CAT

3100 HEUI Engine

SENR6567-01
(8WL, 4ES, 2CW)

Electrical Circuit Diagram

 How to Read This Diagram

SYMBOLS

Connector Splice
Name

Trip Master
(5927) Circuit
Pin Label Breaker

+12V Battery A
Fuse

Ignition B
Diode

J1708(-) C
Twisted Pair
Pin Connection Reference

J1708(+) D A (See Page 1) >> Passthrough Connector

Reference
Destination
Ground

+ Power

ABBREVIATION COLOR

RD RED A Reference
WH WHITE
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK
GY GRAY
PU/VT PURPLE
BR/BN BROWN Componen t
GN GREEN Component
Name M67GA 18-OR
BU/BL BLUE 1
CRS Combus tion Air Control
Valve 298-6410 N67DA 18-GN
Capital Abbreviation s Represen t Wire Main Color
Lower Case Abbreviation s Represen t Secondary Color Part 2
Number
Circuit Color
Componen t Gauge
Con nection Number
Connectors
 Page 1 of 5
3100 HEUI Engine HARNESS WIRING DIAGRAM

ECM Connector J2

D784-BU
40 Vehicle Speed Out +

D810-VT
1 39 TDC Probe + / Veh Sp In +

D811-YL
2 4 TDC Probe - / Veh Sp In -

D785-GN
10 Vehicle Speed Out -

D797-PK Injection Actuation Pressure

A 19 Control Valve
Injection Actuation
Pressure Valve D798-BK
B 13 IAP Control Valve Common

E963-BK
A 8 Engine Sp / TMG #1 –
Top Speed / Timing
Sensor E964-WH
B 9 Engine Sp / TMG #1 +

E965-BU
A 15 Eng Speed / TMG #2 –
Bottom Speed / Timing
Sensor E966-YL
B 3 Eng Speed / TMG #2 +

GN A746-PK
C 23 Boost P ress ure

YL 993-BR 993-BR
Sensor Boost Pressure B 30 Sensor Common

OR 997-OR 997-OR
A 36 +5V

GN D841-GN
C 24 Injection Actuation Pressure

Sensor Injection YL 993-BR

Actuation P res sure B
OR 997-OR
A

WH 995-BU
C 14 Coolant Temp

BK 993-BR
Sensor Coolant Temp B
OR 997-OR
A

WH C967-BU
C 2 Intake Manifold Air Temp

Sensor Intake Manifold BK 993-BR

Temp B
OR 997-OR
A
 Page 2 of 5
3100 HEUI Engine HARNESS WIRING DIAGRAM

Intake Manifold Grommet ECM Connector J2

A701-GY A701-GY
A 6 Injector 1
Cylinder Injector #1
A721-WH A721-WH
B 5 Injector Common 1

A702-VT A702-VT
A 12 Injector 2
Cylinder Injector #2
A722-YL A722-YL
B 11 Injector Common 2

A703-BR A703-BR
A 18 Injector 3
Cylinder Injector #3
A723-OR A723-OR
B 17 Injector Common 3

A704-GN A704-GN
A 22 Injector 4
Cylinder Injector #4
A724-WH A724-WH
B 21 Injector Common 4

A705-BU A705-BU
A 28 Injector 5
Cylinder Injector #5
A725-YL A725-YL
B 27 Injector Common 5

A706-GY A706-GY
A 34 Injector 6
Cylinder Injector #6
A726-OR A726-OR
B 33 Injector Common 6

To Inlet Air Heater Circuit

Protection
85 D796-OR
87 2 31 Inlet Air Heater

1
30 86

To Engine Cylinder Head(Not

Cylinder Head Ground Stud)

(See P age 3) A
P40

A
Inlet Air Heater Lamp
B
 Page 3 of 5
8WL 3100 HEUI OEM VEHICLE HARNESS

A (Con tinu ed from Page 2)

Power Bus for Lamp Chass is Connector

Service Engine Soon Cluster (Engine Sheet)
Lamp D799-GN
22 Service Engine Soon Lamp

To Battery +
Fast Idle Enable Lamp
L905-PK
34 Fast Idle Enable Lamp

450-YL
17 Tachometer +
Tachometer
To Starter Case Ground

D784-BU
18 Vehicle Speed In +

Passive Magnetic Veh icle Speed Sensor

(For Allison Xmsn Control Conn ectio ns refer
GM DRAB to Vehicle Speed Procedure)

Speedometer
To Ground Block

Assembly Line Data Link

Battery - 5

Battery + 16
+

Battery +

Battery - 4 To Starter Case Ground

Diagnostic L906-YL
Enable 6 19 Diagnostic Enable

B793-YL
ATA + 7 7 ATA Data Link + (J1587)

B792-BU
ATA - 15 1 ATA Data Link – (J1587)

To Allison X msn Control

(Optional)
 Page 4 of 5

3100 HEUI Engine

Typical Vehicle Chass is Wiring

(See OEM vehicle schematic for more info)
Chass is Connector

L900-VT Service Brake Switch #2 /

Trailer Brake
23 Trailer Brake
(Brake not applied)

+
To Battery +

Service Brake #2 N/O

(Pedal Released Position)

C992-VT
14 Service Brake Switch #1
Service Brake #1 N/C

C977-BU
24 Clutch Switch
Clutch N/C

409-OR
38 Xmsn Neutral Switch
Neutral N/O Switch

C978-BR
25 Set
Cruise Switch
C979-OR
15 Resume

C975-WH
20 Cruise Control On / Off Switch

N/O Momentary Switch

L902-GN
2 Fast Idle Enable Switch

Componen ts within this area are

Caterpillar provided Sensor Common
BK C993-BR C993-BR
B 29 Sensor Common

Throttle Pos ition +8V RD C985-BU C985-BU

Sensor A 35 +8V
Throttle Pos ition WH C986-BR
C986-BR
C 37 Throttle Pos ition

For P TO On / Off Switch

Connection K999-GN
8 Multi-function Input 1
 Page 5 of 5

3100 HEUI Engine

Typical Vehicle Chass is Wiring

(See OEM vehicle schematic for more info)
Chass is Connector

C981-GN
40 Exhaust Brake

Exhaust Brake On / Off

Switch

Flyback Diode

L903-VT
21 Xmsn Interface

85 To Allison AT/MT Shift Modulator

87
for Mechanical Transmis sion
Transmission Relay

30 86
+

To Battery +

To Battery -

C987-RD
To Battery + 6
+

Battery +

C988-BK
To Battery - 5 Battery -

C987-RD
28 Battery +

C988-BK
4 Battery -