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7/22/2012

CENG 6302
PAVEMENT ANALYSIS AND DESIGN
CHAPTER 2 PAVEMENT PERFORMANCE
AND EARLY DESIGN
Alemgena Alene, PhD, MSc. BSc.
Email: alemgena@yahoo.com

Department of Civil Engineering


Ethiopian Institute of Technology (EiT) – Mekelle
Mekelle University

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch3 MU-EiT

CENG 6302 Pavement Analysis & Design


Course content
Chapter Title
Ch1 Introduction
Ch2 Pavement Performance and Early Design
Ch3 Stresses and Strains in Flexible Pavements
Ch4 Loads on Pavements (ESA)
Ch5 Principle of Probabilistic Design Approaches
Ch6 Design for Rehabilitation and Upgrading
Ch7 Overview of Rigid Pavement Design
Ch8 Overview of Small Element Pavement Design
Ch9 Drainage and Road Embankment Design
Overview

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

Pavement performance
• Pavements are designed to provide a safe and
comfortable driving surface to the public.

• Designed and constructed


• To provide such surface for long time
• At lowest possible costs

Thickness design and material selection should be


• Major defect types are under control
• Do not appear too early

Pavements are Designed to Fail !!


(in a predictable way)

ASPECTS OF DESIGN

Functional Structural

Can sustain
Safety Riding Quality
Traffic Load

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Structural Performance

Strength

Functional Performance

Safety

Comfort

RUDIMENTARY DEFINITION

Pavement Thickness Design is the determination of required


thickness of various pavement layers to protect a given soil
condition for a given wheel load.
Given Wheel Load

830 kPa
Asphalt Concrete Thickness?
Base Course Thickness?
Subbase Course Thickness? 25 kPa

Given In Situ Soil Conditions

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

2.1. Major defect types on flexible


pavements
Cracking
• Different reasons to occur
• Traffic load associated
• Thermal movement or other
• Reflective cracking

Fig. Addis – Gohatsion


Wheel path load associated
cracking

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

• Low temperature cracking


Minnesota

• Reflective cracking in an
overlaid jointed concrete
pavement

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• Many reasons other than


traffic and temperature

• Fig. longitudinal cracking


due to shear failure in the
existing embankment as a
result of widening the road

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

Deformation /Rutting/

• Rutting in asphalt
pavements (Awash –Mille)

• Longitudinal deformation
due to settlements (near
Delft University)

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

• Rutting due to overloading

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

Rutting, wheel path


cracking
Shoveling

Edge cracking and


deformation
Pothole

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

Effects of Moisture Penetration in


Shoulder

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

Effect of moisture
and unsealed
shoulder

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

2.2. Early design systems


• Design systems developed earlier, before the M-E design,
are still used in may countries including Ethiopia

• These are also bases for the development of M-E


systems used nowadays

• Strength of the pavement


solely depends on the shear
strength of the materials used
(lack of bearing capacity)

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

Early design and Road tests


• Road tests
• Observed performance under actual condition – final
criterion to judge adequacy of a design method
• Three major road tests under controlled condition by
HRB mid-1940s to early 1960s

• Maryland Road Test ~ 1952 (1.76 km)


• To determine the relative effects of four different axle
loadings on a particular concrete pavement

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

WASHO Road Test ~ 1954

• Two identical test loops


each 580 m tangent
• 100 mm HMA on 50 mm
crushed gravel base
• 50 mm HMA on 100 mm
crushed gravel base
• Subbase 0, 100, 200, 300 and
400 mm

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

• Major findings
• Pavement damage increased in the order:
80 kN single axle => 142 kN tandem => 100 kN single => 178 kN tandem
• Pavement with 100 mm HMA was far superior than 50 mm HMA for equal
total thickness
• Distress in the outer wheelpath was more than in the inner wheelpath.
Surfacing of shoulders proved to be highly effective
• Distress was largely critical on wet seasons

• Based on distress, a tandem axle with 1.5 times load is equivalent to the
single-axle load, where as a tandom axle produced equal max deflection
with 1.8 times a single axle load
• Deflection under traffic was influenced by: vehicle speed, surface temp,
load and moisture content of the top layers of basement soil
• No significant difference b/n wheel loads transmitted in the outer
wheelpath and inner wheelpath due to crown of the pavement

