Furnace Improvement Services - Brochure & Reference List

Furnace Improvements
Services
Maximize Profits
By
Revamping Fired Heaters
✓ Increased Capacity ✓ Higher Efficiency

✓ Longer Run Lengths ✓ Lower NOx Emissions
Furnace Improvements Services Inc. A.G. Furnace Improvements Pvt. Ltd.

1600 Highway 6, Suite 480 A-74, Ground Floor, Sector-2,
Sugar Land, TX 77478 Noida (UP)-201301, India
Tel: (281)980-0325 Tel 1: +91-120-4146823
Fax: 1-877-395-0760 Tel 2: +91-120- 4149921
Email: info@heatflux.com
Web: www.heatflux.com
Furnace Improvements Services
Organization Chart
Ashutosh Garg
(Vice-President)
Bala Saligram Arun Garg

(Director)
Structural/ 3D Design Poject/Estimation Quality Mamta

Process CFD Group IT Administration
Mechanical Modeling Group Proposal & Planning Assurance Garg
Balwant Amarvir Chrish Slaten Tung Tran Sandhya

Harsh Ghuge Ajay Malik Julio Vimla Pawar
Singh Bisht Lalit Nainwal Chilka (Contract) (Contract) Goel
Hernandez
Naseem Ananth Sharad N Umakant Jessica
Sadam Ahmad Talib Hussain Bijal Gangar Ron Mahinder
Ahmad Krishna Pachpute Sharma Ponce
(Contract) Hallman Kumar
Mukesh Kumar Meghna Nilesh Aher
Anuj Nigam Fahad P. HSE & Site Sheela Mehto
Mathuria
Services
Digvijay Deepika Amit Mani
Davinder Singh Muhammad Ali Tiwari Sapna Tyagi
Tomar Umlani
Don
Kunal Sopori Jordan
Ajay Saini Naulesh Kumar (Contract)
Disha
Shakeel Ahmad Ravi Gaba Mangal
Sushil
FIS TEAM Pradeep Kushal Singhania Sharma
AGFIS TEAM
Contract Manoj Ashutosh
Harmanpreet
Neeraj Singh www.heatflux.com
FURNACE IMPROVEMENT SERVICES
Maximize Profits by Revamping Fired Heaters
FIS ENGINEERING SERVICES
FIELD
SERVICES
» Energy Survey
» Safety Audits
REVAMPING » Furnace Audits
SERVICES
» Reliability Audits NEW HEATER
» Re-tubing Fired
Heaters » Combustion » Longer Run
Optimization Lengths
» Upgrading
Convection Section » Capacity Increases
» Heater Tuning & » Efficiency
Optimization Improvement
» NOx Reduction
OUR COMPANY
Furnace Improvements Services (FIS) est. 1996 in Sugar Land, TX.
Mission: to improve performance and provide uniform heat transfer in fired

heaters.
For over 20 years now, FIS has provided engineering services to improve the
performance and efficiency of their fired heaters and boilers as well as help
reduce refinery NOx emissions. FIS has performed over 400 projects for clients
like Citgo, Valero, Phillips 66, Alon, Frontier, and Total.
Our vision is to be the ultimate technology provider for fired heaters and
boilers.
www.heatflux.com 1
OUR EXPERTISE
FIS revamp for refinery fired heaters includes: Crude, Vacuum, Catalytic Reformer, Hot
Oil, Coker Heaters, and CO boilers.
FIS provides complete turn-key services for the design, engineering, and supply of new
fired heaters to end users. Our designs are the most economical, efficient, and reliable.
Furnace Improvements has several patented technologies for improving the
performance of fired heaters. These patented technologies are aimed at improving
performance of existing fired heaters.
Technology Application
Split Flow Technology Increases capacity with limited process side pressure drop
Flue Gas Injection Reduces coking & tube metal temperatures
Inclined Firing System Reduces flame impingement and high tube metal temperatures
Spider Gas Tip Shorter flame gas burners
Stack Damper Provides Smooth Control of Heater Draft
INCLINED FIRING SYSTEM

One of the most common issues faced by operators and owners is high
tube metal temperature in fired heaters. Most tube failures in fired heaters
occur due to high tube metal temperatures (TMTs).
‘Furnace Improvements developed the patented INCLINED FIRING
SYSTEM (IFS) to eliminate flame impingement on heater tubes.’
We install burners at 5 – 7 angles away from the tubes with this burner
arrangement; a heater will have the following advantages:
▪ Lower Tube Metal Temperature
▪ Longer Tube Life
▪ Increased Heater Run Lengths
▪ Uniform Heat Transfer
▪ Lower Coking Rates
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INCLINED FIRING IN A CATALYTIC REFORMER
INTERHEATER -2 INTERHEATER -1 CHARGE HEATER
INCLINED FIRING IN A DOWN FIRED STEAM

REFORMER
Base case Inclined Firing case
High flue gas temperature High flue gas temperature

going towards the tubes. going away from the tubes.
[°F] In the Inclined firing case, temperature contours clearly show the reduction in the flue
gas temperature around the radiant tubes.
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INCLINED FIRING IN A DOUBLE FIRED

COKER HEATER
Vertical Up Firing Inclined Firing
INCLINED FIRING IN HORIZONTAL TUBE CABIN HEATER

WITH END WALL FIRING
Existing Case
High temperature
region is in the
centre of the
heater, flue gas
temperature near
7° Inclined Firing Case the radiant tubes is
reduced.
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SOME PROJECTS WHERE WE USED

INCLINED FIRING SYSTEM (IFS)
Refinery Unit
Alon USA LP Reboiler Heaters H-102 & H-205
Citgo Twin Cell Crude Heater 11-H-01
CountryMark LLP DHT Charge Heater 210-H-100
Gladieux Processing Hot Oil Heater
Valero Crude Heater (in progress)
*Patent # US 7,484,478 B2
SPLIT FLOW TECHNOLOGY

