PM AH400 Extended Chassis

AH400 EXTENDED CHASSIS
PARTS MANUAL
Document Part Number: 872181
FIRST ISSUE: JUNE 2007 (REV 0)
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
i
ii
LOCATION OF OPERATIONS
This manual has been produced to assist you in ordering of parts for the maintenance of
your BELL EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated break-
down is supported with a parts list.
The parts manual has been produced by the Technical Documentation Department of
BELL EQUIPMENT Co. Every effort has been made to ensure that the information in this
manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of con-
tinuous product development, improvement and design. BELL EQUIPMENT Co. reserves
the right to change, amend and update the design of its product at any time without prior
notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavour has been made to provide accurate and reliable information,
BELL EQUIPMENT Co. specifically disclaims any actual or implied warranty and under
no circumstances shall be liable for any loss, damage or injury to person or property suf-
fered, whether direct, or indirect or consequential, arising from the use of this manual. In
particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inade-
quate, inaccurate, or unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the
interests of general safety. Please do not hesitate to contact your BELL EQUIPMENT
Product Support Representative whenever you have a query on you BELL product or this
manual. The address of your nearest BELL EQUIPMENT branch or dealer is as follows:-
For the latest Bell operations listing please visit :www.bellequipment.com
The following address list was correct as at 28 August 2006.
GROUP OPERATIONS LISTING

RICHARDS BAY - HEAD OFFICE
Bell Equipment Co SA (Pty) Ltd
Carbonode Cell . . . . . . . . . . . . . . . . . . . Tel : 035- 907 9111 . . . . . . . . . . . . . . . . . . Private Bag X20046
Alton . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : 035-797 4323 . . . . . . . . . . . . . . . . . . EMPANGENI
RICHARDS BAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3880
3900
Contact: Derek Smythe
E-mail: debbiev@bell.co.za
EUROPEAN REGION:
FRANCE
Bell France Sarl
Z.A. Route d’ Argenton-Sur-Creuse . . Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . Fax : + 33 55589 2324
FRANCE
Contact: Claude Boulet (Director)
E-mail: claudeb@fr.bellequipment.com
iii
GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . . . Tel : +49 6631 911 300
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . Fax : +49 6631 911 313
GERMANY
Contact: Heinz Wortmann (Ext.33) or Ulrich Kremme (Managing Director)
E-mail: center@de.bellequipment.com
German Assembly Plant (Eisenach)

Industriestrasse 8 . . . . . . . . . . . . . . . . . Tel : +49 369 207 3101
99819 Großenlupnitz/OT Hörselberg. . Fax : +49 369 207 3150
GERMANY
Contact: Andre Krings (Factory Manager) (mobile : +49 176 2202 4416)
E-mail: factory@de.bellequipment.com
ITALY
SCAI S.p.A
via Don Fulvio Scialbe, 21. . . . . . . . . . Tel : +39 075 801 501
Ospedalicchio . . . . . . . . . . . . . . . . . . . . Fax : +39 075 801 01 42
06080 Bastia Umbra (PG)
ITALY
Contact: Micel-Angelo Van druenen
E-mail: scai@scaispa.com
SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178 . . . . . . . . . . . . . . . . Tel : +41 26 913 00 11/2
1630 Bulle . . . . . . . . . . . . . . . . . . . . . . Fax : +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: beqch@bluewin.ch or pascal.beqch@bluewin.ch
SPAIN
Polig. Industrial Alcala Park. . . . . . . . . Tel : +34 918 796 019
Nave 2.2 . . . . . . . . . . . . . . . . . . . . . . . . Fax : +34 918 796 049
C/Iplacea Nº 10
28 803 Alcala de Henares - Madrid
SPAIN
Contact: Jesus Vivero Fortes (mobile: +34-64 99 33 089)
E-mail: bell.equipment.es@telefonica.net
UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C . . . . . . . . . . . . . . . . . . . . . . . . . Tel : +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . . . . Tel : +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . Fax : +44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: Bob Aldridge (mobile: +44 7899 984 601)
E-mail: cameronc@bellequipment.co.uk, general@bellequipment.co.uk
iv
NORTH AMERICA
Bell Equipment North America Inc
2843 HWY 80. . . . . . . . . . . . . . . . . . . . Tel : +1 912 966 2615
Garden City . . . . . . . . . . . . . . . . . . . . . Fax : +1 912 964 1594
GEORGIA
GA 31408
USA
Contact: Robin Pett (Ext. 123) (mobile: +1 -912- 667 0066)
E-mail: robinp@bellequipment.com
SOUTHERN AFRICA REGION:
CAPE REGION:
CAPE TOWN
Malan Street . . . . . . . . . . . . . . . . . . . . . Tel : 021 386 2252 . . . . . . . . . . . . . . . . . . . P.O. Box 162
Airport Industria . . . . . . . . . . . . . . . . . . Fax : 021 386 2260. . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7525
Contact: Mario Ferreira (General Manager) (cell: 083-458 3753)
E-mail: fionaj@bell.co.za
EAST LONDON
25 Ray Craib Crescent . . . . . . . . . . . . . Tel : 043 748 6622/3 . . . . . . . . . . . . . . . . . c/o P.O. Box 3443
Beacon Bay . . . . . . . . . . . . . . . . . . . . . . Fax : 043 748 6624 . . . . . . . . . . . . . . . . . . . North End
Industria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
5200
Contact: Luc Hannan (cell: 082-325 5920)
E-mail: luch@bell.co.za
GEORGE
Pioneer Road . . . . . . . . . . . . . . . . . . . . Tel : 044 878 0930/1 . . . . . . . . . . . . . . . . . P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . Fax : 044 878 0932. . . . . . . . . . . . . . . . . . . GEORGE
GEORGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Clive Manning (cell: 082-659 3222)
E-mail: karino@bell.co.za
PORT ELIZABETH
349 Kempston Road . . . . . . . . . . . . . . . Tel : 041 451 3202/4/6 . . . . . . . . . . . . . . . . P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . Fax : 041 451 3208. . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Helder Domingues (cell: 082-657 1190)
E-mail: lynneo@bell.co.za
v
SPRINGBOK
Drive Inn Road . . . . . . . . . . . . . . . . . . . Tel : 027 712 1124/30 . . . . . . . . . . . . . . . . P.O. Box 618
Industrial Park . . . . . . . . . . . . . . . . . . . Fax : 027 718 1314. . . . . . . . . . . . . . . . . . . SPRINGBOK
SPRINGBOK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (cell: 083-414 8946)
E-mail: laurencedv@bell.co.za
NAMIBIA / WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . Tel : 264 61 226 021/2/3 . . . . . . . . . . . . . . Private Bag 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . Fax : 264 61 228 330 . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Wolfgang Schweiger (cell: 081 127 3043)
CENTRAL REGION:
BLOEMFONTEIN
109 Fritz Stockenstrom Street . . . . . . . Tel : 051 4327 855 . . . . . . . . . . . . . . . . . . . P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . Fax : 051 4323 740. . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Vivian Maclachlan (Branch Manager) (cell: 082-553 6273)
E-mail: vivianm@bell.co.za or yvetteo@bell.co.za
JOHANNESBURG / GAUTENG
Bell Jet Park . . . . . . . . . . . . . . . . . . . . . Tel : 011 928 9700/22 . . . . . . . . . . . . . . . . P.O. Box 25391
Griffiths Road . . . . . . . . . . . . . . . . . . . . Fax : 011 928 9730. . . . . . . . . . . . . . . . . . . EAST RAND
JET PARK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
1459
Contact: George Wilson (General Manager) (cell: 082-560 0379)
or Deon van Rensburg (Sales Manager) (cell: 082-450 7252)
E-mail: georgew@bell.co.za or deanvr@bell.co.za or sindyk@bell.co.za
KIMBERLEY
2 - 4 Hendrick Van Eck Street . . . . . . . Tel : 053 841 0710/11/12/13 . . . . . . . . . . . P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . . Fax : 053 841 1940 . . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: C.J. Louwrens (Branch Manager) (cell: 082-558 6911)
E-mail: gerteyc@bell.co.za
vi
KURUMAN (NORTHERN CAPE)

8 Acacia Street . . . . . . . . . . . . . . . . . . . Tel : 053 712 0698 . . . . . . . . . . . . . . . . . . . P.O. Box 1396
KURUMAN . . . . . . . . . . . . . . . . . . . . . Fax : 053 712 0697. . . . . . . . . . . . . . . . . . . KURUMAN
8460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8460
Contact: C.J. Louwrens (Branch Manager)
or Lorenzo Jacobs (cell: 082-419 1579)
E-mail: lorenzoj@bell.co.za
MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Shop No. 4 . . . . . . . . . . . . . . . . . . . . . . Tel : +268 - 51 - 87496/7. . . . . . . . . . . . . . P.O. Box 1754
Second Street . . . . . . . . . . . . . . . . . . . . . Fax : +268 - 51 - 87498 . . . . . . . . . . . . . . . Matsapha
Matsapha.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Branch Manager) (cell: 083-626 8316)
MIDDLEBURG (MPUMALANGA)
9 Kilo Street . . . . . . . . . . . . . . . . . . . . . Tel : 013 246 1169 . . . . . . . . . . . . . . . . . . . P.O. Box 2821
Industrial Area . . . . . . . . . . . . . . . . . . . Fax : 013 246 1229. . . . . . . . . . . . . . . . . . . MIDDLEBURG
MIDDLEBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
1050
Contact: Jacques Pienaar (Branch Manager) (cell: 082-773 5423)
E-mail: nataliec@bell.co.za
NELSPRUIT (MPUMALANGA)
3 Christie Crescent . . . . . . . . . . . . . . . . Tel : 013 755 2110/6 . . . . . . . . . . . . . . . . . P.O. Box 1672
Vintonia 2 . . . . . . . . . . . . . . . . . . . . . . . Fax : 013 755 2117. . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
1200
Contact: Fred Loffler (Branch Manager) (cell: 082-565 3387)
E-mail: ling@bell.co.za
RUSTENBURG (NORTH WEST PROVINCE)

16 Vanadium Street . . . . . . . . . . . . . . . Tel : 014 538 1003/4 . . . . . . . . . . . . . . . . . P.O. Box 3701
Border Industrial. . . . . . . . . . . . . . . . . . Fax : 014 538 1005. . . . . . . . . . . . . . . . . . . RUSTENBURG
RUSTENBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300
0300
Contact: Nico Thompson (Branch Manager) (cell: 082-773 5422)
E-mail: nicot@bell.co.za or brendadt@bell.co.za
TZANEEN (LIMPOPO)
8 Impala Street . . . . . . . . . . . . . . . . . . . Tel : 015 307 1129 . . . . . . . . . . . . . . . . . . . P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . Fax : 015 307 3095. . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Aubrey Potgieter (Branch Manager) (cell: 083-629 1931)
E-mail: aubreyp@bell.co.za or altar@bell.co.za
vii
WOLMARANSSTAD (NORTH WEST PROVINCE)

80 Kruger Street . . . . . . . . . . . . . . . . . . Tel : 018 596 2319 . . . . . . . . . . . . . . . . . . . c/o P.O. Box 587
WOLMARANSSTAD . . . . . . . . . . . . . Fax : 018 596 2855. . . . . . . . . . . . . . . . . . . WOLMARANSSTAD
2630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
Contact: Newton Taylor (Branch Manager) (cell: 082-419 1447)
COASTAL REGION:
DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . Tel : 031 569 1100 . . . . . . . . . . . . . . . . . . . P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . Fax : 031 569 1108. . . . . . . . . . . . . . . . . . . DURBAN
DURBAN NORTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: howardb@bell.co.za or butteryh@bell.co.za
EMPANGENI
No.1 Irvine Bell Drive . . . . . . . . . . . . . Tel : 035 792 6517 . . . . . . . . . . . . . . . . . . . P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . Fax : 035 792 6516. . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Branch Manager) (cell: 082-784 1477)
E-mail: shelleyv@bell.co.za
PIETERMARITZBURG
7 Van Eck Place . . . . . . . . . . . . . . . . . . Tel : 033 386 9319 . . . . . . . . . . . . . . . . . . . P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . Fax : 033 386 1837. . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact:
E-mail: carlaf@bell.co.za
PIET RETIEF (MPUMALUNGA)

14 Smith Street . . . . . . . . . . . . . . . . . . . Tel : 017-826 1523 . . . . . . . . . . . . . . . . . . . P.O. Box 2597
PIET RETIEF . . . . . . . . . . . . . . . . . . . . Fax : 017-826 1580 . . . . . . . . . . . . . . . . . . PIET RETIEF
2380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2380
Contact: Kersy Murugan (cell: 082-774 0495)
E-mail: kersym@bell.co.za
UMHLALI
Lot 81 . . . . . . . . . . . . . . . . . . . . . . . . . . Tel : 032 947 0696/1637 . . . . . . . . . . . . . . P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . . . . . . . Fax : 032 947 2141. . . . . . . . . . . . . . . . . . . UMHLALI
Industrial Park. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Kieth Hall (cell: 082-774 0493)
viii
Keep a record of your dealer information here:
x
VIN IDENTIFICATION
The principle means of identifying your Bell Equipment machine is by studying the VIN number. The Vehicle
Identification Number (VIN) structure for the Bell Equipment machines is as follows: (As an example, the
B40D 6X6 manufactured at Richards Bay in 2003 has been used).
VIN:AEB1148403R000009
Table 1: CURRENT SA STRUCTURE BREAKDOWN
AEB 11 4 8 40 3 R 00 0009
i ii iii iv v vi vii viii ix
i AEB Are the unique letters designated to Bell for vehicles manufacture in South Africa.
ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).
vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.
vii R Is the plant of manufacture, i.e. R = Richards Bay.
viii 00 Spacer digits that could be used for sequential numbering.
ix 0009 Is the sequential serial number.
Table 2: CURRENT GERMAN STRUCTURE BREAKDOWN
WO9 11 4 8 40 3 0 B39 009

i AEB Are the unique letters designated to Bell for vehicles assembled in Germany.
upgrades.
machine.
vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.
vii 0 First digit of the build sequence sequential serial number.
viii B39 Is a unique code designated to the German factory.
ix 009 Is part of the sequential serial number.
xi
Table 3: NEW SA STRUCTURE BREAKDOWN
AEB 11 4 8 40 0 R 00 0009
i AEB Are the unique letters designated to Bell for vehicles manufacture in South Africa.
upgrades.
machine.
vi 0 Spacer digit that could be used for sequential numbering.
vii R Is the plant of manufacture, i.e. R = Richards Bay.
viii 00 Spacer digits that could be used for sequential numbering.
ix 0009 Is the sequential serial number.
Table 4: NEW GERMAN STRUCTURE BREAKDOWN
WO9 11 4 8 40 0 1 B39 009
i AEB Are the unique letters designated to Bell for vehicles assembled in Germany.
upgrades.
machine.
vi 0 Spacer digit that could be used for sequential numbering.
vii 1 First digit of the build sequence sequential serial number.
viii B39 Is a unique code designated to the German factory.
ix 009 Is part of the sequential serial number.
xii
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after this date
will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not drawn to
scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Rep-
resentative or post it directly to your nearest BELL Branch. Addresses are given at the beginning
of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
xiii
xiv
CONTENTS OVERVIEW
CONTENTS
SECTION 1: GENERAL INFORMATION

SECTION 2A: ENGINE - TIER 2
SECTION 2B: ENGINE - TIER 3
SECTION 3: DRIVETRAIN
SECTION 4: HYDRAULICS
SECTION 5: PNEUMATICS
SECTION 6: ELECTRICAL
SECTION 7: FRAME AND BODY
SECTION 8: SERVICE KITS
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS
SECTION 10: SPECIAL TOOLS
SECTION 11: AUTOMATIC GREASING SYSTEM
xv
xvi
TABLE OF CONTENTS
SECTION 1: GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1
SECTION 2A: ENGINE TIER 2 - - - - - - - - - - - - - - - - - - - - - - - - 2A-1

TIER 2 - ENGINE & MISCELLANEOUS COMPONENTS - - - - - - - - - - - - - - - - - - 2A-2
TIER 2 - ENGINE CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-4
TIER 2 - ENGINE CRANKCASE (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - 2A-6
TIER 2 - TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-8
TIER 2 - OIL PAN & DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-10
TIER 2 - CYLINDER HEAD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-12
TIER 2 - CRANKSHAFT & FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-18
TIER 2 - CONNECTING RODS & PISTONS - - - - - - - - - - - - - - - - - - - - - - - - 2A-20
TIER 2 - CAMSHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-22
TIER 2 - INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-24
TIER 2 - FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-26
TIER 2 - FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-28
TIER 2 - TURBOCHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-30
TIER 2 - AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-32
TIER 2 - INTAKE MANIFOLD & FLAME START - - - - - - - - - - - - - - - - - - - - - - 2A-34
TIER 2 - EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-36
TIER 2 - STARTER MOTOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-40
TIER 2 - ALTERNATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-42
TIER 2 - ALTERNATOR SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-44
TIER 2 - ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-46
TIER 2 - OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-48
TIER 2 - OIL FILTER & OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-50
TIER 2 - OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-52
TIER 2 - WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-54
TIER 2 - FAN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-56
TIER 2 - BELT TENSIONER & BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-58
TIER 2 - ENGINE SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-60
TIER 2 - P.T.O. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-62
TIER 2 - AIR CONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2A-64
ENGINE, COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-66
ENGINE, COOLING SYSTEM, RADIATOR - - - - - - - - - - - - - - - - - - - - - - - - 2A-70
ENGINE FUEL SYSTEM KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-72
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-74
EXHAUST KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-76
EXHAUST SHIELD KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-78
BIN HEATING KIT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-80
AIR INTAKE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-82
AIR CLEANER & PRE-CLEANER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - 2A-84
SECTION 2B: ENGINE TIER 3 - - - - - - - - - - - - - - - - - - - - - - - - 2B-1

TIER 3 - ENGINE & MISCELLANEOUS COMPONENTS - - - - - - - - - - - - - - - - - - 2B-2
TIER 3 - ENGINE CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-4
TIER 3 - TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-6
TIER 3 - OIL PAN & DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-8
TIER 3 - CYLINDER HEAD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-10
TIER 3 - CRANKSHAFT & FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-16
TIER 3 - CONNECTING RODS & PISTONS - - - - - - - - - - - - - - - - - - - - - - - - 2B-18
TIER 3 - CAMSHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-20
TIER 3 - INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-22
TIER 3 - FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-24
TIER 3 - FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-26
TIER 3 - TURBOCHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-28
TIER 3 - AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-30
TIER 3 - INTAKE MANIFOLD & FLAME START - - - - - - - - - - - - - - - - - - - - - - 2B-32
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TABLE OF CONTENTS
TIER 3 - EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-34

TIER 3 - STARTER MOTOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-38
TIER 3 - ALTERNATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-40
TIER 3 - ALTERNATOR SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-42
TIER 3 - ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-44
TIER 3 - OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-46
TIER 3 - OIL FILTER & OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-48
TIER 3 - OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-50
TIER 3 - WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-52
TIER 3 - FAN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-54
TIER 3 - BELT TENSIONER & BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-56
TIER 3 - ENGINE SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-58
TIER 3 - P.T.O. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-60
TIER 3 - AIR CONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2B-62
ENGINE, COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-64
ENGINE, COOLING SYSTEM, RADIATOR - - - - - - - - - - - - - - - - - - - - - - - - 2B-68
ENGINE FUEL SYSTEM KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-70
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-72
EXHAUST KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-74
EXHAUST SHIELD KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-76
BIN HEATING KIT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-78
AIR INTAKE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-80
AIR CLEANER & PRE-CLEANER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - 2B-82
SECTION 3: DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

TRANSMISSION KIT (RETARDER) - DETAIL A - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION KIT (RETARDER) - DETAIL B - - - - - - - - - - - - - - - - - - - - - - 3-4
TRANSMISSION KIT (NON-RETARDER) - DETAIL A - - - - - - - - - - - - - - - - - - - 3-10
TRANSMISSION KIT (NON-RETARDER) - DETAIL B - - - - - - - - - - - - - - - - - - - 3-12
TRANSMISSION, MAIN HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
TRANSMISSION, FILL TUBE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-20
TRANSMISSION, MAIN SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-22
TRANSMISSION, FLANGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-24
TRANSMISSION, FRONT SUPPORT & OIL PUMP - - - - - - - - - - - - - - - - - - - - 3-26
TRANSMISSION, P1 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-28
TRANSMISSION, P2 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-30
TRANSMISSION, CONTROL VALVE (PART 1) - - - - - - - - - - - - - - - - - - - - - - 3-32
TRANSMISSION, CONTROL VALVE (PART 2) - - - - - - - - - - - - - - - - - - - - - - 3-36
TRANSMISSION, OIL COOLER (RETARDER) - - - - - - - - - - - - - - - - - - - - - - 3-42
TRANSMISSION, TORQUE CONVERTER - - - - - - - - - - - - - - - - - - - - - - - - 3-44
TRANSMISSION, FLEXPLATE AND ADAPTER - - - - - - - - - - - - - - - - - - - - - - 3-46
TRANSMISSION, ROTATING CLUTCH - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48
TRANSMISSION, CONVERTER HOUSING - - - - - - - - - - - - - - - - - - - - - - - - 3-50
TRANSMISSION, P3 PLANETARY & REAR COVER - - - - - - - - - - - - - - - - - - - 3-52
TRANSMISSION, COOLER BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
TRANSMISSION COOLER, FAN ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 3-60
TRANSMISSION COOLER, COOLER ASSEMBLY - - - - - - - - - - - - - - - - - - - - 3-62
DROP BOX & MOUNTINGS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
DROP BOX, INPUT SHAFT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - 3-76
DROP BOX, FRONT OUTPUT DIFF ASSEMBLY - - - - - - - - - - - - - - - - - - - - - 3-78
DROP BOX FILTRATION SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-80
DRIVE LINE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-82
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
COUPLING, PTO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
THRU DRIVE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-88
KIT, PARK BRAKE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-90
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-92
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TABLE OF CONTENTS
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-94

AXLE, FRONT, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-96
AXLE, MIDDLE, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-98
AXLE, REAR, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-100
AXLE, FRONT CALIPER, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-102
AXLE, MIDDLE CALIPER, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-104
AXLE, REAR CALIPER, B35D- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-106
AXLE, FRONT, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-108
AXLE, MIDDLE, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-110
AXLE, REAR, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-112
AXLE, FRONT CALIPER (S/TRUCK) - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-114
AXLE, MIDDLE CALIPER (S/TRUCK) - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-116
AXLE, REAR CALIPER (S/TRUCK) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-118
FINAL DRIVE KIT FOR WDB AXLES, B40D - - - - - - - - - - - - - - - - - - - - - - - - 3-120
FINAL DRIVE KIT FOR CALIPER AXLES, B35D- - - - - - - - - - - - - - - - - - - - - - 3-122
FINAL DRIVE KIT FOR WDB AXLES, B35D - - - - - - - - - - - - - - - - - - - - - - - - 3-124
FINAL DRIVE KIT (S/TRUCK) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-126
CALIPER HYD COMPONENT KIT, B35D - DETAIL A - - - - - - - - - - - - - - - - - - - 3-128
CALIPER HYD COMPONENT KIT, B35D - DETAIL B - - - - - - - - - - - - - - - - - - - 3-130
ACCUMULATOR KIT, B35D & S/TK - SOUTH AFRICA - - - - - - - - - - - - - - - - - - 3-132
ACCUMULATOR KIT, B35D & S/TK - EUROPE - - - - - - - - - - - - - - - - - - - - - - 3-134
DISC BRAKE KIT, FRONT AXLE, B35D & S/TRUCK - - - - - - - - - - - - - - - - - - - 3-136
DISC BRAKE KIT, REAR & MID AXLE, B35D & S/TRUCK - - - - - - - - - - - - - - - - - 3-138
MIDDLE & REAR AXLE GUARDS KIT, B35D & S/TRUCK - - - - - - - - - - - - - - - - - 3-140
FRONT AXLE GUARDS KIT, B35D & S/TRUCK - - - - - - - - - - - - - - - - - - - - - - 3-142
WET DISC BRAKE KIT, FRONT AXLE, B40D - - - - - - - - - - - - - - - - - - - - - - - 3-144
WET DISC BRAKE KIT, MIDDLE AXLE, B40D- - - - - - - - - - - - - - - - - - - - - - - 3-146
WET DISC BRAKE KIT, FRONT AXLE, B35D - - - - - - - - - - - - - - - - - - - - - - - 3-148
WET DISC BRAKE KIT, MIDDLE AXLE, B35D- - - - - - - - - - - - - - - - - - - - - - - 3-150
AXLE & CTD GUARDS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-152
WET DISC BRAKE KIT, REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-154
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL A - - - - - - - - - - - - - - - - - - 3-156
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL B - - - - - - - - - - - - - - - - - - 3-160
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL C - - - - - - - - - - - - - - - - - - 3-162
ACCUMULATOR KIT, B40D - SOUTH AFRICA - - - - - - - - - - - - - - - - - - - - - - 3-164
ACCUMULATOR KIT, B40D - EUROPE - - - - - - - - - - - - - - - - - - - - - - - - - - 3-166
WET DISC BRAKE PUMP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-168
KIT, COOLER, WDB, COOLING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-170
DISC BRAKE CALIPER LOCATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-174
DISC BRAKE CALIPER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-176
FRONT/REAR DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 3-178
MIDDLE DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-182
WET DISC BRAKE ASSY, RH FRONT & LH MID AXLES - - - - - - - - - - - - - - - - - 3-186
WET DISC BRAKE ASSY, LH FRONT & RH MID AXLES - - - - - - - - - - - - - - - - - 3-188
WET DISC BRAKE ASSEMBLY, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - 3-190
WHEEL SET, B40D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-192
WHEEL SET, B35D & S/TRUCK- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-194
SECTION 4: HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

