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Solved PRBLM Rivet Joints
Solved PRBLM Rivet Joints
Temporary
T
3.5.14.
Solved Problems On Riveted
Joints 3.141
Problom1
To find:
Design of the joint.
Solution:
(9 Thickness of the cover plate, t:
nd
F,=ixnx XT
F, 78.5398 d (3.34)
=
1.5x 13 =19.5 mm An
Problem 2
hat its
strength withstand shear of rivets equals its strength
to to withstand tearing of the
plate across the line rivet holes.
of
Given data:
Thickness of the plate, t= 10 mm
Jshear64 N/mm
Jensle 80 N/mm
To find:
F=(p-19) x 800
..3
Tx19
=
1 x1x x64 18145.839 N (03
.(33
P=42 mm Ans.
F-(42-19) x 800
F 18400N
(it) Efficiency of the rivet joint,:
=
1.5 x 19 28.5mmn Ans.
P=0.6p or 3d
=3 x 19 57mm Ans.
(o) Pitch of the rivet, p: (same as previous step)
P42mmn Ans.
F=F= 18400
18400 18400
55% Ans.
pxtxo, 42x10x80
Result:
) Diameter of the rivet, d= 19 mm
(i) Pitch of the rivet, p= 42 mm
(um) Efñiciency ofthe riveted joint = 54%.
() Design of the jointwhen F,= F*
Diameter of the rivet, d= 19 mm
Thickness of the cover plate, =6.25 mm
(Gii) Margin of the rivet, e=28.51mm
Distance between two rows, p, 57 =
mm
Solution:
(i) Thickness of the cover plate, t:
p.D
Plate thickness, t = P
2xn, x
2.2x1500
25.88 mm
2x0.85x 75
[ni for triple riveted buttjoint =
0.80w09
Say, plate thickness, t= 26 mm Ans.
(ii) Diameter of the rivet, d:
d=6t =
6xv26 =30.59 mm
Say, Diameter of the rivet,
d 31 mm Ans.
(ii) Pitch of the rivet, p:
Equating F, and F, we get the pitch of the rivet
Tearing of the plate between rivet, F
F (p-d) t x o,
mporaryand Permanent Joints
F-(p-31)x 26 x 75
3.147
F=ixnxd X T
4
[: n= 1.875 for
butt
F 254734.0768 N joint]
Equating (3.39) and (3.40), . (3.40)
e 1.5d
()
=
1.5 x 31 =
46.5mm
Distance between two rows, Pb Ans.
P 3d
= 3x 31-93mm
9Eiciency of the rivet joint, 7: Ans.
Result:
) Plate thickness,1=26 mm
ofthe rivet, d- 31
mm
(ii) Diameter
=
93 mm
(v) Distance between two rows, ph
riveted joint n
=
80.63%.
(vi) Efficiency of the
Problem 4
To find:
riveted joint
(a) Design of the
will fail
i) Statement of the joint
(ii) Efficiency of the joint, n
Solution:
Design of
the rivetedjoint:
a) rivet, d:
Diameter
ofthe Ans.
d=6Vt =6 Vl6 24 mm
nd Permanent Joints
mporary
rivet.p; 3.149
Pichofthe
Equating F, and F, we get pitch of the rivet,
Tearing of the plais between rivet, F
F-(p-d)1o,
=(p-24) x 16x 80
F-(p-24) x 1280 .. (3.41)
Shearing of the rivet, F
Td
F=ixnx 4 X
r24
= 2x1x" 60
4
.(3.42)
54386.72105 N
Equating (3.40) and (3.42)
54386.72105 (p-24) x 1280
p 66.41 mm
Ans.
Say, pitch ofthe rivet,p=67
mm
of rivet, p
istance betweenitwo rowsP0.33p +0.67d
24=38.19 m m
67+0.67 x
= 0.33 x
Crushing of rivet, F.
Fe=ixdx tx Oc= 2 x 24 x 16x 120 =92160 N
The least of F, F, and Fe is
F, = 54286.72105 N. Hence the joint will fail due to
n
pxtxo,
5428672105 =63.3% Ans.
