Spec. No.

CRX3100AE-E2

ORION AIR DRYER

Trade Name　　　　

Model CRX3100A-E

Date Apr .5.2012

APPD CKD DWN

T.Takeuchi T.Maruyama T.Maruyama

ORION MACHINERY CO.,LTD

 SPECIFICATIONS
Specification Ref. No. CRX3100AE-E2
CRX3100A-E
Measurement conditions on air processing
Model

Air processing capacity m3/ min 31

Inlet air pressure (Gauge pressure) MPa 0.69
Inlet air temperature ℃ 50
Dewpoint of outlet air ℃ 10
＋１

Ambient temperature ℃ 35
Allowable conditions
Medium Compressed air
Inlet air temperature ℃ 10 - 60
Ambient temperature ℃ 2 - 45
Applicable air pressure (Gauge pressure) MPa 0.29 - 0.98
External dimensions
Height x Depth x Width mm 1500X1500X802
Mass kg 385
Air pipe connection 3B (80A)　Flange
Electric rating
Power source 3phase 380V+/-10%　 50Hz
Power consumption kW 10
Electric current A 18
Equipment details
Refrigerant compressor Fully enclosed scroll type 3.0kwX2
Condenser Fin and tube, forced air cooling
Chiller Plate fin type, alminum shell
Refrigerant controller Capillary tube system
Refrig.comp. Controller Digita display, 100% and 50% load congtrol, Alarm display
Capacity controller Capacity control valve
Fan motor for condenser Φ　/　W (500 / 400)X2
Overload protection device Fluid injection
Refrigerant R -407C
Auto drain trap Disk type (AD-5)
Protection devices
Compressor Over current relay
Discharge pipe thermostat
Opposite phase relay
Fan motor for condenser Winding thermostat
Refrigerant circuit Fan control pressure switch
High pressure switch
Temperature detecting type antifreeze system
Control circuit Glass tube fuse
Drawings attached
External dimensions 4-DM334
Wiring diagram 4-DM335
System diagram 4-DM336
Foundation drawing 4-DM333
Detail of control panel 4-DN342
Paint color Munsell No. Right front panel :N3.0 , Others :7.5Y7.5／0.5
Pre. Filter DSF3500A-SUS　（Option）
Remarks:
1.This air dryer is designed for indoor use.
2.The air processing capacity indicated above is converted to a value at atmospheric pressure , 32deg C, and 75% RH based on ANR.
3.Pressure dew point of outlet air is a converted value with outlet air pressure and may vary depending on the amount ofsupersaturated moisture.

4.Air filter (5μm) must be installed before this air dryer.

5.With companion flanges.
DM334 ４
8-φ18
4-Φ20 1100 175

0
16 φ200 Air outlet
φ 80A(3B) Flange
Air inlet

879

839
80A(3B) Flange

Cooling air outtake port

Flange detail drawing

1500
(HG/T20592 PN16 fairly article) Auto drain trap
802 (200) 535.4 795.6
80A(3B)Companion Flange Filter for condenser
127.5
Cooling air exhaust Cooling air exhaust

O
OO
N
NN
ON
h
℃

O
OO
F
FF
OF
FF
FF
POWER SAVETEMP.
LOCAL COMP.1
DEW POINT ALARM
REMOTE HOUR METER COMP.2

SE
SS
E
ST
EET
TT ∨
∨
∨
∨ ∧
∧
∧
∧ M
MM
O
OO
MD
DD
OE
EE
DE
RR
RES
EE
RS
EE
EE
SST
TT
ET

A RA R M

A
A
A
AI
II
R
I
RR
RP
PP
R
P
RR
E
R
EE
S
E
SS
S
S
SS
U
S
UU
R
U
RR
E
R
EE
E

L
L
L
LO
OO
C
O
CC
A
C
AA
L
A
LL
L R
R
R
RE
EE
M
E
MM
O
M
OO
T
O
TT
E
T
EE
E

E
E
E
EV
VV
A
V
AA
P
A
PP
.
P
..
P
.
PP
R
P
RR
RE
E
E
ES
SS
S
S
SS
U
S
UU
R
U
RR
E
R
EE
E C
COO
NN
DD
..
PPR
REE
SS
SS
UU
RR
EE
C
COO
NN
DD
..
PPR
REE
SS
SS
UU
RR
EE

Cooling air intake

1601

1500
ＯＲＩ ＯＮ ＡＩＲ
ＡＩＲ
ＡＩＲ ＤＲＹＥＲ
ＤＲＹＥＲ

ＯＲＩＯＮ

(665)

