ENGLISH

Translation of the original

instructions in ITALIAN
TI215G0010
rif. TDA0150017 INSTRUCTION, USE AND
MAINTENANCE MANUAL

Models

BLADE 15-18-22

BLADE 15-18-22 i

Versions

Standard

Plus
BLADE
BLADE Forward

The present manual, written in English, is the official

translation of the manual in Italian, chosen as reference
language by Ing. ENEA MATTEI SpA.

The paper copy will be available for over 10 years after

end of production of the machine to which it refers.

The content of this document cannot be used,

reproduced or disclosed to third parties without the
explicit written consent of Ing. ENEA MATTEI S.p.A.

Ing. ENEA MATTEI S.p.A. reserves the right to modify

the characteristics of the machine subject of this
document without prior notice.

Copyright 04/2016 by Ing. ENEA MATTEI S.p.A.

This Instruction Manual meets all the requirements of

Directive CE. It is to be considered valid for both the
machines with the CE Marking and those without it.

Important note
This manual should always be used together with the
“MaestroXB User’s Manual”.

II TI215G0010
General index BLADE

Indice

Forward..................................................................................................................................................................... II

General information ........................................................................................................................................ 1-1

Symbols in the manual................................................................................................................................................................................................................1-1
Purpose of document..................................................................................................................................................................................................................1-2
Required qualifications for operators....................................................................................................................................................................................1-3
Identification data of the manufacturer and the machine and the location of the nameplate “ce marking”.........................................1-4
General notes on delivery..........................................................................................................................................................................................................1-5
Final inspection..............................................................................................................................................................................................................................1-5
Safety warnings ............................................................................................................................................................................................................................1-5
Setting at the customer’s expense..........................................................................................................................................................................................1-7
Instructions on how to request interventions....................................................................................................................................................................1-7
Instructions on how to order spare parts ............................................................................................................................................................................1-7

General Information - Safety ........................................................................................................................ 2-1

Danger and residual risks...........................................................................................................................................................................................................2-1
Responsibility.................................................................................................................................................................................................................................2-3
Description of pictograms.........................................................................................................................................................................................................2-3

Description of the machine............................................................................................................................. 3-1

General description of the machine.......................................................................................................................................................................................3-1
Technical data and overall dimensions.................................................................................................................................................................................3-7

Trasportation and handling ........................................................................................................................ 4-1

Installation........................................................................................................................................................... 5-1
The machine position .................................................................................................................................................................................................................5-1
Electrical connection...................................................................................................................................................................................................................5-2
Connection to the air network ................................................................................................................................................................................................5-2
Dimensions of compressed air distribution piping..........................................................................................................................................................5-3
Heat recovery..................................................................................................................................................................................................................................5-4

Safety devices....................................................................................................................................................... 6-1

Emergency push-button............................................................................................................................................................................................................6-1
Safety valve......................................................................................................................................................................................................................................6-1
Servovalve........................................................................................................................................................................................................................................6-1

Commands and Control.................................................................................................................................... 7-1

MaestroXB..........................................................................................................................................................................................................................................7-1

How to use the machine .................................................................................................................................... 8-1

Foreword..........................................................................................................................................................................................................................................8-1
Operation modes (Blade version)............................................................................................................................................................................................8-1
Operation modes (Blade i version)..........................................................................................................................................................................................8-4

TI215G0010 III
BLADE General index

Controller MaestroXB.....................................................................................................................................................................................................................8-4
Operational failures......................................................................................................................................................................................................................8-4
Starting.............................................................................................................................................................................................................................................8-5
Stop....................................................................................................................................................................................................................................................8-5

Maintenance ......................................................................................................................................................... 9-1

Suggestions on maintenance...................................................................................................................................................................................................9-1
Periodic maintenance table.......................................................................................................................................................................................................9-2
Maintenance kit.............................................................................................................................................................................................................................9-3
Check of oil level............................................................................................................................................................................................................................9-4
Cleaning and/or replacing the air suction filter.................................................................................................................................................................9-4
Cleaning the air/oil radiator .....................................................................................................................................................................................................9-4
Cleaning the pre-filters...............................................................................................................................................................................................................9-4
Replacement of oil filter element............................................................................................................................................................................................9-4
Replacement of the air-oil separator filter element..........................................................................................................................................................9-4
Replacement of the elastic element.......................................................................................................................................................................................9-5

Lubricants............................................................................................................................................................ 10-1
Oil change..................................................................................................................................................................................................................................... 10-1
Warning......................................................................................................................................................................................................................................... 10-2
General........................................................................................................................................................................................................................................... 10-2
Mattei lubricants......................................................................................................................................................................................................................... 10-2
Safety precautions..................................................................................................................................................................................................................... 10-3
Storage and treatment of oils................................................................................................................................................................................................ 10-3

Troubleshooting............................................................................................................................................... 11-1
General........................................................................................................................................................................................................................................... 11-1
Problem - Cause - Solution..................................................................................................................................................................................................... 11-1
Inverter malfunctions............................................................................................................................................................................................................... 11-2

The electrical motor....................................................................................................................................... 12-1

General........................................................................................................................................................................................................................................... 12-1
Lubrification................................................................................................................................................................................................................................. 12-1
Cooling........................................................................................................................................................................................................................................... 12-1
Abnormal noises......................................................................................................................................................................................................................... 12-1
Electrical checks.......................................................................................................................................................................................................................... 12-1

Storage - Decommissioning and dismantling........................................................................................ 13-1

Storage........................................................................................................................................................................................................................................... 13-1
Decommissioning...................................................................................................................................................................................................................... 13-1
Dismantling.................................................................................................................................................................................................................................. 13-1
Residual risks after deactivation........................................................................................................................................................................................... 13-1

Condensate unload in Optional Kit........................................................................................................... 14-1

Cleaning the drain solenoid valve filter............................................................................................................................................................................. 14-1

IV TI215G0010
General index BLADE

Attachments........................................................................................................................................................ 15-1
Form to request technical service........................................................................................................................................................................................ 15-1
Form to request spare parts................................................................................................................................................................................................... 15-2
Technical data sheets................................................................................................................................................................................................................ 15-3

TI215G0010 V
BLADE General information

Symbols in the manual

In this manual some symbols are used that to attract The table below gives the list and describes the meaning
the reader’s attention and underline some particularly of the different symbols used.
important aspects of the treatment.

Danger Damage risk

! It indicates a danger with the risk for accident,
even fatal, for the user. Pay careful attention to
 It indicates a high damage risk of a piece, for
example, using a wrong tool or by mounting
text block with this symbol. something with the incorrect procedure.

! Warning
It warns against a possible deterioration of the
 Visual check
It recommends the reader to carry out a visual
m hine or personal item of the user. check. This symbol can also be found in the
instructions for use. The user is required to
read a measure value, to check some warning

F
Notice signs, etc.
It shows either a notice or a note on the key
functions or useful information.
Acoustic check

Further information
 It recommends the reader to carry out a sound
acoustic check. This symbol can also be found
 This symbol introduces text blocks containing
further information. This information has no
in theinstructions for use. The user is required
to listen to an operational noise.
direct relationship with the description of a
function or with procedure development.They
could be cross-references to other documents
or other sections of this manual.

1-1 TI215G0010
General information
PURPOSE OF DOCUMENT
This manual contains the technical characteristics,
the performance, the transportation and installation
rules, the instructions for use, and the preventive and
corrective maintenance operations of the machine
manufactured by Ing. ENEA MATTEI S.p.A.
F
NOTE
This manual should be considered an
integral part of the machine, and should
stay with it during the entire life span of the
equipment.
Keep this manual and all of the attached
documents in a place easily accessible
to all staff in charge of the control or
the maintenance of the machine. Ing.
ENEA MATTEI S.p.A. reserves the right to
subject the supply of further copies to the
repayment of charges and the acceptance
of special provisions with respect to the
ligitimate defense of intellectual, patent,
and executive identity and functional
property of the product and/or its parts.
It is understood that forwarding all or part of
this manual to third parties is not tolerated
unless with the prior written consent of Ing.
ENEA MATTEI S.p.A. for both the text, the
illustrations and the diagrams attached.
Ing. ENEA MATTEI S.p.A. reserves the right
to make changes without prior notice.
Any change, supplement or suppresion of
elements, components, functions or cycles
of the machine, not previously agreed
upon with Ing. ENEA MATTEI S.p.A. releases
the manufacturer from any responsibility
whatsoever.
BLADE
This manual is for the user and the service engineer of
the machine, and it aims at supplying them with the
basic technical data typical of the system, a technical
description of the several operating groups that form
it as well as the essential use procedures and the
information necessary to perform preventive and
corrective maintenance.
This manual is for staff with a sound knowledge of the
processing technique, of mechanical and electrical
diagrams, and is for both those in charge for the use of
the machine and the service engineers.
This manual is an integral part of the machine and
contains information that aims at granting all staff safe
working conditions and guaranteeing perfect efficiency
during the life span of the machine.
For a correct use of the machine, it is assumed that the
working environment is adequate to current regulations
concerning safety and hygiene.
DIRECTIVES AND TECHNICAL STANDARDS APPLIED
The machine has been designed, made, and inspected
in compliance with the “safety and health essential
requirements” stated in attachment I to the European
Directive CE. The list below gives the reference Standards
used by Ing. ENEA MATTEI S.p.A. to design, make, and to
make the final inspection of the machine.
LIST OF DIRECTIVES AND TECHNICAL HARMONIZED
STANDARDS
MACHINERY DIRECTIVE CE
ELECTROMAGNETIC COMPATIBILITY (EMC) DIRECTIVE CE
LOW VOLTAGE DIRECTIVE CE
EN 1012-1 Compressors and vacuum pumps - Safety
Requirements - Compressors
TI215G0010 1-2
BLADE General information

required qualifications for operators Mechanical Service Engineer

The operator in charge of the operation or the
maintenance of the machine should have all the
professional requirements specific to each foreseen
operation. The operator should be trained and aware of
his responsibilities.
Below is the description of the professional profiles
concerning the operators in charge of the machine.
A qualified engineer able to operate the
machine under normal conditions, to
operate it with disconnected protections,
to intervene on mechanical parts to carry
out all adjustments, carry out maintenance
and all of the necessary repairs. This person
is not empowered to carry out interventions
on electrical systems with live voltage.

Entry level machine operator Electrical Service Engineer

(Qualification 1)
Qualified staff able to carry out simple
tasks, i.e. to operate the machine with the
use of controls on the push-button, and
to carry out typical simple functions of
adjustments, start or stop.
Second level machine operator
(Qualification 2)
Qualified staff able to carry out the
task of qualification 1 and also to
operate the machine with disconnected
safety protections to perform specific
adjustments, start or stop functions.
A qualified engineer able to operate the
machine under normal conditions, to
operate it with disconnected protections.
He/she is in charge of all electrical
adjustments, maintenance and repair. He/
she is able to operate with live voltage
inside cabins and shunt boxes.
The Manufacturer’s Engineer
A qualified engineer from the manufacturer
to perform complex operations in special
situations or according to that which has
been agreed upon with the user.

F
IMPORTANT
This qualification includes those responsibilities
typically subdivided into two separate
qualifications. For the operator in charge of our
machines, a specialization course is held to train
the operator to be able to perform all of the
actions necessary to operate the machine even
with some of the protections disconnected.

However, this requires a certain competence by

the operator and extreme care by the manager
of the factory so that the said operator carries
out only the established operations.

1-3 TI215G0010
General information BLADE

identification data of the manufacturer and the machine and the location
of the nameplate “ce marking”
Ing. ENEA MATTEI S.p.A. is identified as the machine’s manufacturer in conformity with the laws in force with the
following acts:

Declaration of conformity
CE Marking
Instruction Manual

A specific plate on the machine gives the following indelible information on the
CE MARKING:

Model
Code
Serial number
Year of manufacture
Delivery
Pressure
Power
Number of runs
Dryer
Tank capacity
Total weight
Name and address of manufacturer

The “CE MARKING” plate has been applied at the base of the machine.