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

AASHO Road test ~ 1958


• Objective - to determine any relationship between no. of
repetitions of specified axle loads of different magnitude
and the performance of different thickness of flexible and
rigid pavements

• 6 different loops

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

AASHO Road Test

Flexible Sections
• HMA
• Thickest section
• 1 to 6 inches thick
• 6 inches HMA
• 9 inches base
• Base Course • 16 inches subbase
• Used for heavy loads
• 0 to 9 inches thick
• 2.6 to 3.6 PSI at test end
• Thinnest section
• Subbase Course • 1 inch HMA
• 0 to 16 inches thick • Used for light loads
• 8 to 25 ESALs to failure

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

One Subgrade...

A-6 / A-7-6 (Clay)


Poor Drainage

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

Major findings
• Main contribution was the development of pavement
serviceability concept together with the equations
relating serviceability, load and thickness design of both
flexible and rigid pavements.

• Superiority of base materials in order


Bituminous treated => cement treated => crushed stone => gravel
Most of sections with gravel base failed very early in the test

• About 91% of rutting occurred in the pavement it self

• Most surface cracking as well as deflection occur during


cold season

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

Mn road

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

LCPC - France

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

LINTRUCK - NL

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

The CBR Design Method


• Early design systems
• based on determining the required thickness of good quality layers
• to prevent shear failure to occur in the subgrade
• Thickness was dependent on shear resistance and amount of
traffic
• This was the basis for the CBR thickness design method

• In the CBR design charts:


• Traffic load – no. of commercial vehicles per day
• Shear resistance of materials – CBR values

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

Principle of the CBR design charts

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Assess soil strength

Calculate thickness of cover


material required to reduce stresses
below critical levels

Choose material for cover which


is itself strong enough to
withstand load stresses

CBR DESIGN
1 Calculate subgrade stresses for 5
tonne axle load for the design
z

thicknesses in the empirical chart


Subgrade stress

2 For 10 tonne wheel, calculate


thickness to limit stresses to same
values

z1
10 tonne axle

5 tonne axle

t1 t2 Thickness

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CBR DESIGN
CBR
Plot revised design chart for
10 tonne axle

10 tonne

5 tonne

t1 t2 Thickness

CBR DESIGN METHOD


1500

Wheel load
(tonnes)
20
1000
15
Thickness
(mm) 10

5
500
2.5

Minimum
thickness
3 5 10 20 30 40 60 80

CBR %

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

2.3. AASHTO Design Method


AASHTO Pavement Design Guide
• Several versions:
• 1961 (Interim Guide)
• 1972
• 1986
• Refined material characterization
• Version included in Huang (1993)
• 1993
• More on rehabilitation
• More consistency between flexible, rigid designs
• Current version
• 2002
• Under development
• Will be based on mechanistic-empirical approach

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

• With the rapid increase in number and weight of


vehicles, a strong need arise for improved
methods

• Most significant development of the AASHO test


is the pavement serviceability concept together
with the equations relating serviceability, load and
thickness design of both flexible and rigid
pavements.

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Basic Equations

Basic Idea

p0
Serviceability (PSI)

p0 - pt

pt

Time

PRESENT SERVICEABILITY INDEX

PSI = 5.0 - a.log R - b.RD2 - c.(C+P)½

5 R = roughness
RD = rut depth
C+P = cracking + patching
4 PSI

PSI 3 Traffic

2
* Failure
1

Traffic

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ROAD DETERIORATION
Change in PSI per vehicle depends on:
• Axle load
• Pavement thickness
• Time of year
But, on the same pavement, at the same time of year:-
4.5
 PSI1 = L1
 PSI2 L2

Using an 8.2 tonne axle as standard


4.5
L
 PSIL = X  PSI8.2
8.2

Number of equivalent axles

PRESENT SERVICEABILITY INDEX

PSI = 5.0 - a.log R - b.RD2 - c.(C+P)½

R = a measure of roughness
RD = rut depth
C+P = area of cracking + patching

a, b and c are constants therefore this equation assumes that


the relative importance of the three defects is always the same
The Roughness term is much more important than the others

Therefore, provided the road is still fairly smooth, there can be a


lot of cracking, for example, but still a high value of PSI.

