Pyrocrete Series

Proven Protection Under Fire

 History of Performance Excellence
Over 35 years of successful case histories and more than 100
million square feet of structural steel protected worldwide.
Since the late 1970’s, Pyrocrete® has been the industry leader in cementitious passive fire protection. With over
three decades of unparalleled performance, Pyrocrete is the global benchmark for high performance cementitious
fireproofing in the refining and petrochemical industries and continues to be the most widely specified and highly
regarded cementitious fireproofing product line in the world. Our versatile range of products allow us to provide
trusted solutions to meet and exceed any specified density and performance criteria.

Pyrocrete 40 Pyrocrete 241

40 pcf (640 kg/m3) high density cementitious fireproofing 55 pcf (881 kg/m3) high density cementitious fireproofing
with excellent film build and outstanding coverage. with a 35 year history and exceptional durability.

Pyrocrete 241 HY Pyrocrete 241 HD

50 pcf (800 kg/m3) high density cementitious fireproofing 70 pcf (1,121 kg/m3) ultra high density, heavy duty
with high physical performance and high yield. cementitious fireproofing with the highest durability
and toughness in the marketplace.

Pyrocrete Features and Benefits

®

PRODUCT FEATURE PERFORMANCE BENEFIT PIPERACK SUPPORT PROTECTED WITH PYROCRETE WITHSTANDS HYDROCARBON FIRE.
Harder, more durable material.
High Density Tough surface suitable for harsh
exterior exposures.

Suitable for both offsite and onsite

High Durability
application

Damage resistant during

High Impact & Compressive
transportation, construction, and
Strength
throughout service life.

Prevents failures from disbondment

High Bond Strength and cracking which lowers repair &
maintenance costs.

Low certified Thicknesses Lower installation & material costs.

Weight savings, reducing overall

1/5 The Weight of Concrete construction, transportation &
installation costs.

Pyrocrete System
Mechanical
Pyrocrete attachment to steel PYROCRETE APPLIED OFFISTE AND TRANSPORTED TO JOBSITE.

Mechanical
attachment to steel Galvanized
metal lath

Pyrocrete Pyrocrete
Contour Design Box Design
 Rigorously Tested, Certified & Proven
Pyrocrete has a proven track record of performance when
subjected to the harshest environmental conditions and the
extreme heat of hydrocarbon fire.
The Pyrocrete Series has been tested and certified for a variety of exposures and has successful performance
in actual hydrocarbon fires in refining and petrochemical facilities around the world.

Certifications & Listings: Product Comparison (Typical Laboratory Values)

PYROCRETE PYROCRETE PYROCRETE PYROCRETE
UL (Underwriter’s Laboratories) PROPERTY
241 HD 241 241 HY 40
›› UL 1709 Hydrocarbon Ratings
UL 1709 Hydrocarbon Fire 1-4 hour 1-4 hour 1-4 hour 1-4 hour
›› UL 263/ASTM E-119 Cellulosic Ratings Protection

ISO 22899-1 Jet Fire

Lloyd’s Register of Shipping Protection 2 hour 2 hour 2 hour 2 hour

›› ISO 22899-1 Jet Fire Ratings BS 476 Hydrocarbon Fire NR1 1-4 hour NR1 1-4 hour
Protection
BS 476 Hydrocarbon Ratings
Up to 60 Up to 60 Up to 60 Up to 60
Cryogenic Protection
›› (HP/A: 30-305) minutes minutes minutes minutes

FM Global (Factory Mutual) Blast Resistance 3 bar 3 bar 3 bar 3 bar

›› LPG Vessel & Structural Steel Approvals NFPA 58 Annex Hose Pass Pass Pass Pass
Stream Endurance

Density 70 pcf 55 pcf 50 pcf 40 pcf

UL Environmental Testing: ASTM E605 (1,121 kg/m3) (881 kg/m3) (800 kg/m3) (640 kg/m3)

Pyrocrete products have successfully passed the following Bond Strength2

ASTM E736
23,567 psf
(1,128 kPa)
22,026 psf
(1,054 kPa)
14,085 psf
(674 kPa)
10,267 psf
(491 kPa)
exposures simulating 20+ year exterior life cycle:
Compressive Strength 1,546 psi 1,111 psi 850 psi 456 psi
›› Accelerated Aging ASTM E761 (10.6 MPa) (7.6 MPa) (5.8 MPa) (3.1 MPa)

›› High Humidity Shore DO Hardness

ASTM D790 84 83 79 64

›› Industrial Atmosphere Impact Resistance Pass Pass Pass Pass

ASTM E760
›› Salt spray
›› Combination Wet / Freeze / Dry Cycling Deflection
ASTM E759 Pass Pass Pass Pass

Corrosion 0.00 g/mm 0.00 g/mm 0.00 g/mm 0.00 g/mm

ASTM E937
Performance Testing
Flame Spread 0 0 0 0
Pyrocrete products have successfully passed the ASTM E84

following independent third party test programs: Smoke Development 0 0 0 10

ASTM E84
›› Jet Fire Impingement
Coverage per 50 lb 11.3 ft2 13.3 ft2 14.6 ft2 17.9 ft2
›› NFPA 58 Annex H Torch & Hose Stream (22.7 kg) bag
@ 1” (25.4 mm) (1.04 m2) (1.23 m2) (1.35 m2) (1.66 m2)
Endurance
1. NR = Not Rated
›› Cryogenic Resistance 2. Bond strength testing performed utilizing ASTM E736 with AWCI Technical Manual
12-A (Appendix B) modifications
›› Explosion Resistance

JET FIRE IMPINGEMENT CRYOGENIC EXPOSURE

 Coatings - Linings - Fireproofing
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