Instruction Manual

Parts List
Jj\~=E-/y

COMPACT MOTOR

VF/Y
VF, VFS ~ 1) - ; ; (

VF, VFS Series

vF, vFs~ IJ- ;A'O)~m~sf!~e:~tJ:.Q'/1B7l'~ This instruction manual shows contents

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different from VF and VFS series.
Read this manual with INSTRUCTION of VF
and VFS series.
Before using your compact motor, please
u-ctJ\ read the instruction manual and
understand the contents well.
After reading the instruction manual,
please keep it in a location where it is
easily accessible to the operator.

~ YAMATO SEWING MACHINE MFG. CO.,LTO.

From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing Machine & Supply LLC
 ;~/CONTENTS

1 . IH'i1J~ 1
1. 1 7-/'J~:h 'Y H~ 1
1.2 ~c*-''R 2
1 . 2. 1 'E-~ O)~c*-''R 2
1. 2. 2 7Y/O)~~ 2
1. 2. 3 R:::J.::f'-?~0)~~ 3
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From the library of: Superior Sewing Machine & Supply LLC
 ;X/CONTENTS

1. Installation 10
1.1 Table cutting diagram 10
1.2 Wiring 11
1.2.1 Wiring motor 11
1.2.2 Connecting lamp 11
1.2.3 Connecting R connector 12
1.3 Setting motor 13
1.3.1 Sinple setting 13
1.3.2 Setting sewing speed 14
1.3.3 Release of thread cutting operation 15
1.4 Adjusting synchronizer 15

2. Regular maintenance 16

3. Changing timing belt 17

Appendix 18

***ILLUSTRATED SPARE PARTS LIST***

Attention
The description in this instruction manual is subject to change for improvements of the commodity without
notice.

From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing Machine & Supply LLC
 ~11 ~*
VF2408-8 1070197
VF2459-5 1070198
VF2500 1070195
VF2500-8 1070197
VF2500-35 1070197
VF2502 1070196
VF2502P 1070198
VF2503 1070195
VF2504 1070198
VF2510 1070198
VF2539-5 1070198
VF2560 1070197
VF2590 1070197
VFS2500 1070197
VFS2503 1070197
VFS2511 1070197

VF/Y
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From the library of: Superior Sewing Machine & Supply LLC
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Section X-X (1/2)

Table dimensions: 1200 X 595 X 40 (mm)

From the library of: Superior Sewing Machine & Supply LLC
 1. Installation

1.2 Wiring
1.2.1 Wiring motor

~WARNING
Unplug the power cable for the control box during wiring.

1. Install the control box and the pedal unit on the back surface of the machine table referring
to the instruction manual for the motor.
2. Connect the control box, the pedal unit, the motor, and the rotation detector unit (synchronizer)
referring to the instruction manual for the motor.
3. Connect a device from the sewing machine referring to each instruction manual.

1.2.2 Connecting lamp

~CAUTION
Never use the lamp other than the exclusive lamp. If used other lamps, it can cause the damage to the control
box.

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From the library of: Superior Sewing Machine & Supply LLC
 1. Installation

1.2.3 Connecting R connector

Insert R connector properly depending on the machine model or device in the position of figure.
Refer the parts No. of R connector in appendix Table 2.

In case of with UT device In case of with out UT device

------,,~connector
, R connector

--,T,,h,;il
d' . f h N
Three last digits of the parts No.
ree ast 1g1ts o t e parts o. are displayed.
are displayed.

Fig. 3 Fig. 4

~CAUTION
1. Set the appropriate R connector to the machine model.
R connector is limited by the safety, when improper R connector is connected, damage to the
machine might be caused.
2.Without R connector, maximum sewing speed is set for 2000rpm.
And the function is limited by the consideration in safety.

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From the library of: Superior Sewing Machine & Supply LLC
 1. Installation

1.3 Setting motor

~CAUTION
Set the motor properly depending on the machine model or device. Improperly setting motor can cause the
machine damage or breakdown.

