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Momeni2014 Article DynamicRecrystallizationAndPre
Momeni2014 Article DynamicRecrystallizationAndPre
Abstract: Dynamic recrystallization and precipitation in a high manganese austenitic stainless steel were investigated by hot compression
tests over temperatures of 950-1150°C at strain rates of 0.001 s−1-1 s−1. All the flow curves within the studied deformation regimes were typ-
ical of dynamic recrystallization. A window was constructed to determine the value of apparent activation energy as a function of strain rate
and deformation temperature. The kinetics of dynamic recrystallization was analyzed using the Avrami kinetics equation. A range of
apparent activation energy for hot deformation from 303 kJ/mol to 477 kJ/mol is obtained at different deformation regimes. Microscopic
characterization confirms that under a certain deformation condition (medium Zener-Hollomon parameter (Z) values), dynamic recrystalliza-
tion appears at first, but large particles can not inhibit the recrystallization. At low or high Z values, dynamic recrystallization may occur be-
fore dynamic precipitation and proceeds faster. In both cases, secondary phase precipitation is observed along prior austenite grain bounda-
ries. Stress relaxation tests at the same deformation temperatures also confirm the possibility of dynamic precipitation. Unexpectedly, the
Avrami's exponent value increases with the increase of Z value. It is associated with the priority of dynamic recrystallization to dynamic pre-
cipitation at higher Z values.
Keywords: austenitic stainless steel; hot deformation; dynamic recrystallization; precipitation; activation energy
when the particles gradually coarsened during deformation After a total true strain of 0.7, the deformed samples were
and lost their pinning force, DRX might resume and proceed immediately quenched in water, cut along the longitudinal
at a lower speed. Results obtained from the released litera- axis, and then prepared with the standard metallographic
ture confirm that an in-depth knowledge about the interac- techniques. The electrolytic etching of 60vol% HNO3 solu-
tion between DRX and DP is crucial to the proper design of tion was used to reveal the outline of microstructure.
hot working processes for different alloys.
The existence of Cr (as a strong carbide former element)
and Mn, which often cooperate in the formation of carbides,
makes AISI 200 series of stainless steels prone to DP poten-
tially. This category of austenitic stainless steels is an alter-
native to AISI 300 series, due to the lower cost, higher
strength, and moderate corrosion resistance [16]. Although
dynamic precipitation in high Cr stainless steels has been
observed in stainless steels [17], their capability to interact
with DRX, when other elements, such as Nb, are absent, is
still in doubt [18]. On the other hand, the formation of Cr
carbides increases the tendency of pitting and general corro-
sion because of Cr depletion that often occurs around grain Fig. 1. Starting microstructure of AISI 202 stainless steel used
boundaries [19]. Therefore, the research on the formation of in this investigation.
Cr-carbides during hot working helps us to avoid pitting and
general corrosion or design an appropriate post-deformation Stress relaxation tests were conducted after the same re-
heat treatment to provide a single phase austenitic structure heating regime mentioned above. The technique was proved
for a better corrosion resistance. Hence, the aim of the pre- to be reliable in revealing the start and finish time of pre-
sent work was to analyze the deformation, recrystallization, cipitation, the strain-induced precipitation, and the interac-
and precipitation behaviors of AISI 202 stainless steel to tions between recrystallization and precipitation [20]. The
determine the best processing condition and find a better constant pre-strain for stress relaxation was adopted as 0.05
working response of final products. to avoid the static recrystallization when stress would be
monitored. Therefore, the variation of stress with time re-
2. Experimental procedures flected the dynamic recovery and likely the precipitation ef-
fect which was very analogous to the onset of hot compres-
The material used in this investigation was AISI 202 sion tests.
