Revision #1 : 12/12/2018

CAT
C9 Engine
MFF

Electrical Circuit Diagram

 How to Read This Diagram

SYMBOLS

Connector Splice
Name

Trip Master
(5927) Circuit
Pin Label Breaker

+12V Battery A
Fuse

Ignition B
Diode

J1708(-) C
Twisted Pair
Pin Connection Reference

J1708(+) D A (See Page 1) >> Passthrough Connector

Reference
Destination
Ground

+ Power

ABBREVIATION COLOR

RD RED A Reference
WH WHITE
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK
GY GRAY
PU/VT PURPLE
BR/BN BROWN Componen t
GN GREEN Componen t
Name M67GA 18-OR
BU/BL BLUE 1
CRS Combus tion Air Control
Valve 298-6410 N67DA 18-GN
Capital Abbreviation’s Represen t Wire Main Color
Lower Case Abbreviation’s Represen t Secondary Color Part 2
Number
Circuit Color
Component Gauge
Connection Number
 Connectors

OEM Connector
ECM Connector
 Page 1 of 9
CAT C9 On-Highway Engine
Injector Harness 120 PIN ECM Connector
Intermediate Connecto r (C1,C2) Represents 2 separate con nectors
Connector C1,C2

T858-J6 26-GY T858-G16 16-GY T858-G23 16-GY

A 4 104 Injector 1 & 2 HS
Injector 1
T957-J69 1 6-PU T957-G35 16-PU
B 6 116 Injector 1LS

T858-J9 16-GY T858-G22 16-GY

A 3
Injector 2 T958-G17 16-YL
T958-J68 1 6-YL
B 5 118 Injector 2 LS

K738-J2 16-GN K738-G66 16-GN

A 1 1 Brake
Brake K739-J1 16-BU K739-G75 16-BU
B 2 14 Actuator Return Brake

T859-J11 1 6-WH T859-J12 1 6-WH T859-G24 16-WH

A 5 115 Injector 3 & 4 HS
Injector 3
T959-J67 1 6-BR T959-G18 16-BR
B 4 106 Injector 3 LS

T859-J13 1 6-WH
A
Injector 4
T960-J66 1 6-BU T960-G19 16-BU
B 3 108 Injector 4 LS

T860-J15 1 6-OR T860-J16 1 6-OR T860-G25 16-OR

A 6 99 Injector 5&6 HS
Injector 5
T961-J65 1 6-GN T961-G28 16-GN
B 2 107 Injector 5 LS

T860-J14 1 6-OR
A
Injector 6
T962-J64 1 6-WH T962-G29 16-WH
B 1 105 Injector 6 LS

G-C31
18-RD Y748-G93 18-WH G-S9 Y748-G101 18-WH
A
Exh au st Gas Temp erature 1 1
(See Page 2)
#2 (Flame Detect) Sen sor 18-BK G-S8
Y749-G85 18-GN B
2 2
Y743-G56 18-OR
3 91 ARD Outlet (Flame Detect)
18-RD Temperature
Exh au st Gas Temp erature
1 T846-G94 18-YL
#1 (Turbo Outlet) Senso r 18-BK 4 55 ARD Turbo Outlet EXH
Temperature Sens or
2
G-C8
18-RD Y748-G79 18-WH
Exh au st Gas Temp erature 1 1
#3 (Flame Bou ndary) 18-BK Y749-G86 18-GN
Sensor
2 2
Y735-G88 18-OR
3 63 ARD Flame Boundary
Temperature Sens or (FD#2)

4
C D

(See Page 6)
 Page 2 of 9
CAT C9 On-Highway Engine

(See Page 1)

B A

120 PIN ECM Connector

Y748-G61 18-WH G-S14 Y748-G68 18-WH +5V Sensor Power (ARD

1 81 Active)
Y749-G64 18-GN G-S5 Y749-G103 18-GN
Aftertreatment #2 P ress ure
(Main Fuel P ress ure Sensor)
2 83 Sensor Return (ARD Sensors
Active & Passive)
Y747-G67 18-BR
3 89 ARD Fuel Main Pressure
Sensor

Y748-G92 18-WH
Aftertreatment #1 P ress ure
1
(P ilot Fuel P ress ure Sensor) Y749-G95 18-GN
2
C803-G58 18-BR
3 41 ARD Fuel Pilot Pressure
Sensor

1 Y735-G109 18-PK
45 Purge Air
Aftertreatment #1 P urge Air
Actuator H807-G155 18-YL
2 79 Actuator Return

18-BK Y733-G90 18-PU

Aftertreatment Fuel Pressure 1 59 ARD Fuel Main Pressure
Control (P ilot Fuel Control Control Valve
Solenoid) 18-BK Y736-G100 18-OR
2

