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Nanotechnology in Aerospace Industry 12.42.21 PM
Nanotechnology in Aerospace Industry 12.42.21 PM
Nanotechnology in Aerospace Industry 12.42.21 PM
Fall 2020
Contents
1. Introduction to Nanotechnology ........................................................................................................ 3
1.2 Nanotechnology in Aerospace Industry ........................................................................................ 5
1.2.1 Polymer Nanocomposite........................................................................................................ 6
1.2.2 Nanostructured Metals .......................................................................................................... 7
1.2.3 Anti-corrosion Coatings ......................................................................................................... 7
2. Carbon nanotubes............................................................................................................................... 9
2.1 Manufacturing of Carbon nanotubes......................................................................................... 10
2.1.1 Arc Discharge method .......................................................................................................... 10
2.1.2. Laser ablation method ........................................................................................................ 11
2.1.3. Catalyzed chemical vapor deposition ................................................................................. 12
3. Carbon nanotubes in Aerospace ....................................................................................................... 14
3.1. Synthesis of Carbon nanotube/Polymer Composite Material ................................................... 16
3.1.1 Solution Processing .............................................................................................................. 16
3.1.2 Melt Processing .................................................................................................................... 16
3.1.3. In-situ Polymerization ......................................................................................................... 17
4. space applications of Carbon nanotube composites/nanoparticles ................................................ 18
4.1. Electromagnetic shielding in aerospace .................................................................................... 19
4.2. Static Discharge in Aerospace ................................................................................................... 20
4.3 Coatings....................................................................................................................................... 20
4.4. Thermal Protection .................................................................................................................... 21
4.5. Thermal , Radiation and Impact Protective Shields(TRIPS) ....................................................... 21
4.6 Composite Laminates.................................................................................................................. 22
5. CONCLUSION ..................................................................................................................................... 24
References ............................................................................................................................................ 25
1
List of figures
Figure 1 Market trend over the last 5 year and forecast for upcoming years in the US[4]. .................. 5
Figure 2 Global nanoparticles market share in 2019[4]. ........................................................................ 5
Figure 3 illustration of rolling up of graphene to carbon nanotube ..................................................... 9
Figure 4 Arc-discharge method for synthesis for carbon nanotube ..................................................... 11
Figure 5. (a) tip growth of CNTs. (b) root growth of CNTs .................................................................... 13
Figure 6 schematic view of CNT and graphene addition to enhance properties with their application
.............................................................................................................................................................. 15
Figure 7 Solution Processing method for Composite Fabrication ........................................................ 16
Figure 8 In-situ polymerization process ............................................................................................... 17
Figure 9 schematic of TRIPS .................................................................................................................. 22
Figure 10Aligned CNT in polymer matrix .............................................................................................. 23
2
1. Introduction to Nanotechnology
Nanotechnology is the study and application of extremely small things and can be used across
all the other science fields, such as chemistry, biology, physics, materials science, and
engineering. Nanoscience and nanotechnology involve the ability to see and to control
individual atoms and molecules. Everything on Earth is made up of atoms—the food we eat,
the clothes we wear, the buildings and houses we live in, and our own bodies. In other words
the branch of technology that deals with dimensions and tolerances of less than 100
nanometre, especially the manipulation of individual atoms and molecules. The thoughts and
ideas driving nanoscience and nanotechnology began with a discussion named "There's Plenty
meeting at the California Institute of Technology (December 29, 1959) well before the term
nanotechnology was utilized Longer than 10 years after the fact, in his investigations of ultra-
precision machining, Professor Norio Taniguchi instituted the term nanotechnology. It wasn't
until 1981, with the advancement of the examining burrowing magnifying instrument that
agglomerate and where, for 50 % or more of the particles in the number size distribution, one
or more external dimensions is in the size range 1 nm - 100 nm[1]. What differs nanomaterial
from their bulk counterpart is their distinctive chemical and physical properties which can be
attributed to the quantum effects and surface interactions at nanoscale. The quantum effect
describes the physics of the electron in solid as particle size decreases. It is predominantly
seen at nanoscale. Materials can be produced that are nanoscale in one dimension (for
3
example, very thin surface coatings), in two dimensions (for example, nanowires and
nanotubes) or in all three dimensions (for example, nanoparticles and quantum dots) [2]. In
bulk material, the properties are merely the average of all the quantum forces exerted by a
single atom, but as the materials are examined at nanoscale, their properties change as the
averaging makes no difference. Another factor is surface area, nanomaterial has larger area
compared to their bulk counterparts and this make them more reactive and changes their
optical and chemical properties. For instance, Nanoscale gold particles are not the yellow
colour with which we are familiar with, instead it can appear red or purple. At the nanoscale,
the motion of the gold’s electrons is confined, as the movement is restricted, gold
nanoparticles react differently with light compared to larger-scale gold particles. Their size
and optical properties can be put to practical use: nanoscale gold particles selectively
accumulate in tumours, where they can enable both precise imaging and targeted laser
destruction of the tumour by means that avoid harming healthy cells [3].