The relevant “DECLARATION OF CONFORMITY” has been attached.

It is forbidden to remove the “CE MARKING” plate and/or exchange it for other plates of machines of the same model
supplied to the Customer or the operator. Should the “CE MARKING” plate be accidentally damaged or removed from
machine, the customer is required to inform the Company.

TI215G0010 1-4
BLADE
general NOTES ON DELIVERY
Upon receipt of the machine please check that:
–– the supply complies with the order specification;
–– machine has not suffered any damage due to
transportation or other reasons.
In the event of damage or missing parts, report it
immediately and in detail to the forwarding agent or
Ing. ENEA MATTEI S.p.A.
ALWAYS STATE THE MACHINE SERIAL NUMBER AS WELL
AS THE PRINT NUMBER OR THIS CATALOGUE WHEN
MAKING ANY REQUEST TO Ing. ENEA MATTEI S.p.A.
OR ONE OF THEIR SERVICE CENTRES.
final inspection
The manufacturer carries out the final inspection of
the machine directly, during the production phases, in
compliance with the company quality system. Ing. ENEA
MATTEI S.p.A. is responsible for the machine under its
original configuration.
Ing. ENEA MATTEI S.p.A. refuses any responsibility for
improper use of the machine, for damages due to
operations which are not described in this manual or
unreasonable jobs.
safety warnings
The final user should comply with the instructions given
by the Seller concerning:
–– safety devices already installed on the machine;
–– instructions for the correct machine installation;
–– correct use and periodic maintenance of all of the
machine components, including the safety devices;
–– regulations of current laws.
The following safety precautions define both the
behaviour and obligations to be observed when carrying
out the activities listed in the manual, the instructions
for the machine use and the way how to operate under
safety conditions, for the staff and the surrounding
environment.
Machinary Directive
Machinery Directive means the CE DIRECTIVE OF THE
EUROPEAN PARLIAMENT AND COUNCIL dated 17 May
2006.
Machine
Machine means the functional assembly composed
of: control unit, processing unit, working and resting
1-5 TI215G0010
General information
equipment, systems (electrical, pneumatic, hydraulic,
cooling, lubrication systems) and any group completing
the system functionality.
Working area
Working area means the protected volume limited
by guards to prevent injuries and aimed at operation
during the machine processing.
Authorized staff
Authorized staff means personnel duly trained and
appointed to perform the activities listed below and that
make up the operating instructions for the machine.
Appointed staff
Appointed staff means the personnel who, although not
participating materially in the work, supervise the work
of others, for example, the responsible engineer.
Transport
Transportation means all those operations regarding
the handling of the machinery or a part of it.
Installation
Installation means the mechanical, electrical, and fluid
plant engineering integration of the machine within
a production reality, in compliance with the specified
requirements.
Commissioning
Commissioning means the functional check of the
machine installed.
Operation
Operation means the mode in which the machine
produces compressed air according to regulations,
settings, and commands inserted by the control device.
Decommissioning
Decommissioning means the mechanical and electrical
removal of the machine from a production area.
Dismantling
Dismantling means the dismantling and discarding of
machine components.
Maintenance and repair
Maintenance and repair means the regular check and/
or replacement of parts or components of the machine
and any action aiming at identifying the origin of a
failure that concludes with the resetting of the machine
to the functional design conditions.
General information
Improper use
Improper use is the use of the machine outside the limits
specified in the technical documents.
Applicability
The regulations should be applied when carrying out
one of the following activities:
–– Transport, Installation and Setting up;
–– Manual Mode;
–– Continuous Mode;
–– Decommissioning and dismantling;
–– Maintenance and repair that compose the use
procedures envisaged for the machine.
Installation and setting up
The installation and setting up of the machine are
permitted only by the authorized staff.
During installation, handle the machine components
as recommended in this manual. Should lifting be
necessary, verify first the correct fixture of devices
specifically for lifting and use adequate slings and
equipment. The machine installation area should be as
free as possible from any material that could prevent
or limit it from being seen. Check that all the machine
safety devices are correctly fixed and that no moving
or loose parts are present. Also check the soundness
of the components of the control unit. Connect the
pneumatic machine to the air distribution network
and carefully verify that the pressure value is correctly
set. Verify the consistency between the voltage set
on power transformers and the voltage value of the
energy distribution net. Before connecting the machine
electrical system, check that the sectioning device
of the power supply be blocked in the open position.
Verify that the anti-accident guards have been correctly
installed and are in good working order.
F The machine safety is not guaranteed in case
of removal, by-pass or tampering of safety
devices on the machine.
To stop the machine in an emergency, press on the
emergency stop button.
Operating the machine
Only authorized and duly trained staff or at least with
a sufficient technical experience should operate the
machine. The staff in charge of the operating the system
should be aware that the knowledge and application
of safety regulations is an integral part of their job. Any
non-qualified staff should not access the operating
area and the machine control panel when the system
is running. Before starting the machine, carry out the
following operations:
BLADE
–– carefully read the technical documents;
–– collect information on the operation and the position
of emergency stop devices on the machine;
–– know which guards and safety devices are on the
machine, their position and their operation.
It is forbidden to either disconnect or partially remove
the guards and the safety devices. The same regulation
applies to the danger signals in particular areas of the
machine. It is strictly forbidden to access the working
area and the control and power cabins during operation,
even partial, of the equipment or immediately after it is
turned off.
Guards and safety devices should be kept in perfect
condition so as to allow for their correction function¬ing.
In the event of failure, they should be immediately
repaired or replaced.
The unauthorized use of commercial parts and
accessories for the guards and safety devices can lead to
malfunctioning and the risk of dangerous situations for
the operating staff.
Decommissioning and dismantlign
Only authorized staff is allowed to decommission and
remove the machine.
–– Before decommissioning, it is necessary to disconnect
the sectioning device power supply and to block it in
the open position;
–– discharge oils and fluids, remove all moving parts;
–– disconnect the power supply cable from the
sectioning device by cutting off the power wires first
and then the ground one;
–– disconnect the power supply cable from the machine
main switch and remove it;
–– disconnect the machine pneumatic equipment from
the air distribution network;
–– remove the machine from the working area while
applying all regulations given in this manual;
–– before lifting, verify the correct use of lifting devices
and use only suitable equipment.
Waste disposal should be performed in compliance
with the laws in force in the Country where the machine
has been installed. Installation, setting up and use of
compressor should be carried out in compliance with
the standards and the rules in force concerning safety
at work.
The owner of the machine is responsible for its good
maintenance, an essential condition to ensure operation
in total safety. Those machine parts that, due to improper
use, wear and tear, do not guarantee the safe operation
should be timely replaced. Only duly trained authorized
and qualified staff should perform the installation,
use, maintenance, and repairs. In case of discrepancies
TI215G0010 1-6
BLADE
between the instructions given in this manual and those
set out by the law in force concerning safety, it is highly
recommended to apply the more restrictive ones.
Maintenance and repair
Only authorized staff is allow to carry out maintenance,
troubleshooting, and repairs. Any maintenance and
repair in progress should be indicated with a specific
sign stating the maintenance condition, and placed on
the control panel of the control unit until completion
of the operation even if temporarily interrupted. All
operations concerning its installation, maintenance or
replacement of components on either the machine or
the control unit should be performed with the system
turned off. Hence, the main switch should be on OFF
(OPEN) and blocked with the safety lock to prevent any
movement in the ON position.
For compressors equipped with INVERTER, before
performing any maintenance job, wait at least 5
minutes after you have disconnected the electricity
supply.
The staff in charge of maintenance, before intervening,
should first check that the following conditions exist:
–– possible tanks under pressure have been discharged.
The staff in charge of maintenance, before intervening
on pneumatic or lubricating systems and specifically
on piping, tanks, hoses, and other components under
pressure should correctly reduce the inner pressure
value of the equipment to be investigated to the room
pressure value. Dysfunctional components should be
replaced with others with the same code. If, during
troubleshooting, it should be necessary to carry out the
interventions with the control unit and the machine
supplied, all precautions should be taken as required
by the safety standards to operate under dangerous
voltages and with moving parts. At the end of the
maintenance and troubleshooting interventions, all
disconnected safety devices must be reset. Maintenance,
repair, and troubleshooting should be completed with
the verification of the correct operation of the machine
and of all of its safety devices.
SETTING AT THE CUSTOMER’S EXPENSE
Except in the case of possible different contractual
agreements, the following items are normally at the
customer’s expense:
–– room preparation (including building work such as
the laying of foundations or canalizations, if required,
etc.);
–– anti-slip, leveled flooring;
–– preparation of both the place of installation and
the machine installation itself whilst observing the
dimensions set out in the layout;
1-7 TI215G0010
General information
–– preparation of auxiliary services appropriate to the
equipment requirements (such as electrical network,
pneumatic network, etc.);
–– preparation of electrical equipment in compliance to
Directive CE;
–– adequate lighting complying with standard EN
60204-1;
–– any safety devices before and after the energy supply
lines (such as differential switches, ground systems,
safety valves, etc.) as may be required by the laws in
force in country of installation;
–– ground equipment complying with standard CEI 64-
8.
instructions on how to request
interventions
For any type of information on the use, the maintenance,
the installation etc. Ing. ENEA MATTEI S.p.A. is always
available to meet the Purchaser’s requests. However,
any enquiries be made in clear terms, with references to
this manual and always stating the data on the machine
id plate. For any communication with the service center,
always indicate the type of machine, its serial number,
and the year of manufacture, which help identify every
machine and, whenever possible, specify the nature of
the detected problem or the defect indicated by the
machine such as: of an electrical, mechanical kind or
in terms of work quality, while describing the problem
on a copy of the “FORM FOR TECHNICAL SERVICE
REQUEST” attached to this manual.
Contact our local service department closest to you or
the central Italian office.
Instructions on how to order spare parts
The machine may over a period of time require the
replacement of those parts subject to wear. To this
purpose, the purchaser can order the parts to be
replaced. It is compulsory to always buy original spare
parts. To order spare parts always indicate with the
maximum accuracy the following:
–– Type and model of machine
–– Serial number
–– Exact name of the part in question
–– Code and/or reference (if available)
–– Required quantity
To simplify and speed up the delivery of spare parts, it
is recommended to forward orders by filling in a copy
of the “FORM FOR SPARE PART REQUEST” attached
to this manual and forwarding it to Ing. ENEA MATTEI
S.p.A. or to the closest distributor.
Kits with components for preliminary maintenance
are available.
Please apply to MATTEI for further details.
General Information - Safety
To operate the machine in any operating
! condition, including maintenance, it is not
necessary that more than one person be
present. Using more than one person is
superfluous and, however, it is not allowed
for safety reasons.
! The employer should instruct the staff on the
accident risks, on safety devices and on the
general rules concerning prevention and
protection as set out by the European Community
Directives as well as by the laws of the Country
where the machine has been installed.
The operator must know the position and the
operation of all the commands and the characteristics
of the machine. The operator should also have read
this entire manual.
Only qualified engineers should carry out the
interventions for maintenance after having duly
prepared the machine.
Any unauthorized tampering or replacing of
! one or more parts of the machine, adopting
accessories that change the use of the
machine and the use of manufacturing
materials other than those recommended in
this manual, can be potential accident risks. It
is strictly forbidden for the machine to be
operated by two people at the same time, one
inside the guards and the other the control
push-button panel.
DANGER AND RESIDUAL RISKS
During design, all the areas at risk were taken into
consideration, and therefore all of the necessary
precautions have been taken to avoid risks to people,
and damage to the machine components. In order to
guarantee both the health and safety of those exposed,
the machine has been provided with special safety
devices:
–– EMERGENCY push-button to immediately stop the
machine and STOP devices on the push-button panel
of the control device;
–– Fixed guards: these are mounted in areas for exclusive
access for standard maintenance. They are fixed with
systems that require specific tools to remove them or
have been screwed in;
–– Protection and segregation of the electrical/
electronic equipment of the machine with a
metallic container to avoid accidental contact with
the equipment under voltage in the event that the
metallic container is open; protection of the electrical
cabin: IP 54; protection of inner equipment IP 20
against accidental contact;
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–– Adequate panels or protection to cover moving
elements;
–– Electrical devices to detect supply failures of the
machine and the malfunction of electrical devices of
motors.
WARNING !!!
! For compressors equipped with INVERTER,
before performing any maintenance job, wait
at least 5 minutes after you have disconnected
the electricity supply.
WARNING !!!
! Our machine should not be used in areas
where the environment is potentially
explosive.
After having carefully considered all possible risks
concerning the use and maintenance of the machine,
the solutions necessary to remove the risks and limits
the dangers to those exposed have been adopted.
Although the machine is equipped with safety devices,
the following residual risks remain:
–– Risk of bruises, tearing, cuts during the handling of
tools and/or elements;
–– Risk of bruises during machine intervention.
operation
–– The operator should use the personal protection
devices;
–– Use the compressor only for the kind of application
for which it has been planned (air compression for
industrial use);
–– Before starting, ensure that the compressor has oil;
–– For the oil type to be used, please refer to Section 10
of this manual;
–– Never operate the compressor if there is a possibility
of inhaling smoke or toxic or flammable vapors;
–– Never operate the compressor at pressures higher
than those indicated on the ID plate. The air
delivered directly by the compressor, filtered and
purified from oil, cannot and must not be used for
breathing;
–– If hoses are used to distribute air, ensure that they
are of a proper size and adequate to the working
pressure and that they are neither damaged nor
worn. Please remember that rubber hoses should be
replaced at regular intervals;
–– Never remove the oil inlet plug when the machine
is running or there is still pressure inside the
compressor: there would be a leak of hot oil;
–– Please note that the machine, although it has an
acceptable sound pressure level, can produce a
much higher noise if the room for its installation
is narrow and reverberating. It should be noted
TI215G0010 2-1
BLADE
that the machine does not require the continuous
presence of an operator. For protection against noise,
in compliance with local laws in force, if necessary,
specific warning signs should be placed near the
machine and the staff should be equipped with
suitable personal protective means.
installation
Besides observing the rules and regulations set out by
competent bodies, it is recommended to consider as
follows:
–– The compressor will perform most efficiently if
installed in a suitable area that is well ventilated and
far from sources of heat;
–– Should any duct be installed for the suction
and cooling of air, always use the data and
recommendations given in Section 5 and preferably
obtain expert advice during the design stage.
–– In the event of outdoors installation (discouraged
in very cold climates), the machine must be placed
under a canopy or a cover to protect it from
atmospheric elements;
–– Be most careful to prevent any foreign material from
clogging the radiator, thus provoking surges in the
operating temperature;
–– The air sucked must be cleaned and free from
flammable vapors that could cause fires or explosions;
–– As the machine is air cooled, except for versions “R”
(Heat recovery) and “W” (Water cooled), adequate
ventilation must be ensured to prevent it from
overheating and thus avoiding the recirculation of
the expelled hot air;
–– The control and safety devices should never be
tampered with;
–– If there are one or more compressors installed on one
pneumatic line, it is absolutely necessary that each
be supplied with a gate valve;
–– The electrical connections should comply with
the regulations in force. The machines should
be connected to the ground and protected by a
magneto-thermal switch against possible short
circuits.
–– It is absolutely necessary that a knife line switch be
installed in front of the compressor.
maintenance
The person in charge of the effective operation of the
compressor should regularly check that all the operating
instructions relevant to the operation and maintenance
are followed by the operator.
WARNING !!!
! Fill in the specific “Maintenance register” supplied
with the machine.
2-2 TI215G0010
General Information - Safety
Duly trained staff should carry out maintenance only,
with the compressor off and after ensuring that no more
pressure exists inside it. Also insulate the compressor
from the pneumatic equipment. The power supply must
be cut off by activating the line knife switch installed in
front of the compressor electrical board and a special
panel must indicated that the machine MUST NOT BE
RE-STARTED AGAIN.
WARNING !!!
! An adequate cleaning of both the machine
and the environment in which it is installed
is highly recommended. For cleaning DO
NOT USE flammable fluids or products not
complying with the regulations in force.
Should there be any doubt regarding the
effective operation of the compressor or of
one of its components, it is recommended to
contact the service organization of the Ing.
Enea Mattei S.p.A.
The following should also be considered:
–– Before intervening on the machine, remove the
power supply by means of the knife line switch. The
machine, in fact, is equipped with an automatic start
system that, if activated, could start it at any time the
equipment should request air;
–– The key to open/close the cabin doors should be
entrusted with the specialized staff;
–– The maintenance operations should always be
carried out when the compressor is off;
–– Before carrying out any activity on the compressor
group, read the gauge to ensure that no pressure is
left inside.
–– Use only tools suitable for the type of intervention;
–– Never use solvents and flammable products to clean
the machine or individual parts;
–– Never carry out welding or other operation that
might require considerable heat near the machine,
specifically near the electrical equipment and the oil
circuit;
–– Never make modifications or carry our welding on
containers under pressure;
–– Never leave tools, cloths and other loose items on
either the motor or the compressor;
–– The lubricating oil, especially if old, can damage
some people’s skin. Protect your hands with gloves
or with specific protective products for the skin;
–– Never wear clothing contaminated with lubricating
oil;
–– Avoid contaminating the ground with lubricating oil;
–– To prevent pollution, store the old lubricating oil in
suitable containers and in a safe place. To discard,
observe the recommendations set out by internal
regulations and by current laws;
General Information - Safety BLADE