VOAC BLOCK, HYD KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - 4-2
HYDRAULIC, VOAC BLOCK - PRESSURE SWITCH - - - - - - - - - - - - - - - - - - - 4-4
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - 4-6
HYDRAULIC, VOAC BLOCK - VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
HYDRAULIC, VOAC BLOCK - TIP SECTION - - - - - - - - - - - - - - - - - - - - - - - 4-10
ACCUMULATOR SUPPLY, HYD KIT, FRONT CHASSIS- - - - - - - - - - - - - - - - - - 4-12
FAN MOTOR, HYDRAULIC KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - 4-14
HYDRAULIC COOLER FAN MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
TIP HOSES & TEST, HYD KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - 4-18
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TABLE OF CONTENTS
CASE DRAIN & RETURN, HYD KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - 4-20

PUMP SUCTION & DELIVERY, HYD KIT, F CHASSIS- - - - - - - - - - - - - - - - - - - 4-22
HYDRAULIC PUMP A20V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24
CHECK VALVE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-26
EMERGENCY STEERING PUMP CHECK VALVE - - - - - - - - - - - - - - - - - - - - - 4-28
PUMP, EMERGENCY STEERING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-30
STEERING, HYD KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
STEERING CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
HYDRAULIC KIT, CAB - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-36
HYDRAULIC KIT, CAB - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-38
STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - - - - - - - - 4-40
BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-42
HYDRAULIC KIT, CAB TILT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - 4-44
PUMP, CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-46
HYDRAULIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-48
RELIEF VALVE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-52
SECTION 5: PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

PNEUMATIC KIT, FRONT CHASSIS - DETAIL A - - - - - - - - - - - - - - - - - - - - - 5-2
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B - - - - - - - - - - - - - - - - - - - - - 5-4
PURGE TANK VALVE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
RESERVOIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8
AIR DRYER KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
AIR DRYER REPAIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
PNEUMATIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
PNEUMATIC KIT, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
PNEUMATIC BLOCK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18
AIR HORN (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22
SECTION 6: ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1

ELECTRICAL SYSTEM, CAB - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
ELECTRICAL SYSTEM, CAB - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
ELECTRICAL SYSTEM, CAB - DETAIL C - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
KIT, WINDSCREEN WIPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-8
CAB, TRANSMISSION HARNESS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
CAB, TRANSMISSION SHIFT SELECTOR - - - - - - - - - - - - - - - - - - - - - - - - 6-12
REAR VIEW MIRROR ELECTRICAL KIT (CHOICE) - - - - - - - - - - - - - - - - - - - - 6-14
REAR VIEW MIRROR MANUAL KIT (CHOICE) - - - - - - - - - - - - - - - - - - - - - - 6-16
REAR VIEW MIRRORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
ELECTRICAL SYSTEM, CAB, BEACON (OPTIONAL) - - - - - - - - - - - - - - - - - - - 6-20
ELEC SYSTEM, CAB, WORK LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - 6-22
ELEC SYSTEM, CAB, REVERSE LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - 6-24
ELEC SYSTEM, CAB, MEMORY MODULE (OPTIONAL) - - - - - - - - - - - - - - - - - 6-26
ELECTRICAL SYSTEM, CAB, SATELLITE (OPTIONAL) - - - - - - - - - - - - - - - - - - 6-28
ELECTRICAL SYSTEM, CAB, RADIO (OPTIONAL) - - - - - - - - - - - - - - - - - - - - 6-30
ELECTRICAL SYSTEM, ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
ELECTRICAL SYSTEM, LIGHT BREAKDOWNS- - - - - - - - - - - - - - - - - - - - - - 6-34
ELECTRICAL SYSTEM, ARTIC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
ELECTRICAL SYSTEM, BATTERY BOX - - - - - - - - - - - - - - - - - - - - - - - - - 6-38
ELEC SYSTEM, FRONT CHASSIS, TRANSMISSION - - - - - - - - - - - - - - - - - - - 6-40
ELECTRICAL SYSTEM, FUEL HEATER (OPTIONAL) - - - - - - - - - - - - - - - - - - - 6-42
ELECTRICAL SYSTEM, BATTERIES (OPTIONAL) - - - - - - - - - - - - - - - - - - - - 6-44
ELECTRICAL SYSTEM, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - 6-46
ELECTRICAL SYSTEM, OBW- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-48
xx
TABLE OF CONTENTS
SECTION 7: FRAME AND BODY - - - - - - - - - - - - - - - - - - - - - - 7-1

BONNET KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
BONNET KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
CAB COMPLETE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10
CAB SHELL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
CAB FRONT INSULATION PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
CAB BOTTOM SEALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS- - - - - - - - - - - - - - - - - - - 7-18
REAR VIEW MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
WINDOW CATCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26
CAB DOOR, MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL A - - - - - - - - - - - - - - - - - - 7-30
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL B - - - - - - - - - - - - - - - - - - 7-32
CAB FLOOR MAT & PILLAR COVERS - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
ROOF INTERIOR LINERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-36
STEERING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-40
OPERATOR & TRAINER SEAT INSTALLATION- - - - - - - - - - - - - - - - - - - - - - 7-42
TRAINER SEAT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
SEAT ASSEMBLY, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-46
BASE, SEAT ASSEMBLY, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
CAB AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-50
AIRCON DRIER UNIT & PIPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
AIRCON UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-54
AIRCON SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-56
VOAC MTG & COVER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-58
GRILL KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
BELLY PLATE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-62
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64
CAB CLAMPS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
FRONT CHASSIS CLAMPS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - 7-68
FRONT CHASSIS CLAMPS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
REAR CHASSIS CLAMPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72
RHS MUDGUARD - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
RHS MUDGUARD - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-76
FUEL TANK- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-78
LHS MUDGUARD - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
LHS MUDGUARD - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-82
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL A - - - - - - - - - - - - - - - - - - - 7-84
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B - - - - - - - - - - - - - - - - - - - 7-86
HYDRAULIC TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
FRONT SUSPENSION KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-90
SUSPENSION STRUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-92
OSCILLATION JOINT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-94
ARTIC JOINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-96
REAR CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-98
BIN PIVOT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-100
REAR SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-104

WALKING BEAM ASSY, WEIGHING SYSTEM - - - - - - - - - - - - - - - - - - - - - - 7-106
WET DISC BRAKE TANK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-108
WET DISC BRAKE FILTER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - 7-110
FRONT CHASSIS GREASE KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-112
REAR CHASSIS GREASE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-114
MANUAL GREASING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-116
xxi
TABLE OF CONTENTS
DECALS, - - - - - - - - - - - - - - - - - - - - - - - - - 7-122
SECTION 8: SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1

SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - - - - 9-1

LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
SECTION 10: SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1

ENGINE - OM 501 SERVICE TOOLS, KIT 262129 - - - - - - - - - - - - - - - - - - - - - 10-2
ALLISON TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-14
GEAR RATIO 17000 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - 10-18
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - 10-22
SUSPENSION, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - 10-24
HYDRAULICS, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - 10-26
FRAME & OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-28
DIAGNOSTIC TOOLS (DRIVELINE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-30
TYRE INFLATION KIT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-32
SECTION 11: AUTOMATIC GREASING SYSTEM - - - - - - - - - - - - - - 11-1

KIT, AUTO GREASING (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-2
GREASING SYSTEM HOSES LAYOUT - - - - - - - - - - - - - - - - - - - - - - - - - - 11-4
GREASING INSTALLATION MAIN LINES - - - - - - - - - - - - - - - - - - - - - - - - - 11-6
FRONT TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - 11-8
MIDDLE TWIN DISTRIBUTION PORT BLOCK- - - - - - - - - - - - - - - - - - - - - - - 11-10
REAR TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - - 11-12
GINA PROGRAMMING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-14
TWIN PUMP COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-16
xxii
SECTION 1: GENERAL INFORMATION
1-1
1-4
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
v. File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD

BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE
1-5
BULLETINS
TECHNICAL DOCUMENTATION BULLETIN RECORD

BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE
1-6
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines LHS Left Hand Side

ATDC After Top Dead Centre LED Light Emitting Diode
AC Alternating Current l/min Litre Per Minute
API American Petroleum Institute lube Lubrication
A Ampere Mar March
Ah Ampere Hours max Maximum
approx Approximately MPa Megapascal
Apr April m Metre
A/R As Required mA Miliampere
assy Assembly mm Millimetre
Aug August min Minimum
BTDC Before Top Dead Centre NPT National Pipe Thread
BHP Brake Horse Power N Newton
BSP British Standard Pipe Nm Newton Metre
CO2 Carbon Dioxide NSI Non Stock Item
CGA Compressed Gas Association Inc N/C Normally Closed
CTD Control Traction Differential N/O Normally Open
in3 Cubic Inch Nov November
m3 Cubic Metre No. Number
mm3 Cubic Milimetre Oct October
Dec December OD Outside Diameter
db Decibels P/N Part Number
deg or o Degree lb Pound
oC Degree Celsius psi Pound per Square Inch
dia Diameter PTO Power Take Off
DBH Diameter at Breast Height press Pressure
diff Differential Qty Quantity
DC Direct Current RSG Recommended Service Guide
E.G.S. Electronic Gear Shifting REV Reverse
ext Extension rev/min Revolutions Per Minute
Feb February RH Right Hand
ft lb Foot Pound RHS Right Hand Side
FWD Forward Sep September
FMC Front Mount Cab SIB Service Information Bulletin
GAL/min Gallon Per Minute SMR Service Metre Reading
Gr Grade SMC Side Mounted cab
g Gram SAE Society of Automotive Engineers
hz Hertz SABS South African Bureau of Standards
hex Hexagonal std Standard
HT High Tensile strt Straight
incl. Including S/TK SuperTruck
ID Internal Diameter temp Temperature
ISO International Organization of Standards thru Through to and Including
Jan January TDC Top Dead Centre
JIC Joint Industry Conference Standards TBN Total Base Number
Jul July UNC Unified National Coarse
Jun June USGAL United States Gallon (3.7854 litre)
kg Kilogram V Volt
km/h Kilometre Per Hour VIN Vin Identification Number
kPa Kilopascal W Watt
kW Kilowatt W/O With out
LH Left Hand ZF Zahnradfabrik Passau Gmbh
1-7
1-8
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.
1. The model and VIN number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.
1-9
1-10
MACHINE DIMENSIONS AH400 EXTENDED CHASSIS
TD0004954
1-11
1-16
SERIAL NUMBER PLATES
CE & Machine
Specification Plate
MANUFACTURED BY:
BELL EQUIPMENT CO.SA. (PTY) LTD.
RICHARDS BAY, SOUTH AFRICA
MACHINE
CAB
ENGINE
TRAN SMISSION
TRAN SFER C ASE
FRONT DIFFERENTIAL
MID DIF FERENTIAL
REAR DIFFERENTIAL
AXLE: EMPT Y LADEN

FRONT kg
MIDDLE kg kg
REAR kg kg
TOTAL kg kg
PAYLOAD
AEB1148403R000009 176114FM
VIN & PIN Number

(On LHS of Truck
for SA machines)
Engine
W0911484030B93009 Specification
Transfer Case Plate
VIN & PIN Number
(On RHS of Truck for Specification Stamped
GERMAN machines) Onto The Transfer Case
17000 047 11 12 2000
Transmission Specification
Plate
1-17
1-18
ENGINE IDENTIFICATION - TIER 2 AND TIER 3
Engine LH Side view
Engine Specification Plate
981 Indicates Tier 2 Engine
Tier 2
Tier 3
991 Indicates Tier 3 Engine
TD0004147
1-19
1-20
SECTION 2A: ENGINE TIER 2
REFER TO PAGE 1-19 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE
2A-1
TIER 2 - ENGINE & MISCELLANEOUS COMPONENTS
21
22
24 23
7
4
23
20
23
16
10
5 10
10
10
16
12
8
3
14
19
13 2
18
11
9
6
20
E09840401 J & E09835401 E

TD0004281
2A-2
I BBS Vin Series

Q
T PART 43 /
T DESCRIPTION REMARKS
E No. 05T From:
Y
M DDK To:
1 251203 1 ENGINE, DC OM501LA, TIER 2, B40D X X
1 251204 1 ENGINE, DC OM501LA, TIER 2, B35D X
2 207967 1 BOOT, RUBBER, DRAIN VALVE X X X
3 206646 2 MTG, RUBBER, ENGINE, SPLIT X X X
4 187022 1 GUARD, G/PLUG, C/START X X X
5 186918 1 BKT, FUEL HOSES, RHS X X X
6 186515 2 PLT, WASHER, ENGINE X X X
7 186064 1 BKT, HARNESS CLD STRT-HOSE X X X
8 181633 2 MTG, ENGINE, FRONT X X X
9 178543 2 SPACER, ENG MTG X X X
10 178015 4 SHIM, BKT, RHS, T/SHIELD X X X
13 122136 1 VALVE, DRAIN X X X
14 121059 1 CONNECT, SPEC X X X
15 101324 2 BOLT, HEXHD X X X
16 100569 2 SCREW, HEXHEAD X X X
17 100498 8 BOLT X X X
18 100424 8 WASHER, HARDENED X X X
19 100410 2 NUT, CLEVELOC X X X
20 100312 2 NUT, NYLOC X X X
22 100079 1 BOLT X X X
23 100062 5 WASHER, FLAT X X X
2A-3
TIER 2 - ENGINE CRANKCASE
56
59 50
53
62 155
158
134 170
137
146
140 164
23
131 71
167
182
149
72 73 38
26 152 41
107
68
44 47
116
65 5
20
125
74 35
8 128
32
110 14
122 119
17
TD0003572
2A-4
I BBS Vin Series