By the year of 2019, global market value for nanomaterial was valued at 8.5 billion and is
forecasted to grow at compound annual growth rate of 13.1% in 2020-2027. This forecast
drive can be only possible with the aerospace industry's need for high strength and durable
aircraft parts[4]; another contributor is the healthcare industry with advanced emerging
medical diagnosis and imaging technologies. The abundance of raw material such as metal
alloys, polymer and metals along with the high-end technology for their synthesis is also
4
Figure 1 Market trend over the last 5 year and forecast for upcoming years in the US[4].
light weight, high tensile strength , highly tailorable thermal and optical properties, there is a
huge potential market for nanomaterials in aerospace industry; in fact, they are being highly
nanoparticles have over other conventional material is that they are multifunctional.
5
irrespective of such superiority, the market of aerospace is still small owing to the immaturity
of the materials and qualification cost and certification standards required by the industry
and customers[5]. Most of the engineered nanomaterials used in the aerospace industry use
structural and nonstructural applications for aeronautical and space systems. their
mechanical properties are much more pronounced with increased flexibility and thermal
nanotechnology. enhanced radiation protection for people and power; and reliable life
This report will mainly focus on the structural application of nanomaterials in the aerospace
system .Mainly there are three types of nanomaterials that are employed in the aerospace
corrosion coatings.
nanofillers dispersed in the polymer matrix. These may be of different shape (e.g., platelets,
fibers, spheroids), but at least one dimension must be in the range of 1–50 nm[6].
Nanocomposites usually have high weight to strength ratios and enhanced resilience to
vibration and fire and hence they are highly ideal for use in the aerospace industry, A wide
range of nanomaterials have been used as filler materials to enhance the non-structural and
6
nanofibers and graphene. Due to the properties that carbon nanotubes have such as toughness
stiffness, carbon nanotubes have been shown to give advantages when used as fillers.
metals exhibit wide range of properties such as corrosion resistance, yield strength, tensile
strength coupled with low density which keeps the total weight of aircraft down.
Nano coatings are now used in turbine blades that have to withstand friction wear and high
temperature. In addition they are also used to increase the durability of the materials. For
instance, magnesium alloys are highly susceptible to corrosion due to high chemical reactivity
of magnesium. Nano coatings that are usually used these days for nano coatings are silicon
Sweden used nanoparticles in the heat-insulating surface layer that protects aircraft engines
from heat. Tests showed that the service life increased by 300%.
The greater part of research and development into aircraft applications of nanotechnology
properties. Utilizing nanomaterials either as a reinforcing ply with polymer matrix type as a
fiber in traditional composite frameworks, shows huge potential in aviation applications. This
would prompt fuel savings, reducing expenses for airlines and travellers and reducing carbon
emissions.
7
Coatings are commonly used in the airplane industry to protect the structures and surfaces
of the airplane from harsh conditions. In aviation applications, nano coatings have been
developed for: improved surface quality, improved thermal performance , increase the
reliability and durability of components , corrosion resistance against pitting and oxidation.
Hence, nano coatings decrease life cycle costs, reduce maintenance and increase readiness
coatings [7].
The market of nanomaterials for the aerospace industry is humungous and nanomaterials can
be utilized in almost every aspect as every gram counts when it comes to space endeavours.
Considering the literature available for the topic, it is almost impossible to cope with each and
every application. so, here the study is focused on the most widely researched and utilized
composites have already replaced CFRP and aluminium alloys in most applications. NASA’s
computer modelling has predicted upto 30% weight reduction in launch vehicle with carbon
nanotube reinforcements.[8] NASA tested carbon nanotube based composite tank over
conventional carbon fiber epoxy composite at NASA’s wallops flight facility in virginia on may
16,2017, yielding positive results. not only that, but carbon nanotube films have been used to
produce aerospace grade composite eliminating the need of huge ovens or autoclaves[9]. All
these results show a bright future prospect of carbon nanotubes for aerospace applications.