high-manganese austenitic stainless steel with the composi-
tion of 0.12% C, 18.1% Cr, 0.7% Si, 8.5% Mn, 0.03% P, 3. Results and discussion
0.01% S, 5.1% Ni, and the balance of Fe by mass. Cylindri-
3.1. Flow curves and constitutive analysis
cal compression samples of 10 mm in diameter and 15 mm
in height were prepared from the as-received bar whose ini- True stress-strain curves obtained from the load-stroke
tial microstructure is shown in Fig. 1. Concentric grooves of data are shown in Fig. 2. The curves mostly exhibit a single
0.5 mm in depth were machined on the surfaces of com- peak that is often attributed to the occurrence of DRX dur-
pression samples to keep the lubricant (boron nitride) in the ing hot deformation. From the start of testing up to the peak,
contacting surfaces. A 1-mm chamfer was machined at an DRV and work hardening occur concomitantly. When the
angle of 45° on the specimen edges to avoid the fold-over of dislocation density reaches a critical value, new grains nu-
the specimen at the early stages of hot compression testing. cleate and lead to flow softening. The steady-state condition
A Zwick-Roell 250 testing machine, equipped with a fully is attained when the material is fully recrystallized and a
computerized furnace, was used to perform hot compression balance is established between DRX and work hardening.
tests. Before testing, all the specimens were reheated to Flow curves in Fig. 2 clearly indicate that the peak point and
1200°C, held for 15 min, and then cooled down to the test- the steady-state condition are shifted to higher strains when
ing temperature. Continuous hot compression tests were the temperature declines or the strain rate rises. These ef-
carried out at temperatures of 950°C to 1100°C with the in- fects clearly show that the kinetics of DRX directly depends
tervals of 50°C and at strain rates from 0.001 s−1 to 1 s−1. on the deformation condition. Thus, the general stress-strain
38 Int. J. Miner. Metall. Mater., Vol. 21, No. 1, Jan. 2014
behavior suggests that DRX occurs in a wide temperature bolic sine constitutive equation was given as below.
range from 950°C to 1100°C and at strain rate ranging from ⎛ Q ⎞ n
Z = ε&exp ⎜ ⎟ = A ⎡⎣sinh(ασ p ) ⎤⎦ (1)
0.001 s−1 to 1 s−1. It is observed that the effects of tempera- ⎝ RT ⎠
ture and strain rate on flow stress are significant for all test- where Z is Zener-Hollomon parameter, ε& the strain rate, Q
ing conditions. The typical influences of temperature and the apparent activation energy for hot deformation, R the gas
strain rate on flow stress are observed clearly. To correlate constant that is equal to 8.314 J/(mol·K), T the temperature,
the peak flow stress to the deformation condition, a hyper- σp the peak stress, and A, n, and α the material constants.
Eq. (2) is obtained by taking logarithm for both sides of By substituting the experimental values of strain rate and
Eq. (1). flow stress (at the peak points) into Eq. (2), the dependence
Q of ln[sinh(ασp)] on ln ε& and 1/T is plotted as shown in Fig. 3.
lnε& + = ln A + n ln ⎡⎣sinh(ασ p ) ⎤⎦ (2)
RT α, the stress multiplier, is an adjustable constant, which is
A. Momeni et al., Dynamic recrystallization and precipitation in high manganese austenitic stainless steel during hot … 39
determined by try and error to adjust the curves in the most parameter with deformation temperature in Fig. 4, it is de-
linear and parallel condition, and defined as 0.014 here. The duced that the hot workability degrades at ~1050°C. A bet-
strain rate sensitivity parameter (m) is often defined as ter workability at 950°C and 1000°C is observed, which is
∂lnσ/∂ln ε& [21], but according to Eq. (2), as (1/n) is equal contrary to the general expectation as getting a better
to ∂ln[sinh(ασp)]/∂ln ε& , it can be taken as an index of the workability at higher temperatures [22-23]. This hot worka-
sensitivity of flow stress to strain rate. It is approved that bility wave trough needs to be further addressed and ana-
there is a direct relationship between the strain rate sensitiv- lyzed by upcoming flow analysis and microstructural char-
ity parameter (1/n) and the hot workability of materials. acterization. Eq. (2) is also used to determine the apparent
Hence, according to the variation of strain rate sensitivity activation energy as the following equation.