Do you think it is a good idea to use PSI to trigger maintenance

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STRENGTH OF PAVEMENT

h1, h2, h3 etc. are the thicknesses of layers 1, 2, 3, etc.

Strength = Overall thickness = h1 + h2 + h3 + .......

But surface is strong,


Roadbase is of intermediate strength, and
Sub-base is relatively weak

So we multiply each thickness by a


weighting factor e.g.
Strength = 2h1 + h2 + 0.5h3
This is effectively what was done

STRUCTURAL NUMBER (SN)

SN = a1 h1 + a2 h2 + a3 h3 + ....

Where a1 , a2 , a3 etc. are strength coefficients for


layers 1, 2, 3, etc. and
h1 , h2 , h3 , etc. are the thicknesses of layers 1, 2, 3

The strength coefficients are related to


normal strength measures such as CBR,
unconfined compressive strength,
Marshall stability, etc.

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Strength a2 = {29.14 (CBR) - 0.1977 (CBR)2


coefficient + 0.00045 (CBR)3} x 10-4
(a2)
0.15
0.14 •


0.10

0.08

0.05
0 40 50 100 110 150
CBR value

STRENGTH COEFFICIENT, a2 FOR GRANULAR BASE MATERIALS

Strength
coefficient
(a3)
0.150

0.125

0.100

0.075

0.050 •
a3 = 0.01 + 0.065 (log10CBR)

0.025
1 5 10 50 100 200
CBR of sub-base

STRENGTH COEFFICIENT, a3 FOR SUB-BASE MATERIALS

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0.30 a2 = (750 + 386x - 8.83x2) x 10-2

x in MN/m2
0.25

Strength
coefficient 0.20
(a2)
0.15 •
a2 = (750 + 2.66x - 0.00042x2) x 10-4

0.10 x in lbf/in2


0.05
0 200 400 600 800
lbf/in2

0 1.0 2.0 3.0 4.0 5.0 6.0


MN/m2
STRENGTH COEFFICIENT, a2 FOR CEMENT-STABILIZED BASE MATERIALS

REGIONAL FACTOR - R
CLIMATIC EFFECTS ARE ALLOWED FOR BY APPLYING
A REGIONAL FACTOR (R) TO THE TRAFFIC LOADING

CLIMATE ARID AASHO WET

R 0.4 1.0 2.0

TRAFFIC x 106 5.0 2.0 1.0

NO GUIDANCE WAS GIVEN TO THE SELECTION OF R,


THIS
USUALLY BEING LEFT TO ‘ENGINEERING JUDGEMENT'

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Exercise

50mm AC 50mm AC

145mm 165mm
CBR = 130 CBR = 100

335mm 315mm
CBR = 20 CBR = 30

WHICH PAVEMENT WILL CARRY


THE MOST TRAFFIC?

CALCULATION OF STRUCTURAL NUMBER

25mm premix a1 = 0.4


100mm premix a1 = 0.4

200 mm, a2 = 0.14


875 mm a2 = 0.08
(crushed stone)
(gravel CBR = 40%)

Subgrade CBR = 8%

Subgrade CBR = 8%
SN = (0.4 x 4) + (0.14 x 8) = 2.72 SN = (0.4 x 1) + (0.08 x 35) = 3.20

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EQUIVALENT THICKNESS De, INCHES


45
x
40 x x x x
xx x
35 x x
x
x x x
x
x x x x
x x x x
30 x x xx x
x x

25 x
x x x
x x

x x x x x
20

15 x

10 x
x

0
103 104 105 106 107 108
WEIGHTED EQUIVALENT ESA APPLICATIONS
AASHO "DESIGN" EQUATION COMPARED WITH DATA

Reliability (ZR, S0)



 
Reliability = P [Y > X] PY  X    x x f y  y dy  dx
f  x 
X = Probability distribution of stress Y = Probability distribution of strength
(e.g., from loading, environment, etc.) (variations in construction, material, etc.)
Probability