Q
T 43 /
PART No. T DESCRIPTION REMARKS
E 05T From:
Y
M DDK To:
5 DC221597 1 CRANKCASE OM501LA X X X UPTO S/N.288415 REFER SIB 2004/1050
5 DC222118 1 CRANKCASE OM501LA X X X FROM S/N.288416 REFER SIB 2004/1050
8 DC100059 2 PIN, DOWEL X X X
14 DC120090 6 PIN, DOWEL, BEARING CAP X X X
17 DC100626 8 SCREW, BEARING CAP TO CRANKCASE X X X
23 DC150159 1 BEARING, CAMSHAFT WITH COLLAR X X X UPTO S/N.398198
23 DC150203 1 BEARING, CAMSHAFT WITH COLLAR X X X FROM S/N.398199
26 DC150160 3 BEARING, CAMSHAFT X X X UPTO S/N.398198
26 DC150204 3 BEARING, CAMSHAFT X X X FROM S/N.398199
32 DC120114 2 PLUG, SCREW WATER DRAIN X X X
35 DC140149 2 RING, SEAL WATER DRAIN X X X
38 DC221209 1 NOZZLE, OIL SPRAY, P.T.O X X X
41 DC140150 1 RING, SEAL P.T.O X X X
44 DC100177 3 PLUG, SCREW OIL PASSAGE LATERAL X X X
47 DC140151 3 RING, SEAL OIL PASSAGE LATERAL X X X
50 DC100177 2 PLUG, SCREW OIL PASSAGE REAR X X X
53 DC140151 2 RING, SEAL OIL PASSAGE REAR X X X
56 DC220543 4 PLUG, WATER PASSAGE, 34.2MM X X X
56 DC220549 A/R PLUG, WATER PASSAGE, 36.2MM X X X
56 DC120195 2 PLUG, WATER PASSAGE, 40MM X X X
56 DC120196 A/R PLUG, WATER PASSAGE, TOP 42MM X X X FROM S/N.036124
56 DC120197 1 PLUG, WATER PASSAGE, REAR 54MM X X X FROM S/N.036124
56 DC120198 A/R PLUG, WATER PASSAGE, REAR 56MM X X X FROM S/N.036124
59 DC120104 3 PLUG, SCREW WATER PASSAGE TOP X X X
62 DC140155 3 RING, SEAL WATER PASSAGE TOP X X X
65 DC120091 2 PIN, CYLINDRICAL, FRONT COVER X X X
68 DC120096 2 PIN, CYLINDRICAL, TIMING CASE X X X
71 DC220737 1 BALL, PLUG OIL CONN TO COMP, 6.35MM X X X
71 DC150197 A/R BALL, PLUG OIL CONN TO COMP, 7.0MM X X X FROM S/N.031455
71 DC221803 4 BALL, FRONT AND REAR, 10.319MM X X X
71 DC150198 A/R BALL, FUEL DUCTS FRT / REAR, 11.0MM X X X FROM S/N.031455
71 DC150199 A/R BALL, FUEL DUCTS FRT / REAR, 15.0MM X X X FROM S/N.031455
72 DC120114 1 PLUG, SCREW FUEL RETURN LOCK X X X FROM S/N.094098
73 DC140149 1 RING, SEAL FUEL RETURN LOCK X X X FROM S/N.094098
74 DC100628 2 PIN, GROOVED BEARING CAP X X X
107 DC221599 12 SLEEVE, CYLINDER HEAD FIXING X X X
110 DC221598 1 COVER, CYLINDER CRANKCASE FRONT X X X UPTO S/N.288415
110 DC222119 1 COVER, CYLINDER CRANKCASE FRONT X X X FROM S/N.288416 REFER SIB 2004/1050
USE WITH DC220909 FOR
116 DC140100 1 RING, SEAL CRANKSHAFT FRONT X X X
WORN SURFACE
116 DC140201 1 RING, SEAL CRANKSHAFT FRONT X X X FOR STD REPAIRS
119 DC221600 1 GASKET, COVER TO CYL/CRANKCASE X X X UPTO S/N.288415
119 DC222120 1 GASKET, COVER TO CYL/CRANKCASE X X X FROM S/N.288416 REFER SIB 2004/1050
122 DC100734 6 SCREW, COVER TO CYL/CRANKCASE X X X UPTO S/N.288415
122 DC100382 6 SCREW, COVER TO CYL/CRANKCASE X X X FROM S/N.288416 REFER SIB 2004/1050
125 DC222009 6 NOZZLE, OIL X X X
128 DC100237 6 SCREW, OIL NOZZLE X X X
131 DC221601 1 VALVE, OIL NON-RETURN X X X FROM S/N.012318
134 DC120199 1 PLUG, SCREW NON RETURN VALVE X X X FROM S/N.000175
137 DC140152 1 RING, SEAL NON RETURN VALVE X X X FROM S/N.012318
140 DC221602 1 SPRING, NON RETURN VALVE X X X
146 DC140153 1 RING, SEAL NON RETURN VALVE X X X FROM S/N.012318
149 DC221743 1 SENDER UNIT, FUEL TEMPERATURE X X X
152 DC140149 1 RING, SEAL, SENDER UNIT X X X
2A-5
TIER 2 - ENGINE CRANKCASE (CONTINUED)
56
59 50
53
62 155
158
134 170
137
146
140 164
23
131 71
167
182
149
72 73 38
26 152 41
107
68
44 47
116
65 5
20
125
74 35
8 128
32
110 14
122 119
17
TD0003572
2A-6
TIER 2 - ENGINE CRANKCASE (CONTINUED)
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
155 DC220800 1 SWITCH, TEMP SENSOR, COLD START X X X
158 DC221778 1 FITTING X X X
164 DC221603 1 COVER, TO LOCK WATER CONNECTION X X X
167 DC221604 1 GASKET, TO LOCK WATER CONNECTION X X X
170 DC100629 1 SCREW, COVER TO CYL/CRANKCASE X X X
182 DC260124 1 KIT, GASKET CYLINDER CRANCASE X X X
2A-7
TIER 2 - TIMING CASE
68
57
71 64
74
62
58
74
65
68
64
68
56
67 69
44
47 59
17
14
53
51
41
38 98
52
11
40 5
95 92
TD0003573
2A-8
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221616 1 TIMING CASE X X X UPTO S/N.296528 REFER SIB 2004/1061
5 DC222121 1 TIMING CASE X X X FROM S/N.296529 REFER SIB 2004/1061
11 DC120060 A/R INSERT, THREADED X X X
14 DC221617 1 FLANGE, AIR COMPRESSOR BEARING X X X
17 DC120201 1 PLUG, EXPANSION, OIL BORE, P.T.O X X X
38 DC100166 2 STUD, STARTER MOTOR MOUNTING X X X
40 DC100400 1 NUT, GROUND CONNECTION X X X
41 DC140197 1 SEAL, OIL, CRANKSHAFT, REAR, STD X X X
41 DC140097 1 SEAL, OIL, CRANKSHAFT, REAR, 115MM X X X USE WITH DC220422
44 DC120104 2 PLUG, SCREW, TURBO OIL RETURN X X X
44 DC221171 1 PLUG, SCREW, COMPR OIL RETURN X X X
47 DC140155 2 RING, SEAL, TURBO OIL RETURN X X X
47 DC140149 1 RING, SEAL, COMPRESSOR OIL RETURN X X X
51 DC22164 1 GASKET, TIMING CASE, LH X X X REFER SIB 2006/1016
52 DC22165 1 GASKET, TIMING CASE, RH X X X REFER SIB 2006/1016
53 DC100070 12 SCREW, TIMING CASE TO C/CASE, 57MM X X X UPTO S/N.179707
53 DC100717 1 SCREW, TIMING CASE TO C/CASE, 105MM X X X
53 DC100070 11 SCREW, TIMING CASE TO C/CASE, 57MM X X X FROM S/N.179708
53 DC100631 2 SCREW, TIMING CASE TO C/CASE, 165MM X X X UPTO S/N. 223090
56 DC222029 1 COVER, WITH CYCLONIC BREATHER X X X
57 NSI 1 COVER, CYCLONIC BREATHER X X X
58 DC222067 1 COVER, DIAPHRAGM BREATHER X X X FROM S/N.08132
59 DC140158 1 GASKET, COVER TO TIMING CASE X X X
62 DC222053 1 KIT, ELEMENT, CYCLONIC BREATHER X X X REFER SIB 2004/1018
64 DC140159 1 RING, SEAL, BREATHER COVER X X X
64 DC140159 1 RING, SEAL, LATERAL X X X
65 DC221621 1 KIT, DIAPHRAGM BREATHER X X X INCLUDES ITEM 64
67 DC222109 1 SEAL, BREATHER, HOUSING TO COVER X X X
68 DC100726 A/R SCREW, TORX, OIL SEPARATOR X X X
69 DC100369 9 SCREW, TIMING CASE COVER X X X
71 DC130164 1 PIPE, BREATHER X X X FROM S/N.128267
74 DC100326 2 CLAMP, BREATHER PIPE X X X
92 DC221254 1 COVER, INSPECTION X X X
95 DC100385 2 SCREW, COVER X X X
98 DC120149 1 PLUG, ASSEMBLY HOLE LOCK X X X
2A-9
TIER 2 - OIL PAN & DIPSTICK
74
98
83 68
77 86
71
17
38
41
5 64
14
11
65
44 47
TD0003574
2A-10
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221609 1 PAN, OIL X X X
11 DC120029 1 PLUG, SCREW MAGNETIC X X X UPTO S/N. 010402
11 DC120158 1 PLUG, SCREW MAGNETIC X X X FROM S/N.010403
14 DC140155 1 RING, SEAL OIL DRAIN X X X
17 DC221610 1 PIPE, SUCTION SCAVENGING X X X
20 DC100410 1 WASHER, PIPE X X X
38 DC221605 1 GASKET, OIL PAN TO CRANKCASE X X X
41 DC100352 14 SCREW, OIL PAN TO CRANKCASE X X X
44 DC221611 1 SENDER UNIT, OIL LEVEL X X X
47 DC120200 1 PLUG, SENDER UNIT CABLE TO OIL PAN X X X
64 DC221613 1 CAP, LOCKING OIL FILLING X X X
65 200212 1 CLAMP, OIL FILLING X X X
68 DC221614 1 DIPSTICK, OIL X X X
71 DC140042 1 RING, SEAL X X X
74 DC222122 1 CAP, OIL DIPSTICK X X X
77 DC221784 1 TUBE, GUIDE OIL DIPSTICK X X X
83 DC221615 1 BRACKET, OIL DIPSTICK X X X
86 DC100385 1 SCREW, FLANGED, BRKT TO SUPPORT X X X
98 DC100414 1 SCREW, FLANGED, TUBE TO BRACKET X X X
2A-11
TIER 2 - CYLINDER HEAD
TD0003575
2A-12
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221674 6 HEAD, CYL, WITH VALVES & C/THROTTLE X X X UPTO S/N.357748 REFER SIB 2005/1086
5 DC222136 6 HEAD, CYL, WITH VALVES & C/THROTTLE X X X FROM S/N.357749 REFER SIB 2005/1086
17 DC120195 12 PLUG, EXPANSION 40MM X X X
23 DC221620 6 BALL, FUEL LEAK X X X
29 DC221622 6 SLEEVE, PROTECTIVE X X X UPTO S/N.197928
29 DC221834 6 SLEEVE, PROTECTIVE X X X USE WITH DC221674
41 DC221623 24 GUIDE, VALVE INTAKE/EXHAUST, 15MM X X X
41 DC221624 24 GUIDE, VALVE INTAKE/EXHAUST, 15.2MM X X X
44 DC140202 24 RING, SEAL VALVE GUIDE X X X
47 DC221626 12 RING, VALVE SEAT, IN, STD, 47.39MM X X X
47 DC221627 12 RING, VALVE SEAT, INTAKE, 47.59MM X X X
47 DC221629 12 RING, VALVE SEAT, EXT, STD, 43.09MM X X X
47 DC221630 12 RING, VALVE SEAT, EXHAUST, 43.29MM X X X
53 DC221632 12 VALVE, INTAKE X X X
53 DC221633 12 VALVE, EXHAUST X X X
59 DC221634 24 SPRING, VALVE X X X
65 DC220364 24 WASHER, VALVE SPRING X X X
71 DC221635 24 RETAINER, SPRING X X X
77 DC221636 48 COLLET, VALVE X X X
83 DC221637 24 HOLDER, SEAL INTAKE AND EXT VALVES X X X
89 DC221638 6 COVER, C/THROTTLE TO CYL/HEAD X X X
95 DC140161 6 RING, SEAL C/THROTTLE TO CYL/HEAD X X X
101 DC221639 6 VALVE, CONSTANT THROTTLE X X X
104 DC221670 6 RING, VALVE C/THROTTLE, 21.065MM X X X
104 DC221671 6 RING, VALVE C/THROTTLE, 21265MM X X X
110 DC221245 6 GUIDE, C/THROTTLE VALVE X X X
116 DC220983 6 SPRING, C/ THROTTLE TO CYL/HEAD X X X
122 DC220030 12 VALVE, COLLET, C/THROTTLE X X X
128 DC220890 6 RETAINER, SPRING, C/THROTTLE X X X
134 DC221246 6 PISTON, WITH SEAL RING X X X
137 DC221640 6 CLAMPING PIECE, C/THROTTLE X X X
143 DC100632 6 SCREW, C/THROTTLE TO CYL/HEAD X X X
149 DC221641 6 BRACKET, BEARING , ROCKER ARM X X X
161 DC220737 18 BALL X X X
167 DC222068 6 ARM, ROCKER, INTAKE X X X REFER SIB 2005/1006
REFER SIB 2005/1006 (NOT
167 DC150161 6 BUSHING, INTAKE ROCKER ARM X X X
AVAILABLE)
173 DC222069 6 ARM, ROCKER, EXHAUST X X X REFER SIB 2005/1006
REFER SIB 2005/1006 (NOT
173 DC150162 6 BUSHING, EXHAUST ROCKER ARM X X X
AVAILABLE)
191 DC100725 12 SCREW, VALVE CLEARACE ADJUST X X X
197 DC100495 12 NUT, ADJUSTING SCREW X X X
203 DC100318 12 WASHER, ROCKER ARM TO BRACKET X X X
209 DC220569 12 RING, LOCK ROCKER ARM TO BRACKET X X X
215 DC100632 12 SCREW, ROCKER ARM TO CYL/HEAD X X X
221 DC221644 12 BRIDGE, VALVE X X X
257 DC221645 6 GASKET, CYLINDER HEAD X X X UPTO S/N.357748 REFER SIB 2005/1086
257 DC222137 6 GASKET, CYLINDER HEAD X X X FROM S/N.357749 REFER SIB 2005/1086
263 DC100635 24 SCREW, CYL/HEAD TO CRANKCASE X X X
2A-13
TIER 2 - CYLINDER HEAD (CONTINUED)
TD0003575
2A-14
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
269 DC221646 6 INJECTOR, FUEL WITH HEAT SLEEVE X X X
275 DC140179 6 RING, SEAL, INJECTOR TOP X X X
282 DC140186 6 SLEEVE, HEAT INJECTOR X X X
287 DC221647 6 SOCKET, PIPE X X X
297 DC100636 6 SCREW, NOZZLE HOLDERS X X X
303 DC221648 5 COVER, CYLINDER HEAD X X X
309 DC221649 1 COVER, CYLINDER HEAD WITH OIL FILL X X X
315 DC221650 1 GASKET, CYL/HD COVER FOR OIL FILL X X X
315 DC221651 5 GASKET, CYL/HD COVER W/OUT OIL FILL X X X
321 DC100030 12 SCREW, CYL/HEAD COVER TO CYL/HEAD X X X
327 DC220031 1 CAP, OIL FILLER WITHOUT CHAIN X X X
333 DC220029 1 GASKET, OIL FILLER CAP X X X
345 DC260126 1 KIT, GASKET CYL/HD, WITH HD GASKET X X X UPTO S/N.357748 REFER SIB 2005/1086
345 DC260127 1 KIT, GASKET CYL/HD, W/OUT HD GASKET X X X FROM S/N.357749 REFER SIB 2005/1086
345 DC221651 1 GASKET, CYL/HEAD COVER X X X
345 DC221652 1 GASKET, INTAKE MANIFOLD X X X
345 DC221653 1 GASKET, EXHAUST MANIFOLD X X X
2A-15
TIER 2 - DECOMPRESSION VALVE PIPE
351
410
369 369
357 363
TD0003576
2A-16
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
351 DC130165 2 PIPE, DECOMPRESSION L&R X X X
357 DC120049 4 BOLT, BANJO PIPE TO CYL/HEAD X X X
369 DC140167 14 RING, SEAL PIPE TO CYL/HEAD X X X
410 DC120203 2 UNION, BANJO, CYLINDER, REAR L&R X X X
2A-17
TIER 2 - CRANKSHAFT & FLYWHEEL
26
38
14
29
50
35 11
53
56
17
20
15
23 59
62
74
66
TD0003578
2A-18
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221659 1 CRANKSHAFT, B/END & MAIN BEARINGS X X X UPTO S/N. 281966
5 DC260145 1 CRANKSHAFT, B/END & MAIN BEARINGS X X X
11 DC221660 4 COUNTERWEIGHT X X X
14 DC100719 8 SCREW, COUNTERWEIGHT X X X
USE WITH WORN SEALING SUR-
15 DC220909 1 SLEEVE, SPEEDY C/SHAFT FRONT X XX
FACE
17 DC221661 1 GEAR, CRANKSHAFT X X X
20 DC220417 1 PIN, CYLINDRICAL X X X
23 DC220418 1 PLATE, COVER X X X
26 DC221662 1 DAMPER, VIBRATION X X X
29 DC100066 8 SCREW, DAMPER TO CRANKSHAFT X X X
35 DC221663 1 SPACER X X X
38 DC100112 6 SCREW X X X
50 DC260079 4 KIT, MAIN BEARINGS, STD X X X UPTO S/N. 234739
50 DC222071 4 KIT, MAIN BEARINGS, STD X X X UPTO S/N. 427146
50 DC260133 4 KIT, MAIN BEARINGS, STD X X X
50 DC260080 4 KIT, MAIN BEARINGS, 0.10 X X X UPTO S/N. 234739
50 DC260134 4 KIT, MAIN BEARINGS, 0.10 X X X
53 DC100727 4 WASHER, THRUST, STD X X X
53 DC100728 4 WASHER, THRUST, 0.50 X X X
56 DC260089 6 KIT, CONNECTING ROD BEARING, STD X X X
56 DC260086 6 KIT, CONNECTING ROD BEARING, 0.10 X X X
59 DC221664 1 FLYWHEEL X X X
62 DC220420 1 GEAR, RING, T160 X X X
66 DC220422 1 SLEEVE, SPEEDY C/SHAFT REAR X X X
74 DC100065 10 SCREW, FLYWHEEL TO CRANKSHAFT X X X
2A-19
TIER 2 - CONNECTING RODS & PISTONS
53
50
20
20
44
47
56
11
TD0004266
2A-20
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221655 6 CONNECTING ROD X X X UPTO S/N. 405620
5 DC222182 6 CONNECTING ROD X X X FROM S/N. 411902
11 DC100638 12 SCREW, CAP TO CONNECTING ROD X X X
20 DC221656 6 PISTON, WITH CYLINDER LINER, STD X X X UPTO S/N. 215916
20 DC222035 6 PISTON, WITH CYLINDER LINER, STD X X X UPTO S/N. 217961
20 DC222142 6 PISTON, WITH CYLINDER LINER, 0.2 X X X ORDER ADDITIONAL DC100639
44 DC221657 6 PIN, PISTON X X X
47 DC100639 6 CIRCLIP, PISTON PIN X X X
50 DC222163 6 KIT, PISTON RING X X X
53 DC140200 6 RING, SEAL TOMBAC LINER, 0.15MM X X X
56 DC140169 12 RING, SEAL LINER, BOTTOM X X X
2A-21
TIER 2 - CAMSHAFT
11
P007836
2A-22
TIER 2 - CAMSHAFT
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222064 1 CAMSHAFT, STANDARD X X X
8 DC222037 12 FOLLOWER, CAMSHAFT X X X
11 DC221666 12 ROD, PUSH X X X
2A-23
TIER 2 - INJECTION PUMP
14
8
11
25
20 17
TD0003583
2A-24
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221667 6 PUMP UNIT X X X
14 DC100709 1 SCREW, UNIT PUMP X X X
17 DC221668 1 PUMP, FUEL X X X
20 DC221669 1 COUPLING, FUEL PUMP AT TIMING CASE X X X
25 DC100352 2 SCREW, FLANGED, FUEL PUMP X X X
2A-25
TIER 2 - FUEL LINES
86
50
104
47
41
23 68
44 68 11
89
68 89
120
89
14 65
89
20 29
115 26
68 89
114 68
21
113 89
53
89 68 35
38
32
110 56
107 118
59
62
86
117 80 80 117
121
119
119
118
120
To Flame Start
TD0004146
2A-26
TIER 2 - FUEL LINES
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
5 DC130168 6 PIPE, FUEL X X X
11 DC130169 1 PIPE, DELIVERY PUMP X X X UPTO S/N. 224955 ALSO ORDER ITEM 14.
11 DC130216 1 PIPE, DELIVERY PUMP X X X FROM S/N. 224956 ALSO ORDER ITEM 14.
14 DC130170 1 PIPE, SEPARATION POINT TO FILTER X X X UPTO S/N. 224955 ALSO ORDER ITEM 11.
14 DC130217 1 PIPE, SEPARATION POINT TO FILTER X X X FROM S/N. 224956 ALSO ORDER ITEM 11.
20 DC130171 1 PIPE, FUEL FEED X X X UPTO S/N. 224955
20 DC130220 1 PIPE, FUEL FEED X X X FROM S/N. 224956
21 DC120204 1 CONNECTOR X X X UPTO S/N. 224955
23 DC130172 1 PIPE, FUEL FROM VALVE TO DEL/PUMP X X X
26 DC130173 1 PIPE, FUEL FROM CONTROL UNIT TO PUMP X X X
29 DC120205 1 CONNECTOR X X X
32 DC221675 1 VALVE, ON INTAKE RAD-CONTROL X X X
35 DC120206 1 FITTING, ON INTAKE RAD-CONTROL X X X
38 DC140172 1 RING, SEAL ON INTAKE RAD-CONTROL X X X
41 DC130174 1 PIPE, FUEL RETURN X X X UPTO S/N. 224955
41 DC130218 1 PIPE, FUEL RETURN X X X FROM S/N. 224956
44 DC120207 2 CONNECTOR, FUEL RETURN X X X UPTO S/N. 224955
47 DC120208 1 UNION, BANJO FUEL RETURN X X X UPTO S/N. 224955
50 DC221676 4 INTERMEDIATE, PIECE FUEL RETURN X X X UPTO S/N. 224955
53 DC130175 1 PIPE, FUEL RETURN FROM FILTER TO TANK X X X
56 DC221677 1 VALVE, RETURN PIPE X X X
59 DC120209 2 CONNECTOR, CONNECTION FOR TANK X X X
62 DC120210 2 NUT, UNION CONNECTION FOR TANK X X X
65 DC221678 1 VALVE, AT FUEL RETURN LINE X X X
68 DC120211 7 BOLT, BANJO, FUEL PIPE X X X
80 DC120212 2 BOLT, BANJO RETURN PIPE TO FILTER X X X
86 DC120047 7 BANJO, BOLT, 0.5 ORIFICE X X X
89 DC140172 22 RING, SEAL FROM FEED PUMP TO FILTER X X X
104 DC140173 A/R RING, SEAL FUEL LEAK LINE X X X
107 DC100643 6 CLAMP, FUEL PIPE TO FEED PUMP X X X
110 DC100621 3 SCREW, FUEL PIPE FIXTURE X X X
113 DC100644 A/R CLAMP, FUEL PIPE FIXTURE X X X
114 DC100645 A/R STUD, FUEL PIPE FIXTURE X X X
115 DC100383 A/R NUT, M8 X X X
118 DC120254 2 BANJO UNION X X X
120 DC130093 A/R PIPE, PLASTIC X X X
121 DC100024 1 BOLT, BANJO FUEL LEAK PIPE X X X
2A-27
TIER 2 - FUEL FILTER
23
14
26
P007881A
2A-28
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
5 DC221679 1 FILTER, FUEL X X X
8 DC221680 1 HEAD, FUEL FILTER X X X
14 DC221512 1 KIT, FILTER ELEMENT X X X
26 DC100538 2 BOLT, FUEL FILTER TO OIL HOUSING X X X UPTO S/N. 085792
26 DC100352 2 BOLT, FUEL FILTER TO OIL HOUSING X X X FROM S/N. 085793
2A-29
TIER 2 - TURBOCHARGER
23
35 20
80
119 131
134
107
5
104
59
125
122 56
8
44
41
71
62
74
77
TD0003586
2A-30
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222143 1 TURBOCHARGER, SCHWITZER X X X
8 DC100316 6 STUD, TURBOCHARGER X X X
14 DC130176 1 PIPE, EXHAUST COLLECTION X X X
20 DC221682 1 SHIELD, HEAT - FRONT X X X
23 DC221683 1 SHIELD, HEAT - REAR X X X
35 DC100647 6 SCREW, HEATSHIELD X X X
41 DC100648 2 SCREW, COLLECTION PIPE TO T/CASE X X X
59 DC100756 4 NUT, TURBOCHARGER X X X
62 DC222113 1 PIPE, ELBOW LEFT X X X
62 DC222123 1 PIPE, ELBOW RIGHT X X X
71 DC100649 4 SCREW, ELBOW TO COLLECTION PIPE X X X
74 DC100650 4 SCREW, ELBOW TO EXHAUST MANIFOLD X X X
77 DC100296 4 NUT, ELBOW TO EXHAUST MANIFOLD X X X
80 DC130177 1 PIPE, AIR INTAKE X X X
104 DC221686 1 SLEEVE, INTAKE PIPE TO TURBOCHARGER X X X
107 208829 2 CLAMP, SLEEVE X X X
119 DC100629 1 SCREW, AIR INTAKE PIPE X X X
122 DC130178 1 PIPE, CONNECTING TO TURBO X X X
125 DC140175 2 RING, SEAL CONNECTING PIPE X X X
131 DC221687 1 SHIELD, HEAT TURBOCHARGER X X X
134 DC100562 8 SCREW, HEAT SHIELD X X X
2A-31
TIER 2 - AIR COMPRESSOR
152 52
68
128 47
167
59
131
146 62
56
92 89
107
122
65
32
110 119
35
38
179 44
173
41
44
29
176
20
11
17
26
8
14 TD0003587
2A-32
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221472 1 GEAR X X X
8 DC221688 1 CRANKSHAFT X X X
11 DC100651 1 PIN, GROOVED X X X
14 DC100724 1 PIN, CLAMPING X X X
17 DC100053 1 SCREW, GEAR TO CRANKSHAFT X X X
20 DC221689 1 FLANGE, BEARING X X X
26 DC140101 1 RING, SEAL BEARING FLANGE X X X
29 DC220940 1 ROD, CONNECTING X X X
32 DC260091 1 KIT, LINER WITH PISTON X X X
35 DC220633 1 RING, PISTON GROOVE 1 X X X UPTO S/N. 136669
35 DC222061 1 RING, PISTON GROOVE 1 X X X FROM S/N. 136670
35 DC220494 1 RING, PISTON GROOVE 2 X X X UPTO S/N. 136669
35 DC222062 1 RING, PISTON GROOVE 2 X X X FROM S/N. 136670
38 DC220496 1 RING, PISTON GROOVE 3 X X X
44 DC220005 2 RING, SNAP X X X
47 DC221691 1 HEAD, CYLINDER X X X
52 DC100652 1 SCREW, INTERMEDIATE PLATE TO HEAD X X X
56 DC260092 1 KIT, VALVE CYL/HEAD X X X
59 DC221692 1 GASKET, VALVE TO CYL/HEAD X X X
62 DC221693 1 DISC, VALVE SUCTION X X X
65 DC221606 1 GASKET, LINER TO TIMING CASE X X X
68 DC100653 4 SCREW, HEAD & LINER TO CRANKCASE X X X
89 DC120104 1 PLUG, SCREW PRESSURE CONNECTION X X X
92 DC140155 1 RING, SEAL PRESSURE CONNECTION X X X
107 DC130179 1 PIPE, WATER X X X
110 DC130180 1 PIPE, WATER RETURN X X X
119 DC120182 4 BOLT, BANJO WATER PIPES X X X
122 DC140149 8 RING, SEAL WATER PIPES X X X
128 DC221695 1 MUFFLER, COMPRESSOR INTAKE X X X
131 DC150163 1 BUSHING X X X
138 DC222185 1 BRACKET, INTAKE MUFFLER X X X
146 DC100621 1 SCREW, RESERVOIR TO BRACKET X X X
152 DC130181 1 HOSE X X X
167 200212 A/R CLAMP, HOSE X X X
173 DC221696 1 CAP, TO PLUG COMPRESSOR OPENING X X X
176 DC221606 1 GASKET, PLUG COMPRESSOR OPENING X X X
179 DC100382 4 SCREW, COVER & LINER X X X
2A-33
TIER 2 - INTAKE MANIFOLD & FLAME START
125
155
137 158
119
140
110
116
113
122
134
65
74 128
68
77
71a 71 62
62a
50
5
86
83
TD0004229
2A-34
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221697 1 HOUSING, INTAKE MANIFOLD X X X
50 DC221652 6 GASKET, INTAKE MANIFOLD TO CYL/HEAD X X X
62 DC221698 4 PIN, INTAKE MANIFOLD TO CRANKCASE X X X UPTO S/N. 311843
62a DC100735 4 PIN, INTAKE MANIFOLD TO CRANKCASE X X X FROM S/N. 311844
65 DC100656 4 NUT, INTAKE MANIFOLD TO CRANKCASE X X X UPTO S/N. 311843
68 DC150164 4 BEARING, INTAKE TO BRACKET X X X UPTO S/N. 311843
71 DC221699 1 PIN, INTAKE MANIFOLD TO BRACKET X X X UPTO S/N. 311843
71a DC100736 1 PIN, INTAKE MANIFOLD TO BRACKET X X X FROM S/N. 311844
74 DC100656 4 NUT, INTAKE MANIFOLD TO CRANKCASE X X X UPTO S/N. 311843
77 DC150164 1 BEARING, INTAKE TO BRACKET X X X UPTO S/N. 311843
86 DC221916 1 UNIT, SENDER, C/A PRESS & TEMP, 3.5BAR X X X UPTO S/N. 252944 REFER SIB 2004/1080
86 DC222085 1 UNIT, SENDER, C/A PRESS & TEMP, 4.0BAR X X X FROM S/N. 252944 REFER SIB 2004/1080
88 DC140199 1 RING, SEAL SENDER UNIT X X X
89 100080 2 SCREW, SENSOR X X X UPTO S/N. 295764
89 100081 2 SCREW, SENSOR X X X FROM S/N. 295765
110 DC221212 1 BRACKET, NOZZLE HOLDER X X X UPTO S/N. 344134
110 DC222196 1 BRACKET, NOZZLE HOLDER X X X FROM S/N. 344135
113 DC221700 1 VALVE, ELECTROMAGNET X X X
116 DC221215 1 SEAL, VALVE TO BRACKET X X X
119 DC100440 2 SCREW, VALVE TO BRACKET X X X
122 DC221701 1 NOZZLE X X X
125 DC120144 1 PLUG, HEATER X X X
128 DC220919 1 CHAMBER X X X
134 DC220922 1 SEAL, HOLDER X X X
137 DC100414 3 SCREW, HOLDER X X X
140 DC130182 1 PIPE, FROM INJECTION PUMP TO VALVE X X X UPTO S/N. 224955
140 DC130223 1 PIPE, FROM INJECTION PUMP TO VALVE X X X FROM S/N. 224956
152 DC120212 1 BOLT, BANJO AT VALVE X X X
155 DC100142 3 BOLT, BANJO X X X
158 DC140173 2 RING, SEAL AT INJECTION PUMP X X X
158 DC140172 2 RING, SEAL AT VALVE X X X
2A-35
TIER 2 - EXHAUST MANIFOLD
11 5
14
17
TD0003589
2A-36
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221702 2 MANIFOLD, EXHAUST L&R X X X
11 DC221653 6 GASKET, MANIFOLD TO CYL/HEAD X X X
14 DC220489 12 SPACER, SCREW X X X
17 DC100406 12 SCREW, MANIFOLD TO CYL/HEAD X X X
2A-37
TIER 2 - EXHAUST BRAKE MANIFOLD
86 95
89
71
98
101
35
80
38
74
32
41
29
113 68
83
104
65
107
110
20
116
59
26
23 53
63
62
P007897A
2A-38
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
20 DC221704 1 HOUSING, THROTTLE, WITH EXH/BRAKE X X X UPTO S/N. 273283
20 DC222091 1 HOUSING, THROTTLE, WITH EXH/BRAKE X X X FROM S/N. 273284
26 100083 2 SCREW, EXH/BRK TO THROTTLE VALVE X X X
29 DC100385 2 SCREW, BRT TO THROTTLE HOUSING X X X
32 DC220960 1 LEVER, TO THROTTLE VALVE SHAFT X X X
35 DC221703 1 PIVOT, BALL LEVER X X X
38 DC100417 1 SCREW, LEVER TO THROTTLE SHAFT X X X
41 DC100264 1 NUT, LEVER TO THROTTLE SHAFT X X X
53 DC260093 1 KIT, EXHAUST BUTTERFLY X X X
59 DC221705 1 SHIELD, HEAT - TOP X X X UPTO S/N. 273283
59 DC222138 1 SHIELD, HEAT - TOP X X X FROM S/N. 273284
62 DC221706 1 SHIELD, HEAT - BOTTOM X X X UPTO S/N. 273283
62 DC222139 1 SHIELD, HEAT - BOTTOM X X X FROM S/N. 273284
63 DC100562 3 SCREW, THROTTLE, HOUSING X X X
65 DC100296 6 NUT, THROTTLE HOUSING TO TURBO X X X
68 DC221707 1 BRACKET, THROTTLE HOUSING X X X
71 DC222112 1 CYLINDER, EXH/BRAKE, TECHNOMATIC X X X REFER SIB 2004/1071
74 NSI 1 TUBE, SPACER X X X
80 DC100320 1 WASHER, CYLINDER TO BRACKET X X X
83 DC100117 1 NUT, CYLINDER TO BRACKET X X X
86 DC100657 1 SCREW, CYLINDER TO BRACKET X X X
89 DC100658 1 NUT, CYLINDER X X X
95 DC221709 1 SOCKET, BALL X X X
98 DC220836 1 CLIP, SECURING X X X
101 DC130183 1 PIPE, AIR CYLINDER X X X
104 DC100601 1 CLAMP, AIR PIPE TO BRACKET X X X
107 DC221711 1 BRACKET, AIR PIPE TO TIMING CASE X X X
110 DC100659 1 SCREW, BRACKET TO TIMING CASE X X X
113 DC100385 1 SCREW, CLAMP TO BRACKET X X X
116 DC100383 1 NUT, CLAMP TO BRACKET X X X
2A-39
TIER 2 - STARTER MOTOR
77 11
59
38
56
TD0003590
2A-40
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222131 1 STARTER, DELCO (MITSUBISHI) 12 TEETH X X X
11 DC222197 1 PINION, 12 TEETH X X X
38 DC222198 1 KIT, CARBON BRUSH SET X X X
56 DC222199 1 SWITCH, SOLENOID X X X
59 DC222220 1 SWITCH, SOLENOID, SMALL X X X
77 DC100354 3 NUT, FLANGED STARTER TO T/CASE X X X
2A-41
TIER 2 - ALTERNATOR
287
351
92 188
203
44
339
23
348
194
350
101
349
149
11
P008716B
2A-42
TIER 2 - ALTERNATOR
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222013 1 ALTERNATOR, COMPLETE WITH PULLEY X X X REFER SIB 2003/1054
23 DC150157 1 BEARING, BALL DRIVE END X X X
44 DC150168 1 BEARING, SLIP RING END X X X
92 DC222017 1 RECTIFIER X X X
101 DC100716 5 SCREW, SET, RECTIFIER X X X
149 DC222018 1 CONDENSOR X X X
188 DC222019 1 REGULATOR AND CUT-OUT X X X
203 DC100346 2 SCREW, REGULATOR X X X
287 DC260073 1 KIT, TERMINAL X X X
339 DC220508 1 FAN X X X
348 DC222020 1 PULLEY X X X
349 DC100737 1 WASHER X X X
350 DC100738 1 NUT X X X
351 DC221720 1 SHIELD, ALTERNATOR X X X
2A-43
TIER 2 - ALTERNATOR SUPPORT
23
5
44
53
35 47
50
TD0004233
2A-44
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221725 1 SUPPORT, ALTERNATOR X X X
23 DC100114 3 SCREW, SUPPORT TO CRANKCASE X X X
35 DC100668 1 SCREW, ALTERNATOR TO SUPPORT X X X
47 100614 1 WASHER, ALTERNATOR TO SUPPORT X X X
50 DC100660 1 NUT, FLANGED, ALT TO SUPPORT X X X
53 DC150169 1 BUSHING, ALTERNATOR TO SUPPORT X X X
2A-45
TIER 2 - ELECTRICAL EQUIPMENT
12 5
218
36
7 16 30
10
89 68
83 62 230
71 272
80 86 59
77 227
263
74
57
273
161
167
176
300
161
95
167
158
113
170 116 92
173 119
122
125
128
89
143
239
131 134
137
146 143
TD0004259
2A-46
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221768 1 UNIT, CONTROL (PLD) B40D TIER 2 X X
5 DC221769 1 UNIT, CONTROL (PLD) B35D TIER 2 X
7 DC221770 1 COOLER, FUEL X X X
10 DC221771 6 RING, RUBBER X X X
13 DC221772 1 SPRING, CONTROL UNIT X X X UPTO S/N. 238495
16 DC100366 3 SCREW, CONTROL UNIT TO CRANKCASE X X X
30 DC150196 2 BUSHING, RPM SENSOR IN TIMING CASE X X X
36 DC140178 2 RING, SEAL RPM SENSOR IN TIMING CASE X X X
57 DC221726 1 ELECTRONICS, KSA FLAME START SYSTEM X X X
59 DC221727 1 HOUSING, SOCKET FLAME START SYSTEM X X X
62 DC120221 2 SOCKET, CONTACT FLAME START SYSTEM X X X
68 DC221728 2 GASKET, FLAME START SYSTEM X X X
71 DC221729 1 BOOT, FLAME START SYSTEM X X X
74 DC120249 1 KIT, PLUG FLAME START SYSTEM X X X
77 DC120218 1 HOUSING, PLUG FLAME START SYSTEM X X X
80 DC100664 1 NUT, FLAME START SYSTEM X X X
86 DC120219 2 SOCKET, PLUG FLAME START SYSTEM X X X
95 DC100603 1 NUT, HEATER PLUG X X X
98 DC221732 1 HARNESS, ELECTRICAL ENGINE X X X UPTO S/N. 252944 REFER SIB 2005/1000
98 DC222127 1 HARNESS, ELECTRICAL ENGINE X X X FROM S/N. 252945 REFER SIB 2005/1000
113 DC120222 1 CONNECTION, PLUG CONTROL UNIT X X X
116 DC120243 A/R SPRING, CONTACT C/UNIT CONNECTION X X X
119 DC222098 A/R GASKET, C/UNIT PLUG CONNECTION X X X
122 DC120244 1 CAP, C/UNIT PLUG CONNECTION X X X
125 DC120245 A/R PLUG, C/UNIT, PLUG CONNECTION X X X
128 DC221772 1 SPRING, C/UNIT PLUG CONNECTION X X X
131 DC120246 A/R SHOE, CABLE X X X
134 DC221924 2 SWITCH, PRESSUER START-STOP X X X UPTO S/N. 106266
134 DC221733 2 SWITCH, PRESSUER START-STOP X X X FROM S/N. 106267
137 DC100700 1 NUT X X X
143 DC120247 2 PLUG, 2 PIN, SENDER UNIT X X X FROM S/N. 094098
146 DC120247 1 PLUG, 2 PIN, OIL LEVEL SENDER UNIT X X X
158 DC120247 1 PLUG, 2 PIN, WATER TEMP SENDER UNIT X X X
161 DC120247 1 PLUG, 2 PIN, OIL TEMP SENDER UNIT X X X
167 DC120252 1 PLUG, 4 PIN, AIR TEMP SENDER UNIT X X X FROM S/N. 109390
167 DC120250 1 PLUG, 4 PIN, AIR TEMP SENDER UNIT X X X FROM S/N. 061328
170 DC260123 1 KIT, COUPLING PLUG CONNECTION X X X FROM S/N. 061328
173 DC222099 1 BOOT, FAN COUPLING PLUG CONNECT X X X FROM S/N. 061328
176 DC120248 1 COUPLING, OIL PRESSURE SENDER UNIT X X X FROM S/N. 109390
218 DC221734 2 SENDER, SPEED CRANK/CAMSHAFT X X X
227 DC221727 1 HOUSING, SOCKET CABLE X X X
230 DC221735 4 GASKET, ELECTRIC CABLE X X X
239 DC100385 1 SCREW, START-STOP SWITCH X X X
263 DC221736 1 BRACKET, ELECTRICAL CABLE X X X
272 DC100359 3 NUT, CABLE TO SUPPORT X X X
273 DC120253 1 PLUG, 3 PIN, COMPLETE X X X
300 DC222101 1 CABLE, C/UNIT TO SHIFT CABLE X X X
2A-47
TIER 2 - OIL PUMP
20
86
101
74 23
64
64
56 92
29 32
TD0004260
2A-48
TIER 2 - OIL PUMP
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221737 1 PUMP, OIL WITH DRIVE GEAR X X X UPTO S/N. 378689
5 DC222187 1 PUMP, OIL WITH DRIVE GEAR X X X FROM S/N. 378690
20 DC221738 1 GEAR, DRIVE X X X UPTO S/N. 378689
23 DC100373 1 SCREW, OIL PUMP TO CRANKCASE X X X
29 DC220754 1 VALVE, PRESSURE RELIEF X X X
32 DC100373 3 SCREW, OIL PUMP & RELIEF VALVE X X X UPTO S/N. 378689
32 DC100180 3 SCREW, OIL PUMP & RELIEF VALVE X X X FROM S/N. 378690
56 DC130184 1 PIPE, OIL SUCTION X X X UPTO S/N. 378689
56 DC130237 1 PIPE, OIL SUCTION X X X FROM S/N. 378690
64 DC222103 1 BRACKET, SUCTION PIPE, OIL PUMP, RH X X X
64 DC222104 1 BRACKET, SUCTION PIPE, OIL PUMP, LH X X X
74 DC220413 1 GASKET, SUCTION PIPE TO PUMP X X X
86 DC100373 2 SCREW, SUCTION PIPE TO PUMP X X X
92 DC100385 2 SCREW, SUCTION PIPE TO BRACKET X X X
101 DC100602 1 SCREW, SUCTION PIPE TO CRANKCASE X X X
2A-49
TIER 2 - OIL FILTER & OIL COOLER
107
98
83
101
104
23
59 26
62
86
41
56
74
71
107
35
32
5
59 62
56
41
68
65
TD0003595
2A-50
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221739 1 HOUSING, OIL FILTER/COOLER X X X
23 DC221740 1 COVER/PIPE SOCKET X X X
26 DC221741 1 GASKET X X X
32 DC221742 1 UNIT, SENDER OIL PRESSURE X X X
41 DC221743 1 UNIT, SENDER OIL/WATER TEMPERATURE X X X
59 DC120114 1 PLUG, SCREW, M14 X X X
62 DC140149 1 RING, SEAL, M14 X X X
65 DC120216 1 PLUG, SCREW X X X
83 DC221724 1 COVER X X X
86 DC221513 1 KIT, OIL FILTER ELEMENT X X X
98 DC221722 1 COOLER, OIL X X X
104 DC100413 4 SCREW X X X
107 DC221607 1 GASKET, OIL COOLER TO CRANKCASE X X X
110 DC100661 4 SCREW, OIL COOLER TO CRANKCASE X X X
2A-51
TIER 2 - OIL LINES
47
59
11
53
80
26
8
23
83
62 14
74
68
86
89
TD0003597
2A-52
TIER 2 - OIL LINES
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
8 DC130185 1 PIPE, OIL X X X
11 DC221744 1 BRACKET, OIL PIPE AT T/CASE COVER X X X
14 DC221745 1 BRACKET, TO SUPPORT TURBOCHARGER X X X
23 DC100665 2 CLAMP, OIL PIPE TO BRACKET X X X
26 DC100385 2 SCREW, OIL PIPE TO BRACKET X X X
47 DC100414 1 SCREW, OIL PIPE TO T/CASE COVER X X X
53 DC140149 2 RING, SEAL OIL DEL/PIPE X X X
59 DC120135 1 BOLT, BANJO OIL DEL/PIPE X X X
62 DC120135 1 BOLT, BANJO OIL PIPE TO CRANKCASE X X X
68 DC140149 2 RING, SEAL OIL PIPE TO CRANKCASE X X X
74 DC130225 1 PIPE, OIL RETURN X X X
80 DC221746 1 GASKET, PIPE ELBOW TO TURBO X X X
83 DC100507 2 SCREW, ELBOW TO TURBOCHARGER X X X
86 DC140155 1 RING, SEAL OIL RETURN TO T/CASE X X X
89 DC120223 1 FITTING, OIL RETURN X X X
2A-53
TIER 2 - WATER PUMP
59
53
14
59
65
29
38
47
26
5
20 32
44
41
TD0003599
2A-54
TIER 2 - WATER PUMP
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221747 1 PUMP, WATER WITH GASKETS X X X
8 DC260097 1 KIT, IMPELLER PARTS X X X INCLUDES ITEM 14
14 DC260096 1 KIT, GASKET WATER PUMP X X X
20 DC221748 1 HUB X X X
26 DC221608 1 GASKET, WATER PUMP TO C/CASE X X X
29 DC140110 2 RING, SEAL THERMOSTAT X X X
32 DC100671 9 SCREW, WATER PUMP TO CRANKCASE X X X
38 DC221577 2 ELEMENT, THERMOSTAT X X X
41 DC221749 1 PULLEY, WATER PUMP X X X
44 DC100621 4 SCREW, PULLEY TO WATER PUMP X X X
47 DC222188 1 OUTLET, WATER PUMP X X X
53 DC221751 1 CONNECTOR, RETURN X X X
59 DC100671 2 SCREW, OUTLET TO WATER PUMP X X X
59 DC100597 2 SCREW, CONNECT AND IN/PIPE X X X
65 DC221752 1 GASKET, CONNECTOR AND IN/PIPE X X X
2A-55
TIER 2 - FAN
47
56
17
TD0003600
2A-56
TIER 2 - FAN
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221753 1 FAN, 8-BLADE X X X UPTO S/N.334055
5 DC222189 1 FAN, 8-BLADE X X X FROM S/N.342827
17 DC221094 1 DRIVE, FAN BEHR X X X UPTO S/N.334055
17 DC222190 1 DRIVE, FAN BEHR X X X FROM S/N.342827
47 DC100385 6 SCREW, FAN TO FAN COUPLING X X X
56 DC100352 3 SCREW, FAN TO INTERMEDIATE PIECE X X X
2A-57
TIER 2 - BELT TENSIONER & BELT
42
36
33 30
7
6
42
EMERGENCY BELT
CONFIGURATION
TD0003601
2A-58
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221515 1 TENSIONER, BELT SUB ASSY X X X
6 DC221986 1 ROLLER, TENSIONER WITH BEARING X X X
7 DC150201 1 BEARING, TENSIONER ROLLER X X X
30 DC120224 1 PIN, PIVOT X X X
33 DC221754 1 COVER, BELT TENSIONER X X X
36 DC100382 1 SCREW, BELT TENSIONER TO SUPPORT X X X
42 DC221514 1 BELT, RIBBED, USED WITH AIRCON X X X
42 DC221965 1 BELT, RIBBED, USED WITHOUT AIRCON X X X FOR EMERGENCY
2A-59
TIER 2 - ENGINE SUPPORT
26
23
24
17
TD0003602
2A-60
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222105 2 SUPPORT, ENGINE-FRONT X X X
23 DC221756 1 EYE, LIFTING-LEFT X X X
24 DC221757 1 EYE, LIFTING-RIGHT X X X
26 DC100094 2 SCREW, LIFTING EYE TO CRANKCASE X X X
2A-61
TIER 2 - P.T.O.
17
11
5
89
104
110
83
71
95
59
47
35 77
65
53
41 89
38
26
TD0003603
2A-62
TIER 2 - P.T.O.
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221204 1 HOUSING, P.T.O. X X X
11 DC150121 1 BEARING, CYLINDER ROLLER P.T.O. X X X
17 DC221205 1 TUBE, SPACER P.T.O. X X X
26 DC220533 1 SHAFT, P.T.O. X X X
35 DC150118 1 BEARING, BALL P.T.O X X X
38 DC150120 1 BEARING, ROLLER, CYLINDRICAL X X X
41 DC221206 1 RING, BEARING P.T.O X X X
47 DC100434 A/R SHIM, 1mm X X X
47 DC100435 A/R SHIM, 1.2mm X X X
47 DC100436 A/R SHIM, 1.4mm X X X
47 DC100437 A/R SHIM, 1.6mm X X X
47 DC100438 A/R SHIM, 1.8mm X X X
53 DC221208 1 FLANGE, P.T.O. X X X
59 DC140091 1 RING, SEAL BEARING HOUSING TO T/CASE X X X
65 DC140090 1 RING, SEAL FLANGE TO P.T.O. X X X
71 DC140041 1 RING, SEAL FLANGE TO P.T.O. SHAFT X X X
77 DC220531 1 FLANGE, OUTPUT TO P.T.O. SHAFT X X X
83 DC100019 1 NUT, OUTPUT FLANGE TO P.T.O. SHAFT X X X
89 DC140045 2 RING, SEAL HOUSING TO T/CASE X X X
95 DC100112 5 SCREW, HOUSING TO T/CASE X X X
104 DC221207 1 GEAR, DRIVE P.T.O. X X X
110 DC100433 1 NUT, GEAR TO P.T.O. SHAFT X X X
2A-63
TIER 2 - AIR CONDITIONER COMPRESSOR
23
20
26
17
29
11
5
14
TD0003604
2A-64
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221758 1 COMPRESSOR, LESS COUPLING X X X
8 DC221759 1 KIT, PULLEY, AIRCON PUMP X X X
11 DC260098 1 KIT, GASKET DELIVERY & SUCTION PIPE X X X
14 DC100667 4 SCREW, COMPRESSOR TO SUPPORT X X X
17 DC221780 1 SUPPORT X X X
23 DC221781 1 STRUT, SUPPORT TO CRANKCASE X X X
26 DC100382 4 SCREW, STRUT TO SUPPORT X X X
29 DC100758 4 WASHER, BRACING X X X
2A-65
ENGINE, COOLING SYSTEM
48
54
55 9
10 47
51 52
47 58
56 54 47
8 51
60
69 47 65
50
47
49
62
48 49
54 63
64 53
53
10 48 66
52
56
59 53
8 54 49
3
1
48
54
48
54
57
54
71
8
61
68 70 50
47
56
47
51
47
49
67
E09840405 H SH1
TD0003247
2A-66
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 100080 6 BOLT X X X
8 100312 5 NUT, NYLOC X X X
9 100094 2 BOLT, HEXHEAD X X X
49 100085 14 SCREW X X X
51 100314 6 NUT, NYLOC X X X
55 173595 1 GUARD, BREATHER, BEHR RAD X X X
56 173733 4 PLT, SPACER, CAC X X X
57 174575 1 BKT, RAD/CAC, RHS BOT X X X
58 174576 1 BKT, RAD/CAC, LHS TOP X X X
59 176135 1 BKT, RAD/CAC, LHS BOT X X X
60 183404 1 MTG, GUARD, FAN, LHS X X X
61 183405 1 MTG, GUARD, FAN, RHS X X X
62 206188 1 COOLER, AIR, CHARGE, BEHR X X X
63 206322 4 CLAMP, HOSE X X X
64 206352 2 HOSE, INTERCOOLER, RED SIL X X X
65 206355 1 RADIATOR, BEHR X X X
66 206523 2 MTG, RUBBER, CAC-CHASSIS X X X
67 207004 4 CLIP, SPRING, SHROUD-RAD X X X
68 207005 1 SHROUD, FAN, PLASTIC X X X
69 207199 1 GUARD, FAN, LHS X X X
70 207200 1 GUARD, FAN, RHS X X X
71 208884 1 GUARD, TOP, FAN X X X
2A-67
44
40
39
12
43
32 45
42
46
21
1
4 7
2 1
9
41
17
18 12 11
18 17
41
34 17
16
25 11
26 17
27
14
25 37
10
1 27
19
2
8 6 38 17
2
17 13
2 17
5
30
23
22 7 7
1 15
36 1
24 20
18 29 1
3
1
35
3
22 2
9
18
23 28
31 22
22
22
33
22 E09840405 H SH2
TD0003246A
2A-68
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 100080 6 BOLT X X X
11 130001 2 HOSE, PUSHLOCK X X X
14 173592 1 BKT, BREATHER PIPE SUPP X X X
15 173984 1 BRKT, HOSE, ENGINE HEATHER X X X
16 176341 1 BKT, REAR, BREATHER PIPE, SUPPLY X X X
19 201420 1 P CLIPS X X X
20 201438 1 P CLIPS X X X
21 201439 2 P CLIPS X X X
22 218035 6 CLAMP, T-BOLT X X X
24 203764 1 P CLIP X X X
25 203923 2 GROMMET X X X
28 218642 1 HOSE, RADIATOR, TOP X X X
29 218646 1 HOSE, RADIATOR, MIDDLE X X X
30 218685 1 HOSE, T-ASSY, ENG HEATER X X X
31 206543 1 PIPE, RADIATOR, BOTTOM X X X
32 187503 1 TANK, HEADER X X X
33 218643 1 HOSE, RADIATOR, BOTTOM X X X
34 218644 1 HOSE, MAKE-UP LINE, EXP, TANK X X X
35 218645 1 HOSE, MAKE-UP LINE, ENGINE X X X
36 207221 1 PIPE, MAKE-UP LINE X X X
37 207222 1 PIPE, BREATH, ENG-EXP TANK X X X
38 207223 1 PIPE, BREATH, RAD-EXP TANK X X X
40 100497 6 CAPSCREW, SOCHD X X X
41 120162 2 ADAPTOR X X X
42 140537 1 GASKET, SURGE TANK X X X
43 206945 2 MOUNTING, RUBBER, SQUIGLY X X X
44 218796 1 CAP, STEEL, RADIATOR X X X
45 207098 1 FILLER, NECK SURGE TANK X X X
46 210813 1 SIGHT GLASS, HEADER TANK X X X
2A-69
ENGINE, COOLING SYSTEM, RADIATOR
TD0000232
2A-70
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 121263 1 PLUG, DRAIN X X X
2A-71
ENGINE FUEL SYSTEM KIT
23
26 12
12
3
1
29
30 7
5 20 25
31 9 23
32 10
16 9
24 21 18
27 22
22
18
11 21
19
8
26
15 5 17
13 2
14
28
16
14
E09840404 I
TD0004163
2A-72
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 DC220461 1 PUMP, HANDLIFT & PREFILTER LATES X X X
2 241181 1 HOSE X X X
3 241180 1 HOSE X X X
4 241179 1 HOSE X X X
5 218346 2 K-CLAMP, SMOOTH, DOUBLE X X X
6 207693 1 FILTER, UNIT, FUEL-WATER X X X
7 207160 1 SHIELD, ANTI-SPLASH, FUEL SYSTEM X X X
9 201439 2 P CLIPS X X X
10 200653 1 CABLE TIE X X X
11 173965 1 BKT, DIESEL HOSE GUIDE X X X
13 120670 1 CONNECTOR X X X
14 120667 2 ELBOW X X X
16 100657 6 NUT, STOVER X X X
17 100312 2 NUT, NYLOC X X X
18 100310 2 NUT, NYLOC X X X
19 100089 2 SCREW X X X
20 100080 1 BOLT X X X
23 100198 6 SCREW, HEXHD X X X
25 100543 4 WASHER, FENDER, S/STEEL X X X
29 130044 1 FIRESLEEVE X X X CUT TO 500MM LENGTH; ITEM ADDED
2A-73
FUEL-WATER FILTER UNIT
1 7
P009709 A
2A-74
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 207694 1 ELEMENT, FILTER X X X
3 224670 1 BOWL, SEE-THRU X X X
4 224667 1 VALVE, DRAIN SELF VENTING X X X
5 218508 2 CLAMP, FUEL FILTER X X X
6 226385 1 KIT, LID & GASKET X X X
7 226386 1 KIT, T-HANDLE & O-RING X X X
8 221597 1 KIT, SEAL, SERVICE X X X
2A-75
EXHAUST KIT
24 25
33
43
18
43
25 21
27
24 41
4
31
11
10
40
11 42
3
5
24
9
22 40
42
34 11
30
25
22 37
30 30
26
E14840403 B SH1
TD0003598A
2A-76
EXHAUST KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 217751 2 MTG, BAND, SILENCER X X X
4 217750 1 EXH, MANIFOLD X X X
5 217746 1 PIPE, EXH, INTERM X X X
8 216351 1 EXHAUST, STACK, POLISHED S/S X X X
9 216043 1 SILENCER X X X
10 208718 1 PIPE, FLEX, EXHAUST, S/STEEL X X X
11 208717 3 CLAMP, SEAL X X X
18 206560 1 CLAMP, V, TURBO OUTLET X X X
21 176138 1 BRKT, STACK, SILENCER X X X
22 176074 2 BRKT, EXH PIPE, HEAT SHIELD X X X
24 100670 5 U BOLT, CLAMP X X X
33 100283 1 NUT, HEXAGON X X X
34 100212 2 BOLT X X X
2A-77
EXHAUST SHIELD KIT
13
12
30
38
35
28
30
16 38
30
35
2 36
30
1
14
30
36
30
36
38
38
30
30
38
30 6
30
38 15 34
30
37
30
17
30
22 32
37
30 30
30 26
E14840403 B SH2
26
TD0003673A
2A-78
EXHAUST SHIELD KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218285 1 SHIELD, DECAL PANEL X X X
2 218277 1 SHIELD, HEAT, SILENCER, LHS X X X
6 217598 1 SHIELD, SILENCER INLET X X X
7 216616 1 SHIELD, HEAT, TURBO X X X ITEM UPDATED
12 207791 1 SHIELD, HEAT, SILENCER, STACK X X X
13 207489 1 CAP, SHIELD, SILENCER X X X
14 207189 1 SHIELD, HEAT SILENCER, INNER X X X REPLACES PART NO. 218456
15 207163 1 SHIELD, HEAT, PIPE TOP X X X
16 207161 1 SHIELD, HEAT, SILENCER, OUTER, RHS X X X
19 187803 1 PLT, RHS, MTG, INTERIM H/SHIELD X X X ITEM ADDED
20 186872 1 BKT, FNT, SHIELD, TURBO X X X
23 162262 2 BUSH X X X
32 100316 1 NUT, NYLOC X X X
34 100212 2 BOLT X X X
36 100210 9 BOLT X X X
2A-79
BIN HEATING KIT (OPTIONAL)
A
27
28
29
39
34
9 30 16
15
20 16
18
9 32 25
8
1
6
18 25
21
12
19 33
19 9
18
31
8
34
17 16
15
22 16
23
31
25
1
25
12
5 33
9
18
3
21 2
19
4 37
26
7
10 19 14
19 11
18 43
9 36
12 13
25 16
1 15
25 16
18 34
33 41
35 24
43 42
40 24
38
262324 D
TD0003626
2A-80
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 262324 1 KIT, BIN HEATING, B40D X X X
1 207229 3 ASSY, FLEX, SWIVEL X X X
2 207214 2 LINING, FLEX SUP, B/HEATING X X X
3 183410 1 SUPPORT, FLEX, TOP, B/HEATING X X X
4 183413 1 SUPPORT, FLEX, BOT, B/HEATING X X X
5 176143 1 SUPPORT, ARTIC, BIN HEATING X X X
6 176142 1 SUPPORT, TOP, BIN HEATING X X X
7 207215 1 EXHAUST, FLEX, B/HEATING X X X
8 201212 3 CLAMP, EXHAUST X X X
9 204035 5 CLAMP, SEALCLAMP X X X
10 176179 2 CLAMP, FLEX, RH, B/HEATING X X X
11 176180 2 CLAMP, FLEX, LH, B/HEATING X X X
12 208099 3 FLANGE STAINLESS, BIN HEATING X X X
13 207296 5 SPRING, SUSP PLT, B/HEATING X X X
14 100173 5 BOLT X X X
15 201666 9 SPRING: BIN HEAT-BALL JOINT X X X
16 162456 18 WASHER, SPRING RET, BIN HEAT X X X
17 207386 1 HEAT, SHIELD, B/HEATING X X X
21 100089 6 SCREW X X X
24 178259 8 WASHER, B/HEATING X X X
25 140622 6 SEAL RING X X X
26 176346 4 SHIM, ARTIC SUP, B/HEATING X X X
27 176352 1 GUARD, TOP ELBOW, B/HEATING X X X
28 100731 3 SCREW X X X
30 207826 1 FLEX, TOP, B/HEATING X X X
31 208096 1 ASSY, MID SECT, B/HEATING X X X
32 208097 1 ASSY, TOP SECT, B/HEATING X X X
35 176785 1 MTG, PLT, B/HEATING X X X
36 208095 1 MTG, BKT, B/HEATING X X X
39 216355 1 STACK, BIN HEATING, EXHAUST X X X
41 100115 4 BOLT X X X
42 178715 4 SHIM, BIN HEAT, REAR CHASSIS X X X
2A-81
AIR INTAKE KIT
1
3
9
11
5
13
11 14
6
4
14
7 2
12
8 10
E09840402 D
TD0003631
2A-82
AIR INTAKE KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290145 1 PRE-CLEANER X X X
2 290144 1 CLEANER, AIR, RADIAL SEAL X X X
3 216242 2 MTG BAND,2 PIECE,AIRCLEANER X X X
4 207212 1 PIPE, AIR INTAKE X X X
5 206561 1 CONNECTOR, CONCERTINA, AIR INLET X X X
8 201664 1 RUBBER ELBOW X X X
9 200466 1 INFORMER X X X
10 200465 1 VACUATOR, SLEEVE X X X
12 100316 3 NUT, NYLOC X X X
13 100210 3 BOLT X X X
2A-83
AIR CLEANER & PRE-CLEANER ASSEMBLY
7
11
10
P007982 A
2A-84
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290144 1 AIR CLEANER ASSY X X X
2 221379 1 ELEMENT, PRIMARY X X X
3 221378 1 ELEMENT, SECONDARY X X X
4 221377 1 ACCESS COVER X X X
5 220993 1 O-RING X X X
6 206659 1 VACUATOR VALVE X X X
8 202860 1 BOWL, PRE CLEANER X X X
9 220535 1 COVER, PRE CLEANER X X X
10 NSI 1 BODY, PRE CLEANER X X X
11 NSI 1 NUT, WING X X X
2A-85
2A-86
SECTION 2B: ENGINE TIER 3
2B-1
21
22
24 23
7
4
23
20
23
16
10
5 10
10
10
16
12
8
3
14
19
13 2
18
11
9
6
20
E14840407 A & E14835407