18-BK
Aftertreatment Fuel Pressure 1
Control (Main Fuel Control
Solenoid) 18-BK Y734-G91 18-BU
2 60 +5V P ress ure Sensor (Abs P,
Delta P)

18-BK Y737-G4 18-YL

Aftertreatment Fuel Pressure
Enable Actuator
1 69 ARD Fuel Enable On/ Off
18-BK Y738-G65 18-GY
2 52 Fuel Enable Valve Actuator
Return
 Page 3 of 9
CAT C9 On-Highway Engine

120 PIN ECM Connector

OEM Harn ess DPF Jumper Harness Intermediate Connector

U781-P28 18-YE U781-F1 18-YE U781-G77 18-YE

1 1 1 82 +5V Sensor Power (DPF
Active)
U782-P29 18-PK U782-F6 18-PK U782-F2 18-PK U782-G83 18-PK
2 2 2 93 DPF Analog Sensor Return
(Active & Passive)
Y746-P30 16-PK J896-F3 18-OR J896-G62 18-OR
3 3 3 66 ARD Delta P Pressure Sen sor
(See OEM Truck Manual) Part Trap 1
Y741-P31 16-YE J894-F4 18-WH J894-G82 18-WH
4 4 4 56 DPF Trap Inlet Temperature 1

Y742-P32 16-GN J892-F5 18-PU J892-G76 18-PU

5 5 5 94 DPF Trap Ou tlet
Temperature 1
U782-P33 16-PK U782-F7 18-PK K895-G73 18-BU
6 6 6 13

Speed Timing Harnes s

E963-GF1 18-BK E963-G27 18-BK

A 1 25 SPD-1: Cam Speed/Timin g (-)
Cam Top Speed Timing Sensor
E964-GF2 18-WH E964-G26 18-WH
B 2 35 SPD+1: Cam Speed/Timing (+)

E965-G48 18-BU
3 47 “B” Crank Speed

E965-GF3 18-BU E966-G49 18-YE

A 4 46 “B” Crank Speed
Cam Bottom Speed Timing
E966-GF2 18-YL
Sensor
B

G-S6
Y797-G14 18-YL Y797-G46 18-YL
A 12 Engine Can Hi

Y798-G84 18-GN G-S10 Y798-G118 18-GN

J1939 Termination Resistor
B 11 Engine Can Lo

C
G-S11
F793-G31 18-OR F793-G31 18-OR
1 5 Air Inlet Heater Relay/Lamp
Inlet Air Heater Lamp C830-G57 18-BU G-S12
C830-G57 18-BU
2 76 Air Intake Heater Relay/
Lamp Return

G856-G8 18-WH
1 26 TDC Service Probe (+)
Timing Calibration Probe
G857-G9 18-YL
2 36 TDC Service Probe (-)

C967-G15 18-BU
1 95 Inlet Manifold Air
Intake Manifold 1 Air Temperature Sens or
G833-G45 18-PK G-S3 G833-G47 18-PK
Temperature Sens or
2 30 Analog Sensor Return (Fuel,
Rail P, IMAP, IMAT)

G-S1
18-OR G826-G38 18-BN G826-G1 18-BN +5V P ress ure Sensor Power
VS 1 80 (Fuel Rail, IMAP, LUBE)
18-YL G827-G81 18-BU
Oil Pressure Sen sor GND 2 54 Analog Sensor Return (Fuel T,
Fuel P, LUBE P)
18-GN 994-G10 18-GY
SIG 3 28 Lube Oil Pressure Sensor

E F G H I J

(See Page 4) (See Page 5)

 Page 4 of 9
CAT C9 On-Highway Engine
(See Page 3)

E F G H

18-BK F793-G30 18-OR

1
85 18-BK C830-G53 18-BU
87
2
Inlet Air Heater Relay

+
(Battery+)
30 86
Wire2393 2-OR
(Inlet Air Heater)

G826-G39 18-BN
1 120 PIN ECM Connector

Intake Manifold Pressure G833-G41 18-PK

Sensor
2
R746-G20 18-PK R746-G20 18-PK Intake Manifold Air
3 15 Pressure Sensor

18-OR G826-G89 18-BN

VS 1
18-YL G833-G87 18-PK
Fuel Rail Pressure Sensor GND 2
18-GN Y946-G55 18-BU Y946-G55 18-BU
SIG 3 85 Fuel Rail Pressure Sensor

C818-G37 18-BU C818-G37 18-BU

1 77 Fuel Pump 1 Driver
Fuel Pump Solenoid
Fore 1 C819-G52 18-PU C819-G52 18-PU
2 111 Fuel Pump 1 Driver Return