1.3.1 Sinple setting

On the main models, change the motor setting as following steps referring to Table 1.
1. While pressing W key, turn the power switch ON. LED displays "047MAC" .

@ @

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2. Press [[] key to dis- 3. Press []] or [[] key to 4. Press [§]
key to change the new
play current simple enter a cord for the setting. Then automatically re-
setting. new simple setting. turn to normal mode.

[B~~~J
p ,0 'o. P. :o. p: ·o: :o..
[[i!Lii~ ~

Note:Normal mode is a mode possible to

Cord Display Machine applied
operate normally.
Y2 1-12 With UT device on VF and VFS series at shipment

Y3 r'3 With UT-AXXF device on VF and VFS series ~CAUTION

Be sure to set the cord in Table 1. If set other
Y5 !-IS With UT-AXXF/ST2-A device on VF and VFS series
cords, it can cause the damage or breakdown.
Table 1
Simple setting is set the sewing speed to 5000rpm.
Set the appropriate sewing speed for each machine. (Refer to r1.3.2 setting sewing speedJ)

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From the library of: Superior Sewing Machine & Supply LLC
 1. Installation

1.3.2 Setting sewing speed

Set the appropriate sewing speed for each machine.

(Example) Changing the speed from 6500rpm to 6000rpm.

l.Press key ~,LED displays 2.Press key [Ij, LED

displays 4. When displayed as
"001. H" . "H. 6500" "H. 6000" press key[IJ.
'
3.Press key[AJ[]J[g][QJ 5. It return to " no mal mode "
to set the sewing speed. Finished.
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The numerical value cannot be decresed, when changing a speed setting.

Do the setting change as follows.

1. The speed setting is 2. Press key several times, lowest value "50" [!]
displayed. is displayed next to highest value "9xxx" .
r···············.···································-·································l r·······································............................................,

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4. Press key OJ , the numerical 5. Press key [!] , the numerical 6. The numerical value
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~CAUTION
Do not set the speed over the maximum rotation of the machine. It causes the breakdown and damage.

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From the library of: Superior Sewing Machine & Supply LLC
 1. Installation

1.3.3 Release of thread cutting operation

Relese or use of thread cutting operation can be

set by [iJ key.
While display I o J is above the ~ key lights,
thread cutting operation is released.
1 o. oo

Fig. 5

1.4 Adjusting synchronizer

On the machine with a UT/UT-A device, check the
needle stop position is between the highest point
and the point 0.5 mm below the highest point.
Loosen the screws CD to move the synchronizer@
right or left to adjust its position.

41 If the needle stops before the highest posi-

tion, move the synchronizer@ to the left. (Fig.
6)
41 If the needle stops after the highest position,
move the synchronizer@ to the right. (Fig. 7)
Fig. 6
Then run the machine to check the needle stop
position.

handwheel

N
Fig. 7

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From the library of: Superior Sewing Machine & Supply LLC
 2. Regular maintenance

1. Remove the dust on the dust proof fil-

tereD of the motor brackt every day.

Fig. 8
2. Loosen the wing bolt~ to remove the
dust proof filter CD, and remove the
dust inside it once a week.
handwheel
~CAUTION
Clogged dust causes the machine to cool
insufficiently, resulting in over heating.

Fig. 9
3. Remove the belt cover to clean aroud it
once a month.

~CAUTION
Clogged dust between the timing pulleys@@
and the timing belt@ can cause the belt
breakage.

Fig. 10

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From the library of: Superior Sewing Machine & Supply LLC
 3. Changing timing belt
(1) Loosen the screwsCD to remove the belt cover
®.

Fig. 11
(2) Remove three screwsGD of the motor bracketeD.

(3) Remove the old timing belt@.

Fig. 12
(4) While holding up the motor bracket dD, set a
new timing belt.

Fgi. 13
(5) Align the eyes of the motor bracketeD with two
pinsGD on the machine and fix them with three
screws QD.

(6) Reset the belt cover®.

