Professional Documents
Culture Documents
MEE4006 Module1 Notes
MEE4006 Module1 Notes
Sivakumar, R
SMBS, VIT Chennai
Objectives
Introduction:
CFD overview - Applications of CFD (1 hour).
Syllabus: Module-2
Grid Generation:
Choice of grid, grid oriented velocity components,
Cartesian velocity components, staggered and
collocated arrangements.(3 hours)
Syllabus: Module-5
Turbulence Modeling:
Introduction – Types of Turbulence modeling –
Reynolds Time Averaging – Reynolds Time Averaged
conservation equations – Boussinesq approach –
One equation k - model.(4 hours)
Syllabus: Module-7
Contemporary issues:
Delivered by industrial experts.(2 hours)
Lecture Plan
Lecture Plan
Module-1
13
What is Fluid Dynamics?
Numerically: CFD
14
What is CFD?
15
What is CFD?
Computational
Fluid
Dynamics
16
What is CFD?
Virtual Flow
Laboratory
17
What is CFD?
18
Why CFD?
19
Why CFD?
20
Why CFD?
Troubleshooting
Redesign
22
CFD Applications
23
CFD Applications – Automotive
Vehicle Aerodynamics
Analyzing drag
Improving fuel economy by proper external design
26
CFD Applications – Automotive
Passenger Comfort
To predict the thermal distribution felt by the
passengers
To find Footwell flow
To find flow through compartment 28
CFD Applications – Automotive
Brake Cooling
Flow rate and heat transfer characteristics
Heat transfer coefficients are exported to ANSYS
for doing thermal stress analysis 29
CFD Applications – Automotive
31
CFD Applications – FSI
Interaction between
complex fluid flow
and complex
structural and/or
thermal behavior
Displacement,
Temperature,
boundary velocity
Structural CFD
analysis analysis
Pressure,
Heat Flux,
HTC
32
CFD Applications – Turbo machinery
Fan
Blower
Turbine
Boilers
Burners
Coal Handling
Combustors
Duct flows
Hydro power
Silencers
Wind boxes
34
CFD Applications – Oil and Gas
Burners
Furnaces
Deep water
Technology
Drilling
Downhole analysis
Emission control
Offshore rigs
Pipeline flow analysis
Oil spill clean up
35
CFD Applications – Flow Assurance
Heat transfer in Christmas tree
Multiphase flow in long pipe
Severe slugging in riser
Sand transport in pipes
Temperature effects in
transportation of viscous oil
Hydrate formation
Slug flow around pipe elbow
Riser V&V
3 phase separator
Wave impact on platform
Launching of lifeboat Courtesy: CD adapco
36
Deep Sea Mining System
Area of interest
• Flexible riser
– 5̴ ,000 m vertical
transport
– Nodules + water
mixture
CFD Applications – Chemical
Combustion
Filtration
Fluid Handling
Heat and Mass
Transfer
Pumps
Reactions
Refining operations
Waste handling
Fluidized bed
coater Water treatment
38
CFD Applications – Electrical
Thermal performance of
Electrical motors -
Brushless DC motor,
induction motors,
permanent magnet motor,
Sector model of the BrushLess DC motor etc.,
James Kuria & Pyung Hwang, Int. journal of Mech.Engineering, 1(1).
