp rotation needs. Hydraulic thumbs are • Hydraulic thumbs utilized with
designed for the specific bucket setup to assure couplers are longer for the same
meshing without interference through the full level of material retention
rotation of the thumb.
Reliability
• Lubricated hardened pins and
Hydraulic Thumb Styles
bushings not only provide more
Non-Linkage Style – the hydraulic cylinder is pinned directly to the thumb with life, but also allows easy thumb
thumb rotation of approximately 120° rebuild
Non-Linkage Style for Couplers – thumb provides consistent 120° • Cylinders utilize heavy-duty rods
rotation with coupler and are cushioned at both ends
for longer lasting problem-free
Linkage Style – the linkage between the cylinder and thumb gives the ESCO cylinders
hydraulic thumb more complete rotation, up to 180°
• High-grade T1 steel is used in
Linkage Style for Couplers – the linkage between the cylinder and the thumb critical components to increase
provides an industry best 180° of rotation and is designed for use with a coupler service life and provide greater
strength

Bi-Directional Hydraulic Kits for Thumbs Features and Benefits


ESCO offers high quality machine specific hydraulic kits for excavators. ESCO
hydraulic kits are designed specifically for operating thumbs. There are no Reliability
unnecessary components, and thumbs will operate at full hydraulic efficiency. • Heavy wall (.20") tubing with
welded JIC fittings, 3/4" I.D.
• Extra heavy-duty cast clamp
assemblies grip tubes securely
• Premium quality hoses with
guards as required
• High pressure shut off
• Either joy stick or foot pedal
controls
• Kits include all mounting
hardware, brackets, tubes, hoses,
and various controls
ESCO Service
• Complete documentation for
installation and parts list
• Full technical support available

41 www.escocorp.com
Hydraulic Couplers Features and Benefits
ESCO hydraulic couplers offer maximum
versatility to pick up a wide range of attachments Improved Safety
including buckets, hammers, rippers, demolition • Visual locking indicator secures
attachments, and more. ESCO couplers also the front pin when the hydraulic
have the flexibility to pick-up all these attach- cylinder has retracted
ments from a variety of excavators within the same
• Twin gravity-operated
weight class. Versatility combined with numerous
mechanical locks secure the
safety features makes ESCO couplers the best
coupler hook in position in the
choice for all excavator users.
event of loss of hydraulic
TwinLock™ Hydraulic Coupler pressure
The latest design improvement in the ESCO line of couplers is the TwinLock with • Front retaining jaw is specially
added safety and performance features with the same versatility as the MPG. The designed to catch the front pin
TwinLock includes two key locking features increasing safety. The front latch acts in the event the hook is not fully
as the first locking mechanism and is visible to the operator from the excavator. engaged on the linkage pin
The second locking mechanism is the double gravity operated mechanical locks
that secure the attachment in the event of a loss of hydraulic pressure. The cast Ease of Use
body ensures performance with a significantly increased lifespan compared to • All operations of the coupler
fabricated couplers. are fully automatic from the
excavator cab
TwinLock hydraulic coupler machine application information on page 46.
Fully cast Increased Reliability
coupler • Cast coupler housings are
body available for 7 to 40 ton class
excavators that provide increased
Closed lifting eye strength and reduced weight
compared to fabricated couplers

Visual locking
indicator

Front retaining Linkage pin accepts multiple


jaw with “catch” Hydraulically pin-to-pin attachments
operated retaining
hook
TwinLock

42 www.escocorp.com
Hydraulic Couplers Features and Benefits
Multi-Pin Grabber Hydraulic Coupler

Versatility
The ESCO Multi-Pin Grabber (MPG) hydraulic
coupler has been a customer favorite for years. • Will pick up attachments lugged
The MPG coupler allows customers to change for various excavators within the
excavator attachments in a time period that is same weight class
significantly lower than manually changing • Will pick up attachments in both
attachments, giving the excavator far more the excavator and face shovel
versatility on the job site. The MPG was an early digging mode
adopter of critical safety features that are all aimed at
making the job site safer. Now the MPG coupler has incorpo- Improved Safety
rated cast housings in the most popular machines classes for better durability. • Mechanical safety lock for added
security
Multi-Pin Grabber hydraulic coupler machine application information on page 46.
• Hydraulic check valves in the
cylinder and solenoid retain
hydraulic fluid in the coupler
Mechanical circuit for added attachment
safety lock holes security
• Closed lifting eye for added safety
Increased Reliability
• Cast coupler housings are
Closed lifting eye
available for 7 to 40 metric ton
class excavators that provide
increased strength and reduced
weight
• Fabricated coupler housing
Universal Linkage pin accepts multiple are fully FEA tested and
front jaw pin-to-pin attachments manufactured to ISO 9001
standards

Multi-Pin Grabber

43 www.escocorp.com
Scoop™ Bucket System Features and Benefits
Maximize your ESCO coupler with the Scoop
bucket system. The system is the combination Increased Performance
of the Scoop bucket and ESCO coupler. • Pin to point dimensions of the
Scoop buckets are designed to be used Scoop system are always near the
exclusively with couplers and incorporate OEM specification for
attachment pins into the bucket beam to maximum break out force
maintain maximum excavator break out force. • The Scoop profile increases
Scoop bucket system users receive all the bucket penetration for faster cycle
benefits of a coupler with similar performance to times
buckets pinned directly to the excavator.
• The Scoop system provides
Scoop bucket system machine application information on page 46. maximum digging efficiency for
Attachment pins improved production
built into the beam
Reliability
• Scoop buckets are built to the
One-piece side same exacting standards as all
reinforcing plate ESCO buckets
• The duty-class and features
of Scoop buckets are closely
matched to HDP buckets
Wing shrouds

400 Brinell Ultralok®


bottom runner and tooth system
corner wear protection

Scoop

44 www.escocorp.com
Scoop™ System
1
The 4 in 1 Scoop System Design

1) Dedicated System
Pick up Scoop buckets for maximum digging efficiency.