Fig. 3. Variation of peak flow stress with strain rate (a) and reciprocal of temperature (b) in the frame of the hyperbolic sine con-
stitutive equation (S stands for the slope of curve, and Savg the average of slope).
Q = nR
{
∂ ln ⎡⎣sinh(ασ p ) ⎤⎦ } (3)
∂ (1/T )
The apparent activation energy at the peak point reflects the
required energy to trigger DRX and flow softening. There-
fore, it particularly depends on the chemical composition,
deformation condition, and microstructure during hot work-
ing. The average value of Q for the studied material can be
determined as 388 kJ/mol by multiplying the average slope Fig. 5. Window of Q values (the required energy to reach the
(Savg=1.11) in Fig. 3(b) by the average value of n (=1/Savg= peak point of the flow curve) at the different strain rates and
4.2) in Fig. 3(a) and R. According to Eq. (3), the value of Q deformation temperatures.
40 Int. J. Miner. Metall. Mater., Vol. 21, No. 1, Jan. 2014
the value of Q is unexpectedly high and decreases as the erage diameter about 1 μm and larger often accelerate the
strain rate rises. At temperatures beyond this critical range, recrystallization through the particle stimulating recrystalli-
e.g., 1150°C, and low strain rates, the tendency for DRX in- zation (PSN) mechanism, while the finer ones may delay or
creases so that it can be triggered at low activation energies. inhibit the recrystallization [6].
The value of Q increases when a competing microstructural Fig. 6 reflects the variation of peak stress (σp) and strain
phenomenon, such as DP, consumes the energy that is (εp) as functions of Z parameter. The practical importance of
pumped into the material by deformation. Dynamic precipi- these curves is to predict the starting point of flow softening
tation may be delayed or completely prohibited, depending at any deformation condition and to generalize the lab re-
on the nature of precipitates. In microalloyed steels, it has sults to the industrial applications. It is manifest that both σp
been well-understood that very fine (actually nanosized) and εp increase with increasing Z (increasing strain rate
carbides of microalloying elements pin grain boundaries and and/or decreasing deformation temperature). Indeed, the re-
effectively inhibit DRX during hot deformation [10-14]. As sults confirm that DRX commences at a higher stress and
a rule of thumb, it is believed that precipitates with the av- strain when the temperature declines or the strain rate rises.
Fig. 6. Variation of peak strain (a) and peak stress (b) with Zener-Hollomon parameter (Z).
1150°C, the tendency for DRX increases due to the higher of DRX grains. It is notable that as the average size of the
mobility of grain boundaries. At this temperature, the solute particles is more or less about 1 μm, no PSN is observed in
atoms of Cr and C cannot diffuse as fast as the boundaries, the micrographs.
and therefore, DP lags behind DRX. It has been well de-
scribed previously that the segregation of solute atoms to
grain boundaries and the corresponding solute drag effect
degrade beyond a critical temperature [24]. In such a case,
DRX precedes DP as shown at 1150°C in Fig. 8(e), the pre-
cipitation actually occurs at the boundaries of dynamically
formed grains. In Fig. 8(e), it is also interesting to note that
particles observed inside the grains actually form at prior
austenite grain boundaries and are a bit coarser than the
grain boundary particles. In summary, at 0.001 s−1 and
950-1100°C, DP precedes DRX, and the particles decorate
prior austenite grain boundaries; at 0.001 s−1 and 1150°C, Fig. 7. Microstructure of the studied material after reheating
DRX precedes DP, and the particles decorate the boundaries at 1200°C for 15 min.