–– In case of oil additions, use the same type as the DESCRIPTION OF PICTOGRAMS
one already contained in the machine. Mixtures
are noxious for the life span of both the oil and the Some pictograms have been applied to the machine
compressor; to symbolize such situations as of danger, obligation,
–– After any maintenance, start the machine and check prohibition and special indications (e.g: rotation
that all the devices for control, stop or alarm work direction of the fan etc.)
correctly. Verify also that temperature and pressure Many accidents are often caused by the non-observance
values are those foreseen; of the simplest safety rules or the lack of knowledge of
–– Make the checks and the revisions as foreseen by this the instructions given by the manufacturer.
manual, using only original spare parts. Not making
these checks or using non-original parts may cause To avoid possible dangerous situations, some of them
problems that jeopardize the correct operation have been highlighted with special signs represented
of the machine and cause the forfeiture of the by suitable and normalized symbols (pictograms).
manufacturer’s warranty.
Below is the list of some of the most common symbols
and applied to our machines:
RESPONSIBILITY
Ing. Enea MATTEI S.p.A. disclaims all responsibility for
injuries to people, or damages to things and animals, if PICTOGRAMS OF DANGER
caused by: These are triangular signs, with a black outer band on a
yellow background and with the black symbol.
–– non-observance of the said precautions;
–– improper use of the compressed air or the machine Warning!
in general;
–– non-observance of ordinary safety rules or domestic Container under pressure
rules in the work place;
–– non-observance of instructions during handling and
transportation of the machine; Warning!
–– incorrect installation of the machine;
–– defects due to the power supply line; Risk of electrical shock
–– absence of regular maintenance;
–– unauthorized changes or intervention;
Warning!
–– use of non-original spare parts or not explicitly for
the model; The machine is either controlled at distance
–– non-observance, even if only partial, of the or by an automatic system and can start
instructions; without warning
–– possible inefficiency caused by the non-use or the
malfunction of the compressor.
Warning!
WARNING !!!
! It is recommended to use compressed air, Risk of surface at high temperature (>70°C)
directly output from compressors, only for
production processes. For any other use,
Warning!
FIRST and ALWAYS contact the distributor,
the technical service or the manufacturer. Air exhaust

TI215G0010 2-3
BLADE General Information - Safety

PICTOGRAMS OF PROHIBITION
These are circular signs, with an outer red band, on a Water inlet
white background, and with the symbol in black.

Prohibition of working on the machine

Water outlet

Prohibition of having pressure in the

container
Condensate drain

combination of pictograms
Prohibition of having voltage

pictograms of obligation
These are circular signs, on a blue background and the The combination of pictograms shown above means:
symbol in white.
Warning! Please refer to the Instruction Manual
Obligation to read the Instruction Manual before starting any activity.
before carrying out any operation on the
machine

Obligation to use individual protective

means against noise

PICTOGRAMS OF INDICATION
These signs may vary in shape and they give useful
information.