Drive and power
convertor design
Generators
Predict flow in complex
regions – around the motor
Alternator
end windings
39
CFD Applications – Electrical
40
CFD other Applications
Biomedical
42
Work done at VIT IC Engine
Flow characteristics of a Diesel Injector Throttle (Rince,
M.Tech)
43
Work done at VIT Aerospace
Double ramp for hypersonic flow (Lakshman, M.Tech)
44
Work done at VIT Aerospace
Flow over a elliptic cylinder with a parabolic plate
behind it (Sagar, Rahul, M.Tech)
45
Work at VIT Industrial
Optimization of centrifugal fan of an industrial travelling
cleaner (Sumedh, M.Tech)
46
Work at VIT Subsea & Chemical
Heat exchanger effectiveness (Anuprita, M.Tech)
47
Work at VIT Subsea & Chemical
Slurry flow in a vertical riser (Rahul, M.Tech)
48
Work at VIT Medical
Design of Stent in the Aortic Arc Aneurysm (Reynold,
M.Tech)
49
Work at VIT Electrical
Thermal analysis of electrical machines (Pavan,
M.Tech)
50
Consultancy – Diesel Filter
CFD analysis of Diesel Filter
51
Consultancy - TEG heat exchanger
CFD analysis of heat exchanger for TEG
Spurt innovation,
bangalore 52
Consultancy – TEG heat exchanger
CFD analysis of heat exchanger for TEG
Bottom
view
Hot air
outlet Hot air
Hot air outlet
inlet Fresh air Hot/Fresh
inlet Existing Design air inlets
Spurt innovation,
bangalore New Design
Experiments Vs Simulations
55
Experiments Vs Simulations
56
Experiments Vs Simulations
Expensive Cheaper
Slow Fast
Sequential Parallel
Single- Purpose Multi- Purpose
57
History of CFD
58
History of CFD: 1930 to 1950s
59
History of CFD: 1960 to 1970s
60
History of CFD: 1960 to 1970s
61
History of CFD: 1980 to 1990s
62
How CFD works?
63
Steps involved in Modeling
Creation of the geometry.
Division of geometry into a
computational mesh
Application of mass balance, force Cross sectional view of
the 3D Supersonic intake
balance and energy balance
principles to small computational
cells
Solution of variables such as
velocity, pressure, density,
temperature, stresses,
displacements etc. at various
points in the geometry
64
Steps involved in Modeling
Analysis - Solution
Post-Processing - Visualization
65
Pre-Processing
66
Pre-Processing
Creation of Geometry
Grid generation
Selection of the physical and chemical phenomena
that need to be modeled
Definition of fluid properties
Specification of appropriate boundary conditions
67
Pre-Processing - Geometry
Selection of an
appropriate
Cross sectional view of the 3D
coordinate
Supersonic intake Determine the
domain size and
shape
Simplifications, if
any
68
Commercial Packages - Modeling
Pro-Engineer
Catia V5
69
Pre-Processing – Grid Generation
Cells/ control
volumes/ elements
Grid/ Mesh
70
Pre-Processing – Grid Generation
tetrahedron pyramid
triangle
hexahedron
prism or wedge
quadrilateral
71
Pre-Processing – Grid Generation
Structured Grid
Block-Structured Grid
UnStructured Grid
72
Pre-Processing – Grid Generation
73
Pre-Processing – Grid Generation
air fuel
74
Pre-Processing – Grid Generation
Number of cells
Computer memory tet
mesh
hex
mesh
wedge mesh
75
Commercial Packages - Meshing
GridPro
ICEM CFD
76
Pre-Processing – Selection of physical and
chemical phenomena
Steady/ Unsteady
Combustion
77
Incompressible & Compressible flows
air
fuel
HSTDV
Flow through Backward Facing Step
78
Laminar flow
Smooth
Steady
No eddies Reynold’s Experiment
No swirl
Layers of fluid seem to slide by one another
Occurs at low velocities
Solved using the conservation equations
79
Turbulent flow
80
Reynolds Number
81
Reynolds Number
Transition to
Turbulent flow
occurs at Re >
2300
Boundary layer over a flat plate
Re = 60000 at point A
Re = 5 x 105 at point B
82
Steady and Unsteady flow
83
Combustion
84
Single/ Multiphase flow
85
Pre-processing – Selection of material
properties
Fluid/ Solid
Density
Specify capacity
Thermal conductivity
Viscosity
86
Pre-processing – Boundary conditions
OPERATING CONDITIONS
87
Typical flow boundary conditions
88
Governing Equations
89
Governing equations (Incompressible flow)
u v w
Continuity equation: 0