67x16x80
Result:
1. Diameter of the rivet, d= 24 mm
2. Pitch of the rivet, p = 67 mm
Problem 5
Desien a triple riveted, double strap of unequal width butjoint for the longitudinal seam of
I250 mu and working
a hoiler of inside diameter of 1.25 Nimm. Allowable
pressure
anu cruSning are 00, 75 and 120 N/mm. Sketch the ioint
de Ses in shear, tension
IMSU-Apr96
Given data:
boiler, D
=
1250 mm
.
diameter of the
Inside
1.25 Nmm?
pressure,p=
Working
steel strips 400 mm wide and 16mm thickness are
d
mild
s t e e l strip
to bejoined bya
Two joined by a double strap
int Design the
b u t tj o i n t joint for the following allowable stresses
100 N/mnt in tension,
1 6 0 N m m ' bearing and N/mm in shear.
Given d a t a
Solution:
(9 Diameter
of the rivet, d:
d 6Vt = 6xv16 d=24mm Ans.
(9) Number
of rivet, i:
Tx 244
1.875 x -x 75 63617.25 i (3.45)
F, ix 4
F
Tearing of the plate between rivet,
F ( b - d ) x fx o,
Design of Machine
100
Elementy
3.154 x 16 x
=
(400-24)
.. (3.46)
- 601600 N
and (3.46),
Equating (3.45)
63617.25i=601600
i=9.45
Ans.
i= 10
of rivets,
Say, number
I:
(äi) Thickness ofthe butt strap, xt= 0.75 x 16=12 mm Ans.
=0.75
Result:
blem
Design
am aQ doub double riveted butt joint with two cover
shell 0.75 aameters to carry a
Aailer m
plates for the longitudinal seam at the
maximum steam pressure 1.05
allowable stresses are of N/m. The
ftensile35 Nmmt, frhear=2 8N/mm.
Assume the efficiency of the joint
as 15%
IMKU-Nov'97]
Given data:
Solution:
) Plate
thickness, t:
p.D- 1.05x75 =15 mm
Plate thickness, 2xn, xo, 2x 0.75x35
F-ixnx X T
Tx 24
=2x 1.875 x -x 28
4
= 47500.88 N .3.4
p=114.47 mm
Maximum pitch,p=Ct+41
Factor C for double riveted butt joint is 4.63
15 +41 110.45 mm
p 4.63 x
=
Ans.
e=1.5 d=1.5 x 24 36mm
between two rows, ph:
v) Distance
P 3 d=3 x 24 = 72 mm Ans
Efficieney of
the rivetjoint,;
(vi) F (p-24) x 525
(111 -24) x 525 = 45675 N
rary and Permanent Joints
Temp
Plate thickness, t= 15 mm
(i) Diameter of the rivet, d= 24 mm
(ii) Pitch of the rivet, p =111 mm
(iv) Margin of the rivet,e=36 mm
Foblem8
A locomotive boiler shell 200 cm in diamneter and under an internal pressure of 1.2 Nmm
is to be made of steel plate of ultimate tensile strength of 385 Nimm and a factor of safety
of S. The efficiency of the triple riveted joint is 85% and of double riveted circumferential
lap joint is 70%. Determine the thickness of the shell and design the suitable longitudinad
and circumferentialjoints.
Given data:
200 cm= 2000 mm
shell, D
=
CTnal pressure, p =
1.2 Nmm
umate tensile strength, o, = 385 Nmm
Solution:
) Thickness of the shell, t:
Plate thickness, = p.D
2xn, x,
1.2x2000 1.2x2000 = 18.33 mr
385 385
2x0.85x 2x0.85x
5
nf
Say, thickness of the shell, t
=
19mm Ans.
F=ixnxx 4
nf
3 x 1.875 x tx272 308
4 5
= 198390.398 N
p-d)x tx
nf
(p-27)x 19x 38
5
(p-27) x 1463
Equating (3.49) and
(p-27)x 1463=(3.50),
198390.398
3.159
P 162.6 mm
Maximum pitch, p= Ct+41
Factor for triple riveted joint is
4.63 from Table
3.5.4
p-4.63 19+41 x
128.97 mm
Say, pitch of the rivet, p= 129
mm
Ans.
y)Margin of the rivet, e
e= 1.5 d 1.5 x 27 =40.5mm Ans.
(o) Distance between two rows, ps
Ps 3d=3 x
27 81mm Ans.
(oi) Efficiency of the rivet joint,7:
Tearing of the plate between rivets
F=(p-27)x 1463
(129-27) x 1463 149226 N
Crushing of rivet, Fe
Fixdxix
6) Circumferential joint:
Ans.