TD0004282
2B-2
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 251206 1 ENGINE, DC OM501LA, TIER 3, B40D X X
1 251207 1 ENGINE, DC OM501LA, TIER 3, B35D X
2 207967 1 BOOT, RUBBER, DRAIN VALVE X X X
3 206646 2 MTG, RUBBER, ENGINE, SPLIT X X X
4 187022 1 GUARD, G/PLUG, C/START X X X
5 186918 1 BKT, FUEL HOSES, RHS X X X
6 186515 2 PLT, WASHER, ENGINE X X X
7 186064 1 BKT, HARNESS CLD STRT-HOSE X X X
8 181633 2 MTG, ENGINE, FRONT X X X
10 178015 4 SHIM, BKT, RHS, T/SHIELD X X X
14 121059 1 CONNECT, SPEC X X X
17 100498 8 BOLT X X X
20 100312 2 NUT, NYLOC X X X
22 100079 1 BOLT X X X
2B-3
56
59 50
53
62 155
158
134 170
137
146
140 164
23
131 71
167
182
149
72 73 38
26 152 41
107
68
44 47
116
65 5
20
125
74 35
8 128
32
110 14
122 119
17
TD0003572
2B-4
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222118 1 CRANKCASE OM501LA X X X
14 DC120090 6 PIN, DOWEL, BEARING CAP X X X
23 DC150203 1 BEARING, CAMSHAFT WITH COLLAR X X X
26 DC150204 3 BEARING, CAMSHAFT X X X
32 DC120114 2 PLUG, SCREW WATER DRAIN X X X
35 DC140149 2 RING, SEAL WATER DRAIN X X X
38 DC221209 1 NOZZLE, OIL SPRAY, P.T.O X X X
41 DC140150 1 RING, SEAL P.T.O X X X
44 DC100177 3 PLUG, SCREW OIL PASSAGE LATERAL X X X
47 DC140151 3 RING, SEAL OIL PASSAGE LATERAL X X X
50 DC100177 2 PLUG, SCREW OIL PASSAGE REAR X X X
53 DC140151 2 RING, SEAL OIL PASSAGE REAR X X X
56 DC220543 4 PLUG, WATER PASSAGE, 34.2MM X X X
56 DC220549 A/R PLUG, WATER PASSAGE, 36.2MM X X X
56 DC120195 2 PLUG, WATER PASSAGE, 40MM X X X
56 DC120196 A/R PLUG, WATER PASSAGE, TOP 42MM X X X
56 DC120197 1 PLUG, WATER PASSAGE, REAR 54MM X X X
56 DC120198 A/R PLUG, WATER PASSAGE, REAR 56MM X X X
59 DC120104 3 PLUG, SCREW WATER PASSAGE TOP X X X
62 DC140155 3 RING, SEAL WATER PASSAGE TOP X X X
65 DC120091 2 PIN, CYLINDRICAL, FRONT COVER X X X
68 DC120096 2 PIN, CYLINDRICAL, TIMING CASE X X X
71 DC220737 1 BALL, PLUG OIL CONN TO COMP, 6.35MM X X X
71 DC150197 A/R BALL, PLUG OIL CONN TO COMP, 7.0MM X X X
71 DC150198 A/R BALL, FUEL DUCTS FRT / REAR, 11.0MM X X X
71 DC150199 A/R BALL, FUEL DUCTS FRT / REAR, 15.0MM X X X
72 DC120114 1 PLUG, SCREW FUEL RETURN LOCK X X X
73 DC140149 1 RING, SEAL FUEL RETURN LOCK X X X
74 DC100628 2 PIN, GROOVED BEARING CAP X X X
107 DC221599 12 SLEEVE, CYLINDER HEAD FIXING X X X
110 DC222119 1 COVER, CYLINDER CRANKCASE FRONT X X X
USE WITH DC220909 FOR WORN
116 DC140100 1 RING, SEAL CRANKSHAFT FRONT X XX
SURFACE
116 DC140201 1 RING, SEAL CRANKSHAFT FRONT X X X FOR STD REPAIRS
119 DC222120 1 GASKET, COVER TO CYL/CRANKCASE X X X
125 DC222169 6 NOZZLE, OIL X X X
128 DC100237 6 SCREW, OIL NOZZLE X X X
131 DC221601 1 VALVE, OIL NON-RETURN X X X
134 DC120199 1 PLUG, SCREW NON RETURN VALVE X X X
137 DC140152 1 RING, SEAL NON RETURN VALVE X X X
140 DC221602 1 SPRING, NON RETURN VALVE X X X
146 DC140153 1 RING, SEAL NON RETURN VALVE X X X
149 DC221743 1 SENDER UNIT, FUEL TEMPERATURE X X X
152 DC140149 1 RING, SEAL, SENDER UNIT X X X
155 DC220800 1 SWITCH, TEMP SENSOR, COLD START X X X
164 DC221603 1 COVER, TO LOCK WATER CONNECTION X X X
167 DC221604 1 GASKET, TO LOCK WATER CONNECTION X X X
182 DC260124 1 KIT, GASKET CYLINDER CRANCASE X X X
2B-5
68
57
71 64
74
62
58
74
65
68
64
68
56
67 69
44
47 59
17
14
53
51
41
38 98
52
11
40 5
95 92
TD0003573
2B-6
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222121 1 TIMING CASE X X X
11 DC120060 A/R INSERT, THREADED X X X
14 DC221617 1 FLANGE, AIR COMPRESSOR BEARING X X X
17 DC120201 1 PLUG, EXPANSION, OIL BORE, P.T.O X X X
40 DC100400 1 NUT, GROUND CONNECTION X X X
41 DC140097 1 SEAL, OIL, CRANKSHAFT, REAR X X X USE WITH DC220422
44 DC120104 2 PLUG, SCREW, TURBO OIL RETURN X X X
44 DC221171 1 PLUG, SCREW, COMPR OIL RETURN X X X
47 DC140155 2 RING, SEAL, TURBO OIL RETURN X X X
47 DC140149 1 RING, SEAL, COMPRESSOR OIL RETURN X X X
51 DC22164 1 GASKET, TIMING CASE, LH X X X REFER SIB 2006/1016
52 DC22165 1 GASKET, TIMING CASE, RH X X X REFER SIB 2006/1016
56 DC222029 1 COVER, WITH CYCLONIC BREATHER X X X
57 NSI 1 COVER, CYCLONIC BREATHER X X X
58 DC222067 1 COVER, DIAPHRAGM BREATHER X X X
59 DC140158 1 GASKET, COVER TO TIMING CASE X X X
62 DC222053 1 KIT, ELEMENT, CYCLONIC BREATHER X X X REFER SIB 2004/1018
64 DC140159 1 RING, SEAL, BREATHER COVER X X X
64 DC140159 1 RING, SEAL, LATERAL X X X
65 DC221621 1 KIT, DIAPHRAGM BREATHER X X X INCLUDES ITEM 64
67 DC222109 1 SEAL, BREATHER, HOUSING TO COVER X X X
68 DC100726 A/R SCREW, OIL SEPARATOR X X X
69 DC100369 9 SCREW, TIMING CASE COVER X X X
71 DC130164 1 PIPE, BREATHER X X X
74 DC100326 2 CLAMP, BREATHER PIPE X X X
92 DC221254 1 COVER, INSPECTION X X X
95 DC100385 2 SCREW, COVER X X X
98 DC120149 1 PLUG, ASSEMBLY HOLE LOCK X X X
2B-7
74
98
83 68
77 86
71
17
38
41
5 64
14
11
65
44 47
TD0003574
2B-8
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221609 1 PAN, OIL X X X
11 DC120158 1 PLUG, SCREW MAGNETIC X X X
14 DC140155 1 RING, SEAL OIL DRAIN X X X
17 DC221610 1 PIPE, SUCTION SCAVENGING X X X
20 DC100410 1 WASHER, PIPE X X X
38 DC221605 1 GASKET, OIL PAN TO CRANKCASE X X X
41 DC100352 14 SCREW, OIL PAN TO CRANKCASE X X X
44 DC221611 1 SENDER UNIT, OIL LEVEL X X X
47 DC120200 1 PLUG, SENDER UNIT CABLE TO OIL PAN X X X
64 DC221613 1 CAP, LOCKING OIL FILLING X X X
65 200212 1 CLAMP, OIL FILLING X X X
68 DC221614 1 DIPSTICK, OIL X X X
74 DC222122 1 CAP, OIL DIPSTICK X X X
77 DC221784 1 TUBE, GUIDE OIL DIPSTICK X X X
83 DC221615 1 BRACKET, OIL DIPSTICK X X X
86 DC100385 1 SCREW, FLANGED, BRKT TO SUPPORT X X X
98 DC100414 1 SCREW, FLANGED, TUBE TO BRACKET X X X
2B-9
TD0003575
2B-10
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222173 6 HEAD, CYL, WITH VALVES & C/THROTTLE X X X
23 DC221620 6 BALL, FUEL LEAK X X X
29 DC221834 6 SLEEVE, PROTECTIVE X X X
41 DC221623 24 GUIDE, VALVE INTAKE/EXHAUST, 15MM X X X
44 DC140202 24 RING, SEAL VALVE GUIDE X X X
47 DC222176 12 RING, VALVE SEAT, EXT, STD, 43.09MM X X X
53 DC222174 12 VALVE, INTAKE X X X
53 DC222175 12 VALVE, EXHAUST X X X
59 DC221634 24 SPRING, VALVE X X X
65 DC220364 24 WASHER, VALVE SPRING X X X
71 DC221635 24 RETAINER, SPRING X X X
77 DC221636 48 COLLET, VALVE X X X
83 DC221637 24 HOLDER, SEAL INTAKE AND EXT VALVES X X X
89 DC221638 6 COVER, C/THROTTLE TO CYL/HEAD X X X
95 DC140161 6 RING, SEAL C/THROTTLE TO CYL/HEAD X X X
101 DC221639 6 VALVE, CONSTANT THROTTLE X X X
110 DC222132 6 GUIDE, C/THROTTLE VALVE STD X X X
110 DC222133 6 GUIDE, C/THROTTLE VALVE, O/S+0.2MM X X X
116 DC220983 6 SPRING, C/ THROTTLE TO CYL/HEAD X X X
122 DC220030 12 VALVE, COLLET, C/THROTTLE X X X
128 DC220890 6 RETAINER, SPRING, C/THROTTLE X X X
134 DC221246 6 PISTON, WITH SEAL RING X X X
137 DC221640 6 CLAMPING PIECE, C/THROTTLE X X X
143 DC100632 6 SCREW, C/THROTTLE TO CYL/HEAD X X X
149 DC221641 6 BRACKET, BEARING , ROCKER ARM X X X
161 DC220737 18 BALL X X X
167 DC222068 6 ARM, ROCKER, INTAKE X X X
173 DC222069 6 ARM, ROCKER, EXHAUST X X X
191 DC100725 12 SCREW, VALVE CLEARANCE ADJUST X X X
197 DC100495 12 NUT, ADJUSTING SCREW X X X
203 DC100318 12 WASHER, ROCKER ARM TO BRACKET X X X
209 DC220569 12 RING, LOCK ROCKER ARM TO BRACKET X X X
215 DC100632 12 SCREW, ROCKER ARM TO CYL/HEAD X X X
221 DC221644 12 BRIDGE, VALVE X X X
257 DC222137 6 GASKET, CYLINDER HEAD X X X
263 DC100635 24 SCREW, CYL/HEAD TO CRANKCASE X X X
269 DC222172 6 INJECTOR, FUEL WITH HEAT SLEEVE X X X
275 DC140179 6 RING, SEAL, INJECTOR TOP X X X
282 DC140186 6 SLEEVE, HEAT INJECTOR X X X
287 DC221647 6 SOCKET, PIPE X X X
297 DC100636 6 SCREW, NOZZLE HOLDERS X X X
2B-11
TD0003575
2B-12
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
303 DC221648 5 COVER, CYLINDER HEAD X X X
309 DC221649 1 COVER, CYLINDER HEAD WITH OIL FILL X X X
315 DC221650 1 GASKET, CYL/HD COVER FOR OIL FILL X X X
315 DC221651 5 GASKET, CYL/HD COVER W/OUT OIL FILL X X X
321 DC100030 12 SCREW, CYL/HEAD COVER TO CYL/HEAD X X X
327 DC220031 1 CAP, OIL FILLER WITHOUT CHAIN X X X
333 DC220029 1 GASKET, OIL FILLER CAP X X X
345 DC260127 1 KIT, GASKET CYL/HEAD X X X
345 DC221653 1 GASKET, EXHAUST MANIFOLD X X X
2B-13
351
410
369 369
357 363
TD0003576
2B-14
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
351 DC130165 2 PIPE, DECOMPRESSION L&R X X X
369 DC140167 14 RING, SEAL PIPE TO CYL/HEAD X X X
410 DC120203 2 UNION, BANJO, CYLINDER, REAR L&R X X X
2B-15
26
38
14
29
50
35 11
53
56
17
20
15
23 59
62
74
66
TD0003578
2B-16
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC260132 1 CRANKSHAFT, B/END & MAIN BEARINGS X X X
11 DC221660 4 COUNTERWEIGHT X X X
14 DC100719 8 SCREW, COUNTERWEIGHT X X X
15 DC220909 1 SLEEVE, SPEEDY C/SHAFT FRONT X X X USE WITH WORN SEALING SURFACE
17 DC221661 1 GEAR, CRANKSHAFT X X X
20 DC220417 1 PIN, CYLINDRICAL X X X
23 DC220418 1 PLATE, COVER X X X
26 DC222181 1 DAMPER, VIBRATION X X X
29 DC100066 8 SCREW, DAMPER TO CRANKSHAFT X X X
35 DC221663 1 SPACER X X X
50 DC260133 4 KIT, MAIN BEARINGS, STD X X X
53 DC100727 4 WASHER, THRUST, STD X X X
56 DC260139 6 KIT, CONNECTING ROD BEARING, STD X X X
59 DC221664 1 FLYWHEEL X X X
62 DC220420 1 GEAR, RING, T160 X X X
66 DC220422 1 SLEEVE, SPEEDY C/SHAFT REAR X X X
74 DC100065 10 SCREW, FLYWHEEL TO CRANKSHAFT X X X
2B-17
59
53
50
20
20
44
47
56
11
TD0003581
2B-18
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222182 6 CONNECTING ROD X X X
11 DC100638 12 SCREW, CAP TO CONNECTING ROD X X X
20 DC222184 6 PISTON, WITH CYLINDER LINER, STD X X X ORDER ADDITIONAL DC100639
44 NSI 6 PIN, PISTON X X X
47 DC100639 6 CIRCLIP, PISTON PIN X X X
50 DC222163 6 KIT, PISTON RING X X X
53 DC140200 6 RING, SEAL TOMBAC LINER, 0.15MM X X X
56 DC140169 12 RING, SEAL LINER, BOTTOM X X X
59 DC140203 6 SEAL, RING SCRAPPER X X X
2B-19
TIER 3 - CAMSHAFT
11
P007836
2B-20
TIER 3 - CAMSHAFT
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222183 1 CAMSHAFT, STANDARD X X X
8 DC222037 12 FOLLOWER, CAMSHAFT X X X
11 DC221666 12 ROD, PUSH X X X
2B-21
14
8
11
25
20 17
TD0003583
2B-22
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221667 6 PUMP UNIT X X X
14 DC100709 1 SCREW, UNIT PUMP X X X
17 DC221668 1 PUMP, FUEL X X X
20 DC221669 1 COUPLING, FUEL PUMP AT TIMING CASE X X X
25 DC100352 2 SCREW, FLANGED, FUEL PUMP X X X
2B-23
TIER 3 - FUEL LINES
86
104
41
23 68
68 11
89
68 89
120
89
14 65
89
20 29
115 26
68 89
114 68
21
113 89
53
89 68 35
38
32
110 56
107 118
59
62
86
117 80 80 117
121
119
119
118
120
To Flame Start
TD0004227
2B-24
TIER 3 - FUEL LINES
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC130168 6 PIPE, FUEL X X X
11 DC130216 1 PIPE, DELIVERY PUMP X X X
14 DC130217 1 PIPE, SEPARATION POINT TO FILTER X X X
20 DC130171 1 PIPE, FUEL FEED X X X
23 DC130172 1 PIPE, FUEL FROM VALVE TO DEL/PUMP X X X
26 DC130173 1 PIPE, FUEL FROM CONTROL UNIT TO PUMP X X X
32 DC221675 1 VALVE, ON INTAKE RAD-CONTROL X X X
35 DC120206 1 FITTING, ON INTAKE RAD-CONTROL X X X
38 DC140172 1 RING, SEAL ON INTAKE RAD-CONTROL X X X
41 DC130218 1 PIPE, FUEL RETURN X X X
53 DC130175 1 PIPE, FUEL RETURN FROM FILTER TO TANK X X X
56 DC221677 1 VALVE, RETURN PIPE X X X
59 DC120209 2 CONNECTOR, CONNECTION FOR TANK X X X
62 DC120210 2 NUT, UNION CONNECTION FOR TANK X X X
65 DC221678 1 VALVE, AT FUEL RETURN LINE X X X
68 DC120211 7 BOLT, BANJO, FUEL PIPE X X X
80 DC120212 2 BOLT, BANJO RETURN PIPE TO FILTER X X X
86 DC100142 8 BOLT, BANJO FUEL LEAK PIPE X X X
89 DC140172 22 RING, SEAL FROM FEED PUMP TO FILTER X X X
104 DC140173 A/R RING, SEAL FUEL LEAK LINE X X X
107 DC100643 6 CLAMP, FUEL PIPE TO FEED PUMP X X X
110 DC100385 1 SCREW, FUEL PIPE TO OIL SEPARATOR X X X
110 DC100507 1 SCREW, FUEL PIPE FIXTURE X X X
110 DC100414 2 SCREW X X X
113 DC100644 A/R CLAMP, FUEL PIPE FIXTURE X X X
114 DC100645 A/R STUD, M8 X 35 X X X
115 100312 A/R NUT, M8 X X X
118 DC120254 2 BANJO UNION X X X
120 DC130093 A/R PIPE, PLASTIC X X X
2B-25
23
14
26
P007881A
2B-26
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
5 DC221679 1 FILTER, FUEL X X X
8 DC221680 1 HEAD, FUEL FILTER X X X
14 DC221512 1 KIT, FILTER ELEMENT X X X
26 DC100352 2 BOLT, FUEL FILTER TO OIL HOUSING X X X
2B-27
23
35 20
80
119 131
134
107
5
104
59
125
122 56
8
44
41
71
62
74
77
TD0003586
2B-28
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222143 1 TURBOCHARGER, SCHWITZER X X X
14 DC130176 1 PIPE, EXHAUST COLLECTION X X X
20 DC221682 1 SHIELD, HEAT - FRONT X X X
23 DC221683 1 SHIELD, HEAT - REAR X X X
35 DC100647 6 SCREW, HEATSHIELD X X X
59 DC100756 4 NUT, TURBOCHARGER X X X
62 DC222113 1 PIPE, ELBOW LEFT X X X
62 DC222123 1 PIPE, ELBOW RIGHT X X X
71 DC100649 4 SCREW, ELBOW TO COLLECTION PIPE X X X
74 DC100650 4 SCREW, ELBOW TO EXHAUST MANIFOLD X X X
77 DC100296 4 NUT, ELBOW TO EXHAUST MANIFOLD X X X
80 DC130177 1 PIPE, AIR INTAKE X X X
104 DC221686 1 SLEEVE, INTAKE PIPE TO TURBOCHARGER X X X
107 208829 2 CLAMP, SLEEVE X X X
119 DC100629 1 SCREW, AIR INTAKE PIPE X X X
122 DC130178 1 PIPE, CONNECTING TO TURBO X X X
125 DC140175 2 RING, SEAL CONNECTING PIPE X X X
131 DC222195 1 SHIELD, HEAT TURBOCHARGER X X X
134 DC100562 8 SCREW, HEAT SHIELD X X X
2B-29
152 52
68
128 47
167
59
131
146 62
56
92 89
107
122
65
32
110 119
35
38
179 44
173
41
44
29
176
20
11
17
26
8
14 TD0003587
2B-30
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221472 1 GEAR X X X
8 DC221688 1 CRANKSHAFT X X X
11 DC100651 1 PIN, GROOVED X X X
14 DC100724 1 PIN, CLAMPING X X X
17 DC100053 1 SCREW, GEAR TO CRANKSHAFT X X X
20 DC221689 1 FLANGE, BEARING X X X
26 DC140101 1 RING, SEAL BEARING FLANGE X X X
29 DC220940 1 ROD, CONNECTING X X X
32 DC260091 1 KIT, LINER WITH PISTON X X X
44 DC220005 2 RING, SNAP X X X
47 DC221691 1 HEAD, CYLINDER X X X
52 DC100652 1 SCREW, INTERMEDIATE PLATE TO HEAD X X X
56 DC260092 1 KIT, VALVE CYL/HEAD X X X
59 DC221692 1 GASKET, VALVE TO CYL/HEAD X X X
62 DC221693 1 DISC, VALVE SUCTION X X X
65 DC221606 1 GASKET, LINER TO TIMING CASE X X X
68 DC100653 4 SCREW, HEAD & LINER TO CRANKCASE X X X
89 DC120104 1 PLUG, SCREW PRESSURE CONNECTION X X X
92 DC140155 1 RING, SEAL PRESSURE CONNECTION X X X
107 DC130179 1 PIPE, WATER X X X
110 DC130180 1 PIPE, WATER RETURN X X X
119 DC120182 4 BOLT, BANJO WATER PIPES X X X
122 DC140149 8 RING, SEAL WATER PIPES X X X
128 DC221695 1 MUFFLER, COMPRESSOR INTAKE X X X
138 DC222185 1 BRACKET, INTAKE MUFFLER X X X
146 DC100621 1 SCREW, RESERVOIR TO BRACKET X X X
152 DC130181 1 HOSE X X X
167 200212 A/R CLAMP, HOSE X X X
173 DC221696 1 CAP, TO PLUG COMPRESSOR OPENING X X X
176 DC221606 1 GASKET, PLUG COMPRESSOR OPENING X X X
179 DC100382 4 SCREW, COVER & LINER X X X
2B-31
155
125 152
158
119 137
110
140
116
113
122
134
128
62
89
71
86
88
50
TD0003588
2B-32
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221697 1 HOUSING, INTAKE MANIFOLD X X X
50 DC221652 6 GASKET, INTAKE MANIFOLD TO CYL/HEAD X X X
62 DC100735 4 PIN, INTAKE MANIFOLD TO CRANKCASE X X X
71 DC100736 1 PIN, INTAKE MANIFOLD TO BRACKET X X X
86 DC222085 1 UNIT, SENDER, C/A PRESS & TEMP, 4.0BAR X X X
88 DC140199 1 RING, SEAL SENDER UNIT X X X
89 100081 2 SCREW, SENSOR X X X
110 DC222196 1 BRACKET, NOZZLE HOLDER X X X
113 DC221700 1 VALVE, ELECTROMAGNET X X X
116 DC221215 1 SEAL, VALVE TO BRACKET X X X
119 DC100440 2 SCREW, VALVE TO BRACKET X X X
122 DC221701 1 NOZZLE X X X
125 DC120144 1 PLUG, HEATER X X X
128 DC220919 1 CHAMBER X X X
134 DC220922 1 SEAL, HOLDER X X X
137 DC100414 3 SCREW, HOLDER X X X
140 DC130223 1 PIPE, FROM INJECTION PUMP TO VALVE X X X
152 DC120212 1 BOLT, BANJO AT VALVE X X X
155 DC100142 3 BOLT, BANJO X X X
158 DC140173 2 RING, SEAL AT INJECTION PUMP X X X
158 DC140172 2 RING, SEAL AT VALVE X X X
2B-33
11
5
14
17
TD0003589
2B-34
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221702 2 MANIFOLD, EXHAUST L&R X X X
11 DC221653 6 GASKET, MANIFOLD TO CYL/HEAD X X X
14 DC220489 12 SPACER, SCREW X X X
17 DC100406 12 SCREW, MANIFOLD TO CYL/HEAD X X X
2B-35
86 95
89
71
98
101
35
80
38
74
32
41
29
113 68
83
104
65
107
110
20
116
59
26
23 53
63
62
P007897A
2B-36
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
20 DC222091 1 HOUSING, THROTTLE, WITH EXH/BRAKE X X X
26 DC100415 2 SCREW, EXH/BRK TO THROTTLE VALVE X X X
29 DC100385 2 SCREW, BRT TO THROTTLE HOUSING X X X
32 DC220960 1 LEVER, TO THROTTLE VALVE SHAFT X X X
35 DC221703 1 PIVOT, BALL LEVER X X X
38 DC100417 1 SCREW, LEVER TO THROTTLE SHAFT X X X
41 DC100264 1 NUT, LEVER TO THROTTLE SHAFT X X X
53 DC260093 1 KIT, EXHAUST BUTTERFLY X X X
59 DC222138 1 SHIELD, HEAT - TOP X X X
62 DC222139 1 SHIELD, HEAT - BOTTOM X X X
63 DC100562 3 SCREW, THROTTLE, HOUSING X X X
65 DC100296 6 NUT, THROTTLE HOUSING TO TURBO X X X
68 DC221707 1 BRACKET, THROTTLE HOUSING X X X
71 DC222112 1 CYLINDER, EXH/BRAKE, TECHNOMATIC X X X
74 NSI 1 TUBE, SPACER X X X
80 DC100320 1 WASHER, CYLINDER TO BRACKET X X X
83 DC100117 1 NUT, CYLINDER TO BRACKET X X X
86 DC100657 1 SCREW, CYLINDER TO BRACKET X X X
89 DC100658 1 NUT, CYLINDER X X X
95 DC221709 1 SOCKET, BALL X X X
98 DC221721 1 CLIP, SECURING X X X
101 DC130183 1 PIPE, AIR CYLINDER X X X
104 DC100601 1 CLAMP, AIR PIPE TO BRACKET X X X
107 DC221711 1 BRACKET, AIR PIPE TO TIMING CASE X X X
110 DC100659 1 SCREW, BRACKET TO TIMING CASE X X X
113 DC100385 1 SCREW, CLAMP TO BRACKET X X X
116 DC100383 1 NUT, CLAMP TO BRACKET X X X
2B-37
77 11
59
38
56
TD0003590
2B-38
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222131 1 STARTER, DELCO (MITSUBISHI) 12 TEETH X X X
11 DC222197 1 PINION, 12 TEETH X X X
56 DC222199 1 SWITCH, SOLENOID X X X
59 DC222220 1 SWITCH, SOLENOID, SMALL X X X
77 DC100354 3 NUT, FLANGED STARTER TO T/CASE X X X
2B-39
TIER 3 - ALTERNATOR
287
351
92 188
203
44
339
23
348
194
350
101
349
149
11
P008716B
2B-40
TIER 3 - ALTERNATOR
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222013 1 ALTERNATOR, COMPLETE WITH PULLEY X X X
23 DC150157 1 BEARING, BALL DRIVE END X X X
44 DC150168 1 BEARING, SLIP RING END X X X
92 DC222017 1 RECTIFIER X X X
101 DC100716 5 SCREW, SET, RECTIFIER X X X
149 DC222018 1 CONDENSOR X X X
188 DC222019 1 REGULATOR AND CUT-OUT X X X
203 DC100346 2 SCREW, REGULATOR X X X
287 DC260073 1 KIT, TERMINAL X X X
339 DC220508 1 FAN X X X
348 DC222020 1 PULLEY X X X
350 DC100738 1 NUT X X X
351 DC221720 1 SHIELD, ALTERNATOR X X X
2B-41
23
44
10
25
TD0003591
2B-42
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
9 DC222186 1 SUPPORT, ALTERNATOR X X X
10 DC150169 1 BUSHING, ALTERNATOR TO SUPPORT X X X
25 DC100757 1 SCREW, ALTERNATOR X X X
2B-43
218
36
7 16 30
10
89 68
83 62 230
71 272
80 86 59
77 227
263
74
57
273
161
167
176
300
161
95
167
158
113
170 116 92
173 119
122
125
128
89
143
239
131 134
137
146 143
TD0003592
2B-44
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222194 1 UNIT, CONTROL (PLD) B40D TIER 3 X X
5 DC222202 1 UNIT, CONTROL (PLD) B35D TIER 3 X
7 DC221770 1 COOLER, FUEL X X X
10 DC221771 6 RING, RUBBER X X X
16 DC100366 3 SCREW, CONTROL UNIT TO CRANKCASE X X X
30 DC150196 2 BUSHING, RPM SENSOR IN TIMING CASE X X X
36 DC140178 2 RING, SEAL RPM SENSOR IN TIMING CASE X X X
57 DC221726 1 ELECTRONICS, KSA FLAME START SYSTEM X X X
59 DC221727 1 HOUSING, SOCKET FLAME START SYSTEM X X X
62 DC120221 2 SOCKET, CONTACT FLAME START SYSTEM X X X
74 DC120249 1 KIT, PLUG FLAME START SYSTEM X X X
77 DC120218 1 HOUSING, PLUG FLAME START SYSTEM X X X
80 DC100664 1 NUT, FLAME START SYSTEM X X X
95 DC100603 1 NUT, HEATER PLUG X X X
98 DC222127 1 HARNESS, ELECTRICAL ENGINE X X X
113 DC120222 1 CONNECTION, PLUG CONTROL UNIT X X X
116 DC120243 A/R SPRING, CONTACT C/UNIT CONNECTION X X X
119 DC222098 A/R GASKET, C/UNIT PLUG CONNECTION X X X
122 DC120244 1 CAP, C/UNIT PLUG CONNECTION X X X
125 DC120245 A/R PLUG, C/UNIT, PLUG CONNECTION X X X
128 DC221772 1 SPRING, C/UNIT PLUG CONNECTION X X X
131 DC120246 A/R SHOE, CABLE X X X
134 DC221733 2 SWITCH, PRESSUER START-STOP X X X
137 DC100700 1 NUT X X X
143 DC120247 2 PLUG, 2 PIN, SENDER UNIT X X X
146 DC120247 1 PLUG, 2 PIN, OIL LEVEL SENDER UNIT X X X
158 DC120247 1 PLUG, 2 PIN, WATER TEMP SENDER UNIT X X X
161 DC120247 1 PLUG, 2 PIN, OIL TEMP SENDER UNIT X X X
167 DC120252 1 PLUG, 4 PIN, AIR TEMP SENDER UNIT X X X
170 DC260123 1 KIT, COUPLING PLUG CONNECTION X X X
173 DC222099 1 BOOT, FAN COUPLING PLUG CONNECT X X X
176 DC120248 1 COUPLING, OIL PRESSURE SENDER UNIT X X X
218 DC221734 2 SENDER, SPEED CRANK/CAMSHAFT X X X
227 DC221727 1 HOUSING, SOCKET CABLE X X X
230 DC221735 4 GASKET, ELECTRIC CABLE X X X
239 DC100385 1 SCREW, START-STOP SWITCH X X X
263 DC221736 1 BRACKET, ELECTRICAL CABLE X X X
272 DC100359 3 NUT, CABLE TO SUPPORT X X X
273 DC120253 1 PLUG, 3 PIN, COMPLETE X X X
300 DC222101 1 CABLE, C/UNIT TO SHIFT CABLE X X X
2B-45
TIER 3 - OIL PUMP
86
101
74 23
64
64
56 92
29 32
TD0003594
2B-46
TIER 3 - OIL PUMP
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222187 1 PUMP, OIL WITH DRIVE GEAR X X X
23 DC100373 1 SCREW, OIL PUMP TO CRANKCASE X X X
29 DC220754 1 VALVE, PRESSURE RELIEF X X X
32 DC100180 2 SCREW, OIL PUMP & RELIEF VALVE X X X
56 DC130237 1 PIPE, OIL SUCTION X X X
64 DC222103 1 BRACKET, SUCTION PIPE, OIL PUMP, RH X X X
64 DC222104 1 BRACKET, SUCTION PIPE, OIL PUMP, LH X X X
74 DC220413 1 GASKET, SUCTION PIPE TO PUMP X X X
86 DC100373 2 SCREW, SUCTION PIPE TO PUMP X X X
92 DC100385 2 SCREW, SUCTION PIPE TO BRACKET X X X
101 DC100602 1 SCREW, SUCTION PIPE TO CRANKCASE X X X
2B-47
107
98
83
101
104
23
59 26
62
86
41
56
74
71
107
35
32
5
59 62
56
41
68
65
TD0003595
2B-48
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222192 1 HOUSING, OIL FILTER/COOLER X X X
23 DC221740 1 COVER/PIPE SOCKET X X X
32 DC221742 1 UNIT, SENDER OIL PRESSURE X X X
41 DC221743 1 UNIT, SENDER OIL/WATER TEMPERATURE X X X
83 DC221724 1 COVER X X X
86 DC221513 1 KIT, OIL FILTER ELEMENT X X X
98 DC222193 1 COOLER, OIL X X X
104 DC100413 4 SCREW X X X
107 DC221607 1 GASKET, OIL COOLER TO CRANKCASE X X X
2B-49
TIER 3 - OIL LINES
47
59
11
53
80
26
8
23
83
62 14
74
68
86
89
TD0003597
2B-50
TIER 3 - OIL LINES
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
8 DC130185 1 PIPE, OIL X X X
11 DC221744 1 BRACKET, OIL PIPE AT T/CASE COVER X X X
14 DC221745 1 BRACKET, TO SUPPORT TURBOCHARGER X X X
23 DC100665 2 CLAMP, OIL PIPE TO BRACKET X X X
26 DC100385 2 SCREW, OIL PIPE TO BRACKET X X X
47 DC100414 1 SCREW, OIL PIPE TO T/CASE COVER X X X
53 DC140149 2 RING, SEAL OIL DEL/PIPE X X X
59 DC120135 1 BOLT, BANJO OIL DEL/PIPE X X X
62 DC120135 1 BOLT, BANJO OIL PIPE TO CRANKCASE X X X
68 DC140149 2 RING, SEAL OIL PIPE TO CRANKCASE X X X
74 DC130186 1 PIPE, OIL RETURN X X X
80 DC221746 1 GASKET, PIPE ELBOW TO TURBO X X X
83 DC100507 2 SCREW, ELBOW TO TURBOCHARGER X X X
86 DC140155 1 RING, SEAL OIL RETURN TO T/CASE X X X
2B-51
TIER 3 - WATER PUMP
59
53
14
59
65
29
38
47
26
5
20 32
44
41
TD0003599
2B-52
TIER 3 - WATER PUMP
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221747 1 PUMP, WATER WITH GASKETS X X X
8 DC260097 1 KIT, IMPELLER PARTS X X X INCLUDES ITEM 14
14 DC260096 1 KIT, GASKET WATER PUMP X X X
20 DC221748 1 HUB X X X
26 DC221608 1 GASKET, WATER PUMP TO C/CASE X X X
29 DC140110 2 RING, SEAL THERMOSTAT X X X
32 DC100671 9 SCREW, WATER PUMP TO CRANKCASE X X X
38 DC221577 2 ELEMENT, THERMOSTAT X X X
41 DC221749 1 PULLEY, WATER PUMP X X X
44 DC100621 4 SCREW, PULLEY TO WATER PUMP X X X
47 DC222188 1 OUTLET, WATER PUMP X X X
53 DC221751 1 CONNECTOR, RETURN X X X
59 DC100597 2 SCREW, CONNECT AND IN/PIPE X X X
65 DC221752 1 GASKET, CONNECTOR AND IN/PIPE X X X
2B-53
TIER 3 - FAN
47
56
17
TD0003600
2B-54
TIER 3 - FAN
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222189 1 FAN, 8-BLADE X X X
17 DC222190 1 DRIVE, FAN BEHR X X X
47 DC100385 6 SCREW, FAN TO FAN COUPLING X X X
56 DC100352 3 SCREW, FAN TO INTERMEDIATE PIECE X X X
2B-55
42
36
33 30
7
6
42
EMERGENCY BELT
CONFIGURATION
TD0003601
2B-56
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221515 1 TENSIONER, BELT SUB ASSY X X X
6 DC221986 1 ROLLER, TENSIONER WITH BEARING X X X
7 DC150201 1 BEARING, TENSIONER ROLLER X X X
30 DC120224 1 PIN, PIVOT X X X
33 DC221754 1 COVER, BELT TENSIONER X X X
36 DC100382 1 SCREW, BELT TENSIONER TO SUPPORT X X X
42 DC222191 1 BELT, RIBBED, USED WITH AIRCON X X X
42 DC222203 1 BELT, RIBBED, USED WITHOUT AIRCON X X X FOR EMERGENCY
2B-57
26
23
24
17
TD0003602
2B-58
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC222105 2 SUPPORT, ENGINE-FRONT X X X
23 DC221756 1 EYE, LIFTING-LEFT X X X
24 DC221757 1 EYE, LIFTING-RIGHT X X X
26 DC100094 2 SCREW, LIFTING EYE TO CRANKCASE X X X
2B-59
TIER 3 - P.T.O.
17
11
5
89
104
110
83
71
95
59
47
35 77
65
53
41 89
38
26
TD0003603
2B-60
TIER 3 - P.T.O.
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221204 1 HOUSING, P.T.O. X X X
11 DC150121 1 BEARING, CYLINDER ROLLER P.T.O. X X X
17 DC221205 1 TUBE, SPACER P.T.O. X X X
26 DC220533 1 SHAFT, P.T.O. X X X
35 DC150118 1 BEARING, BALL P.T.O X X X
38 DC150120 1 BEARING, ROLLER, CYLINDRICAL X X X
41 DC221206 1 RING, BEARING P.T.O X X X
47 DC100434 A/R SHIM, 1mm X X X
47 DC100435 A/R SHIM, 1.2mm X X X
47 DC100436 A/R SHIM, 1.4mm X X X
47 DC100437 A/R SHIM, 1.6mm X X X
47 DC100438 A/R SHIM, 1.8mm X X X
53 DC221208 1 FLANGE, P.T.O. X X X
59 DC140091 1 RING, SEAL BEARING HOUSING TO T/CASE X X X
65 DC140090 1 RING, SEAL FLANGE TO P.T.O. X X X
71 DC140041 1 RING, SEAL FLANGE TO P.T.O. SHAFT X X X
77 DC220531 1 FLANGE, OUTPUT TO P.T.O. SHAFT X X X
83 DC100019 1 NUT, OUTPUT FLANGE TO P.T.O. SHAFT X X X
89 DC140045 2 RING, SEAL HOUSING TO T/CASE X X X
95 DC100112 5 SCREW, HOUSING TO T/CASE X X X
104 DC221207 1 GEAR, DRIVE P.T.O. X X X
110 DC100433 1 NUT, GEAR TO P.T.O. SHAFT X X X
2B-61
23
20
26
17
29
11
5
14
TD0003604
2B-62
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
5 DC221758 1 COMPRESSOR, LESS COUPLING X X X
8 DC221759 1 KIT, PULLEY, AIRCON PUMP X X X
11 DC260098 1 KIT, GASKET DELIVERY & SUCTION PIPE X X X
14 DC100667 4 SCREW, COMPRESSOR TO SUPPORT X X X
17 DC221780 1 SUPPORT X X X
23 DC221781 1 STRUT, SUPPORT TO CRANKCASE X X X
26 DC100597 4 SCREW, STRUT TO SUPPORT X X X
29 DC100758 4 WASHER, BRACING X X X
2B-63
48
54
55 9
10 47
51 52
47 58
56 54 47
8 51
60
69 47 65
50
47
49
62
48 49
54 63
64 53
53
10 48 66
52
56
59 53
8 54 49
3
1
48
54
48
54
57
54
71
8
61
68 70 50
47
56
47
51
47
49
67
E09840405 H SH1
TD0003247
2B-64
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 100080 6 BOLT X X X
49 100085 14 SCREW X X X
51 100314 6 NUT, NYLOC X X X
55 173595 1 GUARD, BREATHER, BEHR RAD X X X
56 173733 4 PLT, SPACER, CAC X X X
57 174575 1 BKT, RAD/CAC, RHS BOT X X X
58 174576 1 BKT, RAD/CAC, LHS TOP X X X
59 176135 1 BKT, RAD/CAC, LHS BOT X X X
60 183404 1 MTG, GUARD, FAN, LHS X X X
61 183405 1 MTG, GUARD, FAN, RHS X X X
62 206188 1 COOLER, AIR, CHARGE, BEHR X X X
64 206352 2 HOSE, INTERCOOLER, RED SIL X X X
66 206523 2 MTG, RUBBER, CAC-CHASSIS X X X
67 207004 4 CLIP, SPRING, SHROUD-RAD X X X
68 207005 1 SHROUD, FAN, PLASTIC X X X
69 207199 1 GUARD, FAN, LHS X X X
70 207200 1 GUARD, FAN, RHS X X X
71 208884 1 GUARD, TOP, FAN X X X
2B-65
44
40
39
12
43
32 45
42
46
21
1
4 7
2 1
9
41
17
18 12 11
18 17
41
34 17
16
25 11
26 17
27
14
25 37
10
1 27
19
2
8 6 38 17
2
17 13
2 17
5
30
23
22 7 7
1 15
36 1
24 20
18 29 1
3
1
35
3
22 2
9
18
23 28
31 22
22
22
33
22 E09840405 H SH2
TD0003246A
2B-66
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 100080 6 BOLT X X X
14 173592 1 BKT, BREATHER PIPE SUPP X X X
15 173984 1 BRKT, HOSE, ENGINE HEATHER X X X
16 176341 1 BKT, REAR, BREATHER PIPE, SUPPLY X X X
19 201420 1 P CLIPS X X X
20 201438 1 P CLIPS X X X
21 201439 2 P CLIPS X X X
24 203764 1 P CLIP X X X
28 218642 1 HOSE, RADIATOR, TOP X X X
29 218646 1 HOSE, RADIATOR, MIDDLE X X X
30 218685 1 HOSE, T-ASSY, ENG HEATER X X X
31 206543 1 PIPE, RADIATOR, BOTTOM X X X
32 187503 1 TANK, HEADER X X X
33 218643 1 HOSE, RADIATOR, BOTTOM X X X
34 218644 1 HOSE, MAKE-UP LINE, EXP, TANK X X X
35 218645 1 HOSE, MAKE-UP LINE, ENGINE X X X
36 207221 1 PIPE, MAKE-UP LINE X X X
37 207222 1 PIPE, BREATH, ENG-EXP TANK X X X
38 207223 1 PIPE, BREATH, RAD-EXP TANK X X X
42 140537 1 GASKET, SURGE TANK X X X
44 218796 1 CAP, STEEL, RADIATOR X X X
45 207098 1 FILLER, NECK SURGE TANK X X X
46 210813 1 SIGHT GLASS, HEADER TANK X X X
2B-67
TD0000232
2B-68
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 121263 1 PLUG, DRAIN X X X
2B-69
23
26 12
12
3
1
29
30 7
5 20 25
31 9 23
32 10
16 9
24 21 18
27 22
22
18
11 21
19
8
26
15 5 17
13 2
14
28
16
14
E09840404 I
TD0004163
2B-70
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 DC220461 1 PUMP, HANDLIFT & PREFILTER LATES X X X
2 241181 1 HOSE X X X
3 241180 1 HOSE X X X
4 241179 1 HOSE X X X
5 218346 2 K-CLAMP, SMOOTH, DOUBLE X X X
7 207160 1 SHIELD, ANTI-SPLASH, FUEL SYSTEM X X X
9 201439 2 P CLIPS X X X
11 173965 1 BKT, DIESEL HOSE GUIDE X X X
14 120667 2 ELBOW X X X
17 100312 2 NUT, NYLOC X X X
18 100310 2 NUT, NYLOC X X X
19 100089 2 SCREW X X X
20 100080 1 BOLT X X X
2B-71
1 7
P009709 A
2B-72
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 224670 1 BOWL, SEE-THRU X X X
4 224667 1 VALVE, DRAIN SELF VENTING X X X
5 218508 2 CLAMP, FUEL FILTER X X X
6 226385 1 KIT, LID & GASKET X X X
7 226386 1 KIT, T-HANDLE & O-RING X X X
8 221597 1 KIT, SEAL, SERVICE X X X
2B-73
EXHAUST KIT
24 25
33
43
18
43
25 21
27
24 41
4
31
11
10
40
11 42
3
5
24
9
22 40
42
34 11
30
25
22 37
30 30
26
E14840403 B SH1
TD0003598A
2B-74
EXHAUST KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 217751 2 MTG, BAND, SILENCER X X X
4 217750 1 EXH, MANIFOLD X X X
5 217746 1 PIPE, EXH, INTERM X X X
8 216351 1 EXHAUST, STACK, POLISHED S/S X X X
9 216043 1 SILENCER X X X
10 208718 1 PIPE, FLEX, EXHAUST, S/STEEL X X X
11 208717 3 CLAMP, SEAL X X X
18 206560 1 CLAMP, V, TURBO OUTLET X X X
21 176138 1 BRKT, STACK, SILENCER X X X
34 100212 2 BOLT X X X
2B-75
EXHAUST SHIELD KIT
13
12
30
38
35
28
30
16 38
30
35
2 36
30
1
14
30
36
30
36
38
38
30
30
38
30 6
30
38 15 34
30
37
30
17
30
22 32
37
30 30
30 26
E14840403 B SH2
26
TD0003673A
2B-76
EXHAUST SHIELD KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218285 1 SHIELD, DECAL PANEL X X X
2 218277 1 SHIELD, HEAT, SILENCER, LHS X X X
6 217598 1 SHIELD, SILENCER INLET X X X
7 216616 1 SHIELD, HEAT, TURBO X X X ITEM UPDATED
12 207791 1 SHIELD, HEAT, SILENCER, STACK X X X
13 207489 1 CAP, SHIELD, SILENCER X X X
14 207189 1 SHIELD, HEAT SILENCER, INNER X X X REPLACES PART NO. 218456
16 207161 1 SHIELD, HEAT, SILENCER, OUTER, RHS X X X
19 187803 1 PLT, RHS, MTG, INTERIM H/SHIELD X X X ITEM ADDED
20 186872 1 BKT, FNT, SHIELD, TURBO X X X
23 162262 2 BUSH X X X
32 100316 1 NUT, NYLOC X X X
34 100212 2 BOLT X X X
36 100210 9 BOLT X X X
2B-77
A
27
28
29
39
34
9 30 16
15
20 16
18
9 32 25
8
1
6
18 25
21
12
19 33
19 9
18
31
8
34
17 16
15
22 16
23
31
25
1
25
12
5 33
9
18
3
21 2
19
4 37
26
7
10 19 14
19 11
18 43
9 36
12 13
25 16
1 15
25 16
18 34
33 41
35 24
43 42
40 24
38
262324 D
TD0003626
2B-78
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 262324 1 KIT, BIN HEATING, B40D X X X
1 207229 3 ASSY, FLEX, SWIVEL X X X
2 207214 2 LINING, FLEX SUP, B/HEATING X X X
3 183410 1 SUPPORT, FLEX, TOP, B/HEATING X X X
4 183413 1 SUPPORT, FLEX, BOT, B/HEATING X X X
5 176143 1 SUPPORT, ARTIC, BIN HEATING X X X
6 176142 1 SUPPORT, TOP, BIN HEATING X X X
7 207215 1 EXHAUST, FLEX, B/HEATING X X X
9 204035 5 CLAMP, SEALCLAMP X X X
10 176179 2 CLAMP, FLEX, RH, B/HEATING X X X
11 176180 2 CLAMP, FLEX, LH, B/HEATING X X X
12 208099 3 FLANGE STAINLESS, BIN HEATING X X X
13 207296 5 SPRING, SUSP PLT, B/HEATING X X X
14 100173 5 BOLT X X X
15 201666 9 SPRING: BIN HEAT-BALL JOINT X X X
17 207386 1 HEAT, SHIELD, B/HEATING X X X
21 100089 6 SCREW X X X
24 178259 8 WASHER, B/HEATING X X X
25 140622 6 SEAL RING X X X
26 176346 4 SHIM, ARTIC SUP, B/HEATING X X X
27 176352 1 GUARD, TOP ELBOW, B/HEATING X X X
28 100731 3 SCREW X X X
30 207826 1 FLEX, TOP, B/HEATING X X X
31 208096 1 ASSY, MID SECT, B/HEATING X X X
32 208097 1 ASSY, TOP SECT, B/HEATING X X X
35 176785 1 MTG, PLT, B/HEATING X X X
36 208095 1 MTG, BKT, B/HEATING X X X
39 216355 1 STACK, BIN HEATING, EXHAUST X X X
41 100115 4 BOLT X X X
42 178715 4 SHIM, BIN HEAT, REAR CHASSIS X X X
2B-79
AIR INTAKE KIT
1
3
9
11
5
13
11 14
6
4
14
7 2
12
8 10
E09840402 D
TD0003631
2B-80
AIR INTAKE KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 290144 1 CLEANER, AIR, RADIAL SEAL X X X
3 216242 2 MTG BAND,2 PIECE,AIRCLEANER X X X
4 207212 1 PIPE, AIR INTAKE X X X
5 206561 1 CONNECTOR, CONCERTINA, AIR INLET X X X
8 201664 1 RUBBER ELBOW X X X
9 200466 1 INFORMER X X X
10 200465 1 VACUATOR, SLEEVE X X X
12 100316 3 NUT, NYLOC X X X
13 100210 3 BOLT X X X
2B-81
7
11
10
P007982 A
2B-82
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290144 1 AIR CLEANER ASSY X X X
2 221379 1 ELEMENT, PRIMARY X X X
3 221378 1 ELEMENT, SECONDARY X X X
4 221377 1 ACCESS COVER X X X
5 220993 1 O-RING X X X
6 206659 1 VACUATOR VALVE X X X
8 202860 1 BOWL, PRE CLEANER X X X
9 220535 1 COVER, PRE CLEANER X X X
10 NSI 1 BODY, PRE CLEANER X X X
11 NSI 1 NUT, WING X X X
2B-83
2B-84
SECTION 3: DRIVETRAIN
3-1
TRANSMISSION KIT (RETARDER) - DETAIL A
UP TO VIN: 1844 (SIB TO FOLLOW)
42
44
8
20
44
29
39
26
31
13
15
16 33
23 21
40
44
37
34
40 41
14
9
11
27 45 43 18
32 10 22 34
28 40 38
19
36
12 45
43
E14840416
TD0003164
3-2
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
8 210016 1 RESERVOIR BREATHER X X X
9 207646 4 MTG, RUBBER, T/MISSION, SPLT X X X
10 203764 1 P CLIP, 25MM X X X
11 201420 1 P CLIPS, 6MM X X X
12 201419 1 P CLIP, 12MM X X X
13 191291 1 TRANSMISSION, 4500R ORS, MOD X X X B35D WITH WDB’S
14 187024 1 BKT, PNEUMATIC HOSE X X X
15 178589 2 SHIM, REAR MTG X X X
16 178583 1 MTG, RHS, ENG-T/MISSION X X X
18 178365 8 PLT, SPACER, T/MISSION MTG X X X
19 176544 1 PLT, TWO HOLE WASHER X X X
20 174486 1 ASSY, BREATHER, SOCKET X X X
21 172234 4 SPACER,SHIM GEARBOX X X X
22 172232 4 SPACER,SHIM G/BOX X X X
23 162121 2 MTG, T/MISSION, SHIM X X X
27 122140 1 ELBOW X X X
29 120873 1 FITTING, PUSHLOC X X X
31 120053 1 ADAPTOR, MALE, PUSHLOCK X X X
39 100312 1 NUT, NYLOC X X X
40 100310 3 NUT, NYLOC X X X
43 100080 2 BOLT X X X
3-3
TRANSMISSION KIT (RETARDER) - DETAIL B
35
25
24
6
1
30
17
5
3
3
3
4
E14840416
TD0003164
3-4
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 AL160282 1 PLATE, WEAR X X X
2 AL160281 1 ADAPTOR, FLEXPLATE X X X
3 AL160280 3 FLEXPLATE X X X
5 AL100047 12 BOLT X X X
6 AL100046 12 BOLT X X X
7 AL100003 12 BOLT X X X
17 178582 1 MTG, LHS, ENG-T/MISSION X X X
24 161877 12 BUSH X X X
25 161874 12 SPACER, STRTCH BOLT, F/WHEEL X X X
30 120336 1 PLUG, HEX HEAD X X X
3-5
FROM VIN: 1845 (SIB TO FOLLOW)
27
13
30
8
23 13
23 31
16
17
34
14
24
21
38
35
35
9
40 15 19
10 40 22
43 43
33 41 39
28
11 37
40 44
42
29 20
12
44
42
E14840416 A
TD0004164
3-6
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
8 223816 1 FILTER, FUEL X X X ITEM ADDED
9 207646 4 MTG, RUBBER, T/MISSION, SPLT X X X
10 203764 1 P CLIP X X X
11 201420 1 P CLIPS X X X
12 201419 1 P CLIP X X X
13 200062 2 CLAMP, HOSE X X X ITEM ADDED
14 191291 1 TRANSMISSION, 4560R ORS, MOD X X X B35D WITH WDB’S
15 187024 1 BKT, PNEUMATIC HOSE X X X
16 178589 2 SHIM, REAR MTG X X X
17 178583 1 MTG, RHS, ENG-T/MISSION X X X
19 178365 8 PLT, SPACER, T/MISSION MTG X X X
21 172234 4 SPACER, SHIM GEARBOX X X X
22 172232 4 SPACER, SHIM G/BOX, 4.5MM X X X
23 162404 2 WASHER X X X ITEM ADDED
24 162121 2 MTG, TRANSMISSION, SHIM X X X
27 130001 1 HOSE, PUSHLOCK X X X ITEM ADDED
28 122140 1 ELBOW X X X
30 121314 1 ADAPTOR, MALE, PUSHLOCK X X X ITEM ADDED
31 121275 1 ELBOW X X X ITEM ADDED
40 100310 3 NUT, NYLOC X X X
43 100062 2 WASHER, FLAT X X X QUANTITY WAS 4
3-7
36
26
25
2
6
1
33 32
3
4
5
18
E14840416 A
TD0004165
3-8
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 AL160281 1 ADAPTOR, FLEXPLATE X X X
5 AL100047 12 BOLT X X X
6 AL100046 12 BOLT X X X
7 AL100003 12 BOLT X X X
18 178582 1 MTG, LHS, ENG-T/MISSION X X X
25 161877 12 BUSH X X X
26 161874 12 SPACER, STRTCH BOLT, F/WHEEL X X X
3-9
TRANSMISSION KIT (NON-RETARDER) - DETAIL A
38
40
8
18
40
27
35
24
28
12
29
13
14
19
21
33
31
36 37
17
1041
25 39 16
9 31
26 36
17 20
11 41
34
39
32
E14840417
TD0003165
3-10
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
8 210016 1 RESERVOIR BREATHER X
9 207646 4 MTG, RUBBER, T/MISSION, SPLT X
10 201420 1 P CLIPS, 6MM X
11 201419 1 P CLIP, 12MM X
12 191292 1 TRANSMISSION, 4500 ORS, MOD X B35D WITH CALIPERS
13 178589 2 SHIM, REAR MTG X
14 178583 1 MTG, RHS, ENG-T/MISSION X
15 178365 8 PLT, SPACER, T/MISSION MTG X
16 176544 2 PLT, TWO HOLE WASHER X
18 174486 1 ASSY, BREATHER, SOCKET X
19 172234 4 SPACER, SHIM G/BOX X
20 172232 4 SPACER, SHIM G/BOX X
21 162121 2 MTG, T/MISSION, SHIM X
24 130020 1 HOSE, PUSHLOCK X
25 122111 1 ELBOW X
26 122066 1 CONNECTOR X
27 120873 1 FITTING, PUSHLOC X
28 120053 1 ADAPTOR, MALE, PUSHLOCK X
29 101324 4 BOLT, HEXHD X
31 100992 12 CAPSCREW, SOCHD X
32 100653 4 NUT, STOVER X
33 100536 4 WASHER, HARDENED X
35 100312 1 NUT, NYLOC X
36 100310 2 NUT, NYLOC X
37 100238 1 SCREW, HEXHD X
39 100080 2 BOLT X
40 100062 2 WASHER, FLAT X
3-11
TRANSMISSION KIT (NON-RETARDER) - DETAIL B
30
23
22
6
1
15
5
3
3
3
4
E14840417
TD0003165
3-12
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 AL160282 1 PLATE, WEAR X
2 AL160281 1 ADAPTOR, FLEXPLATE X
3 AL160280 3 FLEXPLATE X
5 AL100047 12 BOLT X
6 AL100046 12 BOLT X
7 AL100003 12 BOLT X
15 178582 1 MTG, LHS, ENG-T/MISSION X
22 161877 12 BUSH X
23 161874 12 SPACER, STRTCH BOLT, F/WHEEL X
30 101038 12 BOLT, HEXHD X
3-13
25
12
28
8
21 12
21 29
14
15
30
13
22
19
34
32
32
9
17
37 20
39
36 35
26 18 33
10
36 38
27 18
11
39
38
E14840417 A
TD0004166
3-14
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
8 223816 1 FILTER, FUEL X ITEM ADDED
9 207646 4 MTG, RUBBER, T/MISSION, SPLT X
10 201420 1 P CLIPS X
11 201419 1 P CLIP X
12 200062 2 CLAMP, HOSE X ITEM ADDED
13 191292 1 TRANSMISSION, 4560 ORS, MOD X B35D WITH CALIPERS
14 178589 2 SHIM, REAR MTG X
15 178583 1 MTG, RHS, ENG-T/MISSION X
17 178365 8 PLT, SPACER, T/MISSION MTG X
18 176544 2 PLT, TWO HOLE WASHER X
19 172234 4 SPACER, SHIM GEARBOX, 8MM X
20 172232 4 SPACER, SHIM G/BOX, 4.5MM X
21 162404 2 WASHER X ITEM ADDED
22 162121 2 MTG, TRANSMISSION, SHIM X
25 130001 1 HOSE, PUSHLOCK X ITEM ADDED
26 122111 1 ELBOW X
27 122066 1 CONNECT X
28 121314 1 ADAPTOR, MALE, PUSHLOCK X ITEM ADDED
29 121275 1 ELBOW X ITEM ADDED
33 100653 4 NUT, STOVER X
36 100310 2 NUT, NYLOC X
3-15
31
24
23
2
6
1
33
3
4
5
16
E14840417 A
TD0004167
3-16
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 AL160282 1 PLATE, WEAR X
2 AL160281 1 ADAPTOR, FLEXPLATE X
5 AL100047 12 BOLT X
6 AL100046 12 BOLT X
7 AL100003 12 BOLT X
16 178582 1 MTG, LHS, ENG-T/MISSION X
23 161877 12 BUSH X
24 161874 12 SPACER, STRTCH BOLT, F/WHEEL X
31 101038 12 BOLT, HEXHD X
3-17
TRANSMISSION, MAIN HOUSING
4
2
15 9
10
8 12
13
14
21
16
17
22
18
27
30
28
29
32
19
33
20
23
TD0003545
3-18
TRANSMISSION, MAIN HOUSING
GROUP 01-833
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 AL100001 14 BOLT X X X
4 AL200425 1 CLUTCH BACKPLATE ASSEMBLY X X X
5 AL160830 6 PLATE, P1 RING, THRUST X X X
6 AL200297 1 GEAR, P1 PLANETARY RING X X X
7 AL160564 5 PLATE, C3 CLUTCH FRICTION X X X
8 AL160831 5 PLATE, C3 CLUTCH REACTION X X X
9 AL160832 1 PISTON ASSEMBLY, C3 PISTON RETURN X X X
10 AL160833 1 PISTON ASSEMBLY, C3 CLUTCH X X X
12 AL160834 6 PLATE, P1 THRUST X X X
13 AL160835 1 HOUSING, C3 CLUTCH X X X
16 AL160832 1 PLATE ASSEMBLY, C4 PISTON RETURN X X X
17 AL160833 1 PLATE ASSEMBLY, C4 CLUTCH X X X
18 AL160837 1 HOUSING, C4 CLUTCH X X X
21 AL100004 3 BOLT X X X
22 AL210067 3 BRACKET, SHIPPING X X X
23 AL160021 1 HOUSING ASSY, MAIN X X X
27 AL200426 1 SPEED SENSOR ASSEMBLY X X X
28 AL140001 1 O-RING X X X
29 AL170002 1 BRACKET, SPEED SENSOR X X X
30 AL160745 1 BOLT X X X
32 AL100008 1 SCREW X X X
33 AL100002 14 BOLT X X X
3-19
TRANSMISSION, FILL TUBE
3 6
P010132
3-20
TRANSMISSION, FILL TUBE
GROUP 02-628
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 AL140009 1 SEAL, FILL TUBE X X X
4 AL200274 1 TUBE, OIL LEVEL X X X
5 AL200273 1 INDICATOR, OIL LEVEL X X X
6 AL170001 1 BRACKET, OIL TUBE FILL X X X
7 AL100023 1 SCREW TAPPING X X X
3-21
TRANSMISSION, MAIN SHAFT
P004984
3-22
TRANSMISSION, MAIN SHAFT
GROUP 05-601
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 AL160076 A/R SHIM, SELECTIVE, 0.27MM (0.01 INCH) X X X
2 AL150004 1 BEARING ASSEMBLY, THRUST X X X
4 AL200003 1 RING, RETAINING EXTERNAL X X X
5 AL160085 1 GEAR, P2 SUN X X X
6 AL160568 1 SPACER, BEARING X X X
7 AL160016 1 SHAFT, MAIN X X X
3-23
TRANSMISSION, FLANGE
12
19 20
3
21
2
4
P004985D
3-24
TRANSMISSION, FLANGE
GROUP 08-801
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 263600 1 KIT, FLANGE, IMPROVED X X X
2 191017 1 FLANGE, MODIFIED, KV180 X X X
3 161935 4 NUT, INSERT X X X
4 100925 4 SCREW, HEXHD DURLOCK X X X
12 AL140010 1 O-RING, ID 75.88MM X X X
19 AL140030 1 O-RING, ID 12.29MM X X X
20 AL210022 1 PLATE, RETAINING X X X
21 AL100048 1 BOLT X X X
3-25
TRANSMISSION, FRONT SUPPORT & OIL PUMP
4
5 7
11
12 13
6
18
17
19
14
2
25
26 1 22
24 23
TD0003559
3-26
TRANSMISSION, FRONT SUPPORT & OIL PUMP
GROUP 10-609
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 AL100020 7 BOLT X X X
2 AL100002 7 BOLT X X X
4 AL140012 1 O-RING X X X
5 AL140094 1 SEAL, OIL, DOUBLE LIP X X X
6 AL100020 8 BOLT X X X
7 AL200420 1 HOUSING ASSEMBLY, PUMP X X X
8 AL160087 1 BUSHING X X X
11 AL260119 1 GEAR SET, CYCLOIDAL X X X
14 AL100004 14 BOLT X X X
17 AL160093 1 SLEEVE, GROUND X X X
18 AL160095 1 SUPPORT, FRONT ASSY X X X
19 AL160094 2 PIN, DOWEL X X X
22 AL210003 1 SPRING X X X
23 AL150060 1 BALL X X X
25 AL260018 1 KIT, SEALRING X X X KIT CONTAINS 3 SEAL RINGS
26 AL150008 1 BEARING ASSEMBLY, ROLLER X X X
3-27
TRANSMISSION, P1 PLANETARY
13
14
9
6
10
11
12
10
P004987
3-28
GROUP 14-1005
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 AL160068 1 RING, RETAINING, INTERNAL X X X
4 AL160043 1 RING, RETAINING X X X
5 178192 1 RING, P1 INDEXING X X X
6 AL160508 6 SPINDLE, P1 PLANETARY X X X
7 AL260081 1 CARRIER/BUSHING ASSEMBLY, P1 X X X
9 AL160570 1 BUSHING, P1 CARRIER X X X
10 AL160069 12 WASHER, P1 THRUST X X X
11 AL260021 1 GEAR SET, P1 PINION X X X
14 AL160103 1 GEAR, RING X X X
3-29
14
8
13
9
12
10
11
9 P004988
3-30
TRANMISSION, P2 PLANETARY
GROUP 15-511
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
5 174605 1 RING, P2 INDEXING X X X
GROUP 15-512
Same As Group 15-511, Except For Parts Listed Below.
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
6 AL160747 1 CARRIER AND BUSHING ASSEMBLY X X X
9 AL160070 8 WASHER, THRUST X X X
11 AL260023 1 GEAR SET, P2 PINION X X X
12 AL160509 4 SPINDLE, P2 PLANETARY X X X
14 AL160075 1 GEAR, P3 PLANETARY RING X X X
3-31
TRANSMISSION, CONTROL VALVE (PART 1)
10
9
11
8
12
43
44 14 46
39
42 13
45
40
3
30
28
6 2
29
26
4 27 15
5 25
24
36 23
35 22 21
19
18
7 17 16
47
57
62
54
63
48 49 64
65
56 53
50
67
58 52 66 68
51 69
70
71
90 92
91 72
61 73
74
59
85 87 89
86
88 75
76
80 82 60
81 84
83 79
78 77
TD0003551
3-32
GROUP 16-1821
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 AL160838 1 CONTROL VALVE ASSEMBLY X X X
2 AL260107 1 KIT, SUCTION FILTER ASSY X X X
3 AL200208 1 GASKET, FILTER X X X
4 AL200315 1 SUCTION FILTER & SEAL ASSEMBLY X X X
5 AL200427 1 FILTER, SUCTION X X X
6 AL160824 1 SEAL, FACE X X X
7 AL100118 3 BOLT, FLANGE HD X X X
8 AL200428 1 HARNESS, INTERNAL WIRING X X X
9 AL200429 1 CONNECTOR ASSY, 20M FEED-THRU X X X
10 AL200430 1 CONNECTOR, 20M X X X
11 AL140091 1 SEAL, HARNESS STANDOFF X X X
12 AL140014 1 SEAL RING X X X
13 AL160839 1 STANDOFF INTERNAL ASSY X X X
14 AL120032 1 GROMMET X X X
15 AL100147 1 BOLT, STANDOFF X X X
16 AL200095 1 SENSOR, TEMPERATURE OIL X X X
17 AL200431 1 PLUG CONNECTOR ASSY, 2-WAY X X X
18 AL200181 1 CONNECTOR, 2-WAY X X X
19 AL200048 2 TERMINAL, SOCKET X X X
21 AL200049 1 LOCK, SECONDARY X X X
23 AL200168 1 LOCK, SECONDARY, TPA X X X
25 AL200167 1 CONNECTOR PLUG, 3-WAY X X X
26 AL160536 1 PLUG CONNECTOR ASSY, 2-WAY SS1 X X X
30 AL200433 1 PLATE, HARNESS CHANNEL X X X
40 AL200046 2 TERMINAL, PIN X X X
46 AL100108 3 BOLT, SHOULDER X X X
47 AL200436 1 BRACKET, SOLENOID, RH X X X
49 AL160064 3 SEAL, FACE X X X
50 AL210070 2 SPRING, ACCUMULATOR X X X
51 AL160649 2 PLUG, ACCUMULATOR X X X
52 AL160649 2 PLUG, ACCUMULATOR X X X
53 AL210070 2 SPRING, ACCUMULATOR X X X
54 AL200437 1 PRESSURE SWITCH ASSY X X X
56 AL200439 1 BRACKET, SOLENOID, LH X X X
58 AL160840 1 SOLENOID BODY ASSY X X X
59 AL160841 1 SOLENOID BODY ASSY, VALVE & PIN X X X
60 AL160842 1 BODY, SOLENOID VALVE X X X
3-33
TRANSMISSION, CONTROL VALVE (PART 1) (CONTD)
10
9
11
8
12
43
44 14 46
39
42 13
45
40
3
30
28
6 2
29
26
4 27 15
5 25
24
36 23
35 22 21
19
18
7 17 16
47
57
62
54
63
48 49 64
65
56 53
50
67
58 52 66 68
51 69
70
71
90 92
91 72
61 73
74
59
85 87 89
86
88 75
76
80 82 60
81 84
83 79
78 77
TD0003551
3-34
GROUP 16-1821
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
62 AL200441 1 SOLENOID, TCC, VARIABLE BLEED X X X
63 AL140096 1 O-RING X X X
64 AL140070 1 O-RING X X X
65 AL160844 1 VALVE, TCC X X X
66 AL200438 1 SPRING, TCC X X X
67 AL200442 1 SOLENOID, PCS1, VARIABLE BLEED X X X
68 AL140096 1 O-RING X X X
69 AL140070 1 O-RING X X X
70 AL160845 1 VALVE, PCS1 X X X
71 AL210072 1 SPRING, PCS1 X X X
73 AL140096 1 O-RING X X X
74 AL140070 1 O-RING X X X
77 AL160596 1 CLIP, SPRING RETAINING X X X
78 AL160846 1 VALVE, DIAGNOSTIC X X X
79 AL210073 1 SPRING, DIAGNOSTIC X X X
81 AL140070 1 O-RING X X X
82 AL140096 1 O-RING X X X
86 AL140070 1 O-RING X X X
87 AL140096 1 O-RING X X X
91 AL140070 1 O-RING X X X
92 AL140096 1 O-RING X X X
3-35
93
99
94 98
97
96 103
100
128 124 102
95 104
132 120 101
111 172
107
106
105 110
109
129 112 108
130
131 125
126 114
127 115 113
121 116
122
123
117 136
118 133
119
135
134
137
139
139
150
149 138
148
147 143 144 142 141
146
173
174
TD0003552
3-36
GROUP 16-1821
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
93 AL160866 1 PLATE, SOLENOID SEPERATOR X X X REPLACES PART NO. AL160846
95 AL160847 1 MAIN VALVE BODY ASSY X X X
96 AL160065 1 PIN, RETAINING X X X
97 AL160124 1 VALVE, CONVERTER FLOW X X X
99 AL160115 1 STOP, VALVE X X X
101 AL160125 1 VALVE, LUBE REGULATOR X X X
105 AL160848 1 VALVE, MAIN REGULATOR X X X
108 AL160849 1 VALVE, MAIN CONTROL X X X
110 AL160596 1 CLIP, SPRING RETAINING X X X
112 AL200213 1 SOLENOID ASSEMBLY, FORWARD X X X
113 AL140008 1 O-RING X X X
114 AL140020 1 O-RING X X X
115 AL160850 1 BODY, CONTROL VALVE X X X
116 AL160129 1 PIN, SPRING X X X
117 AL160851 1 VALVE, C2 LATCH X X X
121 AL160131 1 VALVE, EXHAUST BACKFILL X X X
125 AL160853 1 VALVE, C1 LATCH X X X
129 AL160133 1 VALVE, CONVERTER REGULATOR X X X
131 160874 1 STOP, VALVE X X X REPLACES PART NO. AL160810
132 AL160065 1 PIN, RETAINING X X X REPLACES PART NO. AL160067
133 AL100108 2 BOLT, SHOULDER X X X
134 AL200165 1 SENSOR ASSEMBLY, OIL LEVEL X X X
135 AL200166 4 FERRULE, VITON® X X X
136 AL160854 1 PLATE, SEPARATOR X X X
137 AL200440 1 GASKET, CHANNEL PLATE X X X
138 AL160855 1 PLATE ASSEMBLY, CHANNEL X X X
140 AL160573 1 PLATE, CHANNEL X X X
141 AL120005 1 PLUG ASSEMBLY, OIL DRAIN X X X
142 AL140019 1 O-RING X X X
143 AL120002 9 PLUG ASSEMBLY, PRESSURE TAP X X X
144 AL140003 1 O-RING X X X
146 AL160139 2 COVER, FILTER X X X
3-37
93
99
94 98
97
96 103
100
128 124 102
95 104
132 120 101
111 172
107
106
105 110
109
129 112 108
130
131 125
126 114
127 115 113
121 116
122
123
117 136
118 133
119
135
134
137
139
139
150
149 138
148
147 143 144 142 141
146
173
174
TD0003552
3-38
GROUP 16-1821
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
147 AL200059 2 GASKET, FILTER COVER X X X
148 AL140097 2 O-RING X X X
149 AL140018 2 O-RING X X X
150 AL260044 1 KIT, FILTER, 4" SUMP X X X
172 AL200061 1 GASKET, CASE X X X
3-39
TRANSMISSION, OIL COOLER (NON-RETARDER)
(Non Retarder Version)
47
45
44
P008596A
3-40
TRANSMISSION, OIL COOLER (NON-RETARDER)
GROUP 20-540 (Non Retarder Version)

