Controles de La Lm57 (Traccion Control)

Trident S.A Doc. No.
WI/750/008/03
ISO 9001:2008 - Work Instructions Rev. 02
Assembly of Traction Control Page Page 1 of 15
Loader Div. Compiled: W. Tribelhorn Approved: M. Calvert Date April 2009
Purpose
The purpose of this work instruction is to describe the steps to be taken to
assemble the Traction Control for the LM70/71 air loader to ensure that the
performance of the machine meets both Trident S.A & the respective client’s
specification.
Who is responsible for performing this task?
- Fitter / Assembler.
What documentation will be required?
- Atlas Loader (LM70/71) Check List (Form Number T/FM/012/03);
Procedure – Steps to perform task:
Safety
PPE EQUIPMENT
Ensure PPE Equipment worn. Who is Responsible
What PPE is required? for Safety?
- Eye protection;
- Ear protection; You are!
- Safety Shoes.
Assembly of the Traction Control (LM70/71)
Assembly of
the Traction
Control
Spares required to assembly the

Traction Controller.
Date : Compiled By: Signature : Date : Approved By : Signature :
April 2009 W. Tribelhorn April 2009 M. Calvert
This document and its contents are the property of Trident SA. They are furnished to you on the following conditions: No right or license is given
or waived in supplying the document or its contents are not to be treated in any manner inconsistent with rights of Trident SA or to its detriment
and are not to be copied, reproduced to others, or disposed of except with prior consent of the undersigned.
Trident S.A Doc. No. WI/750/008/03
Traction Control

Spares Required to Assemble Traction Controller.

Ref. No. Part number QTY Description Standard Designation
1 5032 0155 01 1 Control Housing
2 0335 1146 00 2 Circlip 52
3 0657 5864 00 1 Gasket 61/71 x 2
4 5032 0164 00 15 Plug
5 0333 2125 00 15 Washer 8.2
6 0211 1322 00 **) 1 Screw M8 x 16-12.9
7 5031 0230 80 **) 1 Valve Housing Comp.
8 -*) 1 Valve Housing
9 -*) 1 Valve
13 0108 1292 00 1 Pin 5 x 12
14 5032 0152 00 1 Spacer
15 0335 2125 00 2 Circlip 23
16 5032 0154 00 1 Coil Spring
17 5032 0150 00 **) 1 Swivelling Link
18 5032 0151 00 **) 1 Felt Ring
19 0335 2146 00 1 Circlip 52
20 5032 0153 00 1 Pinion
21 0663 2136 00 2 O’Ring 44,2 x 5,7
22 5032 0165 00 1 Adapter
23 0663 2120 00 1 O’Ring 13.3 x 2,4
24 5032 0316 00 1 Safety Catch
25 5032 0279 00 1 Pin
26 0663 6135 00 1 O’Ring 54.5 x 3,1
27 5032 0146 80 **) 2 Liner with Valve
28 -*) **) 1 Liner
29 -*) **) 1 Valve
31 5032 0315 00 1 Lever
33 0108 1327 00 1 Pin 6 x 26
34 0113 2255 00 1 Pin 13 x 70
35 0111 1305 00 1 Pin 4 x 20
36 5032 0160 00 **) 1 Bushing
37 0295 3105 00 1 Nut 20
38 0108 1362 00 1 Pin 8 x 45
39 0337 2557 00 **) 4 Key 4x4x8
40 5032 0149 00 2 Bushing
41 5032 0148 00 Sleeve
42 9713 5358 00 Spring
43 5032 0161 00 Cover
44 5032 0156 00 Guard
45 0333 2136 00 **) 1 Washer 12.2
46 0147 1399 00 1 Screw M12 x 22-8.8
47 6001 2037 00 4 Spring
48 0517 1418 00 4 Ball
-*) Not delivered separately
**) Included in 9713 5501 94 Service Kit 255134474

Assembly Process / Procedure
Place Control Housing (1) onto the work Insert O-Rings (26) into the four groves
bench. Working surface to be clean & machined inside the Control Housing.
tidy. Ensure that Control Housing has Ensure that O-Rings are properly seated
steam clean and free from any dirt. in the grooves.
Turn Control Housing