Split Flow aims to improve the utilization of thermal energy for process heating.
This objective is achieved by splitting the process fluid into two parallel streams:
Main Stream Split Stream
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SPLIT FLOW TECHNOLOGY

Main Stream
-The fluid in the Other Advantages of the
first stream is
heated Split Flow Technology
predominantly by The streams are then include:
the convective combined at the heater
and radiant heat outlet. The Catalytic ▪ High heater efficiency
transfer
mechanism
Reformer technology ▪ Low process pressure
has been very
successful for capacity drop
increase of fired ▪ Low firebox
Split Stream heaters particularly in temperature
heaters. Increases the
-The fluid in the capacity of a heater by ▪ Low radiant heat
second stream is 15% to 30 %. fluxes
heated
predominantly by ▪ Low TMTs
the convective ▪ Low installation costs
heat transfer
mechanism.
SOME PROJECTS WHERE WE USED

Split Flow Technology
Refinery Unit
Alon USA LP H2 Heater
Alon USA LP DHT Heater
Citgo Catalytic Reformer
ConocoPhillips Reformer Catalytic Heater
Gladieux Processing Hot Oil Heater
Valero Catalytic Reformers
*Patent # US 7,204,966 B2 B2
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CFD MODELING
At Furnace Improvements, we utilize CFD modeling to analyze problems and provide
solutions.
This tool enables us to study the existing design and operating conditions of heaters
and determine recommendations for solving any difficulties.
CFD gives a competitive edge over other analyses due to its visual presentation of the
observed conditions and proposed modification.
The following are a few areas where FIS has used this tool effectively:
Mixing (ammonia
Study Flow injection grid & Combustion Tube Heat transfer
flue gas (burner &
Mal-distribution recirculation mix heater design) Failures studies
box design)
CFD MODELING
Temperature contours (ºF) Base Case
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CFD MODELING
Temperature contours (ºF) Proposal Case
VELOCITY CONTOURS AND VECTORS AT CRUDE

HEATER CELL
Cell Cell
Heater 1 Heater 2
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FIS 3-D MODELING
A B C D
(A) Model of Inclined Firing Technology applied to an 8 burner system
(B) Model of a vertical cylindrical heater with a common stack
(C) Model of a Naphtha Splitter Reboiler Heater
(D) Model of a Compressed Air Heater
REVAMPED HEATERS
Revamping fired heaters is a practical and effective way to improve heater
performance. This strategy focuses on working with existing components, and as
a result, capital investment and downtime are minimized.
Above Photo: NOx Reduction in

Above Photos: #4 Platformer Heater Citgo Corpus Christi
Alky Heater
Before (Left) and After Revamp (Right)
Phillips66 Wood River
Above Photo: NOx Reduction in Crude Heater

Premcor/Husky Lima Refinery
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NEW HEATERS
Above Photos: New hot oil heater at Phillips 66 Wood River; FIS was responsible for
the design, engineering, procurement, and fabrication services on this project.
OUR CLIENTS
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Furnace Improvements Services
REFERENCE LIST
Email: info@heatflux.com
Web: www.heatflux.com
1600 Highway 6, Suite 480
Sugar Land, TX 77478-4923
Tel: (281) 980-0325, Fax: 1-877-395-0760
Email: info@heatflux.com ; www.heatflux.com
HEATER REVAMP PROJECTS (SPLIT FLOW)
1. Client Citgo
Location Corpus Christi, TX
Project FIS 183: No.4 Platformer Heater Efficiency Improvement using
Split Flow Convection and NOx Reduction
Scope of Work Design, Engineering, & Project Services for Installation of New
Convection Sections and New Low NOx Burners (2002)
Revamped Duty 194.46 MMBtu/hr
2. Client Valero
Location Texas City, TX
Project FIS-242: NHT and Platforming Heaters Capacity Increase with
Patented Split Flow Technology
Scope of Work Design, Engineering, & Project Services for New Split Flow
Convection Sections and Low NOx Burners (2007)
3. Client Valero
Location Wilmington, CA
Project FIS-248: Platformer Heater Capacity Increase with patented
Scope of Work Design, Engineering, & Project Services of New Split Flow
Convection Section (2008)
4. Client Alon USA

Location Big Spring, TX
Project FIS 260: Capacity Improvement of Reactor Charge Heater (080-
H-001)
Scope of Work Design, Engineering, Supply and Installation of a Split Flow
Highest Capacity - Longest Run Length - Maximum Profits

www.heatflux.com 1
List of Projects
5. Client Alon USA

Project FIS-296: Hydrogen Heater Capacity Improvement (77-5-001)
Scope of Work Design, Engineering, Project Services for New Convection
Section (2009)
6. Client Alon USA

Project FIS-329B: HDS Depentanizer Reboiler (H-102) and Reformer
Depentanizer Reboiler (H-205) Revamp
Scope of Work Design, Engineering, Supply & Installation of New Split Flow
Convection Section and Ultra Low NOx Burners (2010)
Revamped Duty 37.07 MMBtu/hr (H-205) and 51.15 MMBtu/hr (H-102)
7. Client Phillips 66
Location Roxana, IL
Project FIS-335: NOx Reduction & Capacity Increase of CR-3 Unit
Heaters (H-4 & H-5)
Scope of Work Design, Engineering & Supply of New Split Flow Convection
Section, Stack, Floor, Plenum and Ultra Low NOx Burners
(2010)
8. Client HPCL
Location Mumbai, India
Project FIS-364B: Extract Recovery Heaters (F-201/3201/4201) and
Raffinate Recovery Heaters (F-202/3202/4202) in SEU Units
(SEU-I/II/III) Revamp
Scope of Work Design and Engineering for Capacity Increase in SEU Units -
Partially modified radiant section, completely new convection
and partially new stack (2012)
Revamped Duty 47.77 MMBtu/hr (Heaters in SEU I, II and III Units each)