Fig. 14
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From the library of: Superior Sewing Machine & Supply LLC
 Appendix
Parts List of R connector
Model Parts No.
VF2408-8 1070197
VF2459-5 1070198
VF2500 1070195
VF2500-8 1070197
VF2500-35 1070197
VF2502 1070196
VF2502P 1070198
VF2503 1070195
VF2504 1070198
VF2510 1070198
VF2539-5 1070198
VF2560 1070197
VF2590 1070197
VFS2500 1070197
VFS2503 1070197
VFS2511 1070197
Table 2

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From the library of: Superior Sewing Machine & Supply LLC
 ILLUSTRATED
SPARE PARTS LIST
VF, VFS/Y

From the library of: Superior Sewing Machine & Supply LLC
 1
VF/Y(l)

VF/Y
From the library of: Superior Sewing Machine & Supply LLC
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Ref. No Parts No. ~

1:1
Description IJIJ Amt. Req
1 3201534 Motor Bracket 'E- $'I& 1\t~ 1
2 009977 Screw(M6-1 x 25) lt*-V' 3
3 3500606 Dust Proof Filter ~~7-( )[.,$'
4 300100 Conical Spring Washer llll/ \ ::;z '7 'Y :S.I1>
5 170010 Screw(M4-0.7 x 4) lt*-V'
6 000538 Washer '7 'Y :S.I1' 7
7 190074 Wing Bolt(M4-0.7 x 8) 7 3 ?i"KJL- 1--
8
9 3501414 Pulley(Small) /-l)(!j\)
10 160005 Screw(M6- 1 x 8) lt*-~)

11 160007 Screw(M6-1 x 6) Jt::;z~) 3

12 3501411 Timing Velt $'1 ~ /'·:ti"'(J[., 1--
13 3501415 Pulley(Large) /-1) (:::*::)
14 3501412 Velt Cover ~"'()[., 1--/JJ\- 1
15 009935 Screw(M5-0.8 x 20) lt*-V' 2
16 300043 Washer '7 'Y :S.I1' 2
17 3501413 Motor Cover 'E-$'/JJ\- 1
18 110013 Screw(M4-0.7 x 8) lt*- ~)' 6
19 9613360 Motor 'E-$'
20 120030 Screw(M5-0.8 x 1 2) lt*-V' 4

21 1200451 Rotation Detector Unit 71\-JL-IC(;j\g) 1

22 180012 Screw(M4-0.7 x 3) lt*- ~)' 2
23 3101844 Solenoid Valve Support ~~#I&1\t1JX
24 3204052 Handwheel )\/' ~71\-{-)[.,
25 0092305 Magnet ~?"::;z,y 1-- 1
26 110045 Screw(M4-0.7 x 12) Jt::;z~) 2
27 3500104 Oil Cooling Fan Unit ;%w 7 r /' (*£D
28 160001 Screw(M4-0.7 x 4) lt*-V' 2
29 3200263 Lower Shaft(Right) T*rll(;fi)
30 3201535 Fan Cover 7 y y)JJ\-

31 110094 Screw(M4-0.7 x 6) lt*-V' 2

32 001123 Washer '7 'Y :S.I1' 2

From the library of: Superior Sewing Machine & Supply LLC VF/Y
 2
VF/Y(2)

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3
5;?~
6

7 8

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From the library of: Superior Sewing Machine & Supply LLC
VF /Y(2) Jj\~~-5 (2) 2
Ref. No ~
CJ
Parts No. Description IJIJ Amt. Req
9613365 Control Box, C. Set(Note) i!iiJi~P/rt 'Y ? /Z (*fl.) ()i)
2 1057152 Control Board(Note) iliiJi~P¥~~ (51)
3 1057153 Panel Board J\*Ji.t¥;t&
4 350014 Wood Screw(¢ 5 x 25) **~)' 7
5 1670181 Fuse(0.6A) ~ .:z.- .:;;((0.6A)
6 1070182 Fuse(15A) ~.:z. -.:::((15A) 2
7 9611077 Pitman I::'Y 1-- ~ "/
8 9613362 Pedal Sensor, C. Set ""$'") l.tiz "Y -if (*fl.)
9 1057154 Pedal Sensor Board "" $'") [; iz "Y -lj- ¥~~

