Monthly Scrap - 11 November

MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by
PART TO SCRAP BEFORE PLATE FOR MONTH: NOVEMBER IMAN
DATE : 1 - 15 NOVEMBER
TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect
Pl thickness U/S (SP)

Old part (change rev)
Dimension O/S (SP)
Plating Peel off (SP)

Plating Deposit (SP)
Casting Incomplete
Dimension damage
Blow hole/ Porosity
Dowel pin Damage
Plating blister (SP)
Paint peel off (SP)

TOTAL TOTAL
Over rework (MP)
Paint blister (SP)

Roughness (SP)
Mach Step (SP)
Scratches (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO
Heat Trap (SP)
Corrosion (SP)
Ultra sonic NG
Casting blister
EJ Pin Depth
Miss Process
Paint Peel off

Mach Off Set
Mach Sec/ Cast Plating Painting
Over Rework
Rail Damage
Over etching
CHECK SCRAP
M3 Damage
M7 Damage
Over rework
Paint blister
Rough (SP)
Dim O/size
Over spray
Lamination
Sink Mark
Black Dot
Chatering
Corrosion
Cold flow
Over Cut
Test Cut
Test Cut
Porosity
Dim NG
Chip off
Chip off
Chip off
Bulging
Dented
Dented
Dented
Dented
Shirnk
Crack
Bent
1 Filter Body 0292178 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
3 Filter Body 0292318 746 5 0 0 0 0.67 0.00 0.00 0.00 5 5
4 Ge House 0292398 0 6 0 2 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 1 3 2 2 8
5 Ge House 0292427 266 8 9 0 0 3.01 3.38 0.00 0.00 7 1 1 5 1 2 17
6 Bandpass 0292516 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
8 Housing 0292401 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
9 Housing 0292407 99 1 6 0 0 1.01 6.06 0.00 0.00 1 6 7
10 Housing 0292477 388 3 0 0 0 0.77 0.00 0.00 0.00 3 3
11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
12 Deckel Cover 0292373 436 0 2 0 0 0.00 0.46 0.00 0.00 2 2
13 RF Cover 0292426 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
14 RF Cover 0292391 580 5 6 0 0 0.86 1.03 0.00 0.00 5 1 4 1 11
15 Filter LTE RF405693 426 9 2 0 0 2.11 0.47 0.00 0.00 5 3 1 1 1 11
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
18 Shield Case 20281 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
26 Case Shield 20145 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
28 Case Shield 20161 626 0 1 0 0 0.00 0.16 0.00 0.00 1 1
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
39 Shield Case 20381 1007 1 21 0 0 0.10 2.09 0.00 0.00 1 17 1 1 1 1 22
TOTAL QUANTITY 4574 32 53 0 2 0.70 1.16 0.00 0.04 0
87
TOTAL REJECTION : 1.90%

MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD
PLATING DEPARTMENT Prepared Approved by
PART TO SCRAP BEFORE PLATE FOR MONTH: NOVEMBER IMAN
DATE : 16 - 30 NOVEMBER
TOTAL QTY REJ Machining defect Casting/ secondary defect Plating defect Suplier defect
Old part (change rev)
Pl thickness U/S (SP)

Dimension O/S (SP)
Plating Deposit (SP)
Plating Peel off (SP)

Dimension damage
Casting Incomplete
Blow hole/ Porosity
Dowel pin Damage
Plating blister (SP)
Paint peel off (SP)

TOTAL TOTAL
Over rework (MP)
Paint blister (SP)

Roughness (SP)
Mach Step (SP)
NO Part Name QTY Mach % Sec / Cast % Plating % Painting % QTY TO
Heat Trap (SP)
Scratches (SP)
Corrosion (SP)
Casting blister
EJ Pin Depth
Mach Sec/ Cast Plating Painting
Miss Process
Paint Peel off

Over Rework
Mach Off Set
Rail Damage
Over etching
CHECK SCRAP
Over rework
M3 Damage
M7 Damage
Rough (SP)
Paint blister
Over spray
Lamination
Dim O/size
Sink Mark
Chatering
Cold flow
Over Cut
Test Cut
Test Cut
Dim NG
Chip off
Chip off
Chip off
No Rev
Dented
Dented
Dented
Dented
Shirnk
Crack
Bent
3 Filter Body 0292318 516 3 3 0 0 0.58 0.58 0.00 0.00 3 2 1 6
4 Ge House 0292398 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
5 Ge House 0292427 127 1 1 0 1 0.79 0.79 0.00 0.79 1 1 1 3
8 Housing 0292401 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
9 Housing 0292407 134 6 1 0 0 4.48 0.75 0.00 0.00 6 1 7
10 Housing 0292477 496 10 0 0 0 2.02 0.00 0.00 0.00 6 3 1 10
11 Deckel Cover 0292372 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
12 Deckel Cover 0292373 1442 12 18 0 0 0.83 1.25 0.00 0.00 8 1 1 2 1 5 8 3 1 30
15 Filter LTE RF405693 1004 12 7 0 0 1.20 0.70 0.00 0.00 2 8 2 5 1 1 19
16 Filter TRDU RF404962 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
17 Cover TRDU RF404805 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
22 Shield Case 20291 1172 0 11 0 0 0.00 0.94 0.00 0.00 2 3 3 3 11
30 Case Shield 20111 633 0 7 0 0 0.00 1.11 0.00 0.00 7 7
31 Case Shield 20112 662 1 1 0 0 0.15 0.15 0.00 0.00 1 1 2
34 AGX 18 0 0 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
40 Ge Housing 0292606 273 7 0 0 0 2.56 0.00 0.00 0.00 6 1 7
TOTAL QUANTITY 6459 52 49 0 1 0.81 0.76 0.00 0.02 0
TOTAL 102
TOTAL REJECTION : 1.58%

Monthly Scrap - 11 November

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MALAYSIAN DIE-CASTING INDUSTRIES SDN BHD

PLATING DEPARTMENT Prepared Approved by

PART TO SCRAP BEFORE PLATE FOR MONTH: NOVEMBER IMAN

Pl thickness U/S (SP)

Plating Peel off (SP)

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

Over rework (MP)

Paint blister (SP)

Heat Trap (SP)

Paint Peel off

TOTAL REJECTION : 1.90%

PART TO SCRAP BEFORE PLATE FOR MONTH: NOVEMBER IMAN

Old part (change rev)

Pl thickness U/S (SP)

Plating Deposit (SP)

Plating Peel off (SP)

Dowel pin Damage

Plating blister (SP)

Paint peel off (SP)

Over rework (MP)

Paint blister (SP)

Heat Trap (SP)

Paint Peel off

TOTAL REJECTION : 1.58%

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