Rotation direction

Lifting point

Possibility to carry out work

2-4 TI215G0010
Description of the machine
GENERAL DESCRIPTION OF THE MACHINE
Mattei rotary compressors of the BLADE 15÷22 Series
are the result of years of investments in research and
development, to improve performance continuously,
and at the same be environment-friendly. Designed for
a continuous industrial service, they guarantee constant
performance over time, low energy consumptions,
reliability, functionality, and easy maintenance.
BLADE
The electro compressor comes complete with all of the
elements described below and equipped with optional
devices. Unless differently required, the group is
supplied with synthetic oil Mattei Rotoroil F2. For special
lubricant requirements, please refer to Section 10.
TI215G0010 3-1
BLADE
All components are eclosed in a soundproofing canopy
in sheet stell, epoxy powder painted and lined with
deadening resistant material. The canopy has a pre-
filter to prevent intake of gross particles that might
prematurely clog the radiators and air filter. Wide
detachable panels and hinged doors allow easy access
for all.
The base has openings to allow easy lifting and handling
of the compressor (See Section 4). Standard packing
includes: fixing on wooden pallets, protective polythene
cover, and a cardboard box.
THE COMPRESSOR
The vane compressor is a volumetric rotary compressor.
It consists of a cylinder (stator) in which a rotor, mounted
eccentrically and tangential with it rotates, and two end
covers.
The rotor has longitudinal slots in which the vanes slide.
The vanes are pushed against the stator by centrifugal
force.
Sealing of the moving parts, cooling and lubrication are
provided by an efficient injection of oil through proper
3-2 TI215G0010
Description of the machine
ports, due to the pressure difference between the
compression chamber and the oil receiver. No pump for
fluid circulation is needed.
An oil film on the inner surface of the stator prevents
direct contact of the moving parts and avoids any
wear. In the vane compressor there are no axial thrusts
pushing the rotor against the end covers. Therefore
there is no need for thrust bearings.
The rotor is supported by white metal bearings having a
practically unlimited lifetime. The air drawn in first passes
through a filter and then through the modulating valve.
The decrease in volume of the pockets formed by the
stator, rotor and vanes produces a continuous, pulse-
free, compression.
INTAKE VALVE
The intake valve, driven by a specific servovalve
through a hydraulic circuit using the same oil as used
for lubrification, adjusts the intake air quantity to the air
system requirements.
minimum pressure and non - return valve
Compressed air is delivered by the compressor through
a valve ensuring a minimum pressure inside the oil
chamber, so as to guarantee smooth operation when
the compressor is delivering air. This valve also prevents
the compressed air in the system from returning to the
compressor.
oil separation
The air/oil separation occurs in different stages and
ensures exceptionally low oil consumptions. The main
mechanical separation occurs in the oil receiver.
This mechanical separation works via the continuous
changes of direction of the air low in the labyrinth path.
The last separation occurs through the coalescing filter,
removing the remaining oil vapours from the air. This
particular oil separation system brings to a very reduced
oil consumption. The large size of the filter and quality
of materials ensure a long life of the filter itself.
MOTOR
The compressor and the motor are connected by means
of exible coupling. This ensures a perfect alignment,
no power absorption, silent operation and no need for
maintenance.
The electric motor is asynchronous, threephase, 4 poles,
with short circuit winding.
Description of the machine
–– Class F isolation
–– IE3 Efficiency Class
–– IP 55 protection degree
–– Power supply according to IEC 38 standard
–– Voltage/Frequency 400/50 Hz - 460/60 Hz
cooling systems
The compressor comes with two aluminium radiators
and suitable for cooling oil and compressed air,
respectively.
An air ow, output from the fan inside the sound poof
cabin, comes into contact with the radiators and
removes the heat generated during compression. The
temperature of the output compressed air is slightly
higher that the environmental temperature.
See technical characteristics attached.
inverter (ONLY “i” VERSION)
The inverter (frequency converter) is an electronic
device that can modulate both the voltage and the
frequency of the machine’s mains electrical supply.
According to the MAESTROXB commands and the
parameters set by the user, the inverter supplies the
motor by changing its rotation speed as a consequence.
electrical starter
The protection class is IP 64, and it includes:
–– Star-Delta starter (except i version);
–– Fan motor protection (by magneto-thermal switch)
(except i version);
–– 110 V transformer for auxiliary circuits;
–– 24 V transformer MAESTROXB control device;
–– Protection fuses for auxiliary and primary circuits of
transformer;
–– Terminal board for the remote restarting of start/
stop controls and signals;
–– Emergency push-button;
–– Micro-door;
–– Phase sequence relay;
–– Safety block for high temperature in the compressor,
motor overload, emergency stop, failure in the
pressure sensor, inverter generic fault, black out.
BLADE
MAESTROXB
MAESTROxB is a programmable control unit which
adapts compressor operation to the specific require-
ments of the air line it is connected to. It features various
programming levels and performs operating and fault
controls and analysis.
Advanced programming and analysis levels are pro-
tected by digital codes to prevent unintentional access.
MAESTROxB also contains a memory which saves
settings and operating data even if the compressor is
disconnected from the power supply or switches off due
to a power cut.
Hardware characteristics
–– Microprocessor-based technology;
–– Ergonomic control panel with rapid access keys to
main menus:
•  Access keys, start/stop and reset keys;
•  Led backlit LCD display, Graphic 144 x 32pxel;
•  24 V AC 50/60Hz Power Supply;
•  24 V dc Digital Inputs;
•  Digital output with clean contacts up to 230Vac
and until 24Vdc;
•  Pressure analog signals (4-20mA);
•  Temperature analog signals (NTC);
•  Interfaces:
RS485 (optional) to communicate with
supervising PC and lan.
Software characteristics
–– Easy use based on a menu structure;
–– Updating possibility;
–– Display of:
•  analogue data: line pressure, oil temperature, dew
point temperature (Plus version);
•  general data: alarms, operating messages,
machine status, maximum and minimum pressure;
•  hour counter: display of schedules of activation,
start, loading, maintenance warns, ;
•  events archive: Storage of alarms and blocks,
with the indication of the when the alarm was
activated, machine status.
The device allow for
–– Multilingual user Interface;
–– weekly and timed programming of start and stop
functions via MAESTROxB extention board (optional)
(standard for i version);
–– Immediate reading on display of data relevant to the
compressor operation:
•  compressor hours of activation and line
pressure of the equipment;
•  oil temperature of the compressor;
•  hours of running and hours of loading;
•  programming of basic parameters for optimum
TI215G0010 3-3
BLADE Description of the machine

operation of compressor accessible by usee; OPTIONALS ACCESSORIES

•  control modes of compressor (Local/remote); The machine can also be customized according to
•  operation modes (Automatic, Continuous, meet different requirements by purchasing specific
Modulation); accessories such as:
•  operation modes: BLADE i (automatic with Inverter
supervision); Separator and condensate drain kit
•  the advanced programming of parameters,
protected by “password” allows the qualified
engineer to change those parameters to which
the user cannot access directly:
Checking the input and output status of the gear
case to detect any failure in the compressor electric
equipment.
Storage of up to 20 failure events.
The check of the integrated dryer (plus models).
The remote control by clean contacts of the
machine status below: activated compressor
(optional), running compressor (optional),
compressor under load (optional), compressor
blocked (standard).
Communication
Heat recovery kit
MAESTROxB, ensures remote monitoring through
To heat water for sanitary and processing purposes.
MODBUS protocol.
The kit is made up of a water/oil plate exchanger,
thermostatic valve and connection piping.

WARNING !!! The kit is a part of the compressor air-cooling system

! The compressor has been designed to and in case of water shortage or reduction in its flow,
compress AIR ONLY. The compression of other the thermostatic valve duly deviates oil to the standard
circuit.
gases is FORBIDDEN.

3-4 TI215G0010
Description of the machine BLADE

built-in dryer (version plus) ID Plate

The product ID plate contains all the machine’s essential
Each BLADE 15÷22 unit is supplied with a compressed
data.
air cooling radiator. Cooling produces condensation that
is un-loaded from specific separators and drainpipes
that can be applied on the front of the machine (see this
section Optional Accessories).

Many industrial applications require that the

compressed air be al-most completely emptied from
the water vapour it contains so as to prevent any further
condensation from forming inside the line pipes to
which it is connected. Hence, devices that lower the dew
point by a few degrees above 0°C should be installed.

In the plus versions the setting up of the machine

includes a dryer with a refrigerator cycle that guarantees
an adequate compressed air quality. The design of
the compressor allows for integrating a dryer with
refrigerator cycle directly installed on the machine. An
electronic controller controls the dryer, which manages
its functional parameters according to the different Removing or tampering the id plate forfeits the right of
operating load cycles. guarantee.

The Plus versions are equipped with electronic drain

(see p. 3-7, item 17). Mattei suggests performing device
maintenance every two years.

For further details on the dryer, please refer to the

specific manual supplied with the device.

WARNING !!!
! For compressors in the plus version see tables
“Electricity supply for compressor and dryer”
on page 5-2.

TI215G0010 3-5
BLADE Description of the machine

Operating mode documentation

When the compressor is activated, the drier also starts
The machine comes complete with:
after a pre-set delay. Alarms are inserted with delay to
allow the drier to reach its operating mode. Once this –– n.1 Use and Maintenance Manual complying with
delay has elapsed, the alarms start and begin monitoring Machinery directive CE;
the system. Once started, the dryer compressor group –– n.1 CE Declaration of conformity;
stays on until the following conditions occur: –– n.1 Electrical Diagram (inside the control board);
–– Documents for the optional accessories;
–– The compressor is stopped with the “STOP” push-
–– Maintenance register.
button;
–– He dryer operating limit conditions are exceeded.
CERTIFICATIONS
The controller manages the dryer operation by
monitoring the dew point temperature that allows the Ing. Enea Mattei SpA has its company quality system
system to run correctly. The operating limits for such a certified according to standard UNI EN ISO 9001 by
parameter are as follows: DNV while the final inspection procedures comply with
standard ISO 1217.
–– The dew point temperature > T. Stop;
–– The dew point temperature < 6°C with Ambient
Temperature ≤ 25°C;
–– The dew point temperature < T.amb. – Δ ambient
with Ambient Temperature > 25°C.
MATTEI sets the Δ ambient value.

If the dew point drops below T. Stop, the controller

will indicate the faulty condition [Ice Alarm] while the
dryer compressor is kept active throughout the time
corresponding to the parameter [Low Temperature
Delay Time]. Once this time has elapsed, the dryer
compressor is stopped so to prevent any ice from forming.
As soon as the temperature rises again above T. Start,
the dryer compressor is re-started and the fault warning
is automatically turned off.

Should the dew point temperature rise above the upper

limit, the controller will indicate the fault condition
[ALARM High Dew Point] for the time that corresponds
to the parameter [High Temperature Delay Time]. When
the set time has elapsed, the alarm warning will stay on.
As soon as the temperature falls again within the above-
mentioned operating interval, the fault warning will be
automatically turned off

F
NOTE: The user can request Ing. ENEA MATTEI
that the fault in the dryer corresponds to a
machine BLOCK.

F
NOTE: The design of the dryer prevents
condensate from accumulating and ice from
forming inside it. In case of any failure in the
dryer, by-passing the device is possible by
disconnecting the hose linking it to the air
radiator and connecting it directly to the
delivery side. All joints installed are
equivalent.

3-6 TI215G0010
 Description of the machine BLADE

technical data and overall dimensions 8 15 9 21

position of main parts

1 Compressor
2 Air filter
3 Oil separator filter
4 Oil filter
5 Air / oil separator
2
6 Manometer
7 Electric motor
8 Air / oil radiator
9 Electric starter
10 Oil filler plug
11 Oil drain cock
12 Intake pre-filter
13 Water IN / OUT connections for the heat recovery
14 Condensate drain connection for the dryer (*)
15 MaestroXB 7 19 14 13
16 Dryer (*)
17 Electronic drain (*) 4
18 Air delivery
3
19 Electricity supply
20 Air deliver (*) 6
21 Inverter (**)
22 Electric fan

(*) Plus version 5

(**) “i” version

18

10 11 1
20
16
22

12

17

TI215G0010 3-7
 3-8
BLADE

BLADE 15 - 18 - 22 - Plus - R VERSION

BLADE 15 - 18 - 22 i Plus - R - VERSION

TI215G0010
BLADE BLADE i
BASE PLUS
575 635
595 655
590 650
610 670
600 660
620 680

INGRESSO ACQUA ~0,112

D 3) G 1/2
WATER INLET
USCITA ACQUA
D1 3) WATER OUTLET G 1/2 ~5,95
Description of the machine
Trasportation and handling BLADE

The whole area for the machine handling,

! including the space between the parking area
for transport means and the machine installing
area should be identified and inspected
beforehand, to identify any possible
“DANGEROUS AREAS”.

Be careful when handling, lifting and transporting the

machine, not to damage it and not to damage things or
cause injuries to persons.

For this purpose:

–– Verify the total mass of the machine and use a

forlift truck or an adequate lifting means. Specific
pictrograms indicate the lifting points.
–– The centre of gravity is near the coupling between
motor and compressor; before lifting, check (lift the
unit from the ground just slightly) that lifting points
are correct and there is not risk of overturning.
–– When lifting, be careful not to damage the bearing
structure (base) of the machine and the soundproof
canopy.

During the transport, carefully fix the machine to the

means used, by blocking it lengthways and sideways.

It is recommended to protect the machine from

atmospheric agents with suitable covering.

Unpack the machine by removing the guards and place

it on the floor by means of a forklift truck to remove the
pallet.

TI215G0010 4-1
BLADE Installation

the machine position Together with the compressor a kit to complete the set
up of the machine is supplied, which has to be mounted
In the section “Technical Data” you can find the overall on the base after the compressor installation (see image
dimensions, the weight, and the cooling values of the below).
machine. The compressor must be installed in a covered
and well ventilated area, away form heat sources. It can
be simply placed on a solid and level floor. It does not
require any type of special foundation.

Space and ventilation around the machine are essential.

An air-cooled compressor, driven by an electrical motor,
produces heat equal to about 85% the absorbed power.

For the BLADE 15÷22 Series machines, having the

cooling air outlet on the canopy top panel, the distance
from the ceiling should not be lower than 1,5 meters.

If such a clearance is not possible, a hot air conveyor

must be installed (see further on the section on ducts
size and heat recovery). The 1,5 meter distance, free from
any obstructions, should be also kept on the intake end.

To make it easier to perform checks and maintenance

operations on the compressor leave at least 1,5 m
clearance from all other sides.