(1) onto its side as
shown on photograph.
Fit Liner (28) into the
bore of the Control
Housing.
Note: the “cut out
middle diameter”
must be facing
Apply grease or oil onto O-Rings towards the safety
assist with the fitting of the Liner catch ears – see
directional pointers.
(28).
Fitting of the Liner (28) may

necessitate making use of a
Fit Circlip (2) into both sides of the
nylon mallet and a wooden
rod to locate it. Control Housing after Liner (28) in
position. Ensure Circlip (2) seated
correctly.
After fitting the Note: When inserting

circlips (2) insert the
the teeth of the
Valve (29). Valve can
Oil Valve (29) must face
be fitted from any one
of the two sides of the the same direction
Control Housing. as that of large hole
Before fitting apply
in the Liner (28).
oil to the Valve.
By making use of a vernier ensure that Apply grease to the Pinion (20) before
Valve (29) is center of the Liner (28). inserting it into the rear part of the
This can be achieved by measuring from Control Housing.
each side of the Control Housing (1).
When inserting the shaft ensure that the

shaft keyway is facing the top. – The
fitting of the shaft Key will be made Insert the Sleeve (25) onto the Pinion (22)
simpler by inserting the shaft that the shaft. By making use of the pin and the
shaft key slot is facing upwards. Once the hammer gently tap the sleeve until it
shaft inserted fit the circlip (19) to the seats into place on the shaft.
back of the Control Housing (1)

Fit split pin (38) into the hole situated Fitting of the Split Pin (38) may
inside the Control Housing (1). necessitate the use of a hammer (Tool
No.XX) to locate it into position.
Fit the Shaft Key (39) to the Shaft (20). Slide the Sleeve (41) over the Bushing
(40).
Fit the Spring (42) by sliding it over Locating the bottom end of the Spring
the Bushing (41). (42) against the Pin (38) as shown in
above photograph.

By making use of a side cutters / Photograph of Spring (42) in place.

Pliers pull the top end of the Spring
(42) over and past the Pin (38) and
release.
Apply grease to the Spring / Sleeve / Fit split pin (38) into the hole situated
Bushing configuration. inside the Cover (43).
Fitting the Pin
(38) to the correct
depth is crucial. If
not the correct
length the Pin
could catch on the
inside of the
cover causing the
Lever (31) to
Fitting of the Split Pin (38) may move from side to
side with
necessitate the use of a hammer to
difficulty.
locate it into position.

Split Pin should protrude ± 10mm. if Fit the Cover (3) to the Control Housing
once assembled the lever is found to (1). Ensure that the Pin (38) (attached to
be catching on the casing of the the cover) slots in-between the two ends
Control Housing the necessary of the spring ends. This allows the unit
adjustments to be made. to have the spring action both to the left
& to the right.
Check that the Pins (38) – both pins – one from the cover as well as the one from the
Control Housing does not catch / rub against the opposite component i.e. Control
Housing & End Cover. As you swing the cover from side to side also check that the unit
has a spring back action. Additionally, check for any play in the movement of the lever
relative to the spring tension. If ant movement found remove the Cover (43) and make
the necessary adjustments to the Spring (16) Ends.
Apply Loctite to the thread of the Shaft Screw on the Nut (37) and tighten.
(22) before fitting of the lock Nut (37).
Ensure that the Shaft thread is clean and
free of any grease & oil.

Slide Felt Ring (18) onto the Swivelling

1
Link (17) from the side of the large lug;
Slide the Spacer (14) onto the Swivelling

Link (17) from the side of the smaller lug
2
(Notice: direction spacer to allow Coil
Spring to be fitted);
Slide Coil Spring (16) onto Swivelling Link

3
(17);
Slide the Spacer (14) onto the Swivelling

Link (17) from the side of the smaller lug
4
(Notice: direction spacer to allow Coil
Spring to be fitted);
Once second Spacer (14) fitted compress

5 the two Spacers together compressing the
Coil Spring and clamp in vice grip;
The lug (smaller of the two ends) should

be sticking out of the Spring section.
6
Now slide the Valve (12) (female side)
onto the lug;
Secure Valve (12) section to the Lug of

7
the Swivelling Link (17);
8 View of Pin (13) inserted;
Apply grease to the Spring of the now

9 assembled section before inserting
the unit into the Control Housing (1).

Apply grease to the Spring section of Insert the Sub Assembled unit, with
Sub Assembled unit. the lug side into the Control
Housing (1)
Photograph of the Sub Assembled unit Sub Assembled unit in place.

being inserted into the back section of
the Control Housing.
Once Sub Assembled unit in place fit the Before fitting the Valve Housing
circlip (15) Compl. (7) apply a generous layer of
oil into the opening of the Control
Housing (1).