2
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List of Projects
HEATER REVAMP PROJECTS (INCLINED FIRING)
1. Client Alon USA

2. Client Citgo
Project FIS-356: Revamp of Crude Heater (11-H-01) (2012)
Scope of Work Design, Engineering for Inclined Burners (2010)
3. Client HPCL
4. Client CountryMark
Location Mount Vernon, IN
Project FIS-367C: DHT Charge Heater (210-H100) Revamp - Capacity
Increase
Scope of Work Design, Engineering, Supply and Erection of New Radiant Shell
Extension Module, Convection Section and Stack (2014)
5. Client Gladieux Processing

Location Huntington IN
Project FIS-392: Design, Engineering, & Supply of 30 MMBtu/hr Hot
Oil Heater (2015)
3
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List of Projects
6. Client Valero
Project FIS-428 H-16 Crude Heater Revamp with FIS Patented Inclined
Burners
Scope of Work Design, Engineering, and Supply of New burners, floor, and
plenum with FIS patented inclined burner arrangement, new FD
fan, Hot Air and Flue gas ducts (2016)
7. Client Fluor/ Sasol Chemicals

Location Lake Charles, LA
Project FIS-439: Design, Engineering, Supply of a 126 MMBtu/hr Hot
Oil Heater with APH, SCR and Ammonia System (2018)

4
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List of Projects
SUPPLY OF NEW HEATERS
1. Client Citgo
Project FIS-247: Design, Engineering & Supply of a 40 MMBtu/hr
Combined Feed Heater (2005)
Location Roxana, IL
Project FIS-269D: Design, Engineering & Supply of a 42.82 MMBtu/hr
Vacuum Heater (H-28) (2008)
3. Client Devon Energy

Location Riverton, WY
Project FIS-279: Design, Engineering, Supply & Erection of 25
MMBtu/hr Hot Oil Heater (2007)
Location Roxana, IL
Project FIS-286B: Design, Engineering, Fabrication and Supply of a
165 MMBtu/hr Hot Oil Heater (2008)
5. Client NTS Systems

Location Albuquerque, NM
Project FIS-379: Design and Engineering of 2 new 2.67 MMBtu/hr High
Temperature Air Heaters (2012)
6. Client Staatsolie
Location Paramaribo, Suriname
Project FIS-384: Design, Engineering, Supply of 8.82 MMBtu/hr
Visbreaker Charge Heater (2012)
7. Client Gladieux Processing

Location Huntington IN
Project FIS-392: Design, Engineering, & Supply of 30 MMBtu/hr Hot
Oil Heater (2015)

5
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List of Projects
8. Client Sealion Technologies

Project FIS-394: Design, Engineering, Supply of a 0.44 MMBtu/hr
Reactor Heater (2013)
9. Client Fluor/ Sasol Chemicals (Ongoing)

Project FIS-439: Design, Engineering, Supply of a 126 MMBtu/hr Hot
Oil Heater with APH, SCR and Ammonia System (2018)
10. Client Country Mark

Project FIS-475: Design, Engineering, Supply and Erection of a 25
MMBtu/hr Reactor Charge Heater (2019)

6
www.heatflux.com
List of Projects
HEATER REVAMP PROJECTS
1. Client Alon USA

Project FIS 126: Revamp of Atmospheric Heaters 1H-1A/B/C and
Vacuum Heater (2H-1)
Scope of Work Design, Engineering & Project Services for Installation of Low
NOx Burners in Atmospheric Heaters (1H-1A/B/C) and
Vacuum Heater (2H-1) (1998)
2. Client Citgo
Project FIS 183: No.4 Platformer Heater Efficiency Improvement using
Split Flow Convection and NOx Reduction
Convection Sections and New Low NOx Burners (2002)
3. Client Phillips66
Location Roxana, IL
Project FIS 185: CFHT Efficiency Improvement and NOx Reduction
Convection Section and New Low NOx Burners (2002)
4. Client Citgo
Project FIS-187: Reboiler Trim Heaters Efficiency Improvement
Location Roxana, IL
Project FIS 188: CCU1 CO Heater Convection Section Replacement

7
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List of Projects
Scope of Work Design, Engineering, Project Services for Installation of New

6. Client Premcor
Location Lima, OH
Project FIS 204: Crude Furnace NOx Reduction and Capacity Increase
Scope of Work Design, Engineering, Project Services for Revamping of Radiant
Section, Retubing of Convection Section and Installation of
Ultra Low NOx Burners (2004)
7. Client Husky Oil

Location Lima, OH
Project FIS 208: Crude Furnace Revamp for NOx Reduction and
Efficiency Improvement
Scope of Work Design, Engineering, & Project Services for Radiant and
Convection Section Revamp and New Low NOx Burners (2004)
Location Ponca City, OK
Project FIS 210: NOx Reduction Project for Reformer Furnace (H-48)
Scope of Work Design, Engineering and Project Services for Installation of Low
NOx Burners (2003)
9. Client Alon USA

Project FIS-224: FCCU Feed Preheater
Scope of Work Design, Engineering, & Project Services for Installation of Low
NOx Burners (2004)
10. Client Valero

Project FIS-242: NHT and Platforming Heaters Capacity Increase with
Patented Split Flow Technology
Scope of Work Design, Engineering, & Project Services for New Split Flow
Convection Sections and Low NOx Burners (2007)
8
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List of Projects
11. Client Valero

Location Wilmington, CA
Project FIS-248: Platformer Heater Capacity Increase with patented
Scope of Work Design, Engineering, & Project Services of New Split Flow

Location Belle Chasse, LA
Project FIS-254C: NOx Reduction in Crude Heater
Scope of Work Design, Engineering & Project Services for Adding SCR NOx
Reduction & Waste Heat Recovery unit (2008)
13. Client Valero