Stress/Strength

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BASIC AASHTO METHOD

1 ESTIMATE TRAFFIC LOADING IN EQUIVALENT STANDARD AXLES


2 MULTIPLY TRAFFIC BY REGIONAL FACTOR
3 ESTIMATE SUBGRADE STRENGTH (now as an elastic modulus)

4 SELECT SERVICEABILITY LOSS

METHOD THEN RECOMMENDS A STRUCTURAL NUMBER, SN

SN = a1 . h1 + a2 . h2 + a3 . h3

h1 h2 h3 are thicknesses of each layer in inches


a1 a2 a3 are strength coefficients

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

The design equation


 PSI 0  PSI f 
Log10  
Log W8.2  Z .S0  9.36.Log10 SN  1  0.20   4.2  1.5   2.32.Log M  8.07
10 R
1094
0.4 
SN  15.19

Where Z = Normal deviate eg Z = -1.65 for 95% reliability,


= -1.04 for 85% reliability.
S0 = Standard error of traffic prediction and
performance prediction, typically in the range 0.4 - 0.5
SN = Structural Number
PSI0 = Initial PSI
PSIf = Final PSI
MR = Resilient modulus of subgrade

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7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

DIFFERENCES BETWEEN AASHO ROAD TEST


CONDITIONS AND MANY OTHER COUNTRIES

• No freeze-thaw cycle
• Large axle loads
• Higher temperatures, different diurnal range
• Design traffic much greater than 2x106 esa
• Different structures
• Different materials
• Traffic is very mixed
• Tyre pressures now much higher
• Tyre types different
• Changes in vehicle design

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2.4. ORN 31 / ERA


OVERSEAS ROAD NOTE 31
A GUIDE TO THE STRUCTURAL DESIGN
BITUMEN-SURFACED ROADS IN TROPICAL
AND SUB-TROPICAL COUNTRIES, 1993

and

ETHIOPIAN ROADS AUTHORITY


Pavement Design Manual
Vol. I Flexible Pavements, 2002

BASIC PRINCIPLES
• Limit the subgrade stresses to a 'safe'
level

• Ensure that pavement layers themselves


do not deteriorate to any significant
extent in a specified period of time

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SCOPE
• Traffic up to 30 million esa
• 8 basic pavement structures
• Extensive advice on materials and
techniques (unbound, cemented,
bituminous)
• Consideration on range of climates

KEY FACTORS
• Influence of tropical climates on the moisture
conditions in the subgrade
• Influence of tropical climates on the nature of
soils and rocks
• High axle loads and tyre pressures
• Severe conditions imposed on the bituminous
surface by tropical climates
• Inter relationship between design and
maintenance

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BASIS FOR THE DESIGNS


• Full scale design and performance experiments
carried out by TRL in some tropical countries
• Performance studies of as-built networks
• Empirically based performance models
(Highway Design Model III)
• Theoretical / mechanistic analysis

GRANULAR BASE
Surface Dressing
Reseal at 15% Damage
Structural Number
7

3500 BI
4

4000 BI
3 4500 BI
5000 BI

0.1 1 10 100

ESA / millions

Chart 1, Subgrade S4, 15 Year Period


Roughness Analysis

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GRANULAR BASE
Surface Dressing
No Maintenance
Structural Number
7

3500 BI
6
4000 BI

4500 BI
5
5000 BI

0
0.1 1 10 100

ESA / millions

Chart 1, Subgrade S4, 15 Year Period


Roughness Analysis

THE DESIGN PROCESS


• Estimate traffic
• Assess strength of subgrade
• Select most economical combination of pavement
materials and thicknesses that will provide satisfactory
service over the life of the pavement

Maintenance is always required

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CONTENTS
ORN31 ERA
2 Traffic estimates 2 Traffic estimates
3 Subgrade strength 3 Subgrade strength
4 Embankments and 4 Embankments and
cuttings cuttings
5 Drainage and shoulders 5 Drainage and shoulders
6 Unbound materials 6 Unbound materials
7 Cement and lime- 7 Cement and lime-
stabilised materials stabilised materials
8 Bitumen-bound materials 8 Bitumen-bound materials
9 Surface treatments 9 Surface treatments
10 Structure catalogue 10 Structure catalogue
11 Design of Gravel roads

Wearing course
Surfacing
Basecourse or binder course

Roadbase

Sub-base

Subgrade

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ESTIMATING EQUILIBRIUM MOISTURE CONTENT

CATEGORY 3
No permanent water table

Arid climate
Rainfall < 250mm pa

Design Moisture Content is the moisture


content of soil at same depth as the pavement
thickness

ESTIMATING EQUILIBRIUM MOISTURE CONTENT


CATEGORY 2
Deep water table but rainfall sufficient to
produce seasonal changes under the road