Insert the Valve Housing (8) into the Once Valve Housing (8) in place line-up
Control Housing (1) as shown in above the holes to insert the
photograph. Screws (6) & Washers (7).
Insert the Screws (6) and the Washers (5) By making use of an Allen Key tigthen the
to secure Valve Housing to the Control three screws.
Housing (1).
Fit Gasket (3) onto Plug (4). Screw the Plug (4) & Gasket (3) into the
Control Housing (1).
Note: Viewing the Control Housing from
the front with the Cover in full view
insert the Plug (4) into the left side of
the Control Housing.`

By making use of a fastening wrench Fit the Gasket (3) to the Adapter (22)
tighten the Plug (4). and screw it into the Control Housing
(1). This is fitted to the opposite side
to that of the Plug (4) and when
looking at the lever from the front
view its fitted on the right side.
By making use of the fastening wrench Fit the O-Ring (21) into the
tigthen the Adapter (22). Adapter (22).
Adapter (22 ) in place with O-Ring Insert the two Bushings (36) into the
(21) seated in Adapter. Cover (43) as shown above.

Bushing (36) in place Slide the Lever (31) into position as

shown above.
Insert the pin (34) through the Bushing Once Pin (34) through both Bushings (36)
(36) and Lever (31) secured insert Split Pin
(35) and bend one side of thepin open to
lock & prevent the Pin (34) from coming
loose.
Insert Pin (33) into back part of the By making use of a Pin Punch knock the
Lever (31). The Pin (33) must go Pin (33) in deep enough to secure the lug
through the eye of the Swivelling of the Swivelling Link (17) and prevent
Link’s lug (17). the Pin (36) from catching the sides of
the Cover.

Ensure that the Lever (31) moves up an

down and also ensure that the
Swivelling Link (17) attached to the
lever (31) via the Split Pin (33) also Insert the Safety Catch (24) between
moves freely up & down. the safety lugs on top of the Control
Housing (1).
By making use of a hammer (Tool No.XX) Safety Catch (24) securely in position.
knock the Pin (25) through the Safety
Catch Lug – through the Safety Catch –
and through the Safety Catch Lug.
Fit the Guard (44) by lining up the Once holes lined up fit the Guard (44)
holes in the Guard’s Mounting Bracket by screwing in the Bolts (46) and
with the drilled & tapped holes in the Washers (45)
Control Housing (1).

TAKE PRIDE IN WHAT YOU DO!

PURSUE EXCELLENCE!
By making use of a ring spanner

QUALITY - A WAY OF LIFE
tigthen the Bolts (46).
END OF WORK INSTRUCTION


Controles de La Lm57 (Traccion Control)

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Trident S.A Doc. No.

Spares required to assembly the

Date : Compiled By: Signature : Date : Approved By : Signature :

Spares Required to Assemble Traction Controller.

Date : Compiled By: Signature : Date : Approved By : Signature :

Assembly Process / Procedure

Turn Control Housing

Fitting of the Liner (28) may

After fitting the Note: When inserting

When inserting the shaft ensure that the

Date : Compiled By: Signature : Date : Approved By : Signature :

Date : Compiled By: Signature : Date : Approved By : Signature :

By making use of a side cutters / Photograph of Spring (42) in place.

Date : Compiled By: Signature : Date : Approved By : Signature :

Date : Compiled By: Signature : Date : Approved By : Signature :

Slide Felt Ring (18) onto the Swivelling

Slide the Spacer (14) onto the Swivelling

Slide Coil Spring (16) onto Swivelling Link

Slide the Spacer (14) onto the Swivelling

Once second Spacer (14) fitted compress

The lug (smaller of the two ends) should

Secure Valve (12) section to the Lug of

8 View of Pin (13) inserted;

Apply grease to the Spring of the now

Date : Compiled By: Signature : Date : Approved By : Signature :

Photograph of the Sub Assembled unit Sub Assembled unit in place.

Date : Compiled By: Signature : Date : Approved By : Signature :

Date : Compiled By: Signature : Date : Approved By : Signature :

Date : Compiled By: Signature : Date : Approved By : Signature :

Bushing (36) in place Slide the Lever (31) into position as

Date : Compiled By: Signature : Date : Approved By : Signature :

Ensure that the Lever (31) moves up an

Date : Compiled By: Signature : Date : Approved By : Signature :

TAKE PRIDE IN WHAT YOU DO!

By making use of a ring spanner

END OF WORK INSTRUCTION

Date : Compiled By: Signature : Date : Approved By : Signature :

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