Location Port Arthur, TX
Project FIS-255: Capacity Increase Revamp Project of Charge Heater
Scope of Work Design, Engineering, Supply and Erection of New Convection,
Stack & Floor Modification (2006)
14. Client Alon USA

Project FIS 260: Capacity Improvement of Reactor Charge Heater (080-
H-001)
Scope of Work Design, Engineering, Supply and Installation of a Split Flow

Location Borger, TX
Project FIS-263B: U40 Boiler NOx Reduction Project

9
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List of Projects
Scope of Work Design, Engineering, Supply & Installation of CO Boiler (U-40)

involving new Superheater, Economizer, Ultra Low NOx
Burners, and FGR system (2008)

Location Roxana, IL
Project FIS-266C: Alky Heater (HM2) NOx Reduction Project
Scope of Work Design, Engineering, Fabrication & Erection for revamp of Alky
Heater (HM2) involving New Convection Section, New Stack
and Ultra Low NOx Burners. (Turnkey) (2007)
Revamped Duty 60 MMBtu/hr
17. Client Alon USA

Project FIS-275: Replacement of FCC Feed Preheater
Scope of Work Design, Engineering & Project Services for Installation of New
18. Client Valero

Project FIS-280: CDHDS Reboiler Heater (H-60) Efficiency
Improvement
Scope of Work Design, Engineering & Project Services for Revamp of
Convection Section and Stack Extension (2007)
19. Client CountryMark CO-OP

Location Mt. Vernon, IN
Project FIS-283: Vacuum Heater 200-H4 Capacity Increase
Scope of Work Design, Engineering & Project Services for Radiant Section
Revamp, New Convection Section and Ultra Low NOx Burners
(2008)

Location Roxana, IL
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List of Projects
Project FIS-287: CO Boiler Convection Replacement

Scope of Work Design, Engineering & Project Services for New Convection
Section (2008)
21. Client Lion Oil Eldorado Refinery

Location Eldorado, AR
Project FIS-290: NOx Reduction Project
Scope of Work Design, Engineering, Project Services for Installation of Ultra
Low NOx Burners in Six heaters (2009)
22. Client Alon USA

Project FIS-296: Hydrogen Heater Capacity Improvement (77-5-001)
Scope of Work Design, Engineering, Project Services for New Convection
Section (2009)

Location Roxana, IL
Project FIS-299: Convection Section Modification in CO (CCU-1/2)
Heater for SCR Installation
Scope of Work Design, Engineering, Project Services for Revamping of

Location Roxana, IL
Project FIS-301B: Radiant Retubing of Crude Heater (H-24)
Scope of Work Design, Engineering, Fabrication & Supply of Radiant Coils and
Cross Overs (2008)

Location Roxana, IL
Project FIS-301C: Ultra Low NOx Burners for Crude Heater (H-24)
Scope of Work Design, Engineering, Fabrication & Supply of Burners and
Heater Floor (2014)
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List of Projects
26. Client Alon USA

Project FIS-303A: ULSG Hydrogen Heater Efficiency and Capacity
Increase (77H-001)
Scope of Work Design, Engineering, Procurement and Fabrication of New Split
Flow Convection Section and Stack
27. Client Alon USA

Project FIS-303B: Naphtha Stabilizer Reboiler Heater Capacity
Increase (77H-002)
Scope of Work Design, Engineering, & Project Services for Radiant Shell
Modification, New Convection Section & Stack (2009)
28. Client Alon USA

Project FIS-311: Installation of New RFG Package Boiler
Scope of Work Detail Engineering, Foundation Design, Structural Calculation
and Design, Piping, Piping Stress Analysis, Shop Drawings and
Fabrication of Stack (2009)
29. Client CountryMark CO-OP

Location Mt. Vernon, IN
Project FIS-314: Naphtha Splitter Reboiler Revamp -Capacity Increase
Scope of Work Design, Engineering, & Project Services for Converting Old
Platformer Charge Heater to Naphtha Splitter Reboiler.
Modification of New Radiant Coils, Tube Supports, New End
Wall Fired Burners, Replacement of Existing Convection
Section and Stack (2009)

Location Roxana, IL
Project FIS-315B: HDU-H1 Heater Revamp
Scope of Work Design, Engineering, & Supply of Crossover Pipes & SS
Radiant Coils for the metallurgy upgrade in the HDU-2 H1
Charge Heater (2013)
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List of Projects

Location Roxana, IL
Project FIS-320: Duct Work (CR-1 and HCU)
Scope of Work Design, Engineering, Fabrication and Supply of Large diameter
Flue Gas Outlet Ducts with Dampers and Guillotine Blinds
(2009)
32. Client Alon USA

33. Client HPCL

Location Vizag, Andhra Pradesh, India
Project FIS-333: Capacity Improvement of Crude and Vacuum Heaters
Section and New Burners (2010)
Revamped Duty 46.43 MMBtu/hr (CDU) and 15.24 MMBtu/hr (VDU)

Location Roxana, IL
Project FIS-335: NOx Reduction & Capacity Increase of CR-3 Unit
Heaters (H-4 & H-5)
Scope of Work Design, Engineering & Supply of New Split Flow Convection
Section, Stack, Floor, Plenum and Ultra Low NOx Burners
(2010)
35. Client Sinclair

Location Casper, WY
Project FIS-338: Performance Improvement on 3 Platformer Heaters
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List of Projects
Scope of Work Design, Engineering & Supply of New Transition Cone, Stack
and Platforms (2010)
36. Client HPCL

Project FIS-339: Capacity Improvement of FRE APS and VPS Heaters
section and Replacement of Existing Burners (2010)
Revamped Duty 169 MMBtu/hr (APS) and 9.6 MMBtu/hr (VPS)

Location Roxana, IL
Project FIS-360B: Coker Preheater Revamp
Scope of Work Design & Engineering for Revamp of Coker Pre-heater (H-36)
for upgrading metallurgy of radiant coil and provision of a new
Convection section and Crossovers (2012)
38. Client HPCL