8
2. Carbon nanotubes
Carbon nanotubes are cylindrical structure molecules formed by rolling up a single layer of
carbon atoms(graphene). they can be either single walled or multiwalled( concentric layers
of cylindrical nanotubes). their aspect ratio can be as large as 1000, meaning they have really
CNTs are chemically bonded with sp2 bonds, an extremely strong form of molecular
interaction. This feature combined with carbon nanotubes’ natural inclination to rope
together via van der Waals forces, provide the opportunity to develop ultra-high strength,
low-weight materials that possess highly conductive electrical and thermal properties. This
The rolling-up direction (rolling-up or chiral vector) of the graphene layers determines the
electrical properties of the nanotubes. Chirality describes the angle of the nanotube's
hexagonal carbon-atom lattice. This forms the distinction between armchair and zigzag
nanotubes. armchair nanotubes have identical chiral index and act as a conductor unlike
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while multi walled carbon nanotubes have conductivity similar to metals, single walled carbon
nanotubes can either be insulator or semiconductor. Similarly, other properties which make
them multifunctional are: extremely resistant to corrosion, tensile strength upto 100 times
more than steel and very light-weight; also, theri thermal conductivity can range from 600
CNTs have probably been around for a lot longer than was first realized. They were likely
made during various carbon combustion and vapor deposition processes, but electron
microscopy at that time was not advanced enough to distinguish them from other forms of
carbon.
The carbon arc discharge method, at first utilized for delivering C60 fullerenes, is the most
widely recognized and maybe least demanding approach to create CNTs, as it is somewhat
requires further filtration to isolate the CNTs from the ash and the remaining reactant metals
present in the rough item. This method creates CNTs through arc-vaporization of two carbon
rods placed end to end in an enclosure that is usually filled with inert gas at low pressure. The
discharge vaporizes the surface of one of the carbon electrodes, and forms a small rod-shaped
deposit on the other electrode. Creating CNTs in high return relies upon the consistency of
the plasma curve and the temperature of the deposit forming on the carbon cathode.
Synthesis produces high quality materials but only in the milligrams range and isn’t
discharge of pure graphite rods.In the case of SWNT synthesis by an arc discharge method,
10
the incorporation of catalytic metal particles in a graphite anode is necessary, and SWNTs are
reactor,nanotubes formed are condensed on the cooler side of the reactor and collected. two
laser pulses in succession are employed to increase the uniformity of the yield as using one
laser beam yields a large amount of soot.By varying the growth temperature, the catalyst
composition, and other process parameters, the average nanotube diameter and size
distribution can be varied. The laser ablation method yields around 70%wt and produces
11
primarily single-walled carbon nanotubes with a controllable diameter determined by the
reaction temperature.
Without a doubt the most widely recognized technique for carbon nanotubes synthesis,
method that has been utilized to deliver different carbon materials such as carbon fibers and
filaments. Large amounts of CNTs can be formed by catalytic CVD of acetylene over Cobalt
and iron catalysts supported on silica or zeolite. The most influential factors are: carbon
sources, catalyst and substrate.It is also one of the most successful methods as it has a broad
range of control over results. The chemical vapor deposition method is to split a carbon
containing gas continuously flowing through the catalyst nanoparticle to generate carbon
atoms and then generate CNTs on the surface of the catalyst or the substrate. The synthesis
process is to let the catalyst decompose carbon source (usually hydrocarbon gas) at a
the mechanism by which CNT grows depends on the substrate and catalyst interaction with
each other. when hydrocarbon vapour comes in contact with hot metal nanoparticle, it is
broken down into carbon and hydrogen gas, while hydrogen is carried away by carrier gas,
carbon dissolves in the metal catalyst, with temperature approaching carbon solubility limit
When the interaction between metal and catalyst is weak, carbon dissolves all the way from
metal catalyst to substrate and there it forms precipitate between catalyst and metal, known
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as tip growth. While the interaction is strong, carbon is forced to precipitate from the top of
CVD is the only widely accepted industrial method for commercially viable production of
CNTs as it can produce large quantities of it, facilitating mass production,compared to other
two methods. The purity percentage of the CVD process is also high. Another factor is that
in CVD, carbon nanotubes can be directly grown on substrate, while in other methods , it
has to be collected. though one issue it faces is to free CNTs from catalyst support by using
acid treatment.