≥
≥

≥ ≥

5-1 TI215G0010
Installation
electrical connection
Only qualified staff should connect the
power to the electrical network and in
compliance to the enforced regulations.
WARNING !!!
! To permit safe maintenance of all the
compressor parts, including the electrical
board, the Customer should install
an automatic line knife switch and a
magnetothermal switch of an adequate size
as close as possible to the machine.
The characteristics of the electrical motor start should
be taken into consideration when choosing the line
knife switch and the magnetothermal switch.
The size adaptation of the power cables between line
knife switch and the control board of the compressor
should be made using the values given on the technical
sheet of section “DESCRIPTION OF THE MACHINE “.
All the machine auxiliary components are already
connected to the control and check board and are
powered with the transformer.
For further details, use the specific electrical diagram
supplied with the machine or the general one attached
to this Manual.
WARNING !!!
! It is to be noted that the machine should
ALWAYS be connected to the earthed
equipment.
Compressor Supply
400 Vac 50 Hz Trifase
Three-phases ( 3F + )
460 Vac 60 Hz
Dryer Supply
50 Hz Monofase
230 Vac ( 1F + N +
60 Hz Single Phase
BLADE
connection to the air network
distribution of compressed air
Only qualified staff should carry out the connection
to the air distribution system, in compliance with the
regulations in force.
The aim of distributing air is to bring compressed air
from the machine to the end users, with the lowest
pressure drop and energy waste.
To avoid losses and wastes, regularly check all pipings of
the distribution equipment and all accessories.
Filters, regulators, and other accessories should undergo
proper maintenance. The connecting pipe to the system
should be flexible and with a diameter not lower than
the pipe leaving the machine.
A detect valve is required to isolate the machine from
the air distribution system in case of maintenance.
WARNING !!!
! The machine is equipped with a NON RETURN
VALVE; if the detect valve is closed when the
air distribution is operating some air under
pressure could remain inside the connecting
pipe! Arrange a draining system for the
piece of piping between the compressor and
the detect valve. In case there is the need
to disconnect the machine, ensure that the
internal pressure is exhausted before the
dismantling procedure.
Near the machine, derive a flexible hose from the
distribution system and connect it to a blowing gun: it is
needed for periodic cleaning of the radiator, the intake
filter and all other machine components.
The air drawn in by compressors contains, in a variable
quantity and depending on the ambient conditions, a
certain quantity of water indicated as relative humidity.
After air has been compressed, it is cooled in a specific
radiator, which all versions of the Mattei compressors
) are supplied with.
Cooling air produces condensate of a good quantity
of the water it contains. The condensate produced
is separated and drained with an automatic device
(optional).
Please note that condensate should be collected and
eliminated in compliance with current laws.
TI215G0010 5-2
BLADE Installation

Dimensions of compressED air

distribution piping
We mention that the main causes for wastes are pipings
with unsuitable diameter and losses due to an improper
setting up of the equipment or deteriorated materials.
The pipe diameter must be duly selected so as to
minimize the pressure drop between the compressor or
the storage receiver and the point of use, based on the
machine features, like air delivery and working pressure.
The pressure drop is proportional to the pipe length
and most losses occur during the change of direction
(curves, elbows) and in the valves.
With a pipe having the same diameter as the compressor
outlet, the length should not exceed 50 m.
To make a check of one’s own equipment, “Table 1”
gives the load losses, over 100 metres straight piping,
according to nominal diameters usually employed and
at different air delivery and working pressure conditions.
A perfect air distribution system should limit the
pressure drop from compressor to the point of use
within few tenths of bar.

Table 1 - Load leaks (bar) over 100 m straight piping

Diameter Nominal delivery

PRESSURE [bar]
piping [m3/min]

6 7 8 9 10
1 0,087 0,076 0,068 0,061 0,056
2 0,315 0,275 0,245 0,220 0,200
1”
3 0,666 0,583 0,518 0,467 0,424
4 1,134 0,993 0,883 0,795 0,722
4 0,038 0,033 0,030 0,027 0,024
8 0,138 0,120 0,107 0,096 0,088
2”
16 0,496 0,434 0,386 0,347 0,316
24 1,050 0,919 0,817 0,735 0,669
8 0,019 0,017 0,015 0,013 0,011
16 0,069 0,060 0,054 0,048 0,044
3”
32 0,248 0,217 0,193 0,174 0,158
64 0,894 0,783 0,696 0,626 0,570
16 0,018 0,015 0,014 0,012 0,011
32 0,064 0,056 0,050 0,045 0,041
4”
64 0,230 0,201 0,179 0,161 0,146
128 0,829 0,725 0,645 0,580 0,528

5-3 TI215G0010
Installation
heat recovery
As mentioned in above section on Page 3.03, a fan
produces an airflow that cools both the oil and the
compressed air, heating up when it goes through the
radiator.
The recoverable heat represents about 100% of the
power installed in the BLADE 15÷22 Series machines.
The heat produced can be conveniently recovered and
used to heat rooms.
Any duct should be adequately sized and, if necessary,
shaped in such a way to allow for a correct use during
Winter and the output of hot air during Summer. The
duct to recover/output hot air should be designed by
a competent engineer and should limit the load loss at
approximately 20 Pa. If the duct offers greater resistance,
an auxiliary extractor should be used to prevent any
overheating of the machine.
BLADE
As an example, a duct with a higher or equal section
to the coming out of the machine (the output grid on
those versions equipped with a soundproof case), made
up of some 10 m of straight duct and two 90° elbows
properly connected, allows the maximum tolerated
limits to be maintained. However, it should be noted
that 10 Pa increase corresponds to some 2-3°C increase
in operating temperatures. As for the recoverable heat,
it should be noted that 1 kW of installed power allows
for the heating up a volume of about 30 cubic meters by
1 K (1 kW = 860 kcal/h).
In the technical data sheets attached to this manual
the values required to realize that which is mentioned
above are indicated.
TI215G0010 5-4
BLADE
Emergency push-button
The machine stops immediately when the button is
pressed, while skipping the regular stop sequence
provided by the STOP button.
This button is to be used also in an emergency situation.
Frequent stops of the compressor by means of this
button may damage its operation.
WARNING !!!
! Please refer to the Manual of the “MAESTROXB”
Control attached to this manual for the
detailed description of keys, programming,
and all of its functions.
Safety Valve
A safety valve protects the compressor in case of air
overpressure inside the chamber, while limiting the
value to its own setting limit. The safety valve is set on
12 bar for L, H and BLADE i version of compressors and
15 bar for HH versions.
6-1 TI215G0010
Safety devices
Servovalve
Besides the operating pressure control perfomed by
MAESTROXB, compressors of BLADE 15÷22 Series, keep
the modulation and off load functions by means of a
servovalve. This servovalve limits the maximum operating
pressure, during the CONTINUOUS mode operation by
acting on the intake valve, which closes as the internal
pressure increases. The maximum operating pressure is
set at its optimal value during the final inspection and
DOES NOT require any further adjustments.
Setting the servo valve maximum pressures
Version L H HH
Servo valves 8 bar 10 bar 13 bar
NOTE
Compressor operation depends on the set
values; it is suggested to ask for modification
of settings only in case of real need and with
knowledge. Only skilled personnel should
make the setting.
WARNING !!!
! DO NOT set the servovalve at HIGHER values
than those used by the manufacturer, Ing.
Enea Mattei S.p.A. In fact, if the machine
works at higher pressures it absorbs greater
power. This could lead to overheating and the
stopping of the machine.
Commands and Control BLADE

MAESTROXB keypad
The buttons are backlit for enhanced clarity and, in some
cases, in order to complete the information provided by
the device.

Key - ON/OFF:
To switch on/off the compressor.

Arrow Down key:

It has different functions:
• to scroll the menu items downwards
• to decrease the numerical variable
MaestroXB is a programmable device to control the o in Modify mode, or to move the
machine that can adapt its operation to the specific selection.
requirements of the network it is connected to.

It has several programming levels, with special possibili- Reset/Escare key:

ties of control/analysis of operation and of failures. To jump to next level during menu
The advanced programming and analysis levels are pro- navigation. It also has a Reset function in
tected by digital codes so as to prevent any unintentio- case of anomalies.
nal tampering.
Maestro XB has a storage that saves the settings made Arrow Up key:
over time as well as the data on operation even if the It has different functions:
machine is not connected to the electrical line or if vol- • to scroll the menu items upwards;
tage drops occur. • in Modify mode, to increase the
It is possible to set an “OPTIONAL” weekly programming. numerical value or to move the
selection.

Enter key:
It also has different functions:
• to open the memory before a
modification and to close it after
modification;
• to disable the single working days in
Clock mode (optional).

TI215G0010 7-1
BLADE
Foreword
The user should appoint a qualified person for operation
and maintenance of the machine.
He should properly train all operators, so that they are
acquainted with all needed measures to prevent any
accident or injury to people.
All start and stop procedures as well as the emergency
ones should be known. They should also be reviewed at
regular intervals with the operators.
The Use and Maintenance Manual should always be
easily available. If lost or damaged, further copies can be
purchased from the Mattei Sales Organization.
checks before start
Before starting the machine, ensure that :
–– the electrical system complies with voltage and
power of the machine and that wires are of suitable
section;
–– the machine is connected to earth and protected
from any short circuits;
–– the line knife switch is installed near the machine;
–– the machine oil level is correct. When the machine is
still and without pressure in the chamber, oil should
exceed the visual check pilot light. If the level is
insufficient, fill it up with suitable oil and of the same
type as the one used;
–– the machine is connected to the compressed air
system.
CONTINUOUS
Pmax
Pmin
ON LOAD
OFF LOAD
8-1 TI215G0010
How to use the machine
operation modes (BLADE VERSION)
To meet the users’ requirements, Mattei compressors
have been designed to work in three main operating
modes: Continuous, Automatic and Modulation.
The factory mode is AUTOMATIC. To modify the preset
mode, see Page 16 of MAESTROXB User Manual.
An overview of these two options is given below.
Continuous mode (cont) and modulation
In this mode, the compressor delivers air within a clearly
defined pressure range; maximum and minimum values
are factory-set by Mattei though they can be customised
using the programming functions in the [User] menu.
When pressure reaches the maximum value (Pmax)
the compressor is off-loaded (suction valve closed) and
decompressed in order to reduce power consumption.
As soon as a request for air from the network reduces
pressure to the minimum value (Pmin) the compressor
loads again and resumes air delivery. The compressor
can be stopped at any time by pressing the stop button:
the stopping procedure comprises a no-load run phase
which lasts for a set time during which the compressor
is decompressed.
NOTE
F If the unit is enabled with a line pressure greater
than the set minimum pressure, the compressor
does not start but waits for the pressure to fall
below the minimum value.
How to use the machine BLADE

AUTOMATIC mode (Auto) By suitably adjusting the its “servo-valve”, the compressor
can modulate before reaching Pmax. This means that
This mode adds another function to the previous one:
Pmax can only be reached in case of very low or nil
the compressor can automatically stop at low or no air
demand.
demand conditions. The cycle is the following. When line

F
pressure reaches Pmax, the compressor is “off-loaded”; Note
at this point, two things can happen.
If the unit is enabled with a line pressure greater
1. if there is no demand for air it runs no-load for a than the set minimum pressure, the compressor
certain period of time TMV (No-load Run Time) and does not start but waits for the pressure to fall
stops when this period of time expires; it starts again below the minimum value.
as soon as line pressure falls below Pmin;
2. if line pressure falls to Pmin before TMV expires, the
compressor is “recharged”.

The above operating mode can be combined with a

special characteristic of MATTEI rotary compressors, the
MODULATION phase.