Location Roxana, IL
Project FIS-366B: H-2 Heater Rerating
Scope of Work Design, Engineering, Fabrication & Supply for Revamp of First
Inter-Reactor Heater (H-2) involving Convection Section Coil
and Header box modifications (2012)

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List of Projects

Project FIS-367C: DHT Charge Heater (210-H100) Revamp - Capacity
Increase
Scope of Work Design, Engineering, Supply and Erection of New Radiant Shell
Extension Module, Convection Section and Stack (2014)

Location Roxana, IL
Project FIS-373: Oil Coil Metallurgy upgrade in CCU1 CO Boiler
Scope of Work Design, Engineering, Fabrication & Supply of Inco Alloy
hairpins (2012)

Location Roxana, IL
Project FIS-373B: New Burners for CO Boiler
Scope of Work Design, Engineering & Supply of New burners in CO Boiler
(2012)

Location Roxana, IL
Project FIS-374: CAU H 503 Heater Revamp
Scope of Work Design, Engineering & Supply of Cross over Pipes & New
Radiant Coil Hairpins (2012)

Location Roxana, IL
Project FIS-375: Waste Heat Boiler for SCR Installation
Scope of Work Design, Engineering, Fabrication & Supply of Waste Heat
Boiler for an SCR Unit (2012)

Location Roxana, IL
Project FIS-399: New Gas Burners for CO Boiler
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List of Projects
Scope of Work Design, Engineering, CFD Modeling & Supply of New Gas
Burners in CCU-2 CO Boiler (2013)

Location Roxana, IL
Project FIS-401C: Convection Section and Stack for DHT Heater
Scope of Work Design, Engineering, Fabrication & Supply of New Convection
Section and Stack (2014)

Location Sweeny, TX
Project FIS-402B: Crude Heater (9-F-4) Revamp
Scope of Work Design, Engineering, & Supply of New Ultra Low NOx Burners,
Floor Panels, Burner Plenum / Combustion Air Duct (2014)
48. Client Holly Frontier

Location Eldorado, KS
Project FIS-410B: Coker Heater (B-2609) Burners Modification
Scope of Work Replacement of Burner tips and Pressure Drop Plates for Coker
heater Burners (2014)
49. Client Total

Project FIS-414B: Pilot Burners for Reactor Charge Heater (50-H1)
Scope of Work Engineering and Project Services for Pilot Burners (2016)

Location Wood River, IL
Project FIS-425 HCU Main Fractionator Reboiler Heater (H-3) Revamp
Scope of Work Design, Engineering, Procurement, Fabrication & Supply of
New Radiant coils and New Convection Section (2015)

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List of Projects

Location Roxana, IL
Project FIS-427 DU-2 Crude Heaters F-202 & F-203 Revamp
New Radiant coils and New Convection Section (2015)
52. Client Valero

Project FIS-428 H-16 Crude Heater Revamp with FIS Patented Inclined
Burners
Scope of Work Design, Engineering, and Supply of New burners, floor, and
plenum with FIS patented inclined burner arrangement, new FD
fan, Hot Air and Flue gas ducts (2016)
53. Client NARL

Location Newfoundland, Canada
Project FIS-430B New Tube Supports for Crude Heater (H1101)
Scope of Work Design, Engineering, Supply & Installation of New Tube
Supports (2015)
54. Client Alon Big Spring Refinery

Project FIS-435 Boiler #23 Up-gradation Project
Scope of Work Design, Engineering and Supply of New Burner, Economizer
and SCR System complete with Reactor, Ammonia Package
Control System and Ammonia Injection Grid (2016)
55. Client Lyondell Basell

Location Houston, TX
Project FIS-437B 736 Delayed Coke Heaters (H-101A/B) Revamp
Scope of Work Design, Engineering and Project Services for Delayed Coker
Heaters Radiant Retubing (2019)

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List of Projects

Project FIS-440 ULD H-1 Heater Revamp
Scope of Work Design, Engineering and Supply of New Radiant Coils,
Convection Hairpins and Radiant Tube Supports (2016)
Revamped Duty 58.8 MMBtu/hr (86.6 MBPD Charge Rate)
57. Client CITGO

Project FIS-444 41-H-1 and 41-H-2 APH System Revamp
Scope of Work Design, CFD Modeling, Engineering, Demolition and
Construction Services to replace the existing Air Preheater
System (2016)

Project FIS-451 Radiant Retubing of Delayed Coker Heater (H-20)
Scope of Work Design, Engineering, Fabrication and Supply of New SS347H
Radiant Hairpins (2017/2019)
59. Client Valero

Project FIS-452 H-29 Charge Heater #2 Visbreaker Revamp
Scope of Work Design, Engineering and Supply of New Air Preheater Ducts
and ID & FD Fan Components (2017)

Project FIS-453 New Economizer for CCU-1 Heater
Scope of Work Design, Engineering, Procurement, Fabrication and Supply of
New Economizer (2017)

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List of Projects
Project FIS-454 Convection Retubing of DU-1 F-301 & F-302 Crude

Heaters
Scope of Work Design, Engineering, Fabrication and Supply of New SS317L
Convection Hairpins and HK40 Tube Sheets (2017)
Revamped Duty 87.72 MMBtu/hr (F-301) and 141.35 MMBtu/hr (F-302)
62. Client Lyondell Basell

Project FIS-463B 737 Delayed Coker Heaters (F-001/002)
Scope of Work Design, Engineering and Project Services for APH system
Upgrade of Delayed Coker Heaters (F-001/002) (2019)

Project FIS-466 Coker Heaters (H351H1 & H351H2) Radiant Coil
Upgrade
Scope of Work Design, Engineering and Supply of New SS347H Radiant
Hairpins (2018)