I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 AL120020 2 PLUG, COOLER PORT X
44 AL100140 6 BOLT, FLANGED HD X
45 AL160216 1 MANIFOLD, REMOTE-MOUNT X
47 AL200035 1 GASKET, REMOTE-MOUNT X
3-41
TRANSMISSION, OIL COOLER (RETARDER)
11 3
4
2
2
1 10
1
P010267
3-42
TRANSMISSION, OIL COOLER (RETARDER)
GROUP 20-662
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 120336 1 PLUG ASSEMBLY, SHIPPING NO.20 X X
2 AL140052 1 O-RING X X
3 AL200229 1 GASKET, JUMPER MANIFOLD X X
4 AL160542 1 MANIFOLD, JUMPER X X
9 AL100140 1 BOLT, FLANGE HD X X WAS ITEM 10
10 AL100027 3 BOLT, FLANGE HD X X WAS ITEM 9
11 AL120020 2 PLUG ASSY, FRONT COOLER PORT X X
3-43
TRANSMISSION, TORQUE CONVERTER
1
2
3
7
9 10 11
12
5
13
17
14
18
19 16
20
22
23
24
25
28 15
27
29
30
26
31 32
33
36
34
TD0003563
3-44
TRANSMISSION, TORQUE CONVERTER
GROUP 21-764
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
5 AL100034 36 NUT X X X
10 AL160145 1 SEALRING, LOCKUP PISTON X X X
11 AL160785 1 PISTON ASSEMBLY, LOCKUP X X X
12 AL160147 1 SEALRING, LOCKUP PISTON X X X
13 AL200299 1 DAMPER ASSY X X X
14 AL160149 1 BACKPLATE, LOCKUP CLUTCH X X X
15 AL100036 44 BOLT X X X
16 AL150011 1 NO.1 THRUST BEARING ASSY X X X
17 AL260026 1 TURBINE ASSY X X X
18 AL160162 1 SEALRING, TURBINE HUB X X X
19 AL150012 1 NO.2 THRUST BEARING ASSY, X X X
20 AL160150 1 WASHER, TANGED, THRUST BEARING X X X
23 AL160152 1 RETAINER, THRUST BEARING X X X
24 AL160153 1 WASHER, STATOR THRUST, FRT X X X
25 AL150013 1 RACE, STATOR X X X
26 AL210014 13 SPRING, STATOR X X X
27 AL160154 13 ROLLER, STATOR X X X
28 AL160155 1 STATOR AND CAM ASSY X X X
29 AL160158 A/R SHIM, CONVERTER, 0.27 mm X X X
30 AL160159 1 RACE, TANGED, THRUST BEARING X X X
31 AL160160 1 NO.3 THRUST BEARING ASSY X X X
32 AL140023 1 O-RING X X X
33 AL160161 1 RACE, LIPPED, THRUST BEARING X X X
36 AL100035 36 BOLT, T-HEAD X X X
GROUP 21-928
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 AL120026 1 PLUG, CONVERTER END X X X
7 AL160574 1 COVER ASSEMBLY, CONVERTER X X X
34 AL260025 1 PUMP ASSY, CONVERTER X X X
3-45
TRANSMISSION, FLEXPLATE AND ADAPTER
2
3 18
17
15 10
13
16
P008612
3-46
TRANSMISSION, FLEXPLATE AND ADAPTER
GROUP 24-849
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 AL100003 12 BOLT X X X
3 AL160279 1 FLEXPLATE ASSEMBLY X X X
10 AL100046 12 BOLT X X X
13 AL160281 1 ADAPTER, FLEXPLATE X X X
16 AL100047 12 BOLT X X X
17 AL260041 1 KIT, ADAPTOR PLATE X X X CONTAINS ITEMS 10, 13
18 AL260042 1 KIT, FLEXPLATE X X X CONTAINS ITEMS 3, 9, 15, 16.
3-47
TRANSMISSION, ROTATING CLUTCH
4
6
10
11
7 12 13
14
23
24
16 17
25
19
26
21
27
28 22
18
29
30 31 20
30
35
36 32
37
36
34
33
38
40
24 39
41
36
24
P010256
3-48
TRANSMISSION, ROTATING CLUTCH
GROUP 25-545
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 AL100005 1 BOLT X X X
2 AL160055 A/R SHIM, TURBINE 4.000 mm X X X
5 AL160793 1 SHAFT ASSY, TURBINE X X X
8 AL160001 1 BUSHING, TURBINE SHAFT X X X
9 AL160045 1 SEALRING KIT X X X KIT CONTAINS THREE SEALRINGS.
10 AL160014 1 DRUM, ROTATING CLUTCH X X X
11 AL150003 1 BEARING, THRUST X X X
12 AL260008 1 HUB ASSEMBLY, ROTATING CLUTCH X X X
13 AL160002 1 BUSHING, ROTATING CLUTCH HUB X X X
16 AL160044 1 RING, TURBINE SHAFT RETAINING X X X
17 AL160048 1 SEALRING, C2 PISTON X X X
19 AL160049 1 SEALRING, EXTERNAL, LIP TYPE X X X
20 AL160028 1 PISTON, C2 X X X
21 AL260014 1 SPRING ASSEMBLY, C2 X X X
22 AL160036 1 PLATE, C2 SPRING X X X
25 AL160769 1 PISTON, C1 X X X
26 AL200215 1 SPRING ASSEMBLY, C1 X X X
27 AL160770 1 PISTON, BALANCE, ROTATING CLUTCH X X X
28 AL160052 1 SEALRING, ROTATING CLUTCH PISTON X X X
30 AL160030 1 PLATE, C1 CLUTCH PRESSURE X X X
31 AL160575 7 PLATE, C1 FRICTION X X X
32 AL160576 6 PLATE, C1 REACTION X X X
33 AL160022 1 BACKPLATE, C2 CLUTCH X X X
34 AL160004 1 RING, RETAINING, EXTERNAL X X X
35 AL160768 1 HUB, C1 DRIVE X X X
37 AL160864 1 HUB, C2 DRIVE X X X
38 AL160577 7 PLATE, C2 REACTION X X X
39 AL160578 7 PLATE, C2 FRICTION X X X
40 AL160033 1 BACKPLATE, C2 CLUTCH X X X
41 AL200009 1 GEAR ASSEMBLY, SUN X X X
3-49
TRANSMISSION, CONVERTER HOUSING
7
9
5
10 6
P010257
3-50
TRANMISSION, CONVERTER HOUSING
GROUP 34-543
I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 AL120004 1 VENT ASSEMBLY, OIL X X X
3 AL160019 1 HOUSING, CONVERTER X X X
4 AL200004 1 SENSOR ASSEMBLY, SPEED X X X
6 AL170003 1 RETAINER, SPEED SENSOR X X X
7 AL160745 1 BOLT, SELF LOCKING X X X
9 AL200007 1 GASKET, CONVERTER HOUSING X X X
3-51
TRANSMISSION, P3 PLANETARY & REAR COVER
(Non Retarder Version)
19
21
1
22
23 2
24
35
25 32
26 27
6 34
7 30 33
9
10
11
29
12
28
13
26
14
15
36
16
37
17 38
18 39
40
TD0003564
3-52
GROUP 39-697- Non Retarder Version

