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Scotchman Circular Cold Saw Operators Manual SUP-600-NF
Scotchman Circular Cold Saw Operators Manual SUP-600-NF
COLD SAW
1.0 INTRODUCTION 4
1.1 Legislation Applicable to Planning and Construction 4
2.0 GENERAL MACHINE INFORMATION 5
2.1 Machine Identification Data 5
2.2 Technical Data 5
2.3 Dimensions of the Machine 6
2.4 Cutting Capacity 6
2.5 Electrical Data 7
2.6 Noise Level 7
3.0 INDICATIONS REGARDING TRANSPORT AND STORAGE 7
4.0 INSTRUCTIONS FOR ANCHORING AND SERVICE START-UP 8
4.1 Anchoring Instructions 8
4.2 Pressure Regulator 8
4.3 Instructions Regarding Blade Installation 9
4.4 Cutting Coolant 9
4.5 Pneumatic Oil 9
5.0 INSTRUCTIONS FOR USE 10
5.1 Proper and Improper Use 10
5.2 Function of the Operating Mechanisms 10
5.3 Instructions for the Adjustment of the Digital Degrees 11
5.3 General Rules and Safety Checks 11
6.0 RECOMMENDATIONS AND MAINTENANCE 12
6.1 Type and Frequency of Inspections 12
6.2 Qualified Personnel for Maintenance and Repair Work 13
6.3 Manufacturer's Recommendations 13
7.0 DRAWINGS AND SCHEMATICS 14
7.1 General Schematic 14
7.2 Power Circuit 16
7.2A Switching Power Circuit 17
7.3 Operating Controls 18
7.4 Pneumatic Schematic 20
7.5 Cast Iron Table & Disc Assembly (Exploded View) 22
7.6 Rocker Assembly (Exploded View) 24
7.7 Turret Assembly (Exploded View) 26
7.8 Sheet Metal Base (Exploded View) 28
7.9 Protective Shield (Exploded View) 30
8.0 OPTIONAL EQUIPMENT 32
8.1 Pneumatic Protective Shield 32
8.2 Digital Control of the Cut Height 34
8.3 Lubetool Micro-Lubrication (Optional) 35
PAGE 3
1.0 INTRODUCTION
This instruction manual has been made in compliance with Legislation according to the Machine
directive 2006/42/CEE and its subsequent amendments.
The instruction manual represents an integral part of the machine. It must be consulted before,
during and after the machine is put into service, as well as whenever it is considered necessary, thereby
respecting its content in each and every one of its parts.
This is the only way in which the fundamental objectives that have been established on the basis of this
manual will be achieved; such as, accident prevention and making optimal use of the machine features.
Within the framework of this manual, all aspects regarding safety and accident prevention on the job
while using the machine have been considered in every detail, herein highlighting the information that is
of greatest interest to the user.
Ü ATTENTION
Carefully read this manual before installing the machine. The manual must be kept throughout the
machine’s lifetime in a place that is easy to find in the event that it is needed. In the event that a used
machine is sold, the machine shall be sold together with this manual. In the event that the machine is
scrapped, the identification plate and any other document supplied with the same shall be destroyed.
EN-13857 Guarding by distance to prevent contact with hazardous areas of the machine.
PAGE 4
2.0 GENERAL INFORMATION
2.1 Machine Identification Data
Model---------------------------- SUP-600-NF
Serial number------------------
Manufacturing year-----------
CHARACTERISTIC DIMENSION
PAGE 5
2.3 Dimensions of the Machine
1636mm 1 636mm
1052mm
911mm
850mm
905mm 770mm
934mm
1050mm
ANCHO MAX: 1249mm
1301mm
TURRET
250 240
230
220
210
200 190
180
170
160
150 140
90º
130
120
110
100 90 45º
80
22.5º
70
60
50 40
30
20
10
0
27 0
24 0
320
310
290
280
260
230
220
210
12 0
190
180
170
160
140
130
110
80
1 90
90
80
70
60
40
30
20
10
10
20
30
40
60
70
90
110
120
130
140
160
170
180
205
250
100
150
300
200
150
100
50
50
PAGE 6
2.5 Electrical Data
Power Supply Motor Power Total Consumption
PAGE 7
4. INSTRUCTIONS FOR ANCHORING/ SERVICE START-UP
4.1 Anchoring Instructions
Ensure that the machine has not suffered any damage during transport by making an initial visual
inspection. If damage is observed, advise the carrier immediately.