Fig. 10. Micrographs of the hot deformed samples at the strain rate of 1 s−1: (a) 950°C; (b) 1100°C.
noticed here that the kinetics of DP has been known to be an X = 1 − exp[ − k (ε − ε c ) n ] (4)
order of magnitude faster than SIP [26]. Therefore, stress where X denotes the fractional softening, k and n the mate-
relaxation tests are only useful to study the possibility of DP rial constants, and εc the critical strain for the initiation of
and measure the precipitation starting and finishing times DRX. The DRX volume fraction under the different defor-
roughly. The results of stress relaxation tests for the studied mation conditions can be determined by either quantitative
material confirm that DP happens during hot deformation metallographic measurement or flow curve analysis. Com-
within the studied deformation regime. It is also inferred that pared to quantitative metallographic measurement, flow
the potential of DP increases as the deformation temperature curve analysis is a more simple method, as the former needs
rises. However, as the tendency of recrystallization increases a large quantity of samples to be examined, and it can be
with increasing temperature, DRX becomes prior to DP at difficult to ascertain new grains precisely [27]. Here, to de-
high temperature. It is worthy of note that the critical tem- termine the progress of dynamic recrystallization volume
perature beyond which DRX overcomes DP increases with fraction (XDRX), the following expression is employed as
increasing strain rate. This is clearly observed from low Q σp −σ
regions in Fig. 5 and micrographs in Figs. 8 and 10. Actu- X = (5)
σp −σs
ally, the regions with low and high Q values correspond to
the priority of DRX and DP, respectively. where σp and σs are the peak and steady-state stress, and σ
the flow stress between σp and σs. To determine k and n, Eq.
(4) can be written as the following equation:
⎡ ⎛ 1 ⎞⎤
ln ⎢ ln ⎜ ⎟ ⎥ = ln k + nln(ε − ε c ) (6)
⎣ ⎝ 1 − X ⎠⎦
The Avrami's exponent (n) that is determined by Eq. (6)
can be considered as an index to the DRX completion rate.
The exponent n has a direct influence on the rate of DRX
and can be used to determine the rate at which the instant
flow stress descends from σp to σs. Therefore, the value of n
can be used to compare the recrystallization rate at different
deformation conditions and distinguish the regimes con-
trolled by DP or DRX. Fig. 12(a) represents the typical
Fig. 11. Stress relaxation curves after 5% pre-strain to un- curves drawn based on Eq. (6) to determine the value of n. It
derstand the possibility of dynamic precipitation at different is clearly observed that in the deformation regimes of 950°C
deformation temperatures. and 0.001 s−1, 1050°C and 0.001 s−1, and 1100°C and 0.1 s−1
Based on the theory of nucleation and growth, previous that all belong to high Q-value regions in Fig. 5, the values
researchers used the Avrami's kinetics equation to describe of n (slope of the curves) are lower as compared to n in the
the progression of DRX with strain as follows [25]: regime of 1000°C and 0.01 s−1. At the latter deformation
Fig. 12. Typical Avrami graphs of DRX kinetics to determine the exponent n as the slopes at different deformation conditions (a)
and the variation of exponent n with the Zener-Hollomon (Z) parameter (b).
44 Int. J. Miner. Metall. Mater., Vol. 21, No. 1, Jan. 2014
regime, according to Fig. 5, DRX starts before DP and tion in ultra fine-grained 304 stainless steel, Scripta Mater.,
therefore proceeds faster. The same conclusion is inferred in 43(2000), p. 21.
Fig. 12(b), where the variation of n with the Z parameter is [2] A. Momeni, S.M. Abbasi, and A. Shokuhfar, Dynamic and
metadynamic recrystallization of a martensitic precipitation
drawn. It is generally expected that the value of n decreases
hardenable stainless steel, Can. Metall. Q., 46(2007), p. 189.
with increasing Z, as previously reported for single phase
[3] M.C. Mataya, E.R. Nilsson, E.L. Brown, and G. Krauss, Hot
austenitic alloys, such as 410 stainless steel [28]. This is as-
working and recrystallization of as-cast 316L, Metall. Mater.
sociated with the decreasing tendency for DRX at higher Trans. A, 34(2003), No. 8, p. 1683.
strain rates and lower deformation temperatures. Unlikely [4] G.R. Ebrahimi, H. Keshmiri, A. Momeni, and M. Mazinani,
for the present alloy, at low Z values where DP is prior to Dynamic recrystallization behavior of a superaustenitic stain-
DRX, the value of n is relatively lower and increases with less steel containing 16%Cr and 25%Ni, Mater. Sci. Eng. A,
increasing Z values. These results are in accordance with Fig. 528(2011), p. 7488.
