Monthly Scrap - 02 Febuary

MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by
PART TO SCRAP BEFORE PLATE FOR MONTH: FEBRUARY Fadhil
DATE : 1 - 15 FEB
TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect
Pl thickness U/S (SP)

Old part (change rev)
Dimension O/S (SP)
Plating Deposit (SP)
Plating Peel off (SP)

Casting Incomplete
Dimension damage
Blow hole/ Porosity
Dowel pin Damage
Plating blister (SP)
Paint peel off (SP)

TOTAL TOTAL
Over rework (MP)
Paint blister (SP)

Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO
Scratches (SP)
Heat Trap (SP)
Corrosion (SP)
Casting blister
EJ Pin Depth
Mach Sec/ Cast Plating Painting
Paint Peel off

Over Rework
Rail Damage
Over etching
CHECK SCRAP
Over rework
M3 Damage
M7 Damage
Paint blister
Rough (SP)
Dim O/size
Over spray
Lamination
Cold flow
Test Cut
Test Cut
Dim NG
Chip off
Chip off
Chip off
Dented
Dented
Dented
Dented
Shirnk
Crack
Bent
1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
3 Filter Body 0292318 1019 0 6 0 0 0.00 0.59 0.00 0.00 1 2 3 6
4 Ge House 0292398 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
5 Ge House 0292427 579 30 3 3 0 5.18 0.52 0.52 0.00 26 4 1 2 3 36
6 Bandpass 0292516 1007 22 0 0 0 2.18 0.00 0.00 0.00 21 1 22
7 Bandpass 0292517 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
8 Housing 0292401 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
13 RF Cover 0292426 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
14 RF Cover 0292391 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
15 Filter LTE RF405693 768 1 4 0 0 0.13 0.52 0.00 0.00 1 2 2 5
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
18 Shield Case 20281 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
26 Case Shield 20145 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
TOTAL QUANTITY 3373 53 13 3 0 1.57 0.39 0.09 0.00
TOTAL 69
TOTAL REJECTION : 2.05 %

MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by
PART TO SCRAP BEFORE PLATE FOR MONTH:FEBRUARY Fadhil
DATE : 16 - 28 FEB
TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect
Pl thickness U/S (SP)

Old part (change rev)
Dimension O/S (SP)
Plating Deposit (SP)
Plating Peel off (SP)

Dimension damage
Casting Incomplete
Blow hole/ Porosity
Dowel pin Damage
Plating blister (SP)

TOTAL
Paint peel off (SP)

TOTAL
Over rework (MP)
Paint blister (SP)

Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO
Heat Trap (SP)
Scratches (SP)
Corrosion (SP)
Casting blister
EJ Pin Depth
Paint Peel off

Mach Sec/ Cast Plating Painting
Miss Process
Over Rework
Rail Damage
Mach Off Set
Over etching
CHECK SCRAP
M3 Damage
M7 Damage
Over rework
Rough (SP)
Paint blister
Lamination
Dim O/size
Over spray
Cold flow
Test Cut
Test Cut
Dim NG
Chip off
Chip off
Chip off
Dented
Dented
Dented
Dented
Shirnk
Crack
Bent
3 Filter Body 0292318 1095 1 11 0 0 0.09 1.00 0.00 0.00 1 5 1 1 1 3 12
4 Ge House 0292398 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
5 Ge House 0292427 385 40 2 0 0 10.39 0.52 0.00 0.00 38 1 1 1 1 42
6 Bandpass 0292516 1947 23 3 1 0 1.18 0.15 0.05 0.00 18 3 1 1 1 1 1 1 27
7 Bandpass 0292517 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
8 Housing 0292401 240 1 0 0 0 0.42 0.00 0.00 0.00 1 1
12 Deckel Cover 0292373 465 2 19 0 0 0.43 4.09 0.00 0.00 1 1 4 3 3 9 21
13 RF Cover 0292426 1041 0 3 0 0 0.00 0.29 0.00 0.00 1 2 3
14 RF Cover 0292391 2 3 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 2 2 1 5
15 Filter LTE RF405693 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
31 Case Shield 20112 0 1 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 1 1
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
TOTAL QUANTITY 5179 69 42 1 0 1.33 0.81 0.02 0.00
TOTAL 112
TOTAL REJECTION : 2.16 %

Monthly Scrap - 02 Febuary

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Monthly Scrap - 02 Febuary

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MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD

PLATING DEPARTMENT Prepared Approved by

PART TO SCRAP BEFORE PLATE FOR MONTH: FEBRUARY Fadhil

Pl thickness U/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

Over rework (MP)

Paint blister (SP)

Paint Peel off

TOTAL REJECTION : 2.05 %

PART TO SCRAP BEFORE PLATE FOR MONTH:FEBRUARY Fadhil

Pl thickness U/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

Over rework (MP)

Paint blister (SP)

Heat Trap (SP)

Paint Peel off

TOTAL REJECTION : 2.16 %

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