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Technische Dokumentation Technical Documentation: Fallreepanlage Accommodation Ladder System
Technische Dokumentation Technical Documentation: Fallreepanlage Accommodation Ladder System
Technische Dokumentation Technical Documentation: Fallreepanlage Accommodation Ladder System
Technische Dokumentation
TECHNICAL DOCUMENTATION
Fallreepanlage
ACCOMMODATION LADDER SYSTEM
Technische Dokumentation
TECHNICAL DOCUMENTATION
n. Zeichnung Nr. :
ACC. DRWG. NO.: SF-1947.00a
3. Zertifikate 3. CERTIFICATES
4. Zeichnungen 4. DRAWINGS
1. B E D I E N U N G S A N L E I T U N G
1. O P E R A T I N G I N S T R U C T I O N S
1 Swivel platform,
1 Accommodation ladder with lower platform,
1 Hoisting arrangement with davit and electric winch operating by push button.
MOVEMENTS:
B. Installation of handrail
Before the accommodation ladder set down on quay wall, handrail must be installed.
First, put the stanchion into the admission of the swivel platform.
Pulled through the ropes (length 3,00 meter) to the upper eyes of stanchion and fastened
the ropes at the bulwark.
Swing up handrails and stanchions of ladder in direction of swivel platform secure both
handrails with the bolts to stanchion of platform.
The Ropes of the ladder must be fastened at the lower end to the bolt eyes and pulled
through the eyes of stanchion in direction to upper swivel platform. Pull the ropes through
the middle eyes of the stanchion on the platform. Fasten the ropes at the bulwark. Ladder’s
lower platform has to be put into the right angle of inclination, if the position will be done not
automatically
Set down the accommodation ladder on quay wall.
Equipment to be fasten
WORMGEAR
Preface
Before executing maintenance- or repair activities, one should read this manual with care
and be absolutely sure, that the contents of it are completely understood.
We strongly recommend you to check and service the winch regularly, maintain the winch
before something is wrong with it and replace parts which are likely to wear. Spare-parts
are available at your suppliers.
To obtain supplementary information and/or spare parts for this winch in particular, it is
necessary, that you give us your reference-number, which is mentioned on the name plate,
with every request.
Safety
BEN Marine has made all the practical precaution measures when designing and building
her machines to make sure that they are safely constructed.
It goes without saying that our machines are built conform the rules of CE-marking.
Those who are about to operate this machine have got to be authorised, be physically and
mentally capable and be skilled in safely working a winch and treating a load. During the
work time of winch the operator has to keep his full attention at the winch and watch
carefully.
After stopping the work the operator has to secure the load and unload the winch.
The safety prescriptions as the are written in this book will have to be part of the safety
prescriptions of the place where this machine with pull- or winch materials to match will be
used, maintain and/or repaired. All obtain safety instruction one has to be fulfilled.
The one who operates this winch will have to keep his or her eye on, apart from the safety
measures in general, the safety instructions and guidelines in order to avoid the perils of the
trade as much as possible.
Those who operate the machine is responsible for anticipating to and preventing unsafe
situations, even situations not mentioned in this booklet. Therefore it is of the utmost
importance that a schedule is drawn up for periodical inspection and maintenance.
The operator is responsible for check of safety conditions of whole equipment before start
up.
Kunde/CUSTOMER
Technical data sheet
Rope speed 1st Layer app. 5,7 m / Min app. 7,0 m / Min app. 7,6 m / Min app. 8,2 m / Min
228
4 Layers 3 Layers 4 Layers 5 Layers
Bau-Nr. / NB
Electric motor KDF 80b-4 KDF 90L-4 KDF 100La-4 KDF 100L-4
1,5 kW – 4,5A at 2,2 kW – 6,1A 3,0 kW – 7,5A 4,0 kW – 10A
400V / 50Hz at 400V / 50Hz at 400V / 50Hz at 400V / 50Hz
1,8 kW- 4,3A 2,5kW – 5,7 A 3,3 kW – 7,3 A 4,6 kW – 9,6A
at 440V / 60Hz at 440V / 60Hz at 440V / 60Hz at 440V / 60Hz
IP56, Iso F, S2 IP56, Iso F, S2 IP56, Iso F, S2 IP56, Iso F, S2
Starting current Starting current Starting current Starting current
max. 15,6A max. 27,2A max. 35,7A max. 48A
Gear box RMI 110 S RMI 130 S RMI 150 S RMI 180 S
100/24-200 100/24-200 100/28-250 100/28-250
.
Datum/DATE
15.05.06
RAL 3009 RAL 3009 RAL 3009 RAL 3009
5
ACCOMMODATON LADDER SYSTEM
BAUWESTA – Order No.: 11055182
.
1.2 Warnings.
Not bearing in mind the following warnings can result in serious injuries or
death.
These winches of type DM – RMI 700 to 1800 are not build for transport, lifting or hoisting
of persons and/or animals.
When persons and/or animals need to be moved one should use an approved type of
winch for this kind of movement.
The cable stopper on the drum of these winches are not designed to hold the cargo weight.
It is necessary to keep at least 3 (three) cable stroke wrapped around the drum, so that the
cable will remain on the drum.
Stay away from the hanging cargo and / or cable under tension.
A cable that breaks or a cargo that falls can lead to serious injuries or even to death.
Make sure, that all materials, controls and feeding of the winch are in perfect condition and
are maintained in the right way before using the winch.
Avoid shocking and/or swinging of the cargo, because this puts a lot of tension on the
winch, which could surpass the nominal allowed values. This could result in a broken cable
or malfunctions of the winch.
1.3 Guarantee
The guarantee will only be valid, if the winch is used according to the hereby mentioned
instructions and maintenance guidelines.