2) Standard System
Pick up standard lugged buckets for the host excavator.

2
3) Universal System
Pick up standard lugged buckets for other excavators within the same
weight class.

4) Multi-tool System
Pick up a variety of other attachments including grapples, compactors,
hammers, and rippers

3
Standard bucket profile

Scoop bucket profile

45 www.escocorp.com
TwinLock™, MPG, and Scoop™ Range 8 (30 ton class)
Application Guide • Hitachi ZX330LC, ZX370
All coupler models within each range will pick up attachments for all machines listed
• John Deere 330C LC, 370C
within that same range. Scoop buckets will work with all ESCO couplers within a
given range (weight class). • New Holland EC350-LC
• Kobelco SK330LC
Range 3 (7 ton class) • Hyundai R160LC-3 • Komatsu PC300LC-7
• Komatsu PC150LC-6, • JCB JS330
• Hitachi EX80
PC160LC-7 • CASE CX330
• John Deere 80C
• Kobelco SK160LC • Link-Belt 330LX
• Komatsu PC60-7B, PC95R
• Cat 315CL • Hyundai R320LC-3, R360LC-3
• JCB JZ70
• Cat D Family Linkage
• Case CX75SR
Range 6 (20 ton class)
• Link-Belt 75SA
• Kobelco 70SR, 80CS • Komatsu PC200LC-7, Range 9 (40 ton class)
PC220LC-7, PC228USLC-3,
• Cat 307C PC270LC-7
• Hitachi ZX450LC
• JCB JS220
• John Deere 450C LC
Range 4 (10-12 ton class) • Case CX210
• Volvo EC330B, EC360B,
• Link-Belt 210LX, 225SA EC460B
• JCB JS130
• Hitachi ZX200 LC • Kobelco SK400LC-IV
• Case CX130
• John Deere 200C LC • Kobelco SK480LC
• Link-Belt 130LX, 135SA
• Volvo EC210B • JCB JS460
• Hitachi ZX110, ZX120
• Kobelco SK210LC, 200SRLC, • CASE CX460
• John Deere 120C 235SRLC
• Link-Belt 460LX
• Volvo EC140B • Hyundai R240LC-3, R290LC-3
• Komatsu PC400LC-6
• Kobelco 115SRDZ, 135SRLC • Cat S Family Linkage
• Cat F Family Linkage
• Cat 311C, 312CL
• New Holland EC130-LC,
EC160-LC Range 7 (25 ton class)
MAG 7 (60-70 ton class)
• Komatsu PC120LC-6, • JCB JS260,
PC128US-2 • Couplers vary by machine. Call for
• Link-Belt 240LX, 290LX machine specific coupler.
• Case CX240, CX290
Range 5 (15 ton class) • Hitachi EX230LC, ZX270
• JCB JS160L • John Deere 230C LC,
270C LC
• Case CX160
• Volvo EC240B, EC290B
• Link-Belt 160LX
• New Holland EC240-LC,
• Hitachi EX160-LC EC270-LC
• John Deere 160C-LC • Kobelco SK250LC, SK290LC
• Volvo EC160B, EW170 • Hyundai R240LC-3, R290LC-3
• New Holland EC215-LC • Cat C Family Linkage

46 www.escocorp.com
Quality, Value and Speed
ESCO’s culture of Quality, Value and Speed (QVS) and lean manufacturing is
integral to everything we do. From boardroom to break room, from office to plant
floor – ESCO employees strive to reduce waste, ensure safety, drive down costs,
decrease lead times, standardize production techniques, and improve continuously.
The result: ESCO production output meets strict specifications and offers
customers superior flexibility and value. These business practices also create
sustainable economic, environmental and social benefits for our employees and in
the communities where we operate.
Continuous QVS assessment of each ESCO facility worldwide is based on the
following criteria:

Quality
• Metal industry expertise
• Capability to identify, eliminate and prevent defects at the source
• Operational stability
• Established culture of continuous improvement
• Production process excellence
• Total material traceability
• In-house metallurgical testing
• Foundry operations: ISO 9001 certified

Value
• Quick reaction to changes in customer demand
• Reduced cost of ownership through enhanced product performance
• Products which are easier and safer to replace than the competition’s
• Longer wear life than competitors
• Engineering expertise and product support

Speed
• Electronic link to customer order processes
• Real-time customer access to supply chain data
• Rapid prototyping capability
• Global supply chain management

47 www.escocorp.com
.

North America
2141 NW 25th Avenue
Portland, OR 97210
PH: 800.523.3795 | 503.228.2141

Latin America
Av. Engenheiro Gerhard Ett., 1.215
www.escocorp.com Distrito Industrial Paulo Camilo, CEP 32530-480
Caixa Postal 256 Betim, Minas Gerais Brazil
PH: 31.3539.1200

Europe, Africa, Middle East,


ESCO Corporation is the preferred provider of Commonwealth of Independent States
technically rich metal components and wear Rue des Fours à Chaux
solutions for industrial applications. ESCO has 7080 Frameries, Belgium
over 40 locations and affiliates worldwide. PH: 32.65.611.555

Asia Pacific
1 Scotts Road, Number 16-08
Singapore 228208
PH: 65.6733.5858

© 2009 ESCO Corporation. All Rights Reserved. All other brand or product names are trademarks of their respective holders.
P2000CON01L0509

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