x y z
u u u u p
x-mom.: ( u v w ) 2 u g x
t x y z x
v v v v p
y-mom.: ( u v w ) 2 v g y
t x y z y
w w w w p
z-mom.: ( u v w ) 2 w g z
t x y z z
T T T T
Heat balance: C p ( u v w ) k 2T Q
t x y z
90
Governing equations (Compressible flow)
w 2 u v u w
zz p 2 (.V ) xy yx ( ) xz zx ( )
z 3 y x z x
Energy ( e) ( uH ) ( vH ) ( wH )
.(kT ) Q
equation t x y z
91
Discretization/ Modeling Method
92
Finite Difference Method (FDM)
Oldest Method
Easiest Method for simple Geometries
Differential equations are converted into difference
expressions
Not suitable for complex flows
dT Ti Ti 1 Ti 1 Ti
or
dx x x
i-1 i i+1
93
Finite Volume Method (FVM)
94
Finite Element Method (FEM)
While FDM and FVM were applied for flow/ thermal
problems, FEM was initially developed for structural
problems
In this method, a large structure is divided into small
elements and characteristic of each element is written as a
matrix contribution
By adding contributions of all elements, we get the matrix
equation for the whole geometry
Packages:
ANSYS
ABACUS
95
Analysing
96
Analysis
Conserved equations solved iteratively
Convergence is reached when
Changes in the solution variables from one iteration to
the next are negligible
Overall property conservation is achieved
When local and global errors are below a specified
threshold
Accuracy depends on
Accuracy of physical model
Grid resolution
Problem setup
97
Commercial Packages – CFD Solver
98
Post-Processing
99
Post-Processing
Visualization
100
Post-Processing
Visualization tools
Grid plot
Vector plot
Contour plot
Stream line and path line
Isosurface
XY plots
Animations
101
Post-Processing
Visualization tools
Grid plot
Vector plot
Contour plot
Stream line and path line tet
mesh
Isosurface hex
mesh
XY plots
Animations
wedge mesh
102
Post-Processing
Visualization tools
Grid plot
Vector plot
Contour plot
Stream line and path line
Isosurface
XY plots
Animations
103
Post-Processing
Visualization tools
Grid plot
Vector plot
Contour plot
Stream line and path line
Isosurface
XY plots
Animations
104
Post-Processing
Visualization tools
Grid plot
Vector plot
Contour plot
Stream line and path line
Isosurface
XY plots
Animations
105
Post-Processing
Visualization tools
Grid plot
Vector plot
Contour plot
Stream line and path line
Isosurface
XY plots
Animations
106
Post-Processing
Visualization tools
Grid plot
Vector plot
Contour plot
Stream line and path line
Isosurface
XY plots
Animations
107
Post-Processing
Visualization tools
Grid plot
Vector plot
Contour plot
Stream line and path line
Isosurface
XY plots
Animations
108
Post-Processing
109
Commercial Packages – Post-processing
110
CFD Process
Geometry Physics Mesh Solve Reports Post-
Processing
Boundary Numerical
Conditions Scheme
Initial
Conditions
111
Example
Re = 2.03 x 105
112
Step - 1
Geometry Physics Mesh Solve Reports Post-
Processing
Select
Geometry
Geometry
Parameters
Domain
Shape and
Size
113
Step - 2
Geometry Physics Mesh Solve Reports Post-
Processing
Heat
Transfer
ON/OFF
Compressible
ON/OFF
Flow
properties
Viscous
Model
Boundary
Conditions
Initial
Conditions
114
Step - 3
Geometry Physics Mesh Solve Reports Post-
Processing
Unstructured
Structured
115
Step - 4
Geometry Physics Mesh Solve Reports Post-
Processing
Steady/
Unsteady
Iterations/
Steps
Convergent
Limit
Precisions
Numerical
Scheme
116
Step - 4
Geometry Physics Mesh Solve Reports Post-
Processing
Steady/
Unsteady
Iterations/
Steps
Convergent
Limit
Precisions
Numerical
Scheme
117
Step - 4
Geometry Physics Mesh Solve Reports Post-
Processing
Steady/
Unsteady
Iterations/
Steps
Convergent
Limit
Precisions
Numerical
Scheme
118
Step - 4
Geometry Physics Mesh Solve Reports Post-
Processing
Steady/
Unsteady
Iterations/
Steps
Convergent
Limit
Precisions
Numerical
Scheme
119
Step - 5
Geometry Physics Mesh Solve Reports Post-
Processing
Forces
Report
XY Plot
Verification
Validation
120
Step - 6
Geometry Physics Mesh Solve Reports Post-
Processing
Contours
Vectors
Streamlines
121
Summary
122
Summary
123
End of Module-1
124