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3. Carbon nanotubes in Aerospace
Carbon nanotubes which can be used as a main constituent of composite material with
exceptional mechanical and electrical properties, very suitable for aerospace applications
because of their light weight, mechanical strength, and flexibility[16].Due to the unique
properties of Carbon nanotubes they are being widely studied as a constituent of composite
material. Nanocomposites based on CNT have significant attention in present years for their
applications in aircraft, military crafts, missiles and spacecraft because of their advanced
properties such as thermal stability, chemical stability, huge surface area, etc. The
incorporation of polymer nanocomposite affects the aerospace industry in the long run
starting from structure, design application and many more. Providing safer, faster and
eventually cheaper transportation is the main reason for the incorporation of polymer
The usage of composite based polymers in the aerospace industry has significantly enhanced
due to their outstanding superior features. Structures involved in the aerospace industry are
incorporated with electronics, which result in high quantity generation of heat. The composite
structural integrity may be affected if generated heat is not dissipated in a proper way. The
polymer matrix has very low thermal conductivity due to which they are not suitable for use
in the aerospace industry. For the improvement of thermal conductivity of the polymer matrix
various fillers have been used[18]. The filler may be in the form of a particle or fibre dispersed
reinforcement in the range of 1-100 nm are defined as nanocomposite. Most common fillers
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used for polymer reinforcement are Carbon nanotube (CNT), layered silicate nanoclay,
graphite, graphene and graphene oxide (GO). By integration of CNT into a variety of polymer
matrices, such as polyamides (Pas), polyimides, epoxy, polyurethane and polypropylene (PP),
Figure 6 schematic view of CNT and graphene addition to enhance properties with their application
Here in fig.6, it can be seen that the carbon nanomaterials such as CNT and graphene have
been widely incorporated into polymers to develop functional materials. Both types of
composites are extensively studied for their filler properties and multifunctionality. Both
types have their advantages and shortcomings when it comes to particular applications. but
this report will only cover CNT filler nanocomposites as it is being subjected to extensive
research and availability of literature. A brief comparison is made with graphene fillers later
in the study.
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3.1. Synthesis of Carbon nanotube/Polymer Composite Material
There are a lot of techniques available for fabrication of composite with the main aim to
uniformly disperse CNT inside a polymer matrix. Depending upon the chemical and thermal
properties of the polymer matrix, desired performance indices of the composite and cost
in a solvent, to deagglomerate CNTs and disperse it inside the host polymer matrix to form
CNT-based polymer.
This technique is only possible when polymers are soluble in solvent. It is followed by film
sheet.Sometimes, shear mixing for a long time may lead to shortening of tubes and
compromise composite properties. Solvent evaporation sometimes gives time to CNTs to re-
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matrix polymer melts and flow, which mixed with CNT, assist in de-agglomeration and
This method has been successfully used for dispersion of CNT inside thermoplastic matrices
care has to be taken as it takes place at high temperature and shear forces can deteriorate
nanocomposite.
ensures good CNTs dispersion in matrix and excellent intimacy between CNTs and matrix
leading to production of nanocomposite. This method results in a stronger and more active
interface between polymer and composite which is pivotal when it comes to structural,
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4. space applications of Carbon nanotube composites/nanoparticles
Among many polymer composites used in aerospace composites, epoxy are most widely used
in aerospace and military applications. Epoxy is defined as a prepolymer containing more than
one epoxide group and has low molecular weight. Epoxy resin, mostly incorporated as matrix
in advanced composites, is a highly cross-linked polymer due to its good chemical resistance,
dimensional stability, stiffness and specific strength and shows substantial adhesion to
embedded fiber. The major drawback of epoxy for its use in structural application is its
inherent brittleness. This weakness is overcome by the incorporation of CNT for the
Charge discharge adhesive coatings High aspect ratio conductive particles like
CNTs, graphite flakes and metals etc.