AUTOMATIC

TMV TMV

Pmax

Pmin

ON LOAD
OFF LOAD
STOP

TI215G0010 8-2
BLADE How to use the machine

MODULation
All MATTEI compressors are fitted with an automatic
system for adjusting pressure according to delivery
pressure. The internal pressure of the compressor
depends (partly) on line pressure and, consequently, on
the demand for air; when the latter drops or is nil, line
pressure and internal pressure increase.
In Mattei compressors, the maximum pressure at which
the unit runs no-load can be set (by calibrating a valve).
For values slightly below maximum, the suction valve is
only “partially” closed by suitably modulating machine
capacity to line requirements. Maximum pressure and
values slightly below this define a field or range which is
known as a MODULATION BAND.
F
NOTE
The modulation bandwidth is typically 0.3 bar.
Suppose maximum no-load pressure is set (using
the SERVO-VALVE) to 7.3 bar.
–– For pressure values lower than 7 bar (7.3 - 0.3 =
7), the compressor delivers 100% of its capacity;
–– For values ranging from 7 to 7.3 bar (the
modulation band), the compressor delivers
less than its rated capacity, suitable for line
demand.

This operating mode exploits this potential. The control

unit ignores the Pmax and Pmin settings and operates
the compressor without stopping except in case of an
operator command.

MODULATION

Pservo
MODULATION
BAND
Pnom

MODULATION
ON LOAD
MODULATED OFF LOAD

8-3 TI215G0010
How to use the machine BLADE

operation modes (BLADE i VERSION) If the compressor is installed on a system with

incorrectly sized tanks, the inverter may not be
The Blade i version, fitted with an INVERTER, is currently able to decelerate rapidly and thus allowing the
the most flexible product in the MATTEI range of line pressure to exceed the Pmax. Consequently,
industrial compressors. the compressor reverts to the no-load condition
Generally, speaking, air requirements in a user after a certain period of time, regardless of its
network are not constant but vary continuously. These operating speed.
variations occur for many reasons, such as different
usage, maintenance and reprogramming frequencies,
underuse and/or overuse caused by different production
controller MAESTROXB
XB
cycles and work shifts. In order to communicate with the user, MAESTRO
features various menus that allow the compressor to
All these factors lead to variable air requirements which be monitored and programmed. These are divided by
Blade i is able to satisfy thanks to its elevated operating function and not all of them can be accessed by the final
flexibility. Blade i varies its speed of rotation in order to customer. Some of them are protected by one or more
adjust air flow to effective requirements. passwords. The menus are divided according to the
To perform this operation Blade i is equipped with functions that they control.
pressure sensor that constantly detect the pressure of The main menus used to manage the compressor are:
the delivered air and, consequently ,the line pressure.
Like for all standard compressors, the user sets the max Menu User access
and Pmin values (the minimum difference between
Monitor Menu Yes
these two values cannot be lower than 0,1 bar) and
establishes in this way the pressure range within which User Menu Yes
to operate. Advanced Menu No
Clock Menu Yes
MaestroXB calculates a target pressure as the average Log Menu Yes
value of the set values (PID). It maintains the pressure
Network Menu Yes
around this value by modifying the engine speed when
the pressure read moves away from the target pressure. Info Menu Yes
The various menus also use texts informing the user
of the meaning of the variables and the functions they
perform.
For a more detailed description of individual menus,
please refer to the MAESTROXB manual supplied with this
manual.

Operational Failures
Failures can be divided as follows:
–– Failures with an intervention signal (alarms).

F The top speed is closely connected with the

maximum pressure. This makes it possible to –– Failures causing the immediate stop of the
optimise the compressor consumption and compressor (blocks).
prevent the motor from overloading.

Once the no-load condition has been reached The card signals a failure by lighting of the reset button,
and the no-load run time is terminated, the together with a visual signal through icons and a sliding
compressor only stops if the oil temperature description.
exceeds the value set. The line pressure is
controlled in order to prevent it from exceeding
the Pmax over a certain delta.

Press “Reset” key a second time to reset the compressor

operation.

TI215G0010 8-4
BLADE How to use the machine

WARNING !!! The machine can be started according to the

! If the failure cause cannot be solved, the previously described sequence, but it actually
compressor will not start as the failure appears starts only provided that the line pressure is
to be still active and re-displays the intervention lower than the Pmin value set on the main
request. unit.

WARNING !!! In case the line pressure is higher than Pmin, the
! The rotation in the wrong direction can seriously following page shall be displayed.
damage the compressor.

After completing all preliminary operations

before start-up, described in the previous
pages, this is the MAESTROXB page displayed:

F NOTE
MAESTROXB has a control logic that prevents
an excessive number of consecutives starts.
This logic is cleared by the user ’s manual
intervention, if he/she acts directly by turning
off and on the machine manually.
starting
WARNING !!!
Press the key to switch the compressor “on” ! An excessive number of consecutive starts may
damage the main motor.

The compressor is started; it starts off load (intake valve Operate manually only in case of real need and
closed) and then goes on load after a pre-set time, wait for a reasonable amount of time before
subsequent to the star-delta switching delay. restarting the machine.

The compressor, from this moment on, delivers The number of starts depends now on many
compressed air according to the set operation mode parameters,the rated power,the operation
After start-up, the following page is displayed: cycle,the working pressure,and the ambient
temperature.

For any requirement,please contact MATTEI.

STOp

To stop the compressor, press key

The compressor is unloaded (decompressed) for a preset

time (basic programming).

After the motor has stopped the residual pressure inside

the compressor discharges completely in approximately
one minute. The following page shall be displayed:

8-5 TI215G0010
Maintenance BLADE

SUGGESTIONS on maintenance JOBS TO BE PERFORMED DURING MAINTENANCE

During maintenance operations pay attention to all
machine CLEANING signs that may precede a failure, and specifically:
Cleaning of the equipment should be carried out at –– presence of corrosion,
regular intervals, while following the schedule quoted –– presence of wear,
in this manual. –– presence of loose unions or connections,
–– presence of oxide contacts,
To clean delicate parts of the machine direct the
–– after each maintenance operation, exhaust the air
compressed air jet so that neither machining waste nor
from the pneumatic pipings.
humidity can penetrate in the mechanic assemblies.

Only use lint-free cloths to clean internal and / or moving minimizing downtimes after a failure
parts (in contact with lubricant). Always use perfectlly It should be noted that correctly performed maintenance
dry air during the cleaning and at suitable pressure to intervention may minimize downtimes after a failure. A
avoid injuries to the operator. repair made in due time prevents further deterioration.

Only use original spare parts and repair the damaged

MAINTENANCE SCHEDULE component thoroughly, by your factory or send it to the
The time intervals in the maintenance tables are only nearest authorised service centre.
reference values concerning the machine operation at
the company’s conditions.

Environment factors affecting these intervals are mainly:

machine environment (temperature, humidity) and air
pollution.

machine lubrication
Use only the lubricant quantity needed to lubricate
the involved mechanism. Carefully dry the excess oil or
grease with a cloth.

Sometimes an excess or a lack of lubricant may

jeopardize the machine operation.

Only recommended lubricants or well know and tested

equivalent lubricants should be used for lubrification.

Replacement of the exhausted oils should be made

when the machine is warm. The oil temperature should
range between 25 and 30°C (see Section 10).

The draining and filling holes should not be left open for
more than the time needed to replace the oil.

TI215G0010 9-1
BLADE Maintenance

PERIODIC MAINTENANCE TABLE

FREQUENCY - EVERY

CHECK The event that occurs first OPERATING HOURS

EVERY 50 200 500 1000 5000

Tighten nuts and screws fixing the
cables in the command and control after the first 50 hours and
electrical board and in the terminal then every 6 months
board of electrical motors
within the first 300 hours
Clean the oil return valves of operation and then
every 3 months
Check the oil level week
Check and Clean the solenoid valve
filter of condensate drain (with week
optional kit)
Clean the suction filter month
Clean the oil radiator month
Clean the air radiator month
Clean the intake pre-filter month
Rotoroil F2 oil change* 2 years

* For other lubricant refer to Section 10

WARNING !!!
! In dusty environments and/or at high temperatures maintenance operations should be carried out more
frequently.
The manufacturing date is quoted on rubber hoses.
Their operating life is 3 years, after which they should be replaced.
WARNING !!!
! For compressors equipped with INVERTER, before performing any maintenance job, wait at least 5
minutes after you have disconnected the electricity supply.

WARNING !!!
! Scheduled maintenance agreements are available, to help the user keeping the machines at best operating
and efficiency conditions. Please apply to Ing. ENEA MATTEI S.p.A. for further details.

9-2 TI215G0010
Maintenance BLADE

MAINTENANCE KIT Each maintenance kit includes all the necessary

components for the ordinary maintenance operations.
For overhauling and for preventive maintenance, a wide
range of Service Kits is available. For codes and further information, please contact Ing.
ENEA MATTEI S.p.A.

FREQUENCY - EVERY

CHECK The event that occurs first

EVERY 2500 5000 10000 15000 20000

Kit warranty A 1 year
Kit warranty B 2 years
Kit warranty C –
Kit warranty D –
Ordinary maintenance kit 1 year
Separator maintenance kit 2 years
Valves maintenance kit 3 years
RSU gaskets kit 4 years

F NOTE

The Warranty kits A-B-C-D provided for the preventive
maintenance contain all parts to be used to maintain the
compressor in the best working condition. Fitting or replacement
of items in the due times will meet the expected safety and
correct operation requirements. The extended warranty
contracts impose use of the mentioned kits and ensure that any
of the critical parts is replaced before it can deteriorate.
In case of standard warranty, MATTEI recommend use of the
same kits. Alternatively, the maintenance technician avails of
Service Kit or single components as spare parts but it is absolutely
necessary that the following replacements are made not later
than the scheduled times, otherwise there could be safety risks
for the persons and the compressor itself.

Time inverval Job

within 5000 hours and at every oil changere place the oil filter (and all related gaskets)
within 5000 hours and at every oil change replace the thermostatic bulb
within 5000 hours replace the filtering element/s of the final separator
within 10000 hours replace the coupling elastic element
within 10000 hours replace the off-load solenoid valve and relative pipes

TI215G0010 9-3
BLADE
CHECK OF OIL LEVEL
With compressor not operating and without pressure in
the chamber the oil level should touch the filling nozzle.
cleaning and/or replacing the air
suction filter
The filter cartridge is integrated to the cover itself.
Turn the filter cap counterclockwise (Pict. 1); withdraw
the filtering cartridge (Pict. 2); clean the cartridge with
compressed air. Direct the air jet to the inside of the
cartridge. To reassemble apply the reverse procedure of
the disassembly.
2 chain tongs and replace it with a new unit. Before
9-4 TI215G0010
Maintenance
cleaning the air/oil radiator
The radiator is in the machine body. The cooling flow
goes through the radiator from the inside to the outside
of the machine. Hence blow a jet of compressed air
through the radiator on the side of the opening of the
cooling air exhaust. Remove any dirt that has come from
the inside of the machine body.
cleaning the pre-filter
The machine is equipped with a pre-filter to remove
dust and is articulated by the inflow of air.
It glides on metallic guides in the rear door and should
be withdrawn from its housing for replacement or
cleaning purposes.
It filters the suction air and washes the compressor while
preventing foreign matters from entering the machine.
Replacement of Oil Filter Element
Replace the oil filter element each time the oil is
changed. Be sure that the machine is switched off.
Dismantle the filter element (Pict. 3 - pos. 1) by using
locking the filter element, lubricate the gasket. Screw
the new filter element manually.
Replacement of the Air-Oil separator
Filter Element
Be sure that the machine is switched off. Open the
inspection panel. Dismantle the filter element (Pict. 3 -
pos. 2) by using chain tongs and replace it with a new
unit. Before locking the filter element, lubricate the
gasket. Screw the new filter element manually.
Maintenance BLADE

3
2

1
1

2 4

Once the oil seal has been replaced in the flange, rebuild
the part using the given tool (Pict. 5 - pos. 3).
replacement of the elastic element
BLADE 15 ÷ 22 has been designed in a way that makes
it possible to replace the elastic element without having 3
to dismantle the rotor-stator unit. Before starting, make
sure the compressor is correctly isolated from the
electrical supply. Remove the three protective covers
from the coupling assembly.