Rainfall >250mm pa. per year and seasonal

Estimate using either

• Optimum moisture content from BS standard

compaction test
• CBR/soil type/water-table depth relationship

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CBR - MOISTURE CONTENT


100
B.S. heavy
Sample Nos.
1
50 2
3
4
CBR Proctor
20
%

10

Opt.2
Opt.1
5

15 20 25 30
Moisture content

Estimated design subgrade strength class under


sealed roads in the presence of a water table

Subgrade strength class


Depth of water
table* from Non-plastic Sandy Sandy Silty Heavy
formation level sand clay clay clay clay
(metres) PI=10 PI=20 PI=30 PI>40

0.5 S4 S4 S2 S2 S1

1 S5 S4 S3 S2 S1

2 S5 S5 S4 S3 S2

3 S6 S5 S4 S3 S2

* The highest seasonal level attained by the water table

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ESTIMATING EQUILIBRIUM MOISTURE CONTENT


CATEGORY 1
Water table sufficiently close to the surface
to control the subgrade moisture content
(This depends on the type of soil)

• Existing road method - depends on PI


Moisture content = constant
Plastic limit
• CBR/soil type/water-table depth relationship

• Suction method

Subgrade strength classes


Range
Class
(CBR %)

S1 2
S2 3-4
S3 5-7
S4 8-14
S5 15-29
S6 30

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Traffic Classes Range


(106 esa)
T1 < 0.3
T2 0.3-0.7
T3 0.7-1.5
T4 1.5-3.0
T5 3.0-6.0
T6 6.0-10
T7 10-17
T8 17-30

Running surface Shoulder Side drain

CL

2
1

6
8

Extended roadbase and sub-base

1 Impervious surfacing
2 Shouders surface dressed (giving contrasting texture to running surface)
5 Impervious sub-base carried across full width of construction
6 Formation and sub-base constructed with cross fall of 1 in 30 (providing drainage
path for any water that enters and also a thicker and stronger pavement on the
outside wheel track)
8 Roadbase extending through shoulder

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Running surface Shoulder Side drain

CL

2
1 4
7
5

6
3

Separate shoulder material

1 Impervious surfacing
2 Shouders surface dressed (giving contrasting texture to running surface)
3 Roadbase extending under shoulder for at least 500mm
4 Shoulder material capable of supporting occasional traffic
5 Impervious sub-base carried across full width of construction
6 Formation and sub-base constructed with cross fall of 1 in 30 (providing drainage
path for any water that enters and also a thicker and stronger pavement on the
outside wheel track)
7 Drainage layer of pervious material

UNBOUND MATERIALS
Code Description Summary of specification
GB1,A Fresh, crushed rock Dense graded, unweathered crushed
stone, non-plastic parent fines

GB1,B Crushed rock, gravel or boulders Dense grading, PI < 6, soil or


parent fines

GB2,A Dry-bound macadam Aggregate properties as for GB1,B


(see text), PI < 6

GB2,B Water-bound macadam Aggregate properties as for GB1,B


(see text), PI < 6

GB3 Natural coarsely graded granular Dense grading, PI < 6


material including processed and CBR after soaking > 80
modified gravels

GS Natural gravel CBR after soaking > 30

GC Gravel or gravel-soil CBR after soaking > 15

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SEVERE CONDITIONS FOR


BITUMINOUS SURFACINGS
• High maximum temperatures

• Very heavy axle loads

• Very channelled traffic

• Stopping or slow moving heavy vehicles

Properties of cement and lime-stabilised materials

Unconfined compressive
Code Description strength*
(MPa)

CB1 Stabilised roadbase 3.0 - 6.0

CB2 Stabilised roadbase 1.5 - 3.0

CS Stabilised sub-base 0.75 - 1.5

* Strength tests on 150 mm cubes

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Guide to the type of stabilisation likely to be effective

Soil properties

Type of More than 25% passing the Less than 25% passing the
0.075 mm sieve 0.075 mm sieve
stabilisation
PI  6
PI  10 10<PI20 PI > 20 PI  10 PI > 10
PP  60