The machine must be installed on a firm surface that is as level as possible, in order to reduce vibrations
during operation and so that it operates within the parameters established by the manufacturer.
Verify that the power supply voltage corresponds to the voltage indicated on the specifications plate of
the machine. Connect the cable to the power supply, using a plug that is appropriate for the
characteristics of same, thereby respecting the color codes. Once connected to the machine, verify the
sense of rotation; if the rotation is not correct, change two phases of the plug. The rotation is counter
clockwiese when facing the blade from the left side of the machine.
PAGE 8
4.3 Installing The Blade
Rotate the blade to 22.5°, toward the left side, and lock it in this position. Loosen the blade with the
bar and wrench sent with the machine. Place the new blade on the spindle and align it with the screw
mounted in the spindle. Place the hub on the spindle with the bar. To tighten the nut, hold the nut
as shown in the figure. To access the blade, use the side door of the machine. Make sure that the
teeth of the blade match the direction of rotation of the motor. Also, make sure that the diameter of the
blade is 24".
Ü ATTENTION: Assure that the blade is correct for this machine. (Diameter of the arbor is 2 inches.)
Ü DANGER: After changing the blade, put the sheet metal front cover back on.
In order to fill the machine with cutting coolant, open the reservoir and fill with Econolube or,
equivalent.
PAGE 9
5. INSTRUCTIONS FOR USE
5.1 Proper and Improper Use
This is a semiautomatic cut-off machine especially designed for cutting aluminum profiles.
The use of the machine for cutting other materials is hereby prohibited. Such use may cause damage to
the machine and put the health and safety of the worker at risk.
Ü DANGER: We are not responsible for any possible accident caused by the failure to comply with the
aforementioned provision.
PAGE 10
5.3 Adjusting the Digital Degrees
To zero the digital readpot, press the (F) and (Set) keys. To change the way of reading of incremental to
absolute, press (Inc/Abs).
ATTENTION: Care must be used when cleaning the screen. The surface is plastic and is easily
scratched.
þ Before using the machine, check the efficiency and operation of all safety devices and check that the
moving parts of the machine are not blocked, that there are no damaged parts and that all machine
components are positioned and working correctly.
þ NEVER operate the machine with any of the safety devices disabled or removed from the machine.
þ Before starting work, the operator must ensure that all tools and wrenches, used for maintenance or
adjustment, have been removed.
þ In the event of a fire, use powder extinguishers and disconnect the machine from the electric system.
PAGE 11
6.0 RECOMMENDATIONS AND MAINTENANCE
The operator's knowledge of the machine is one of the best ways of daily control of any possible problem.
If any failure is detected, work must be stopped and qualified personnel must be informed immediately.
* NOTE: Always clean the machine and the work area at the end of the work day.
MAINTENANCE TABLE
PAGE 12
6.2 Qualified Personnel for Maintenance and Repair Work
All repairs shall be made exclusively by qualified personnel. Always use original replacement parts.
If not, the machine may be damaged or the user may be injured.
þ In the event that the machine is broken down or the saw blades must be replaced, place a padlock on
the protection switch and place the keys under the care of qualified personnel.
þ Before working an any electrical devices, disconnect the plug from the power supply.
þ If extension cords are used, ensure that the cable has the appropriate cross-sectioin for the power of
the machine.
þ Whenever any part has to be replaced, use an original replacement part and endeavor to use the oil
recommended by the manufacturer.
* NOTE: In case of any doubt or problem, do not hesitate to consult the manufacturer.
Ö ATTENTION: The manufacturer hereby guarantees the supply of each of the parts or components for
at least three years from the manufacturing date of the machine.