5 and indicate that, at high Z values when there is a lower [5] Y.C. Lin, M.S. Chen, and J. Zhong, Study of static recrystal-
tendency for the segregation of solute atoms to prior austen- lization kinetics in a low alloy steel, Comput. Mater. Sci.,
44(2008), p. 316.
ite grain boundaries and therefore a lower tendency for pre-
[6] F.J. Humphreys and M. Hatherly, Recrystallization and Re-
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lated Annealing Phenomena, 1st Ed., Pergamon Press, Ox-
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tallization kinetics and grain size for 410 martensitic stainless
Dynamic recrystallization and precipitation in a high steel during hot deformation, Met. Mater. Int., 16(2010), p.
manganese austenitic stainless steel were investigated. The 843.
most important results are as follows. [8] J. Huang and Z. Xu, Evolution mechanism of grain refine-
(1) All the flow curves within the studied ranges of strain ment based on dynamic recrystallization in multiaxially
rate and temperature are typical of dynamic recrystallization. forged austenite, Mater. Lett., 60(2006), p. 1854.
[9] M. Arribas, B. López, and J.M. Rodriguez-Ibabe, Additional
(2) A range of Q-values from 303 kJ/mol to 477 kJ/mol is
grain refinement in recrystallization controlled rolling of
obtained at different deformation regimes. The lowest
Ti-microalloyed steels processed by near-net-shape casting
Q-values were obtained at very high temperatures and low technology, Mater. Sci. Eng. A, 485(2008), p. 383.
strain rates, or vice versa. [10] A. Momeni, H. Arabi, A. Rezaei, H. Badri, and S.M. Abbasi,
(3) At a certain deformation condition (medium Z values), Hot deformation behavior of austenite in HSLA-100 micro-
dynamic precipitation precedes dynamic recrystallization. alloyed steel, Mater Sci. Eng. A, 528(2011), p. 2158.
However, large precipitation particles are not able to inhibit [11] Y.B. Xu, Y.M. Yu, B.L. Xiao, Z.Y. Liu, and G.D. Wang,
recrystallization. At low or high Z values, dynamic recrys- Modelling of microstructure evolution during hot rolling of a
tallization occurs before dynamic precipitation and proceeds high-Nb HSLA steel, J. Mater. Sci., 45(2010), p. 2580.
faster. In both cases, the precipitation of secondary phase [12] M. Mirzaee, H. Keshmiri, G.R. Ebrahimi, and A. Momeni,
Dynamic recrystallization and precipitation in low carbon low
particles is observed along prior austenite grain boundaries.
alloy steel 26NiCrMoV 14-5, Mater. Sci. Eng. A, 551(2012),
(4) Stress relaxation tests at the same deformation tem-
p. 25.
peratures confirm the possibility of dynamic precipitation. [13] S. Vervynckt, K. Verbeken, P. Thibaux, and Y. Houbaert,
(5) The kinetics of dynamic recrystallization increases Recrystallization-precipitation interaction during austenite hot
unexpectedly with increasing Z parameter. It is associated deformation of a Nb microalloyed steel, Mater. Sci. Eng. A,
with the priority of dynamic recrystallization to dynamic 528(2011), p. 5519.
precipitation at higher Z values. [14] R. Abad, A.I. Fernandez, B. Lopez, and J.M. Rodriguez-Ib-
abe, Interaction between recrystallization and precipitation
Acknowledgements during multipass rolling in a low carbon niobium microal-
loyed steel, ISIJ Int., 41(2001), p. 1373.
[15] J.J. Jonas, Mechanical testing for the study of austenite
The authors are grateful for the financial support from
recrystallization and carbonitride precipitation, [in] D.P.
Hamedan University of Technology (No. 16.91.294).
Dunne and T. Chandra eds. Proceedings of the International
Conference of HSLA steels, University of Wollongong,
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