861
Power cord hole
(φ26 X 2)

Scale APPROVED CHECKED CHECKED DRAWN DESIGNED

1 Y.Kuroiwa N.Takeuchi N.Kobayashi
25 Jan.27.2011 Jan.27.2011 Jan.24.2011
ＭＯＤＥＬ CRX3100A-E DRAWING No,
3rd
Angle
System
EXTERNAL DIMENSION ４ DM334
ＯＲＩＯＮ ＭＡＣＨＩＮＥＲＹ ＣＯ. , ＬＴＤ
No.B-G0020-13-02
DM335 ４

3φ AC380V 50Hz R1
R1
E L1 L2 L3 13 14 22
K1 22 OPERATION
13 14 23
REMOTE CONTROL
K2 23 STOP
E R S T CN2 CN6
1 11
1 11 ON:ALARM 1 (Main alarm)
2 2
380V TR1 220V R1 12 OFF:NORMAL OPERATION
3 3 12 (No-Electric voltage)
380V 220V F1 4 4
S1 S2 13
5 5 13 ON:ALARM 2 (Preparatory alarm)
380V 220V 6 6 OFF:NORMAL OPERATION
T1 14
7 7 14
380V (No-Electric voltage)
TR2 220V
31 31 TR3 7 CN1 CN7 15
1 1 15 ON:RUNNING
MC1 MC2 MC3 MC1 MC2 2 2
8 16 OFF:MACHINE STOP
32 32 3 3 16
THR1 THR2 U3 V3 W3
12V 220V (No-Electric voltage)
4 4
24 S2 25 T1 9 5 5
U1 V1 W1 U2 V2 W2 10 6 6
7
THR1 TTH1 CN3
Ｍ Ｍ 95 96 26 1 1 E11
OL1 OL2 θ
CN8
３～ ３～ 2
THR295 TTH2 1
96 27 2 N.C.
3 E21 2
M1-1 M1-2 M2-1 M2-2 CH1 CH2 θ
4
ITH1 28 ITH2 31 CN9
5 E08 TH1
Symbol Name of parts θ θ 1
M1-1 Motor (Compressor motor 1) CN4 2
3 1 E10
M1-2 Motor (Compressor motor 2) CN10
2 TH2
1
M2-1,2 Motor (Fan motor) 3 2
MC1,2 Electromagnetic contactor(M1-1,2) 4

MC3 Electromagnetic contactor(M2) 5 CN11

1 COS
6
THR1,2 Over current relay(M1-1,2) 2
7 17
3
CH1,2 Crank case heater 18 1 P
CN5 4
HP High pressure switch HP A B 5
S2 3 MC1 1
CP Fan control pressure switch ｐ 2 CN12 19
K1
A B 6 1
5
COS Change over switch Output of signal MC2 3 20 9
2
4 21
CN1to12 Connector ・Relay output : a contact CP 32 A B 34
5 3
MC3 5 9
4 K2
TR1,2 Transformer ・Contact rating : AC250V 5A(Resistance load) ｐ CPU BOARD
TR3 Transformer DC30V 5A(Resistance load) TTH3 33
SV
K1.2 Auxiliary relay ・Maximum open/close voltage : AC250V θ
TH1.2 Thermistor DC150V
TTH1,2 Discharge thermostat ・Application minimum load : DC5V 100mA
TTH3 Bimetallic thermostat Scale CHECKED
APPROVED CHECKED DRAWN DESIGNED
OL1,2 Internal protector (M1) 1 Y.Kuroiwa N.Takeuchi N.Kobayashi
ITH1.2 Fan motor over temp. switch 1 Dec.6.2010 Dec.06.'10 Nov.05.2010
F1 Glass fuse φ6X30 3A ＭＯＤＥＬ CRX3100A-E DRAWING No,
3rd
SV Solenoid valve
Angle ４ DM335
□:Number indicated on terminal block. System
WIRING DIAGRAM
○:Nunber marked on electric wire.
:Wiring at user end. ＯＲＩＯＮ ＭＡＣＨＩＮＥＲＹ ＣＯ. , ＬＴＤ
No.B-G0020-13-02
DM336 ４
TH1
HX1 HX2