PAGE 13
7.0 DRAWINGS & SCHEMATICS
7.1 General Schematic
9 Emergency
10 Green Vertical Alignment Button
11 General Switch
12 Side Drawer Cuttings
13 Feet Levelers
14 2040000092 Oleoneumatic Converter
15 Left Door
16 N000000030 Pressure Regulator
23 CE Identification
24 N000000A17 Filter + Reg. + Lubric. + Manom.
PAGE 14
1
2
19
18 20
3
17 21
22
4
16 23
15 5 24
14 6 25
7
13 8
12 9
10
11
PAGE 15
7.2 Power Circuit
ITEM PART # DESCRIPTION
5 E000000024 Fuse 2A
L1 L2 L3
QM1
460V --> 8A 6
230V --> 14A
I> I> I> 50VA
1 5 5 EMERGENCIA
124
1L1 1L2 1L3 (380-220)V --> 24V
F1 F3 24
2A 2A
7
F2 0
2A LED TENSIÓN
4
KM1
2
U1 V1 W1
VA
CH w 50
R
IT 4K ME
SW r R R
AIN c to OTO NS
FO
a
M nt E M A
Co AK TR E S
BR FU
PAGE 16
7.2A Switching Power Circuit
24
0
KM1
KM1
126
N
IO
L ATERAL
DOOR
AT
DOOR
REAR
124
125
T
14
7
O
ER
STA RT - STOP
AD
6
15
B LADE
BL
10
10
11
D
EQ4
16
IEL
SH
EN
15 13
OP
9
8
16
R1
SE
LOWER BLA DE
AUTOMATIC
AI
FR
R1
SHIELD
YO
LA
5
17
RE
13
LS
TOO
E
RE
B
LU
SU
SWITCHING POWER CIRCUIT
EQ3
13
E
PR
N
MI
14
BL ADE UP
BL ADE UP
A X-
124
124
SHIEL D
M
5B
3
12
P
EU
EQ2
AD
12
12
13
B L
CLA MPS
13
24
11
PS
AM
8
CL
EQ1
124
EN
24
OP
PAGE 17
7.3 Operating Controls
PAGE 18
THIS PAGE LEFT BLANK INTENTIONALLY.