I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 AL100006 19 BOLT X
6 AL210026 1 SHAFT ASSEMBLY, OUTPUT X
7 AL160001 1 BUSHING X
9 AL160043 1 RING, RETAINING, INTERNAL X
12 AL210024 1 WASHER, THRUST X
13 AL160041 1 RING, RETAINING, EXTERNAL X
19 AL150002 1 BEARING ASSEMBLY, ROLLER X
21 AL160042 1 RING, RETAINING, EXTERNAL X
22 AL260012 1 SPRING AND RETAINER ASSEMBLY X
23 AL160029 1 PISTON, C5 CLUTCH X
24 AL160051 1 SEALRING, PISTON X
25 AL160050 1 SEALRING, INTERNAL X
26 AL150006 2 CUP, ROLLER BEARING X
30 AL160285 1 COVER, REAR X
32 AL200004 1 SENSOR ASSEMBLY, SPEED X
33 AL140001 1 O-RING X
34 AL170003 1 RETAINER, SPEED SENSOR X
35 AL160745 1 BOLT, HEXLOCK X
37 AL160039 1 RETAINER, LOCKNUT X
GROUP 39-857
I BBS Vin Series
Q
T 43 /
E 05T From:
Y
M DDK To:
1 AL200008 1 GASKET, REAR COVER X
10 174605 1 RING, P3, INDEXING X REPLACES PART NO. AL160484
11 A29538495 1 CARRIER, P3, PLANETARY X
14 AL160510 4 SPINDLE, P3 PLANETARY X
15 AL100009 4 WASHER, P3 THRUST X
16 AL200010 1 GEAR SET, P3 PINION X SET CONTAINS FOUR GEARS
18 AL100010 4 WASHER, P3 THRUST X
27 AL200424 1 COVER, REAR WITH PLUG ASSY X
28 AL100011 1 WASHER, SEALING X
29 AL120003 1 PLUG, TACHOGRAPH X
38 162168 1 WASHER, DOMEX, OUTPUT X
39 AL160753 1 NUT OUTPUT X
40 AL140085 1 SEAL ASSY, OUTPUT X
3-53
(Retarder Version)
17
19
20
21
22
4 23
5 24
25
7
8
26
9
10
11
12
13
14
15
16
67 66
64 68 89
52 48 69
47 72
27 70 91
45 71 73
65 74 90
46
62 76
56 93
88
30 63 87
29 54 55 75
28 53 77 86
38 40 50 51 78
85
49 80
57 79 81 84 82
37 58 83
39 59
35 60
33 36 42 94
32 43 96
44 97
34
95
TD0003625
3-54
GROUP 39-920 - Retarder Version