AIR IN Symbol Name of parts

HX1,2 Chiller
TH2 AIR OUT M1 Compressor motor
EPG M2 Fan motor
CON Condenser
APG DR Refrigerant dryer
EXV Capillary tube
CCV Capacity control valve
BV
HP High pressure switch
AD EXV
CJL CP Fan control pressure switch
SV
EPG Evaporating pressure gauge
CCV CPG Condensing pressure gauge
CPG APG Air pressure gauge
HP CP CJ(H,L) High／Low pressure check joint
BV Ball valve
TTH1 AD Auto drain trap
DR
SV Solenoid valve for fluid injection
TH1,2 Thermistor
M1-1 CJ1 TTH1,2 Discharge thermostat
CJH
TTH3 Thermistor for fluid injection
TTH3
OILS Oil separetor
M2-1 M2-2 ACCM Accumlator
CJ Check valve
TTH2 ST Refrigerant strainer
CJ2 OILS
ACCM
CON OILP Oil return pipe
ST EJP Fluid injection pipe
M1-2
FI Fillter for condenser
FI
OILP

EJP

Scale APPROVEDCHECKED CHECKED DRAWN DESIGNED

1 Y.Kuroiwa N.Takeuchi N.Kobayashi
1 Dec.6.2010 Dec.06.'10 Nov.18.2010
ＭＯＤＥＬ CRX3100A-E DRAWING No,
3rd
Angle ４ DM336
System
SYSTEM DIAGRAM
ＯＲＩＯＮ ＭＡＣＨＩＮＥＲＹ ＣＯ. , ＬＴＤ
No.B-G0020-13-02
DM333 ４

620 839 620

600
M16X200L （L type）
Anchor bolt X 4
175

Anchor bolt X 4 (JIS B1178)

Rear panel Air dryer

30
ＦＬ

1400
1100

Air dryer
Concrete floor

concrete foundation
Front panel View from front side
125

600

600 879 600 Scale APPROVED CHECKED CHECKED DRAWN DESIGNED

1 Y.Kuroiwa N.Takeuchi N.Kobayashi
2079 20 Dec.6.2010 Dec.06.'10 Nov.18.2010
ＭＯＤＥＬ CRX2300A,3100A-E DRAWING No,
3rd
Angle ４ DM333
System
FOUNDATION DRAWING
ＯＲＩＯＮ ＭＡＣＨＩＮＥＲＹ ＣＯ. , ＬＴＤ
No.B-G0020-13-02
 DN342 ４
(It lights when compressor No.1 is operating.) Lamp Digital indicator
(It lights when compressor No.2 is operating.) Lamp RUN lamp (It lights when the machine is operating.)

(It lights or flashes while setting.) Lamp ON switch

(It lights when time is displayed.) Lamp OFF switch

ALARM lamp
(It lights when high pressure switch is activated.)
(It lights when local control is set..) Lamp
ALARM lamp
(It lights when remote control is set..) Lamp (It lights when thermal relay or discharge thermostat
of compressor No.1 is activated.)
ALARM lamp
(It lights when thermal relay or discharge thermostat
of compressor No.1 is activated.)
Alarm Alarm details
CAUTION lamp
C00 Time to clean condenser filter. (It lights when it comes to the time to replace filter element(s).)
CAUTION lamp
C05 Abnormal rise of dew point
(It lights when dew point at the air outlet goes up.)
C16 Time to replace filter element(s) of air filter(s). LOCAL/REMOTE select switch
E01 Malfunction of controller CPU
E02 The power was detected as open phase.
Air pressure gauge
E03 The power was detected as negative phase.

E04 The power was detected as interrupted. Evaporating pressure gauge

E06 Dew point sensor is disconnected or short-circuited. Condensing pressure gauge
E07 Sensor of suction temperature of refrigeration compressor is disconnected or short-circuited.

E08 Thermal relay for fan motor is activated.

E10 High pressure switch for refrigeration compressor is activated.

Refrigeration compressor No.1
E11
Thermal relay or discharge thermostat is activated.
Refrigeration compressor No.2
E21
Thermal relay or discharge thermostat is activated.

E30 Suction temperature of refrigeration compressor is abnormally low. Scale APPROVED CHECKED CHECKED DRAWN DESIGNED
Err The remote input signal is not of the "Momentary" type.
Y.Kuroiwa N.Takeuchi N.Kobayashi
Dec.6.2010 Dec.06.'10 Nov.19.2010
ＭＯＤＥＬ CRX3100A DRAWING No,
3rd
Angle
System
DETAIL OF OPERATION PLATE ４ DN342
ＯＲＩＯＮ ＭＡＣＨＩＮＥＲＹ ＣＯ. , ＬＴＤ
No.B-G0020-13-02