Rebuild the compressor hub (and the new elastic

element) with the given tool by maintaining an axial
positioning.

Loosen the motor hub fixing screws. Slid the motor hub
and the elastic element to the right along the motor
shaft close to the motor flange.

Therefore, tighten the fixing screws with the torque

wrench (120 Nm couple). Make the elastic element and
motor hub flow towards the compressor, until it meets
the other edge of the given tool.

With an extended hexagon key remove the fixing screws

from the compressor hub taking advantage of the gap
created by the sliding.

Remove the two halves through the holes in the

coupling assembly and replace the old elastic element.
In this phase it is also possible to easily replace the oil
seal. First, remove the rotor shaft key (Pict. 4 - pos. 1) and
the seal housing flange (Pict. 4 - pos. 2).
Tighten the fixing screws as explained above. Remove
the tool from the elastic coupling.

TI215G0010 9-5
BLADE
oil change
foreword
As mentioned above, oil performs multiple functions that
are crucial to the smooth operation of the compressor
and, consequently, it is essential check both its quantity
and condition at the recommended frequency. Please
refer to the specific tables for selecting the oil types
most suitable to the different operating conditions.
first change of oil
If not otherwise indicated on the specific plate, the
compressor is supplied with Rotoroil F2 oil. The first
oil change and the first oil filter change should take
place within 5000 hours or a year. It is to be noted that
expired oil is dangerous for the smooth operation of
the compressor, hence once the forecast interval for its
change has elapsed, it should be replaced.
Oil replacement should be done with the machine off
and with warm oil. To drain oil, wait for the complete
depressurization of the compressor, while verifying
that the pressure gauge on the separator or on the tank
shows that no more pressure exists inside.
Unscrew the cap of the filling gate slowly (Pict. 1), while
paying attention to the possible presence of foam. If
necessary, wait for some minutes for the oil to demulsify.
1 with new oil, to replace the oil filter and the separator
Open the drain plug (Pict. 2) and drain the oil into a
suitable container.
10-1 TI215G0010
Lubricants
Lastly close the cock. It is recommended to be very
careful about emptying the oil circuit completely
because the quantity of used oil which remains trapped
in the circuit may contaminate the new oil.
Fill the separator with new oil until lapping the filling
nozzle (Pict. 3).
3
Start and make it run until the thermostatic valve opens;
this effectively happens when the oil cooler becomes
hot. When the thermostatic valve is open, stop the
compressor through normal procedure. Open the
separator cap again and further fill until lapping the
separator nozzle. Replace the cap gasket and tighten
properly. Do not make any other top up.
using MATTEI lubricants
It is recommended to use Mattei Lubricants. The
subsequent changes could be made at the forecasted
intervals.
Should the machine have already worked for a long
period with other oils, and should lacquers and deposits
be present, then it is recommended to wash with
Rotoroil F2 and V-Life Cold for some 200 hours, so as to
remove all residual impurities.
It is also recommended, when filling the machine up
filter.
Lubricants
Lubricants are flammable products.
Observe the indications given on the containers!
During the disposal of exhausted lubricants it is
necessary to comply with following environment
protection rules:
–– Lubricants may contaminate water and soil! Never
pour lubricants on the ground, into water, or in the
sewerage system. Any infringement of these rules
can be legally prosecuted! When handling lubricants
keep an oil agglomerative base near the working
area;
–– Recover the exhausted lubricants while separating
the mineral based from synthetic lubricants.Upon
disposal, please comply with current regulations
concerning the disposal of exhausted oils.
Only the use of lubricants with suitable quality
guarantees a safe operation of the machine.
It is forbidden to mix lubricants of a different quality,
as their composition and additives are not the same.
This rule should be mainly applied to synthetic and
mineral lubricant mixtures.
If other lubricants are to be used, it should be first
verified beforehand if the two products are compatible.
In case of doubts, the lubricant used up to that moment
should be completely eliminated, by means of a washing
procedure of the fluid circuit.
To avoid any risk of contamination, the lubrication
procedures should be carried out under “absolute
cleanliness” conditions.
All the manufacturers of lubricants mentioned in the
table offer a technical information service that may
answer all your questions on lubrication.
warning
The correct use of suitable lubricants considerably
helps to obtain the maximum performance and the
elimination of failures. During the handling of lubricants
on equipments, it is essential to strictly comply with the
following precautions, for sanitary protection:
–– Avoid any prolonged, excessive or repeated contact
of the skin with lubricating products as well as avoid
inhalation of their vapors or fumes. ;
–– Wear suitable clothing and protection to protect
the skin (for instance overalls, eyeglasses or, as far
as allowed by the safety rules, protection gloves) or
apply a protective product;
–– Clean dirty skin carefully by abundantly washing it
with water and soap;
BLADE
–– Apply a skin cream, after washing;
–– Take out and change clothes and shoes soaked with
oil;
–– Never put oil soaked cloths in pockets.
GENERAL
Several oils are available on the market and research
continues to improve their characteristics and it changes
the names and specifications.
When the warranty period is over, during which the
use of Mattei Rotoroil lubricant is compulsory, the user
can decide to use the oil he believes most suitable or
the available one, provided it is suitable for rotary vane
compressors. Only manufacturers of lubricants can
recommend the most suitable oil for the type of machine
and for its specific application. The user should then
purchase the oil from an oil company or a distributor
that guarantees its suitability to the specific use.
The cost of the best lubricant is a small percentage of
the total running cost of the machine: it is suggested to
purchase the best available on the market (See Section -
“MATTEI LUBRICANTS”).
Please consider that in lubricated and injection cooled
compressors the oil performs the listed tasks and it is
subject to continuous working cycles; hence, it should
be highly resistant to oxidation to ensure long life. The oil
should also provide a good demulsibility. Anti-oxidizing
additives should provide low volatile substances at the
compressor operating temperatures, so as to ensure
good protection between one oil filling and the other.
The user must adopt the kind of oil grade recommended
by Mattei. Please refer to the specific table for the choice,
according to the operating conditions.
MATTEI lubricants
Considering the important role of lubricant for operation
of the compressor, Mattei offers special lubricants to the
users and recommends their use. These are:
–– Mattei Rotoroil F2 (synthetic)
–– Mattei V-Life Cold (synthetic)
–– Mattei V-Life Food (atoxic synthetic)
They come in cans of 2 - 5 - 20 liters.
Their life can reach the hours shown in the table,
depending on the operating temperature and
conditions of the intake air.
TI215G0010 10-2
BLADE Lubricants

Mattei lubricants storage and treatment of oils

Ambient Working Usually, lubricants containers are built so as to prevent
Name any contamination. When the user receives the lubricant,
temperature hours (max.)
it is under his responsibility to avoid damages or
Rotoroil F2 From - 15° to + 45 °C 5000 pollution to the same. The lubricant may get damaged
due to:
V-Life Cold From - 30° to + 45 °C 6000
–– dust and dirt;
V-Life Food From - 5° to + 40 °C 4000
–– condensate, mainly due to absorbing humidity from
the air;
safety precautions –– extreme temperatures;
–– mixing with other oil types.
There is a latent risk of fire in almost all compressed air
systems and ISO 5388 Standard explains the reasons. Please note that dirt in the oil reduces its efficiency and
In fact, in compressed air systems both oxygen and oil causes wear of those parts it comes into contact with,
are always present and are combustible. Should for any therefore there is the need to increase maintenance.
reason oil vapours form, these could burn in presence Instead, condensate cancels the effect of some additives,
of a flame; an ignition source may start a fire in case of often present in very limited quantities. Oil containers
use of excessive or unsuitable oil, or when neglecting should be stored in protected rooms, avoiding exposure
maintenance. to extreme temperatures.

Faulty maintenance has been mentioned, because WARNING !!!

a dirty radiator may cause a temperature rise, often ! Absolutely avoid the mixing of oils of a
quickly, which leads to oil damage and to the creation different grade and quality. Although looking
of deposits. alike, they could not be compatible.

Such processes are accelerated if unsuitable oil is used.
Based on experience, fires are almost never caused by
the fact that the oil self-ignition temperature is reached
(340-400 °C).
Also beware of oil leaks, not only being a
waste, but also polluting, causing falls or
injuries to people and also fires.

Usually the cause is that the oil, while decomposing,

creates carbon residues that when in contact with air
and high temperature, continue to oxidize and, under
special conditions, may ignite.

So it is essential to use suitable lubricants and carry out

correct maintenance.

WARNING !!!
! It is felt that to prevent fire risks the best
attention should be given to the selection of oil
and the execution of maintenance operations,
specifically by:

–carrying
– out regular and complete oil changes;
–ascertain
– that the cooling system is always
efficient, with often checks to the oil
temperature;
–verify
– that protecting devices installed are
always in perfect working order;
–keep
– the oil consumption under control;
––take care of the machine cleaning.

10-3 TI215G0010
Troubleshooting
GENERAL
As mentioned in the section dedicated to protections,
the command and control board controls the smooth
operation of the compressor.
It is possible that, due to the incorrect use of the
machine, or incorrect maintenance or unforeseen
conditions, etc., malfunctions occur and that only their
effects are indicated.
PROBLEM
A. Start
MaestroXB works, start is allowed
but the star/triangle admission
commutation or start Inverter does
not take function correctly.
MaestroXB works, it enables the start,
but the compressor does not start.
B. Pressure
The network pressure does not reach
the required value.
The inner pressure exceeds the set
value.
The table below aims at helping the operator solve
some difficulties should they arise while indicating their
possible causes.
PROBLEM - CAUSe - solution
Below some possible failures are indicated with their
causes and how to identify the correct solution.
CAUSE
The power supply line is insufficient
and the excessive drop of voltage
following the start provokes the
contactors or the Inverter safety relay
(i version) to be released.
Pressure inside the compressor is
higher than the maximum tolerated
value for the start: or for an abnormal
return of the network air, or because
the pressure transducer reads an
incorrect value.
The hour programming has been
enabled.
The compressor runs within a network
with other compressors.
The servo valve has not been correctly
gauged.
The unload solenoid valve is blocked
in the open position.
The minimum pressure valve does not
function correctly.
Suction filter clogged.
Request for air greater than the
compressor maximum capacity.
The servo valve has not been gauged
correctly and/or the setting of the
maximum pressure value in the [USER
MENU] menu is incorrect.
TI215G0010
BLADE
SOLUTION
Check for the correct size of the supply
line. Please refer to the “Installation,
Use and Maintenance Manual” in
Section 5. Contact the nearest
authorized service center.
Check the inner pressure on the
pressure gauge of the separator and
compare it with the value given by
MaestroXB. Verify the correct operation
of the pressure detection system:
transducer, collector and switching
solenoid valves. Contact the nearest
authorized service center.
Verify the setting. Contact the nearest
authorized service center.
Replace the solenoid valve. Contact
the nearest authorized service center.
Verify the operation.
Contact the nearest authorized service
center.
Replace the filter. Please refer to the
“Installation, Use and Maintenance
Manual”, Section 9.
Please refer to the Sales Organization
of Ing. Enea Mattei S.p.A. to study
equipment improvement.
Verify both the servo valve and
the correct setting of operating
parameters. Please refer to the
“Installation, Use and Maintenance
Manual”, Section 6 and 8.
11-1
BLADE
C. Oil
Excessive oil consumption; the level
lowers too quickly; oil is detected
within the network.
D. Temperature
The compressor stops due to its own
over-heating.
The compressor stops due to the over-
heating of the motor.
Inverter malfunctions
These malfunctions are closely tied to the installation and use of compressors equipped with inverters.
PROBLEM
The compressor won’t start.
11-2
The air - oil separator filter is clogged.
The radiator or the filter of the
cooling air is dirty; the environmental
temperature is excessive for the
compressor operation.
Excessive working pressure.
The main motor cooling is insufficient;
the motor sucks too little air or too
much warm air.
CAUSE
No 0 – 10Vdc reference signal.
No enablement command.
Inverter not programmed.
TI215G0010
Troubleshooting
Replace filter and verify the causes of
the clogging. (see Section 9).
Verify the cause and remove the
problem (see Section 9).
Verify the setting and re-set to the
value foreseen for the machine (see
Section 9).
Verify the environmental conditions
and the condition of the filtering panel
(see Section 9).
SOLUTION
Replace the MaestroXB.
Check that the start-up command
reaches the inverter. Call Mattei
technical support service.
Call Mattei technical support service.
The electrical motor BLADE