I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 AL200093 1 GASKET, STATOR HOUSING X X
4 AL210026 1 SHAFT ASSEMBLY, OUTPUT X X
5 AL160001 1 BUSHING X X
7 AL160043 1 RING, RETAINING, INTERNAL X X
8 174605 1 RING, P3 INDEXING X X REPLACES PART NO. AL160484
9 AL260110 1 CARRIER KIT, P3 PLANETARY X X
10 AL210024 1 SPACER, OUTPUT X X
11 AL160041 1 RING, RETAINING, EXTERNAL X X
12 AL160510 4 SPINDLE, P3 PLANETARY PINION X X
13 AL100009 4 WASHER, P3 THRUST X X
14 AL200010 1 GEAR SET, P3 PINION X X
15 AL150001 8 BEARING ASSEMBLY, ROLLER X X
16 AL100010 4 WASHER, P3 THRUST X X
19 AL160042 1 RING, RETAINING, EXTERNAL X X
20 AL260012 1 SPRING AND RETAINER ASSEMBLY X X
21 AL160029 1 PISTON, C5 CLUTCH X X
22 AL160051 1 SEALRING, EXTERNAL X X
23 AL160050 1 SEALRING, INTERNAL LIP-TYPE X X
24 AL150006 1 CUP, ROLLER BEARING X X
25 AL160583 1 STATOR HOUSING, RETARDER X X
26 AL140053 1 O-RING X X
27 AL160485 2 SEALRING, ROTATING X X
28 AL200277 1 GASKET, RETARDER HOUSING X X
29 AL260071 1 ROTOR ASSEMBLY X X
30 AL160485 1 SEALRING, RETAINING, INTERNAL X X
33 AL120006 1 PLUG, CONVERTER END X X
34 AL140022 1 O-RING X X
35 AL210056 1 SPRING, VALVE X X
36 AL160530 1 VALVE, RETARDER X X
37 AL160483 1 PIN, SPRING X X
38 AL260127 1 HOUSING ASSY, PLUG & RETARDER X X
39 AL120003 1 PLUG, TACHOGRAPH X X
40 AL100011 1 WASHER X X
42 AL200226 1 GASKET, RETARDER HOUSING COVER X X
43 AL160529 1 COVER, RETARDER HOUSING X X
44 AL100109 1 BOLT, FLANGE HD X X
45 AL200184 1 SENSOR ASSY, TEMPERATURE X X
46 AL140060 1 O-RING X X
47 AL160499 1 RETAINER, TEMPERATURE SENSOR X X
48 AL160745 1 BOLT, SELF LOCKING X X
49 AL120021 1 PLUG, VALVE X X
51 AL150006 1 CUP, ROLLER BEARING X X
53 AL200004 1 SENSOR ASSEMBLY, SPEED X X
54 AL140001 1 O-RING X X
55 AL170003 1 RETAINER, SPEED SENSOR X X
56 AL160745 1 BOLT, SELF-LOCKING X X
58 162168 1 WASHER, DOMEX, ALLISON, OUTPUT X X
59 A29537196 1 NUT, OUTPUT X X REPLACES PART NO. AL160753
60 AL140085 1 SEAL, OIL OUTPUT FLANGE X X
61 AL160541 2 COVER, SENSOR SHIPPING X X
3-55
(Retarder Version)
17
19
20
21
22
4 23
5 24
25
7
8
26
9
10
11
12
13
14
15
16
67 66
64 68 89
52 48 69
47 72
27 70 91
45 71 73
65 74 90
46
62 76
56 93
88
30 63 87
29 54 55 75
28 53 77 86
38 40 50 51 78
85
49 80
57 79 81 84 82
37 58 83
39 59
35 60
33 36 42 94
32 43 96
44 97
34
95
TD0003625
3-56
GROUP 39-920 - Retarder Version