Note: When ordering the Part No. 9613365 of Ref. No.1 and the Part No. 1057152 of Ref. No.2,
please inform us of the CODE that describes to the sticker on the back of the Control Box, C. Set
with Part No ..
(7.±) Ref. No.1 Parts No. 9613365 :&lfRef. No.2 Parts No. 1057152 i'C'Y.±)tO)~ti, !%~c:J:H:
f!JUfffll;f Y 7 7- (*Ji) J![ilijO) 7- T Y 7J ~ t::~[ltx; L 'l t3 I) i 'tCODE( :1 ~ f)i' "JS~O £?-It \ t!. ~ 1t }o

PARTS NO. 9613365 @

MODEL: VDDDD/Y
""'' CODE:Y3

D
@ @

Control Box, C. Set

lliU1ftPm'Y 7 .A (*,g)

From the library of: Superior Sewing Machine & Supply LLC VF/Y
 3
VF/Y(3)

with UT Device with out UT Device

7~/-
2

v----14
~15
&12 $--16
$----17
~13 ~18
®----18
$---18
'
~16
~19
'Elf

@-20
~16
®-17
~17

VF/Y From the library of: Superior Sewing Machine & Supply LLC
VF /Y(3) Jj\~ =E- ~ (3) 3

~ Amt. Req
Cl
Ref. No Parts No. Description I:Ul

1 1066143 Switch, Complete Set A 1' 'Y 7- (*fl)

2 3500553 Switch Support A 1' 'Y 7- !&1it.lii
3 1066142 Switch A1''YT
4 0063609 Switch Cover A1' 'YrtJJ\- 1
5 009984 Screw(M2.3-0.4 x 10) 1.1:* ~)' 2
6 110062 Screw(M3.5-0.6 x 8) l.I:*V' 2
7 ---- R Connector(See the below) R :J*?5'Cfii2~~)
8 1200353 Intermediate Cable ~ilt7-7Ji-
9 3201538 Supporting Board, C. Set ~?-t.lii(i\113.)
10 3201536 Supporting Board(Long) ~?-tlii(~)

11 3200241 Supporting Board ~?-tlii

12 0093035 Oil Resrvoir Rubber Cushion :::fb~ 4
13 180020 Setting Screw(M6-1 x 15) I&1i7*>'' 4
14 000070 Hanging Nut ff.,l)-j-'YI-- 4
15 009861 Hanging Bolt(M8-1.25 x 95) ff':, 1)7("{)1, 1-- 4
16 000162 Washer '7 'Y :Vt> 12
17 000016 Nut T'YI-- 12
18 2101451 Spacer(See the table below) A-"'-"'tCF~~~) 12
19 0020064 Supporting Board Rubber Cushion ~?-t.lii:::fb~ 4
20 0063010 Supporting Boa rdRubberCushion (Lower) ~?-t.lii:::f .L.x~Cfl 4

Parts List of R Connector Note : Number of Spacer(21 0 1451) to be used.

(R :1 ;f. 7 -Y d'b:m:~) (1_±) 7-A---!T(2101451)0){~Jilf11!1~
Mode I Parts No. Thickness of Table Number of Spacer
~~~ ~1R'
VF2408-8 .:r-:iJvO)~~ A.~--lj-0)@1~
1070197
VF2459-5 1070198 for 40mm 3pcs. X 4=12pcs
VF2500 1070195 for 45mm 2pcs. X 4= Spes
VF2500-8 1070197
VF2500-35 1070197 for 50mm 1pes. X 4= 4pcs
VF2502 1070196
VF2502P 1070198
VF2503 1070195
VF2504 1070198
VF2510 1070198
VF2539-5 1070198
VF2560 1070197
VF2590 1070197
VFS2500 1070197
VFS2503 1070197
VFS2511 1070197

From the library of: Superior Sewing Machine & Supply LLC VF/Y
P/N 9730180 (P/1/I&)
No.1 Edited in 2006.9
(VF/Y) Printed in Japan 2006.9.1Hei)

From the library of: Superior Sewing Machine & Supply LLC