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4.1. Electromagnetic shielding in aerospace
satellites and space vehicles are subjected to electromagnetic interference from lighting, solar
flares and other outside signals which may lead to corrupt data and faulty signals. so,
electromagnetic shielding is indispensable for the aerospace industry. Usually, metals act as
an excellent shield but due to added weight and environmental degradation, an alternative
properties of the composite. Although several conducting particles have been studied, such
as carbon black particles , carbon fibres or metallic fillers , CNTs have clearly demonstrated
better properties due to their high aspect ratio (L/d), higher strength and flexibility and lower
density, making them ideal as fillers. The type of CNT filler also impacts the efficiency of the
shielding, MWCNT, is considered to have higher permittivity which makes them more
effective[22] . The type of polymer dielectric property is also important as more the
percentage in the composite enhances the shielding efficiency of the material but decreases
its mechanical properties and processability, so a compromise between these properties for
enhanced by modifying its surface with CNT. The tensile strength and the modulus of
(4.1 GPa) and 37% (302 GPa), respectively, compared with those of pure CFs (2.8 and
220 GPa, respectively)[23]. Recently, tin coated copper braid used for transferring signals
and insulation for wires are being replaced by high performance CNT coatings for shielding
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Some commonly used polymer nanocomposites are: PANI(polymer matrix) with
have to be conductive. The advent of nanotechnology in the field of polymer composite has
demonstrated the ability to circumvent the prevalence of such static charge accumulation. In
context to static charge extenuation, the fillers in a polymer matrix are called antistatic
1) the injection of charge carriers in polymer due the conductive reinforcement, 2) the
transport, diffusion or metallic conduction[23]. common antistatic agents are: graphene, CNT,
4.3 Coatings
CNTs could be used to replace carbon black in powder paints as conductive fillers for
electrostatic spray paintings, resulting in more durable and corrosion resistant spray paint.
multifunctional nanocoatings are currently in development which can sense corrosion and
also use aircraft skins for potential mechanical damage[24]. Carbon nanofibres, MWNTs or
SWNTs have been used to exploit intrinsic properties of carbon nanomaterials for improved
epoxy nanocomposites. CNT/epoxy composite coatings have also been used as high radar
transparency or radar absorbing coatings in military stealth application. They are also used to
20
Different coatings used in aerospace include: anti-corrosion coating, flame retardant coatings,
black CNT coatings are being developed by NASA to reduce stray lights from optical payloads
them from re-entering into the earth atmosphere. CNTs are incorporated in a unique TPS
system, phenolic-impregnated carbon ablator(PICA), which improves its char strength and
resilience[26].
In one study, Imohelt at el, efficient conversion of microwave radiation to heat was seen, after
the shuttle columbia disaster, NASA fully integrated multiwalled carbon nanotube in low
weight percentage into pre-ceramic material used for repair of reinforced carbon- carbon
thermal protection material for space entry. the repair material system centered around a
carbide ceramic at high temperature. very low levels of microwave energy achieve bulk cure
that are required to perform an atmospheric entry of the vehicle is covered with an outer
thermal protection system (TPS) which protects the vehicle from the intense heating
environment. The TPS can also represent the first line of defense from the space radiation
environment, if the materials making up the TPS are chosen wisely. Materials made from low
atomic weight elements, such as hydrogen and carbon, are generally regarded as good
21
candidates for radiation shielding, since less secondary radiation is produced during the
collision process with high-speed cosmic rays and solar event particles.
Nanotechnology infused into structure has enabled TRIPS to provide safety against all three
hazards. Polyethylene is one such material used in radiation shield designs. While
polyethylene is not used in thermal protection systems, carbonaceous ablators like carbon
phenolic and PICA (phenolic impregnated carbonaceous ablator), which have already flown
on the Galileo and Stardust missions respectively, should have good radiation-shielding
nanotubes range between 13 to 53 GPa (carbon fibers are in the magnitude of 2 to 6 GPa)
Small diameter of the carbon nanotube also presents high flexibility, strength, and stiffness)
composite laminating. The bonding is such that the resulting composite is much stronger and
22
improves fracture toughness. The nanotubes work themselves as cervices on each layer to
23
5. CONCLUSION
With the advancement in every field of life, the requirement of aerospace and aeronautical
industry also changes such as the need for lightweight, thermally stable and high-speed
missiles, rotorcrafts, aircrafts and aerial vehicles are the prime focus. All these requirements
produce a need for more scientific endeavour in developing highly advanced systems and
materials that can be incorporated more successfully in the aerospace structure for enhanced
performance in every category. CNTs are the model candidate to fulfil almost all the demands
of the aerospace industry. The use of CNT/epoxy nanocomposite in distant and unmanned
guidance of spaceships and aircrafts was brought to focus by researchers. The fuel utilization
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