Project FIS-467 CO Heater (H1) SSH Coil Supply
Scope of Work Design, Engineering and Supply of New Convection SSH
Hairpins (2017)

Project FIS-476 New Stack for CR-1 H3 Heater
Scope of Work Design, Engineering, Fabrication and Supply of New Stack
(2018)

Project FIS-481 New Radiant Hook Hangers for CR-1 H-1 & 2 Heaters

19
www.heatflux.com
List of Projects
Scope of Work Design, Engineering and Supply of New Radiant Hangers for
CR-1 H-1 & H-2 Heaters (2019)

Project FIS-484 New Stack Cap for Stabilizer Reboiler Heater (H-1)
Scope of Work Design, Engineering and Supply of New Stack Cap (2019)

Project FIS-485 ULD Stabilizer Reboiler (H-4) Heater Revamp
New SS347H Radiant Coils and New Convection Section with
SS347H Coils (2019)

Project FIS-486 DU-2 Crude Heater (F-200) Revamp
New SS317L Radiant Coils and New Convection Section with
SS317L Coils (2019)

Project FIS-487 Convection Hairpins for Delayed Coker Heater (H-20)
New Convection Hairpins (2019)
71. Client CITGO

Project FIS-488 Supply of Peep Doors
Scope of Work Supply of Peep Door Assembly (2019)

20
www.heatflux.com
List of Projects

Project FIS-489 New Pressure Parts for CR-1 H-1/2/4 & 7 Heaters
Scope of Work Supply of Miscellaneous Items (Pipes and Fittings) (2019)

Project FIS-490 Convection Section and Stack for Crude Heater (H-24)
New Radiant Off Take Ducts, Convection Section, Off Take
Ducts and Stack (2019)
74. Client Valero

Project FIS-491 APH Replacement for H-28 Heater
Scope of Work Project Services and Supply of New Deka APH (2019)
75. Client Delek US

Location Big Spring Refinery, TX
Project FIS-492 New Stack for Alkyl Hot Oil Heater (11-H-002)
New Stack & Platform (2019)

Project FIS-493 New Radiant Hangers for ULD Stabilizer Reboiler
Heater (H-4)
Scope of Work Design, Engineering and Supply of New Radiant Tube Hangers
(2019)

Project FIS-495B H-1 and H-2 Heaters SG Coil Retubing
Scope of Work Design, Engineering and Supply of SG coils in H-1 and H-2
heater convection section (Ongoing)
Revamped Duty 136.4 MMBtu/hr (H-1) and 129 MMBtu/hr (H-2)
21
www.heatflux.com
List of Projects
78. Client Delek US

Location Big Spring Refinery, TX
Project FIS-496 Crude Heaters (1H-1A/B) Revamp
Scope of Work Design, Engineering, Procurement, Fabrication and Supply of
New Convection Section for 1H-1A Heater and Supply of New
Radiant Hairpins, Radiant Arch and Convection Section for 1H-
1B Heater (Ongoing)
Revamped Duty 54.28 MMBtu/hr (1-H-1A) and 54.29 MMBtu/hr (1-H-1B)

22
www.heatflux.com
List of Projects
ENGINEERING STUDIES
1. Client Alon USA

Project FIS-125: Engineering Study of Crude and Vacuum Heaters
2. Client LyondellBasell
Project FIS-128: Engineering Study of Crude Heaters (6-F-1 A/B)
Project FIS-141: Tuning of Heaters
4. Client Alon USA

Project FIS-157A/B: Engineering Study of Crude Heater (1H-1A) and
Vacuum Heater (2H-1)
5. Client Air Products

Location La Porte, TX
Project FIS-168: Field Survey/Recommendation for Oxygen Analyzers
in Feed Preheaters
Location Borger, TX
Project FIS-172: Engineering Study for Reducing Coking in a Crude
Heater

Project FIS-179: Engineering Study for POX Unit Heaters

23
www.heatflux.com
List of Projects
Location Roxana, IL
Project FIS-185: Engineering Study for Design of a New Convection
section and Recommendations for Improved Performance of
CFHT Heater – Installation of Burners

Project FIS-191: Survey of LOX Vaporizer

Project FIS-212 Vacuum Heater (6F-2) Study

Location Roxana, IL
Project FIS-217: Rerating Report for Heat Medium Heater (H-35)

Location Santa Maria, CA
Project FIS-220: Field Survey Report (B-2B) Crude Heater

Location Borger, TX
Project FIS-231: Design and Engineering for Unit 9 Low NOx Burners

Location Roxana, IL
Project FIS-236: Rerating of Platformer Charge Heater (F-1) /Reactor
Fired Heater (F-101)

Location Trainer, PA
Project FIS-246: Engineering Study to Increase Capacity of Isocracker
Charge Heater
24
www.heatflux.com
List of Projects

Location Roxana, IL
Project FIS-250: Evaluation and Re-rating of the H-1 fired heater for
KHT Revamp Project. Detailed Engineering & Project Services
for Burner Replacement in CFHT Heater

Location Roxana, IL
Project FIS-251: Re-rating Study for CCU2 CO Heater

Location Roxana, IL
Project FIS-253: Energy Audit of 4 Fired Heaters

Project FIS-258: Engineering Study for NOx Reduction and Efficiency
Improvement for Alkylation Unit Reboiler Heaters (491-H-1 &
491-H-2)

Location Roxana, IL
Project FIS-259: CR-3 Process Heaters (H-4/5/6) - NOx Reduction
Study (2005)

Location Roxana, IL
Project FIS-269: Engineering Study for Vacuum Heater (H-28) and
Transfer Line Rerating (2006)

Location Los Angeles, CA
Project FIS-270: Performance Improvement Study for Vacuum Heaters
H-33/34 (2007)

25
www.heatflux.com
List of Projects

Location Roxana, IL
Project FIS-271: CCU-1/CCU-2 Steam Drums Re-Rate Study

Location Rodeo, CA
Project FIS-272: Capacity & Efficiency Improvement Study of Crude
and Vacuum Heaters (B-601 & B-602) (2006)