Cement      
Lime    No  
Lime-Pozzolan   No   

 Indicates that the agent will have marginal effectiveness


PP = Plasticity Product

CHOICE OF CHART
• the likely level and timing of maintenance

• the probable behaviour of the structure

• the experience and skill of the contractors and the


availability of suitable plant

• the cost of the different materials that might be used

• other risk factors

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Summary of material requirements


for the design charts
CHART REFER TO
SURFACING ROADBASE
NO CHAPTERS

1 Double surface T1-T4 use GB1, GB2 or GB3 6 and 9


dressing T5 use GB1,A or GB1B
T6 must be GB1 A

2 Double surface T1-T4 use GB1, GB2 or GB3 6, 7 and 8


dressing T5 use GB1
T6, T7, T8 use GB1A

3 ‘Semi-Stru' asphalt T1-T4 use GB1 or GB2 6 and 8


T5 use GB1
T6 use GB1A

4 “Semi-Stru" asphalt T1-T4 use GB1 or GB2 6, 7 and 8


T5 use GB1
T6-T8 use GB1A
5 Wearing course GB1,A 6 and 8
and basecourse

6 Wearing course GB1 or GB2 6,7 and 8


and basecourse

7 High quality single RB1, RB2 or RB3 8 and 9


seal or double seal
for T4. "Flexible"
asphalt for T5-T8

8 Double surface CB1, CB2 7 and 9


dressing

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KEY TO STRUCTURAL CATALOGUE

Traffic classes Subgrade strength classes


(106 esa) (CBR%)
T1 = < 0.3 S1 = 2
T2 = 0.3 - 0.7 S2 = 3,4
T3 = 0.7 - 1.5 S3 = 5 -7
T4 = 1.5 - 3.0 S4 = 8 - 14
T5 = 3.0 - 6.0 S5 = 15 - 29
T6 = 6.0 - 10 S6 = 30 +
T7 = 10 - 17
T8 = 17 - 30

Material Definitions

Double surface dressing

Flexible bituminous surface

Bituminous surface
(Usually a wearing course, WC, and a basecourse, BC)