C820-G36 18-OR C820-G36 18-0R

1 61 Fuel Pump 2 Driver
Fuel Pump Solenoid
AFT 2 C821-G51 18-BN C821-G51 18-BN
2 113 Fuel Pump 2 Driver Return

Intermediate Connector
A1,A2,A3

Y750-GR111 16-YE Y750-G72 16-YL

1 3 109 ARD Ignition Coil

200-G80 16-BK
Aftertreatment Ignition 2 Ignition Ground
Coil T751-G112 16-OR
Y751-GR112 16-OR
3 4 88 ARD Ignition Coil Return
295-6234 48 in spark plug
wire and ground wires
Wire -GP

Spark Plug

Ignition Ground
 Page 5 of 9
CAT C9 On-Highway Engine (See Page 3)

Intermediate Connector
A1,A2,A3 120 PIN ECM Connector
I J
U793-GR14 18-PU U793-G54 18-PU
1 7 38 Inlet Air Temperature
Ambient Air Sensor
GR-S3 GR-S2 G-S2
Temperature Sens or G829-GR25 18-GN G829-GR95 18-GN G829-GR21 18-GN G829-G5 18-GN G829-G2 18-GN
2 12 17 Analog Sensor Return (Cool
P, Inlet T, Bar P, CCV P)
GR-C9
18-RD GR-S1 G828-GR9 18-WH G-S13 G828-G78 18-WH
G828-GR2 18-WH G828-G115 18-WH
CGI Gas Temperature 1 1 6 72 +5V P ress ure Sensor (Baro
P, MAF Delta P)
Sensor
18-BK G829-GR3 18-GN
2 2

3 U773-GR13 18-PU 6 U773-G69 18-PU 70 CGI MAF Venturi

Temperature

G828-GR22 18-WH
1
CGI Absolute Pressure G829-GR18 18-GN G829-G42 18-GN
Sensor 2 3
U779-GR19 18-BN U779-G6 18-BN
4 57 CGI MAF Venturi (ABS)
3 Barometric Pressure Sensor

G828-GR23 WH
1
CGI Mass Flow Rate G829-GR24 GN
Differential Pres sure 2
Sensor
U787-GR10 18-YL U787-G21 18-YL
3 5 16 CGI MAF Venturi Delta P
Pressure

995-GR11 18-BU 995-G12 18-BU

1 8 84 Coolant Temperature
Coolant Temperature
Sensor G829-GR12 18-GN
2

X715-GR8 18-OR X715-G111 14-OR

1 4
Y797-GR121 18-YL Y797-G13 18-YL
2 2
Turbocharger Variable
Geometry Actuator Y798-GR119 18-GN Y798-G11 18-GN
4 1
X716-GR113 18-BK X716-G97 14-BK
3 3

U744-GR6 18-BU U744-G104 18-BU

OR 1 51 CGI Actuator
+ 1
CGI Hydraulic Actuator
BK U775-GR7 18-GY U775-G59 18-GY
- 2 9 43 CGI Actuator Return

K L M N

(See Page 6)
 Page 6 of 9
CAT C9 On-Highway Engine

(See Page 1) (See Page 5)

C D K L M N
Intermediate Connector
120 PIN ECM Connector
A1,A2,A3

X980-GR4 18-WH X980-G32 18-WH

1 2 24 Turbospeed (+)
Turbocharger Speed Sen sor
X981-GR5 18-YE X981-G50 18-YE
2 1 34 Turbospeed (-)

C801-GR20 18-OR C801-G60 18-OR

1 7 10 ARD Air Pressure Control
Aftertreatment Air Pressure Valve Return
Control Valve C800-GR1 18-GY C800-G63 18-GY
2 5 20 ARD Air Pressure Control
Valve HS
Y748-GR155 18-WH Y748-G34 18-WH
1 10
Y749-GR166 18-GN Y749-G43 18-GN
CGI Differential Pressure Sen sor 2 11
Y923-GR17 18-PU Y923-G71 18-PU
3 2 27 Combustion Air Delta P

X715-G111 14-OR
1
Engine Mount Power
X716-G97 14-BK
2

G828-G116 18-WH
A
Crankcase Pressure Sen sor G829-G117 18-GN
B
E795-G118 16-YE E795-G118 16-YL
C 33
 Page 7 of 9
CAT C9 On-Highway Engine
Typical Vehicle Chass is Wiring
(See OEM veh icle schematic for more info)
70-Pin Chass is Connector
Check Engine Lamp
L994-YL
28 Check Engine Lamp

Warning Lamp
659-PK
29 Warning Lamp

Aftertreatment
Regeneration Lamp G880-PK Aftertreatment Regeneration
31 Lamp

Note A

High Exhaust
Temperature Lamp K998-BU High Exhaust Temperature
30 Lamp
+

To + Battery

C974-PU
+ 36 Speedometer Positive
Speedometer
Note B & E C973-GN
- 37 Speedometer Negative

450-YL
+ 38 Tacho meter Po sitive
Tachometer
Note B & E 451-BR
- 39 Tacho meter Negative

9-Pin CAB Connector Note A: Wires twisted one twist per 25mm.