Location Roxana, IL
Project FIS-276: Re-rating for SCR Installation in CCU2 CO Heater
(2006)

Project FIS- 285: NOx Reduction in Heaters 1391-H-4, 1791-H-1 and
291-H-2 Engineering (2007)

Location Roxana, IL
Project FIS-286: BEU Heat Medium Heater (H3) NOx Reduction
(2007)

Location Borger, TX
Project FIS-291: SCR Installation Feasibility Study on Steam Methane
Reformer (2007)

Location Roxana, IL
Project FIS-292: Engineering Study for Reducing NOx in Boiler No. 15
(2007)

26
www.heatflux.com
List of Projects

Project FIS-297: Engineering Study of Fractionator Heater (H-02)
(2007)

Location Ferndale, WA
Project FIS-318: Efficiency Improvement Study for Depropanizer
Reboiler Heater (17F-1) (2009)

Location Wilhelmshaven, Germany
Project FIS-323: Field Optimization of Three Fired Heaters (B1402,
B1901 and B1201) (2009)

Location Wilhelmshaven, Germany
Project FIS-328: Engineering Study of Crude Heaters B-1101 and B-
1102 (2009)

Location Mont Belvieu
Project FIS-347: Engineering Study of Boiler BO-202 for Reliability
Assessment (2010)

Location Morris, IL
Project FIS-352: NOx Reduction Study of Steam Superheater Furnace
(11-HCC-113) (2010)
36. Client IOCL, Bongaigaon

Location Bongaigaon - India
Project FIS-353: Efficiency Improvement Study CDU-I Crude Heater
(11-17-001)

27
www.heatflux.com
List of Projects

Project FIS-361: Burner Replacement Study for Diesel HDS Heater (F-
501) (2011)

Location Roxana, IL
Project FIS-366: Modeling Study of CR-1 Heaters H-1 & H-2 (2011)
39. Client Belgian Refining Corp

Location Antwerp, Belgium
Project FIS-368: Engineering Study for B0702 Vacuum Feed Heater
(2011)

Project FIS-370: Engineering Study for Capacity Improvement of
Vacuum Heater (537-F-002) (2011)
41. Client Total

Location Antwerp. Belgium
Project FIS-371: Efficiency Improvement Study of HDS-3 Hydrofiner
Charge Heater (B-6101) (2011)

Location Roxana, IL
Project FIS-372: Engineering Study for CCU-1 CO Heater (2011)
43. Client Total

Location Leuna, Germany
Project FIS-378: Engineering Study for Vacuum Heater 611-H-1002
(2012)
44. Client Total

Location Zeeland Refinery, Vlissingen, Netherlands
28
www.heatflux.com
List of Projects
Project FIS-380A: Performance Improvement Study for Crude Heater

201-H-01 (2012)
45. Client Total

Location Zeeland Refinery, Vlissingen, Netherlands
Project FIS-380B: Performance Improvement Study for Vacuum Heater
301-H-01 (2012)
46. Client Lima Refining

Location Lima, OH
Project FIS-382: Engineering Study for NOx Reduction and Capacity
Improvement of Crude & Vacuum Heater (2012)
47. Client Citgo

Project FIS-383: APH Study for Coker Heater (2012)

Location Sweeny, TX
Project FIS-387B: Performance Improvement Study of Coker Heaters
(SWY-2902-CKR-36-001&002) (2016)

Location Billings, MT
Project FIS-395 A, B, C, & D: Engineering Studies of Crude Heater H-
1, Vacuum Heater H-17, Steam reformer H-9401, and FCC
Heater H-18 in Crude Service (2013)
50. Client Total

Project FIS-396: Engineering Study of Air Preheating System of Crude
Heaters H-202 A & B (2013)
51. Client Husky

Location Lima, OH
29
www.heatflux.com
List of Projects
Project FIS-400: Engineering Study of Hydrocracker Stabilizer

Reboiler H-2003 (2013)

Location Roxana, IL
Project FIS-401: Engineering Study of DHT Charge Heater F-1 (2013)
53. Client Citgo

Project FIS-404: Engineering Study of Unicracker Heaters: Recycle
Hydrogen Gas Heater B-2 and Recycle Oil Heater B-5 (2014)
54. Client Flint Hills

Project FIS-406: Engineering Study of DHT-1 Charge Heater (2013)
55. Client Qatar Gas

Location Doha, Qatar
Project FIS-407: Engineering Study for Condensate Heater 82-F1201,
Charge Heater 82-F1501, Reactor Feed Heater 82-F1601,
Stripper Reboiler 82-F1602 (2013)
56. Client Alon USA

Project FIS-411: Engineering study of C-8 Reboiler Heaters 026-H-001
& 026-H-002 (2014)
57. Client Alon USA

Project FIS-413: Catalytic Feed Preheater Evaluation (2014)
58. Client Total

Project FIS-414C: Engineering Study of 50H-01 Reactor Charge Heater
to Reduce Number of Burners (2017)
30
www.heatflux.com
List of Projects
59. Client Plain Gas

Location Cotulla, TX
Project FIS-416: Performance Study of H821 Train 2 Hot Oil Heater
(2014)

Location Clinton, Iowa
Project FIS-417: Engineering Study for Tube Boilers LB-102 A&B
(2014)

Project FIS-419: Capacity Improvement Study of Crude and Vacuum
Heaters (2014)
62. Client Mustang/ Ergon WVI

Location Newell. WV
Project FIS-421: Engineering Study of ------ (2014)
63. Client CH2E

Location Hudson. CO
Project FIS-422: Engineering Study for Pyrolisis Heaters (2014)
64. Client Qatar Gas

Location Doha, Qatar
Project FIS-423: NOx Reduction Study of Condensate Heater (81-
F1201) (2015)
65. Client Marathon Petroleum