GENERAL cooling
The characteristics of the electrical motor are described The motor is equipped with a cover and fan, to guarantee
on the plate mounted on the said motor and are: proper cooling. Check that dirt does not form on this
cover as it could reduce the cooling air passage.
–– Model
–– Serial number
–– Protection degree abnormal noises
–– Insulation class
–– Max ambient temperature Any vibration or abnormal noise is usually due
–– Service to deterioration of the bearings. In this case it is
–– Service factor recommended to replace the bearings rather than
–– Supply voltage [V] risking more serious problems to the motor or the
–– Frequency [Hz] machine.
–– Speed [giri/min1]
–– Power [kW]
electriCal checks
–– Power factor [cos φ]
–– Rated intensity [A] If the machine has been stored for long period or in the
–– Motor weight case of long stops in damp places, it is recommended to
–– Type of bearings (front and rear) measure the winding insulation value by applying 500
V d.c. voltage for 60 seconds. Insulation should be of at
LUBRIFICAtion least 10 MΩ (MegaOhms) in warm conditions or 100 MΩ
in cold conditions.
The same plate also indicates the type of bearings
mounted, for which it is recommended to use lithium Should these values not be detected and in case the
based grease for the lubrication. motor has been exposed to damp, it is suggested to dry
it for 24 hours in a furnace at 100-110°C. If no furnaces
Greasing (where necessary) should be carried out when are available, please contact the manufacturer.
the motor is running.
WARNING !!!
The lubrication intervals should never be longer than ! Before starting the machine, verify that
the solar year. the nuts blocking the power supply cable
terminal boards are well tightened.

TI215G0010 12-1
BLADE Storage - Decommissioning and dismantling

storage To deactivate the machine permanently, apply

The compressor is protected against corrosion and
deterioration for the shipment period and for a relatively
short (3 months) period of storage.
For any longer periods, please contact the manufacturer,
while considering that the maximum time of 24 months.
However, it is suggested to keep the machine in a dry
place, protected from atmospheric agents. In case of
damp climates, to protect both the electrical and the
mechanical parts, the machine should be kept in a
heated room or closed in a barrier- bag with heaters or
light bulbs.
For the motor specifically, please refer to that which has
been indicated on the winding insulation.
the following procedure:
–– drain the oil from the tank;
–– disconnect the machine from the power
supply and pneumatic feed systems;
–– lift the machine with proper lifting apparatus;
–– remove the machine from its main
components;
–– block all moving parts of the machine;
–– dump all the machine components in
controlled dumping sites.
residual risks after deactivation
After deactivating the machine, if all moving parts have
been duly blocked, no residual risks exist.

decommissioning
Decommissioning the machine does not imply special
precautions but for the collection of the oil contained
in the machine and the lubrication system components,
i.e. the oil filter and the oil-air separators.

WARNING !!!
! Both these elements and the oil should be
collected and dumped in compliance with
the current regulations on the environment
in order to avoid any pollution and danger of
fire.

dismantling
Once the machine has reached the end of its
technical and operating life, it can be demolished, i.e.
decommissioned and put in such a condition so as not
to be used any longer for the purposes it was designed
and built, with the possible recycling of raw materials.

F
NOTE
Ing. ENEA MATTEI S.p.A. denies all
responsibility for damage to people or things
that may derive from the recycling of individual
parts of the machine for functions or assembly
situations different from the original ones.

Ing. ENEA MATTEI S.p.A. declines any

acknowledgement, be it implicit or explicit, of
the suitability to specific purposes of parts of
the machine reused after the final dismantling
the machine.

WARNING !!!
! The operations of deactivation and dismantling
of the machine should be entrusted only to duly
trained and equipped staff.

13-1 TI215G0010
Condensate unload in Optional Kit BLADE

cleaning the drain solenoid valve filter

Unscrew the connection and remove the drain solenoid
valve.

Withdraw the solenoid valve filter using beak pliers,

remove any dirt and wash with detergent.

Re-assemble in the reverse order while paying special

attention to the position of the solenoid valve seal.

TI215G0010 14-1
BLADE Attachments

form to request technical service

Strada Padana Superiore, 307 - 20090 Vimodrone (Milano) - Italy

Tel: +39 - 02 253051 (Ric.Aut) Fax: +39 - 0225305243
e-mail: customer_support@mattei.it

Company

Address

Please note our request for intervention for our machine:

Modell Serial number

Intervention to be carried out at:

Contact person

Telephone

Failure Description

Electrical

Mechanical

Notes

On (date) li,

Stamp and Signature

15-1 TI215G0010
Attachments BLADE

form to request spare parts

Strada Padana Superiore, 307 - 20090 Vimodrone (Milano) - Italy

Tel: +39 - 02253051 (Ric.Aut) Fax: +39 - 0225305243
e-mail: spares@mattei.it

Company

Address

Please note our order no. of with required delivery

on for our machine:

Modell Serial number

Reference Description Quantity

Notes

On (date) li,

Stamp and Signature

TI215G0010 15-2
BLADE Attachments

technical data sheets

BLADE - Plus 15 BLADE - Plus 18 BLADE - Plus 22
L L L

Voltage - Frequency - Phases V - Hz - Ph 400 / 50 / 3

Motor nominal speed 1 / min (rpm) 1.500

Nominal working pressure bar (g) 7,5

Maximum working pressure bar (g) 8

Nominal delivery (1) m3/min 2,69 3,26 3,74

Terminals absorbed power kW 18,7 22,5 25

Noise level (max.) (2) dBA 65

Oil carry over mg / m3 3

Total heat recovery % 95

Oil circuit capacity dm3 12

Minimum supply cables
mm2 10 16
section (10 mt)
Nominal absorbed current A 32 37,3 40,6

DRYER (*)

Absorbed power kW 0,75

Voltage - Frequency - Phases V / Hz / Ph 230 / 50 / 1

Refrigerant gas - R407C

Dew point (pressure) °C 3

HEAT RECOVERY (**)

Water flow l / min 10 12 13

Water inlet temperature °C 50

Water outlet maximum
°C 70
temperature
Water minimum suggested
kPa 5 10
pressure
Thermal recoverable power kcal / h 11.771 14.285 16.007

(*) Plus version

(**) R version
(1) According to ISO 1217 (annex “C”)
(2) According to ISO 2151 measured at 1m distance

15-3 TI215G0010
Attachments BLADE

BLADE - Plus 15 BLADE - Plus 18 BLADE - Plus 22

H H H

Voltage - Frequency - Phases V - Hz - Ph 400 / 50 / 3

Motor nominal speed 1 / min (rpm) 1.500

Nominal working pressure bar (g) 9,5

Maximum working pressure bar (g) 10

Nominal delivery (1) m3/min 2,21 2,65 3,21

Terminals absorbed power kW 17,9 20,8 25,2

Noise level (max.) (2) dBA 65

Oil carry over mg / m3 3

Total heat recovery % 95

Oil circuit capacity dm3 12

Minimum supply cables
mm2 10 16
section (10 mt)
Nominal absorbed current A 30,8 34,6 40,8

DRYER (*)

Absorbed power kW 0,75

Voltage - Frequency - Phases V / Hz / Ph 230 / 50 / 1

Refrigerant gas - R407C

Dew point (pressure) °C 3

HEAT RECOVERY (**)

Water flow l / min 9 11 13

Water inlet temperature °C 50

Water outlet maximum
°C 70
temperature
Water minimum suggested
kPa 5 10
pressure
Thermal recoverable power kcal / h 11.299 13.243 16.091

(*) Plus version

(**) R version
(1) According to ISO 1217 (annex “C”)
(2) According to ISO 2151 measured at 1m distance

TI215G0010 15-4
BLADE Attachments

BLADE - Plus 15 BLADE - Plus 18 BLADE - Plus 22

HH HH HH

Voltage - Frequency - Phases V - Hz - Ph 400 / 50 / 3

Motor nominal speed 1 / min (rpm) 1.500

Nominal working pressure bar (g) 12,5

Maximum working pressure bar (g) 13

Nominal delivery (1) m3/min 2,02 2,41 2,6

Terminals absorbed power kW 18,7 21,8 23

Noise level (max.) (2) dBA 65

Oil carry over mg / m3 3

Total heat recovery % 95

Oil circuit capacity dm3 12

Minimum supply cables
mm2 10 16
section (10 mt)
Nominal absorbed current A 32,1 36,2 37,2

DRYER (*)

Absorbed power kW 0,75

Voltage - Frequency - Phases V / Hz / Ph 230 / 50 / 1

Refrigerant gas - R407C

Dew point (pressure) °C 3

HEAT RECOVERY (**)

Water flow l / min 10 12

Water inlet temperature °C 50

Water outlet maximum
°C 70
temperature
Water minimum suggested
kPa 5 10
pressure
Thermal recoverable power kcal / h 11.776 13.854 14.674

(*) Plus version

(**) R version
(1) According to ISO 1217 (annex “C”)
(2) According to ISO 2151 measured at 1m distance

15-5 TI215G0010
Attachments BLADE

BLADE i - Plus 15 BLADE - Plus 18 BLADE - Plus 22

Voltage - Frequency - Phases V - Hz - Ph 400-460 / 50-60 / 3

Motor nominal speed 1 / min (rpm) 1500

Nominal working pressure bar (g) min 7 - 10 max

Maximum working pressure bar (g) 10

min 1,68 - 2,25 - min 2,01 - 2,70 - min 2,27 - 3,05 -
Nominal delivery (1) m3/min
2,65 max 3,18 max 3,59 max
Terminals absorbed power (2) kW 15,9 18,4 20,9

Noise level (max.) (3) dBA 66

Oil carry over mg / m3 3

Total heat recovery % 95

Oil circuit capacity dm3 12

Minimum supply cables
mm2 10 16
section (10 mt)
Nominal absorbed current A 27,2 30,5 33,8

DRYER (*)

Absorbed power kW 0,75

Voltage - Frequency - Phases V / Hz / Ph 230 / 50 / 1

Refrigerant gas - R407C

Dew point (pressure) °C 3

HEAT RECOVERY (**)

Water flow l / min 8 9 11

Water inlet temperature °C 50

Water outlet maximum
°C 70
temperature
Water minimum suggested
kPa 5 10
pressure
Thermal recoverable power kcal / h 9.722 11.389 12.986

(*) Plus version

(**) R version
(1) According to ISO 1217 (annex “E”)
(2) OPTIMA @ 1500 rpm and 7 bar
(3) According to ISO 2151 measured at 1m distance

TI215G0010 15-6
ING. ENEA MATTEI SpA
Strada Padana Superiore, 307
20090 Vimodrone (MI)
Tel + 39 02253051 - Fax +39 0225305243
E-mail: info@mattei.it

www.matteigroup.com

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