PAGE 19
7.4 Pneumatic Schematic
ITEM PART # DESCRIPTION
00 Line
01 N000000A17 F + R + L 1/4"
17 N000000036 Venturi
PAGE 20
TL-600-PLUS
AUTOMATIC SHIELD
09 08
16 07 06
15
07 06
14 10 10
11 11 05 04
17
EQ3
03
EQ4 4 2
EQ2 4 2
EQ1 4 2
02
1 1 12
13 13
5 5 5 1
18 01
00
LINEA
PAGE 21
7.5 Cast Iron Table & Disc Assembly (Exploded View)
ITEM PART # DESCRIPTION
7 Rocker Support
8 TD12800012 DIN128 Æ12 Washer
15 Post
16 N000000059 ISO 50 Cyl. Yoke
PAGE 22
1
28
27 2
26 3
25 4
24 5
23 6
22 7
21 8
20 9
19 10
18 11
12
17
13
16
14
15
PAGE 23
7.6 Rocker Assembly (Exploded View)
ITEM PART # DESCRIPTION
PAGE 24
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2
21
1
22
23
24
25
26
27
28
29
30
31
32
33 34 35
PAGE 25
7.7 Turret Assembly (Exploded View)
ITEM PART # DESCRIPTION
22 Support of Drawer
23 TD93310040 D913 M-10 x 40
24 TD12500010 D125 Æ10 Washer
PAGE 26
11 12 13 14 15 16 17 18 19
10 20
9 21
8 22
7
23
6
24
5
25
4
26
3
27
2
28
1
29
30
32 31
PAGE 27
7.8 Sheet Metal Base (Exploded View)
ITEM PART # DESCRIPTION
1 Left Door
2 T173800620 ISO7380 M-6 x 20 Screw
3 TD93400014 D934 M-14 Nut
4 2050000262 Connect Æ6-Æ6
5 Back Door
6 T173800620 ISO7380 M-6 x 20 Screw
7 E000000022 Three Phase Base
8 Oleoneumatid Conv.
9 N00RHM1412 Reduction 1/2M - 1/4H
10 N000CC1408 Male Stud Elbow 1/4 - Æ8
11 TD91204010 D912 M-4 x 10 Screw
12 TD93400014 D934 M-14 Nut
13 TD91214040 D912 M-14 x 40 Screw
14 N0000E0914 Adaptor 1/4" Æ8
15 N000000017 F + R + L 1/4"
16 N000000020 Æ40 Manometer
17 TD91205016 D912 M-5 x 16 Screw
18 TD12800005 D128 Æ5 Washer
19 N000CC1408 Male Stud Elbow 1/4 - Æ8
20 TD93400014 D934 M-14 Nut
21 N000000018 Oil Regulator 3/8"
22 N000000021 Cleaning Gun with Hose
23 T0000000H6 Support M-6
24 TD93400006 D934 M-6 Screw
25 B000003823 Oil Regulator Knob
26 Control Panel
27 Control Panel Cover
28 T173800510 ISO 7380 M-5 x 10 Screw
29 TD12500012 D125 Æ12 Washer
30 TD93400012 D934 M-12 Nut
31 2FR450B003 Foot leveler M-12
32 E0000000M6 Box Switch
33 Box Switch Cover
34 Closing Padlocks
35 216000030F Wheel Fixes PP Æ30
36 N000CC1406 Male Stud Elbow 1/4 - Æ6
37 N000000E30 Square Regulator
38 TD91205010 D912 M-5 x 10 Screw
39 N000000030 Pressure Regulator 1/4"
PAGE 28
40 N000000020 Æ40 Manometer
41 N0000TA012 Metal Stopper Gas 3/8"
42 N0000TA012 Metal Stopper Gas 3/8"
43 TD91206016 D912 M-6 x 16 Screw
44 N000CC1406 Male Stud Elbow 1/4 - Æ6
45 Booth of Shaving
46 T173800620 ISO7380 M-6 x 20 Screw
47 216000030P Wheel Æ30
48 Left Door
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34
PAGE 29
7.9 Protective Shield (Exploded View)
PAGE 30
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15
16
17
18
19
20
21
30 29 28 27 26 25 24 23 22
PAGE 31
8.0 OPTIONAL EQUIPMENT
1 DIN-471 Æ12
2 ISO-40 Pin
8 DIN-471 Æ12
14 Joint Support
PAGE 32
15
14
13
12
11
10
9
8
7
6
5
3
2
1
PAGE 33
8.2 Digital Control of the Cut Height
In order to change the cut height, press PRESET to edit the height.
SW ITCHING PO WE R CIRCUIT
124
12 4
12 4 12 4
24
24
24
8 124 16 10 L AT E RAL
DO OR
CLAM P S
LO WE R BLAD E 125
3
10
CO UNT E R
12
10 RE AR
3B
D OO R
8
12 BLA DE U P 7
1 4 R1
S TA RT - ST O P
12 AU T O M AT IC
BLA DE U P
11
B LA D E
S H IEL D 126
5 KM 1
9
5 8 6
9 SHIE LD
5B
EQ 2 EQ 3 R1 E Q4 R2
K M1
EQ 1 15
13 13 17
12 14 13 13 13 18
11 15 16 17 14
0
0
E ER
M
UR E TI ON
PS ES AI
S ET TI
UP PR LS R L D ES TA
L AM O F IE R RO
C E IN O O
SH T
N AD -M ET AY N GH D
E
E BL AX B L
PE EI A
OP M LU RE O H BL
YEL L OW
4
24 8 20 GR EEN
5
19 COU N TER 6 B LA C K 21
R ED
9 7
0
3 EN CO DER
18
R2 19
PAGE 34
8.3 Lubetool Micro-Lubricatin (Optional)
66 I MPULS OS x MINUT O 37 IMP ULSOS xM INUTO 21 IMPULSOS xMI NUTO 13 I MPULS OS x MINUTO
S TROKE S E VERY MINUTE STROKES EV ERY MI NUTE STROK ES EVE RY MI NUTE S TROKE S E VERY MINUTE
0 0 0 0
II II II II
10 I MPULS OS x MINUT O 6 IM PULS OS x MINUTO 4 IMP ULSOS xM INUTO 3 I MPULSOS xMI NUTO
S TROKE S E VERY MINUTE STROKES EV ERY MI NUTE STROK ES EVE RY MI NUTE S TROKE S E VERY MINUTE
0 0 0 0
II II II II
2,5 IMPULSOS xMI NUTO 2 I MPULSOS xMI NUTO 1, 5 IMP ULSOS x MINUTO 1 IMP ULSOS x MINUTO
S TROKE S E VERY MINUTE STROKES EV ERY MI NUTE STROK ES EVE RY MI NUTE S TROKE S E VERY MINUTE
0 0 0 0
II II II II
GROOVE N° DISCHARGE
1 41mm
RANURA 1
RANURA 2
RANURA 3 2 30mm
RANURA 4 VOLANTEGIRATORIO
RANURA 5 DE REGULACIÓN
RANURA 6 3 23mm
RANURA 7
4 16mm
5 9mm
6 2mm
7 0mm
PAGE 35
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15
16
17
18
19
20
21
30 29 28 27 26 25 24 23 22
PAGE 36