Location Galveston, TX
Project FIS-424 Engineering Study for NOx Reduction of Hot Oil
Heater (B- 405) at Marathon Galveston Bay Refinery (2014)

31
www.heatflux.com
List of Projects
Project FIS-426 FCC Charge Heater H-6 Study (2015)
67. Client Safety Kleen

Location Newark, CA
Project FIS-431 Hot Oil Heater H-402

Project FIS-432 DU1 Heater O2 Nozzles (2015)

Location Sweeny, TX
Project FIS-436 Performance Improvement Study of Crude Heater
(25.1- F-1) (2016)
70. Client Frontier

Location El Dorado, KS
Project FIS-438 Capacity Improvement Study of Unifiner Charge
Heater (B1401) (2016)

Project FIS-446 Performance Improvement Study of DU-1 F-301 & F-
302 Crude Heaters (2016)

Project FIS-447 Capacity Improvement Study of FCC Feed Heater
(500-H101) (2016)

Project FIS-448 Engineering Study of Coker Heaters (H351-H1/H2)
(2016)

32
www.heatflux.com
List of Projects

Project FIS-457 Engineering Study of Heaters (DDU-100 & 200) (2017)

Location Sweeny, TX
Project FIS-458 NOx Reduction & Capacity Improvement Study of
CCR Reformer (36-001/001A/001B/001C) (2017)

Project FIS-460 Platforming Heaters Sealing Study (12-1401 & 12-
1403) (2017)

Project FIS-461 Engineering Study of Platformer Heater (212-1401-
01/02/03) (2017)

Project FIS-470B SCR Design Review of HP-38 Hydrogen Reformer
Heater (2018)

Project FIS-478B FEL-3 Engineering Study for NOx Reduction in
Boiler #6 (2018)

Project FIS-479 FEL-3 Engineering Study for NOx Reduction in FCC
Unit (2018)

33
www.heatflux.com
List of Projects

Project FIS-480 FEL-3 Engineering Study for NOx Reduction in
Reboiler Heater (B-101) (2018)
82. Client PTT Global Chemical 6 Refinery

Location Rayong, Thailand
Project FIS-482 Capacity Improvement Study of High Vacuum Unit
Furnace (F-1101) (2019)

Location Catlettsburg Refinery, KY
Project FIS-483 Capacity Improvement Study of LPCCR Platformer
Heater (1-44-B-1/2/3/4) (2019)

Project FIS-494A/B/C FEL-2 Support Services for NOx Reduction in
Boiler #4, Boiler #8 and Rerun Feed Heater (90 B-202) (2019)

Project FIS-495 Steam System Study for CR-1 H-1 & H-2 Heaters
(2019)

Project FIS-497 Stack Evaluation Study for HCNHT F-1 Charge Heater
(2019)

34
www.heatflux.com

Furnace Improvement Services - Brochure &amp; Reference List

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Furnace Improvements

✓ Increased Capacity ✓ Higher Efficiency

Furnace Improvements Services Inc. A.G. Furnace Improvements Pvt. Ltd.

Bala Saligram Arun Garg

Structural/ 3D Design Poject/Estimation Quality Mamta

Balwant Amarvir Chrish Slaten Tung Tran Sandhya

FIS ENGINEERING SERVICES

Mission: to improve performance and provide uniform heat transfer in fired

INCLINED FIRING SYSTEM

INCLINED FIRING IN A CATALYTIC REFORMER

INTERHEATER -2 INTERHEATER -1 CHARGE HEATER

INCLINED FIRING IN A DOWN FIRED STEAM

High flue gas temperature High flue gas temperature

INCLINED FIRING IN A DOUBLE FIRED

Vertical Up Firing Inclined Firing

INCLINED FIRING IN HORIZONTAL TUBE CABIN HEATER

SOME PROJECTS WHERE WE USED

SPLIT FLOW TECHNOLOGY

SPLIT FLOW TECHNOLOGY

SOME PROJECTS WHERE WE USED

VELOCITY CONTOURS AND VECTORS AT CRUDE

FIS 3-D MODELING

Above Photo: NOx Reduction in

Above Photo: NOx Reduction in Crude Heater

HEATER REVAMP PROJECTS (SPLIT FLOW)

4. Client Alon USA

Highest Capacity - Longest Run Length - Maximum Profits

5. Client Alon USA

6. Client Alon USA

Highest Capacity - Longest Run Length - Maximum Profits

HEATER REVAMP PROJECTS (INCLINED FIRING)

1. Client Alon USA

5. Client Gladieux Processing

7. Client Fluor/ Sasol Chemicals

Highest Capacity - Longest Run Length - Maximum Profits

SUPPLY OF NEW HEATERS

3. Client Devon Energy

5. Client NTS Systems

7. Client Gladieux Processing

Highest Capacity - Longest Run Length - Maximum Profits

8. Client Sealion Technologies

9. Client Fluor/ Sasol Chemicals (Ongoing)

10. Client Country Mark

Highest Capacity - Longest Run Length - Maximum Profits

HEATER REVAMP PROJECTS

1. Client Alon USA

Highest Capacity - Longest Run Length - Maximum Profits

Scope of Work Design, Engineering, Project Services for Installation of New

7. Client Husky Oil

9. Client Alon USA

10. Client Valero

Revamped Duty 151.51 MMBtu/hr

11. Client Valero

12. Client Phillips 66

13. Client Valero

14. Client Alon USA

15. Client Phillips 66

Highest Capacity - Longest Run Length - Maximum Profits

Scope of Work Design, Engineering, Supply & Installation of CO Boiler (U-40)

16. Client Phillips 66

17. Client Alon USA

18. Client Valero

19. Client CountryMark CO-OP

20. Client Phillips66

Furnace Improvement Services - Brochure & Reference List

Furnace Improvement Services - Brochure & Reference List