Bituminous roadbase, RB

Granular roadbase, GB1 - GB3

Granular sub-base, GS

Granular capping layer or selected subgrade fill, GC

Cement or lime-stabilised roadbase 1, CB1

Cement or lime-stabilised roadbase 2, CB2

Cement or lime-stabilised sub-base, CS

CHART 1 GRANULAR ROADBASE / SURFACE DRESSING

T1 T2 T3 T4 T5 T6 T7 T8

SD
SD
SD 225
SD SD 200
SD 200
S1 150 200
150
300 * 325 *
225 * 200 250 *
175

300 300 300 300 300 300

SD
SD
SD 225
SD SD 200
S2 SD 200
150 200
150
275 * 300 *
200 175 225 *
150

200 200 200 200 200 200

SD
SD
SD 225
S3 SD SD 200
SD 200
150 200
150
325 350
200 250 225 275 * * *

SD
SD
SD 225
S4 SD SD 200
SD 200
150 200
150
250 275
175 150 200
125

SD
SD
S5 SD 250
SD SD SD 225
200
150 150 175
125 150 175
100 100 100

S6 SD
SD SD
SD SD SD
200 225 250
150 150 175

* A cement or lime-stabilised sub-base may also be used

41
7/22/2012

CHART 2 COMPOSITE ROAD BASE (UNBOUND & CEMENTED) / SURFACE DRESSING

T1 T2 T3 T4 T5 T6 T7 T8

SD
SD SD
SD SD 150 150 150
SD SD 150
S1 150 150
125
150 125
200 225 275
150 175 150 175

300 300 300 300 300 300 300

SD
SD SD
SD 150
SD SD 150 150
S2 SD 150
150 150 125
125 125
200 250
150 150 175 125 175

200 200 200 200 200 200 200

SD SD
SD 150
SD 150 150
S3 SD SD 150
SD 150 125
125 125 125
175 225
150 150 125 150
150
100 125 125 150 150 150 150

SD
SD SD
S4 SD 150
SD SD 150 150
SD 150 150
125 125 125
125
200 250
150 175 175 125 175

SD
S5 SD SD 150
SD SD 150
SD SD 150 150
125 125 150
200 250
125 125 125 150 175

SD
S6 SD 150
SD SD 125
SD SD SD
175 200 225 175
150 150 150

CHART 3 GRANULAR ROADBASE / SEMI-STRUCTURAL SURFACE

T1 T2 T3 T4 T5 T6 T7 T8

50
50
50 200
50 175
175
S1 175
300 * 325 *
200 250*

300 300 300 300

50
50
50 200
50 175
S2 175
175
225 * 275 * 300 *
175

200 200 200 200

50
50
50 200
S3 50 175
175
175

275 * 325 * 350 *


225

50
50
50 200
S4 50 175
175
175
200 250 275 *
150

50
S5 50 50
50 175 200
150 175

100 125 150 175

S6
50 50
50 50
150 175 200 225

* A cement or lime-stabilised sub-base may also be used

42
7/22/2012

CHART 4 COMPOSITE ROADBASE / SEMI - STRUCTURAL SURFACE

T1 T2 T3 T4 T5 T6 T7 T8

50 50
50 50
50 50 150 150
150 150
S1 150 150
125 125 150
200 250
175 125 150 150

300 300 300 300 300 300

50 50
50 50
50 50 150 150
S2 150 150
150 150
125 150
125
175 200 225
125 150 150

200 200 200 200 200 200

50 50 50
50 150
50 50 150 150
S3 150
150 150 150
125
200 250
150 150 125 125
125 150 150 150 150 150

50 50
50 50
S4 50 150 150
50 150 150
150 150 150
125
175 225 250
150 150 150

50 50
S5 50 50 150
50 50 150
150 150
125 150 125
175 225
125 125 150 125

50 50
S6 50
50 50 100 150 150
50
150 175 200 150 150 150

CHART 5 GRANULAR ROADBASE / STRUCTURAL SURFACE

T1 T2 T3 T4 T5 T6 T7 T8

150
125
100
250
200 225
S1
225 * 225 250

350 350 350

150
125
100
250
200 225
S2

225 * 225 250

200 200 200

125 150
100
S3 250
200 225

250 250 275

150
125
100
S4
200 225 250

175 175 175

150
125
S5 100

200 225 250

100 100 100

S6 150
125
100

200 225 250

* A cement or lime-stabilised sub-base may also be used

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7/22/2012

CHART 6 COMPOSITE ROADBASE / STRUCTURAL SURFACE

T1 T2 T3 T4 T5 T6 T7 T8

125 150
100
150 150
150
S1 125
200 250
125

350 350 350

125 150
100
S2 150 150
150
125
200 250
125

200 200 200

125 150
100
S3 150 150
150

175 200 225

125 125 125

125 150
S4 100
150 150
150

175 200 225

100 125 150


S5
150 150 150
150 150 150

S6 100 125 150


100 100 100
150 150 150

CHART 7 BITUMINOUS ROADBASE / SEMI-STRUCTURAL SURFACE

T1 T2 T3 T4 T5 T6 T7 T8

50
50 50
SD 50 200
125 150 175
150
S1
200 225 * 225 * 225 * 250 *

350 350 350 350 350

50
50 50
SD 50 200
S2 125 150 175
150

200 225 * 225 * 225 * 250 *

200 200 200 200 200

50 50
S3 50
SD 50
150 175 200
150 125

250 250 275 * 275 * 275 *

50 50
S4 50 50
SD 200
125 150 175
150

175 200 200 200 200

S5 50 50
SD 50 50
150 150 175 200
125
125 125 125 125 125

S6
50 50
SD 50 50
150 150 175 200
125

* A cement or lime-stabilised sub-base may also be used

44
7/22/2012

CHART 8 CEMENTED ROADBASE / SURFACE DRESSING

T1 T2 T3 T4 T5 T6 T7 T8

SD SD
SD
SD SD 200
SD 200 200
S1 150 175
150
175 175 200 225 250
150

350 350 350 350 350 350

SD
SD
SD SD 200
SD SD 200
S2 150 175 200
150
225 275
150 175 175 175

225 225 225 225 225 225

SD SD
SD
SD SD SD 200
S3 200 200
150 150 175
175 200 225
150 150 150
125 125 125 125 125 125

SD
SD
SD 200
S4 SD 200
SD SD 200
150 150 175 200
100 150
150 150 150 100 100 100

SD SD
S5 SD 200
SD SD SD 200
175
150 150 175
150 175 200
100 100 100

S6 SD
SD SD
SD SD SD
200 225 250
150 150 175

COMPARISON OF DESIGN METHODS


FOR CBR SUBGRADE = 8%
STRUCTURAL NUMBER
4.0
AASHTO

FRENCH SHELL 1 (AC)