+ Battery B O (See Page 8) Note B: For Speedometers or tachometers with a s ingle signal input
terminal, either one of the two s ignal output lines from the ECM can be
used . Leave the remaining line disconnected. Do not connect to ground.
- Battery A
Note E: The ECM s peedometer and tachometer output signal line
J voltages are zero-cros sing square waves. The speedometer signals at J1-
37 and J1-36 are complements of each other. The tachometer signals at
J1-38 and J1-39 are complements of each other. Maximum signal
H amplitude will be +/- 5 volts or greater if load current is less than 4mA.
E793-BU
J1587 - G 9 J1587 Data Link Negative

E794-YL
J1587 + F 8 J1587 Data Link Positive

J1939 Shield E
Note Z: The connector on this schematic is black and connects directly to
service tool cable 157-4829. The diagnostic connector not shown has
J1939 - D +battery on pin (A) and – battery on pin (B). This connector is gray and
connects to service tool cable 139-4166.
J1939 + C
Note Z
A249-BK
42 J1939 Data Link Shield

To Chassis J1939 K990-GN

Datalink 34 J1939 Data Link Negative

K900-YL
50 J1939 Data Link Positive
 Page 8 of 9
CAT C9 On-Highway Engine

Circuits Within this Page are Recommendations

85
87 To Veh icle Components
N/O Relay
Typical Vehicle Chass is Wiring
30 86
(See OEM veh icle schematic fo r more info)
70-Pin Chass is Connector

J906-BR
70 Ignition Key Switch

Key Switch

Starter Motor Solenoid

Starter Motor
O (See Page 7)

Alternator Ground
101-RD
55 Unswitched + Battery
10A
101-RD
53 Unswitched + Battery
10A
101-RD
- 52 Unswitched + Battery
Battery 1 (12V) 10A
101-RD
+ 48 Unswitched + Battery
10A

-
229-BK
Battery 2 (12 V) 69 - Battery
+
229-BK
67 - Battery
Engine Block 229-BK
65 - Battery

229-BK
- 63 - Battery
Battery 3 (12 V)
+
 Page 9 of 9
CAT C9 On-Highway Engine
70-Pin Chass is Con nector

C978-BR
35 Cruise Con trol Set

C979-OR
Set/Resume Switch 25 Cruise Con trol Resu me

H795-PK

C992-PU Service Brake P edal Position

Service Brake P edal 45 Switch
Position Switch N /C
(P edal Released Position)
Note A

C975-WH
59 Cruise Control On/Off Switch
Cruise Control On/Off
Switch H795-PK
G808-BU G808-BU
1 32 Vehicle Speed in Positive
Passive Magnetic Vehicle 1
Speed Sensor
H795-PK G809-GN G809-GN
Note C & F
2 2 33 Vehicle Speed in Negative
Retarder Solenoid On/Off
Switch
G840-PU
68 Output#8 (Cooling Fan)
Cooling Fan Solen oid

LO

M ED
HI
E716-GY Retarder Soleno id Low/High
23 Switch
LO
M ED E717-GN Retarder Solenoid Med/High
HI 40 Switch

H795-PK
Clutch P edal Switch N /C
(P edal Released Position) C977-BU
22 Clutch P edal Position Switch

H795-PK

A/C High P ress ure Switch

E971-GN
41 Input #11

Components within this Area are Caterpillar Provided/OEM Installed

Accelerator Ped al Sensor/
Switch Sensor Common BK H795-PK H795-PK
B 5 AP Sens or/Switch Common

Accelerator Ped al +8V RD C985-BU C985-BU

Position Sensor A 4 +8V
Accelerator Ped al
Position WH C986-BR C986-BR
C 66 Accelerator Ped al Pos ition

Note A: Wires twisted one twist per 25mm.

Note C:”Single” Winding magnetic pickup sens or recommended.
Note F:If an electronic signal is provided in place of a passive magnetic sen sor, connect the electronic signal
input to the +signal pin, the -signal pin s hould not be connected or grounded with electronic signal inputs.