Diameter of the rivet, d= 27 mm:
(same as longitudinal joint)
Desigm
3.160 Machine Ele
2. Total number of rivets, i:
2000 1.2 = 106.88
27 308
5
nf
of rivet,
Say, total number
i= 107 Ans
Efficiency of the
circumferential joint, ne
-35%
0.35 P-27
P
0.35p-p=-27
-0.65p -27
p41.53
p42 mm Ans.
Ans
Result:
() Thickness ofthe shell, t = 19 mm
Problem 9
connect two plates of 8mm thick.
A triple lap joint with zigzag riveting is to be designed to
shear and crushing are respectively
Permissible stresses in tension,
Desigm the joint.
BU-Nov'96]
120N/mm, 100 Nimm and 150 N/mm'
Given data
Thickness of the plate, t =
8 mm
in tension, o,
=
120 M/mm*
Permissible stress
To find:
3x1x x17xl100
4
= 68094.02 N .3.52
Ans.
Say, pitch ofthe rivet,p= 88 mmn
F=ixdxtx oc
3x 17 x 8x 150 =61200 N
Permanent
poraryand Joints 3.163
Result:
d= 17 mn
Diameter of the rivet,
rivet, p= 88 mm
i) Pitch ofthe
t=5 mm
i) Plate thickness,
of the rivet, e =
25.5 mm
(iv) Margin
between two rows,p,
=
41 mm
(vDistance
of the riveted joint n= 72.4%.
(vi) Efficiency
Given data:
D =
1 m = 1 0 0 0 mm
Diameter of the boiler,
=
1 Nmm*
Steam pressure, p
= 1000 N/mm*
Permissible stress in tension, o,
t
=
60 Nmm*
Permissible stress in shear,
in crushing, J,=
120Nmm*
Permissible stress
To find:
) Plate thickness, .
(in) Diameter of the rivet, a.
(Gii) Pitch of the rivet, p.
iv) Margin of the rivet, e.
Distance between two rows,Pb:
riveted joint, 7.
Efficiency of the
Solution: Elemen
(i) Plate thickness,
p.D
Plate thickness,2xn
xo,
1x1000
= 0.588 mm
2x0.85x 1000
[ for triple riveted butt joint= 0.80 to 0.91
Say, plate thickness, t=0.6 mm
Ans.
(i) Diameter of the rivet, d:
d 6 t = 6xV0.6 = 4.6 mm
nd2
F=ix n x xT
4
3 x 1.875 x* 4
x 60 =
6626.79 N
.(3.54
:n=1.875 forbut
Equating (3.53) and (3.54),
(p- 15) x 600 6626.79
p= 16.04 mm
Say, pitch of the rivet, p= 17 mm Ans
the rivet, e.
(iv) Margin of
e 1.5 d= 1.5 x 5 =
7.5 Ans
mm
between two rows, p,:
Distance
iv)
Pb3 d=3 x 5 15 mm Ans
isi ficiency fthe rivet joint, n:
3.165
F- (17-5)
Cmishing of the rivet, Feixdxtx
Crushing of the riv 600 x
7200 N
G,3x5x 0.6 120
Least of F,,
F, and F
1080 N
px1xo
n Fe 1080
pxtxo, 17x0.6x 1000 = 10.58%
Resulr
) Plate thickness; =
0.6 mm
(i) Diameter of the rivet, d= 5 mm
(ii) Pitch of the rivet, p= 17 mm
(iv) Margin of the rivet,e= 7.5 mm
(vDistance between two rows, p,= 15 mm
(vi) Efficiency of the riveted joint n =
10.58%.
roblem 10
A
triple butt joint with unequal cover plates is used to connect two
plates of 20 mm
hickness Design the joint and sketch it. Find also the efficiency of the joint. Take the
uowable stresses as
50, 40 and 80 Mpa in tension, shear and crushing respectively.
Given data:
MKU-Apr97]
hckness of the plate, I= 20 mm
Permissible stress in tension, o, = 50 Mpa = 50 x10°N/m= 50 N/mm
Permissible stress in shear, 40 N/mm
t =.
Solution:
(i) Thickness of the cover plate, I
xt=0.75 x 20-12.5 mm Ans.
=0.75
3x1.875x Tx 274
-x 40 128824.93 N
4
P=155.82 mm
Say, pitch oftherivet,P=156mm Ans.
pxixo,
12882493 Ans.
- 82.5%
156x 20x50
Result:
12.5 mm
Thickness of butt strap, f=
() Diameter of the rivet, d= 27 mm
of the rivet, e =
40.5 mm
ii) Margin
(Iv) Distance between two rows, p%= 81 mm
Prabt