3.0 ROAD NOTE 29

SHELL 2 (SD)
OLD ASPHALT
INSTITUTE

2.0 AUSTRALIAN

ROAD NOTE 31

1.0
0.1 0.5 1.0 5.0 10.0

TRAFFIC esa.106

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7/22/2012

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

ERA 2011 – Still under revision & finalization, not yet


official
• Major improvement?? /difference/

• Introduction of analytical/ semi-mechanistic/

• Traffic increased up to 80 MESA

• Content Ch. 1 – 10 same as 2002 only minor changes

• Change on appendix such as


• Appendix D – Introduction to Superpave
• Appendix G – Recycling of Bituminous Materials
• Appendix H – Theoretical Verification of Design Charts etc.

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

The design criteria adopted for the theoretical verification of


ORN 31 / ERA 2002

The asphalt fatigue criterion developed in Australia


• The fatigue law for asphalt is:
 6918  0.856  Vb  1.08
5

N   
   S mix 0.36 
where Vb = proportion of bitumen by volume in the
mixture in %
Smix = elastic modulus of mixture in MN/m 2
με = horizontal microstrain in the asphalt
N = number of strain repetitions to failure

The subgrade strain criterion developed in Australia


7
 9300 
• The Australian criterion is: N   
  

46
7/22/2012

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

Material characteristics for mechanistic analysis


Material Parameter Value Comment
A balance between a value
appropriate for high ambient
Asphaltic concrete wearing Elastic modulus (MPa) 3000 temperatures and the effect of ageing
course and binder course and embrittlement

Volume of bitumen 10.5%


Elastic modulus (MPa) 3000
Asphaltic concrete roadbase
Volume of bitumen 9.5%
Granular roadbase Elastic modulus (MPa) 300 For all qualities with CBR > 80%
Poisson’s ratio 0.30
Granular sub-base Elastic modulus (MPa) 175 For CBR ≥30%
Poisson’s ratio 0.30
Capping layer Elastic modulus (MPa) 100 For CBR ≥15%=
Poisson’s ratio 0.30
Subgrades Elastic modulus in MPa Poisson’s ratio for all subgrades was
S1 28 assumed to be 0.4
S2 37
S3 53
S4 73
S5 112
S6 175

Hydraulically stabilised Elastic modulus (MPa) CB1 = 3500 Poissons ratio assumed to be 0.25
material CB2 = 2500
The modulus of CS is assumed to
CS =1500
decrease with time hence a
conservative low value of 1000MPa
has been used

7/22/2012 Alemgena Alene, PhD CENG6302 - Ch2 MU-EiT

Comparison ERA 2002 vs. 2011


CHART 5 GRANULAR ROADBASE / STRUCTURAL SURFACE CHART C: HMA SURFACE, UNBOUND GRANULAR ROADBASE
T1 T2 T3 T4 T5 T6 T7 T8 T4 T5 T6 T7 T8 T9 T10
Subgrade
class 1.5 – 3.0 3–6 6 – 10 10 – 17 17 - 30 30 - 50 50 - 80
150
100 125

225 250 225 250


200 180 200
S1 125 150 165
225* 225 250 200 200 225 225
S1 200 200 200

200 200 225 225 225 225


350 350 350 200

250 275 275 300 300 300 300


150
100 125

200 225 250


200 225 250
S2 165 180
125 150
225* 225 250 S2 200 200 225 225
200 200 200
200 200 200 175 175 175 200 200 200 200

175 175 175 200 200 200 200


125 150
100
S3 250 225 250
200 225 180 200
125 150 165
S3
250 250 275 200 200 200 200 200 225 225

200 200 200 200 200 200 200


125 150
100
S4 250
200 225 250
125 150 165 180 200 225
S4
175 175 175 200 200 200 200 200 200 200
100 100 100 100 100 100 100
125 150
S5 100
200 225 250 S5 165 180 200 225 250
125 150
100 100 100 175 175 175 175 175 175 175

S6 125 150
100 250
S6 125 150 165 180 200 225
200 225 250
150 150 150 150 150 150 150

47

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