BEN Marine Service Equipment GmbH guarantees specifically her products, provided that
they are maintained according to these regulations, for defaults in the material and/or
defaults of fabrication, which show during normal use.
Damages caused by incorrect operation, incorrect use, overloading or by using not original
parts, are not covered by the guarantee.
The guarantee is specifically limited to reparation or replacement of the product, such only
at judgement of BEN Marine.
A possible appeal at the guarantee can firstly be addressed to BEN Marine, if written and in
detail, mentioning explicitly the default and the circumstances when the default occurred.
Normal wearing of the product is not included in the guarantee. We can not guarantee for
damages which follows of incorrect operation and not applicable using of winch.
The winches can provide left turning as well as right-turning the same amount of power.
When storing for a longer period one must, in order to prevent corrosive damage, not
expose the winch to moist and/or changing temperatures. A dry surrounding with a constant
temperature between 5 degrees and 40 degrees Celsius is recommended.
Storage for a long period of time (more than 5-6 month) demands, that -especially in case
of outdoor storage -the winch is placed carefully on wood, free from the ground.
The gearbox and all grease points should be completely filled with oil/grease.
All visible moving parts and not waxed parts should be completely covered with acid- free
grease. An impeccable waterproof cover with for instance a cover sail for protection against
influences from the outside is recommended.
3. Installation
3.1 Building
The winch footplates are assembled on a totally level underground, obtained by for instance
processing the skid, forging or by means of fill-plates.
Especially when dealing with a heavily loaded winch all attachment surfaces ought to be
clean, dry and grease-free.
A winch must be attached with bolts of the right size and right quality, (8.8 is permissible for
the most applications), equally turned home with the right tension using a moment-wrench. .
In order to prevent slipping off in the bolts one must assemble reaction plates on the skid
against which the winch foot –plate is supported in pull-direction.
Make sure, that the deflation valves are at the highest point of the winch and are easily
reached.
The first fairlead for the drum should be at a certain distance from the winch, so that the
deviation of the cable is no larger than 1:15 (4). When dealing with a turn-free cable the
deviation should not exceed 1:40 (1,5 ).
The one who operates the winch should at all time have an excellent view at the
surroundings of the winch in general and specifically of the drum and cable. Avoid all
unnecessary risks!
4 Commissioning.
4.1 Instigation
The several plugs of the gearbox should be in the right position and easily reached.
deflation above;
level reading side;
drain plug (magnetic) at the lowest point.
Although the gearbox is delivered with the right quality and right quantity, it is wise to check
everything before operating.
The instigation should be filled according to jointed in documentation. The oil level can only
be checked when not operating. For correct wrapping the turning direction (attachment for
the engine) should be checked; use the cable clip for a safe assembly and guide the cable
direction according to the drawing. Further details about the electric engine according to
documentation.
5.1 Lubrication
The winches will be delivered with oil filling of synthetic oil Shell Tivela WB (ISO VG 220 or
equivalent type with same viscosity)
First oil renewal after 500 operational hours. Successive renewals every 2500 operational
hours, however at least once a 2 years.
When refilling the gearbox one must internally clean it with a mineral cleaning oil.
5.2 Maintenance
1. Check regularly all visible bolts and nuts; the construction bolts of the winch, the
alignment of the drum, the gearbox the engine and the skid.
3. The oil should always be on the right level, check for leakage and replace if necessary
packing and sealing.
At least every 12 months all grease nipples should be greased.
4. Check regularly if the layer of paint is still intact; paint an extra coat if necessary.
5. Check the cable regularly according to DIN 15020, page. 1 en 2; grease the cable
regularly.
Further check-ups, unless the machine is exposed to abnormal heat or vibrations are not
required.
BEN Marine does not accept any responsibility for any environmental damage
whatsoever.
5.3 Trouble-shooting.
A. Feeding problem; check information of motor label plate with information of feeding line
of : voltage, amperage, wattage and frequency.
B. New winch: a new winch should run for at least half an hour with half a cargo to get to
the nominal performance curve.
C. Gearbox grease oil: not prescribed quality, insufficient oil level or old oil can influence the
performance of the winch.
D. Incorrect installation of the winch: Check if the winch is put on a completely level
underground and adjust if necessary.
Information:
When the winch works on higher layers, the speed will increase but the power will
decrease. When in such a case the power proves to be insufficient, should either the top
layers be removed or the cable needs to be shortened with a feet-log.
Warning:
A winch that has been overloaded must be removed from active duty at once. It can only be
repaired at a qualified company/authority.
2. E R S A T Z T E I L L I S T E
2. L I S T O F S P A R E P A R T S
With respect to classification rules spare parts don’t not belong to the range of
delivery. The spare part list is for information of available spares only.
The worm gear consists of following parts which are available as spare parts :
01 Housing
02 Foot
03 Cover for Worm wheel Shaft
04 Motor Flange
05 RMI Worm
06 Worm wheel
07 Bearing Worm wheel
08 Bearing Worm (drive side)
09 Bearing Worm (non drive side)
10 Sealing Worm wheel
11 Sealing Motor Flange
The winch consists of following parts which are available as spare parts :
01 Mounting Plate
02 RMI worm Gear
03 Foot for Drum
04 Drum
05 Bearing Drum
06 Protection Cover for Bearing of Drum
07 Open Cover Drum Side
08 Closed Cover Shaft End
09 O - Ring
10 V - Ring
11 Electric Motor
Dimensions Winch
Appendix C
3. CERTIFICATE
3.1. CLASSIFICATION CERTIFICATE
COPY
COPY
4. Z E I C H N U N G E N
4. D R A W I N G S