I BBS Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
63 AL160856 1 PLATE, SEPERATOR X X
64 AL160541 1 COVER, RETARDER CONNECTION X X
66 AL120033 1 PLUG ASSY, STRAIGHT THREAD X X
67 AL100125 1 PLUG, STRAIGHT THREAD X X
68 AL140019 1 O-RING X X
69 AL210011 1 SPRING X X
70 AL160857 1 VALVE, EXHAUST BACKFILL X X
71 AL200443 1 SOLENOID & CONNECTOR ASSY X X
72 AL200444 1 SOLENOID, VARIABLE BLEED X X
73 AL140098 1 SEAL, SQUARE CUT O-RING X X
74 AL140099 1 O-RING X X
75 AL160858 1 VALVE BODY, RETARDER CONTROL X X
76 AL160859 1 PIN, SOLENOID RETAINING X X
77 AL160860 1 VALVE, REGULATOR X X
80 AL140019 1 O-RING X X
84 AL140019 1 O-RING X X
86 AL160861 1 VALVE, RELAY X X
87 AL200445 1 GASKET, RETARDER CONTROL VALVE X X
88 AL160862 1 COVER, RETARDER CONTROL VALVE X X
90 AL120002 1 PLUG ASSY, PRESSURE TAP X X
91 AL140003 1 O-RING X X
97 101054 1 PIN, DOWEL X X
3-57
TRANSMISSION, COOLER BOX
20
1
3
15
18
1
9
14
1
3
4
3 4 10 21
1 2 8
17 12
19
1
7
3 1
13
1
3
11
6
5
16
1 E09840118 D
3 TD0004168
3-58
TRANSMISSION, COOLER BOX
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
9 100731 4 SCREW X X X
11 178478 1 GUARD, PIPES, COOLER-BOX X X X
12 172873 1 LID, COOLER, BOX, T/M X X X
13 176132 1 COVER, KIT BOX ASSY, COOLING X X X
14 176342 1 COVER, SIDE, T/COOLER BOX X X X
15 176343 1 ACCESS REAR X X X
16 176344 1 COVER, FRONT, T/COOLER BOX X X X
17 176348 1 PLATE, COVER, T/M BOX & WDB TANK X X X
18 176370 1 PLATE, SEAL, COOLBOX / SHIELD X X X
19 182030 1 BOX, COOLER, T/M, W/BRAKES X X X
20 207661 1 SEAL, COOL/BOX, HEATSHIELD X X X
3-59
TRANSMISSION COOLER, FAN ASSEMBLY
NOTE ORIENTATION OF WASHER (17)

A 8 17 RELATIVE TO SLOTTED NUT (11)
6
7
6
12 11
24 BEND SPLITPIN LEGS
OVER AFTER ASSEMBLY
17
10
2
11
7 16
8
6
2
6 5 15 14
13 3
19
3
5
3 3 23
5
3 15 13
20 3
21
3
13
3 5 18
3 25
13
21 3
18 13
24
25
9 17
1 3
10
25 1
18 4 15
3 3
13
18
25
22
25
18
21
3 261930 D
13
TD0004169
3-60
TRANSMISSION COOLER, FAN ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 261930 1 KIT, FAN ASSY, T/M COOLING X X X
5 100089 4 SCREW X X X
7 100152 1 SPLITPIN X X X
8 100210 4 BOLT X X X
10 100312 4 NUT, NYLOC X X X
11 100604 1 NUT, SLOTTED X X X
14 100731 4 SCREW X X X
16 160865 1 COUPLING, FAN TO HYD MOTOR X X X
17 160920 1 WASHER, SPECIAL X X X
18 162174 8 PLT, SPACER, RUBBER MNT X X X
19 178822 1 PLT, MTG, LHS, SPIDER X X X
20 178823 1 PLT, MTG, RHS, SPIDER X X X
21 178824 4 PLT, SHIM, SPIDER X X X
22 182390 1 MTG, FAN, MOTOR, C/BOX X X X
23 206376 1 FAN, SUCKER, FAN ONLY X X X
24 206525 1 COWLING, T/MISSION COOLER X X X
25 218328 8 MTG, ANTI-VIBRATION, C/BOX X X X
3-61
TRANSMISSION COOLER, COOLER ASSEMBLY
16 4
22
27 24
31
27
25 11
14 19
31
23
5
3
6
15
31
10
28
5
20
26
21
18
17 7
29
8 30
9
29
30
12
17
2
17
1
264147 B
TD0004170
3-62
TRANSMISSION COOLER, COOLER ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 264147 1 KIT, COOLER ASSY, T/M COOL X X X
1 243771 1 HOSE X X X
2 243770 1 HOSE X X X
3 218816 1 CLAMP, RUBBER, T/MISSION COOLER X X X
4 208640 1 COOLER, T/MISSION, MODINE X X X
5 207657 2 CLAMP, ALU, 2 BOLT X X X
6 207169 2 SPACER, CLAMP, ALU X X X
7 187617 1 PIPE, INTERM, IN, T-COOLER X X X
8 187616 1 PIPE, INTERM, OUT, T-COOLER X X X
9 187299 1 MTG, PIPES, TRANS, COOL, FRONT X X X
10 186294 1 PIPE, ASSY, OUTLET, FAN MOTOR X X X
11 176133 1 MTG, CLAMP, RUBBER X X X
12 175016 1 MTG, PIPES, TRANS COOL, REAR X X X
13 173749 1 PIPE, INLET, T/COOLER X X X
14 173748 1 PIPE, OUTLET, T/COOLER X X X
15 122280 1 ELBOW X X X
16 122279 2 ELBOW X X X
18 122277 1 CONNECTOR, SPEC X X X
19 122276 1 ELBOW X X X
20 120588 1 PLUG, HEX X X X
21 120045 1 PLUG, HEX HEAD X X X ITEM ADDED
23 100731 4 SCREW X X X
26 100530 1 WASHER, COPPER X X X
28 100312 2 NUT, NYLOC X X X
29 100085 4 SCREW X X X
3-63
DROP BOX & MOUNTINGS
13
3 5
4 13
10
12
4
6
1
14
8
11
11
9
9
16
17
15
16
17
13
11
8
4 7
11 4
9
E09840420 E
TD0004171
3-64
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 250288 1 T/CASE, ASSEMBLY X X X
2 224437 1 FITTING, BREATHER EXT X X X
3 210016 1 RESERVOIR BREATHER X X X
4 201322 12 MTG, SPLIT, ENG, TRANS X X X
5 186965 1 SHIELD, SILENCER BASE X X X
6 186964 1 BASE SHIELD SUPPORT X X X
7 178542 6 SHIM, DROP BOX X X X
8 172234 6 SPACER, SHIM GEARBOX X X X
14 224416 2 MOUNTING, TOP, T/CASE X X X
15 224417 2 MOUNTING, BOTTOM, T/CASE X X X
3-65
2 18
7
15
17
11
10
10
18
6
12 4
3
4
13
16
14
16
14
18
16
9
16 8
14 3
E09840420 F
TD0004171A
3-66
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 250288 1 T/CASE, GEAR RATIO, FILTR X X X
2 223816 1 FILTER, FUEL X X X ITEM ADDED
3 201322 12 MTG, SPLIT, ENG, TRANS X X X
4 200062 2 CLAMP, HOSE X X X ITEM ADDED
5 186965 1 SHIELD, SILENCER BASE X X X
6 186964 1 BASE SHIELD SUPT X X X
7 186889 1 BKT, BREATHER, TRANSFER CASE X X X ITEM ADDED
8 178542 6 SHIM, DROP BOX, 1MM X X X
9 172234 6 SPACER, SHIM GEARBOX, 8MM X X X
10 162404 2 WASHER X X X ITEM ADDED
11 130001 1 HOSE, PUSHLOCK X X X ITEM ADDED
12 121275 1 ELBOW X X X ITEM ADDED
13 120161 1 ADAPTOR, BARBED X X X ITEM ADDED
3-67
DROP BOX, CASING
50
101
101
106 100
105
104 105
107
44, 47
43, 47
45, 46
99
TD0000005
3-68
DROP BOX, CASING
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 224445 1 HOUSING, MC X X X
43 224254 1 PLUG, DRAIN MAGNETIC X X X
44 120396 2 PLUG, FILLER X X X
45 224368 1 PLUG X X X
46 DC140060 1 WASHER, COPPER X X X
50 224499 1 BOLT, EYE X X X
99 225245 3 PLUG, SCREW X X X
100 225271 16 INSERT, THREADED X X X
101 225262 44 HCM, HELICOIL X X X
104 224467 1 FRAME X X X
105 224469 2 O-RING X X X
106 224468 1 GLASS X X X
3-69
DROP BOX, INPUT SHAFT ASSEMBLY
83
7
67
77 56
103
8
81
72
31
29
12
74
83
18
68
32
40
75
83
25
61
63 P009788C
3-72
DROP BOX, INPUT SHAFT ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
7 224211 1 INSERT, FRONT INPUT X X X
8 224431 1 INSERT, REAR INPUT X X X
12 225240 1 SHAFT, INPUT X X X
18 225234 1 GEAR, INPUT X X X
25 224432 1 SHAFT, EXTENSION X X X
29 224190 1 FLANGE, PLATE X X X
31 225252 1 FLANGE X X X
32 224433 1 LID, INPUT X X X
40 224253 1 PIN, SPRING X X X
56 224223 1 BEARING, CYLINDER ROLLER X X X
61 224434 1 BEARING, BALL X X X
63 224435 1 BEARING, ROLLER X X X
67 224370 6 SCREW, HEX X X X
68 100089 6 SCREW, HEX X X X
72 224194 4 SCREW, CAP X X X
74 100808 12 SCREW, CAP X X X
75 224436 3 SCREW, CAP X X X
77 224202 1 SEAL X X X
81 224229 1 O-RING X X X
83 224231 3 O-RING X X X
103 217285 1 SHIELD, MUD X X X
3-73
DROP BOX, IDLER SHAFT ASSEMBLY
55
17
73
83
67
82
67
33
69
107 83
55
109
111
110
112
108
P010780 B
3-74
DROP BOX, IDLER SHAFT ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 224445 1 HOUSING, DROP BOX X X X
6 224210 2 INSERT, IDLER PTO X X X
17 225235 1 GEAR, IDLER X X X
33 225254 1 LID, INPUT X X X
67 224370 16 SCREW, HEX X X X
69 100209 4 SCREW, HEX X X X
73 100213 6 SCREW, CAP X X X
82 225269 2 O-RING X X X
83 224231 2 O-RING X X X
107 224449 1 IDLER SHAFT ASSY X X X
108 224470 1 SHAFT, IDLER X X X
109 224471 1 CLUTCH, PUMP DRIVE X X X
110 224472 1 SLEEVE X X X
111 224473 1 CIRCLIP X X X
112 224474 1 SPRING, COMPRESSION X X X
3-75
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY
15
13
16
11
8 14
12
7
10
9
17
4 P007454C
3-76
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 225268 1 O-RING X X X
3 224232 1 O-RING X X X
5 225242 1 SHAFT, OUTPUT REAR X X X
6 224225 1 BEARING, FOUR POINT X X X
7 224367 1 CIRCLIP, INTERNAL X X X
8 224208 1 HOUSING, BEARING REAR X X X
9 225245 1 PLUG, SCREW X X X
10 224370 10 SCREW, HEX X X X
11 224202 1 SEAL, SHAFT X X X
12 224203 1 FLANGE X X X
13 224229 1 O-RING X X X
14 224190 1 PLATE, FLANGE X X X
15 224194 4 CAPSCREW X X X
16 217285 1 SHIELD, MUD X X X
17 224228 1 O-RING X X X
3-77
DROP BOX, FRONT OUTPUT DIFF ASSEMBLY
4
3
7 6
8 46
5
17
16
23
1
2
14
13
12 22
11
10
9
32
26 15 21
25
31
28
27
24
30
29
20
33
19 36
39
33
18
36
38
37
36 45
35
24 40
42
44
33 41
43
43
41
34 47
P007447D
3-78
DROP BOX, FRONT OUTPUT DIFF ASSEMBLY
I BB Vin Series
Q
T PART 43
E No. 05 From:
Y
M DD To:
1 226243 1 DIFFERENTIAL, PROPORTIONAL X X INCLUDES ITEMS 2 TO 22
2 225246 1 HOUSING, CLUTCH, DROP BOX X X
3 225248 1 FORK X X UPTO VIN: 856
3 224493 1 FORK X X FROM VIN: 857 REFER TO SIB 2004/1008
3 226590 1 FORK ASSY X X FROM VIN: 1421 REFER TO SIB 2005/1015
4 100434 1 CAPSCREW X X UPTO VIN: 856
4 224454 1 CAPSCREW X X FROM VIN: 857 REFER TO SIB 2004/1008
5 226591 4 BUTTON X X FROM VIN: 1421 REFER TO SIB 2005/1015
6 226592 2 PIN, SPRING X X FROM VIN: 1421 REFER TO SIB 2005/1015
7 225257 1 COVER, CLUTCH X X
8 224372 8 SCREW, HEX X X
9 224370 4 SCREW, HEX X X
10 225250 1 COVER, ACTUATOR X X
11 224235 1 O-RING X X
12 224200 1 SEAL, PISTON X X
13 224244 1 PISTON X X
14 224237 1 SPRING, COMPRESSION X X
15 224202 1 SEAL, SHAFT X X
16 ST20032 1 BEARING, DEEP GROOVE, BALL X X
17 224367 1 CIRCLIP, INTERNAL X X
18 225243 1 SHAFT, OUTPUT FRONT X X
19 225259 1 BUSH X X
20 225230 1 SLIDE, CLUTCH X X
21 225245 1 PLUG, SCREW X X
22 224373 1 MAGNET X X
23 100089 6 SCREW, HEX HEAD X X
24 224194 24 CAPSCREW X X
25 224190 1 PLATE, FLANGE X X
26 224229 1 O-RING X X
27 224203 1 FLANGE X X
28 217285 1 SHEILD, MUD X X
29 224258 1 CIRCLIP, EXTERNAL X X
30 225263 1 BEARING, DEEP GROOVE, BALL X X
31 224236 1 O-RING X X
32 225247 1 HOUSING, BEARING FRONT X X
33 224253 3 PIN, SPRING X X
34 224249 3 CIRCLIP, SHAFT X X
35 225232 1 CARRIER, PLANETARY X X REFER TO SIB 2003/1028
36 224240 3 WASHER, THRUST X X
37 224241 1 BUSH X X
38 225239 1 GEAR, SUN X X
39 225237 1 GEAR, RING X X
40 225260 144 ROLLER, NEEDLE X X
41 224250 3 SPACER X X UPTO S/N: 1594 REFER TO SIB 2006/1025
41 224457 6 SPACER, STEEL X X FROM S/N: 1595 REFER TO SIB 2006/1025
42 225238 1 GEAR, PLANET-SET X X
43 224282 6 WASHER, WEAR, 0.8mm X X UPTO S/N: 1594 REFER TO SIB 2006/1025
43 224458 9 WASHER, WEARB BRASS X X FROM S/N: 1595 REFER TO SIB 2006/1025
44 225233 3 PIN, PLANETARY X X
45 225236 1 GEAR, OUTPUT X X
46 224236 1 O-RING X X
47 264323 1 KIT, PLANETARY X X REFER TO SIB 2006/1025
3-79
DROP BOX FILTRATION SYSTEM
7
9 17
16
10 7
1 4
9 5
3
5
7
4
3
5 4
2
6
12
11
14
13
7
15
18
TD0000004
3-80
DROP BOX FILTRATION SYSTEM
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 224492 1 PUMP, GEAR X X X
3 224481 2 FITTING, STUD, MALE X X X
4 224489 6 RING, CUTTING X X X
5 224487 6 NUT X X X
6 224785 1 PIPE, RETURN X X X
7 224480 4 FITTING, SWIVEL, ELBOW X X X
8 224478 1 PIPE, CONNECTION X X X
9 224482 2 REDUCER, THREADED X X X
10 224475 1 FILTER ASSY X X X
11 222219 1 FILTER X X X
12 224717 1 PIPE, SUCTION X X X
13 224786 1 P-CLAMP X X X
15 225269 1 O-RING X X X
16 224716 1 BRACKET X X X
18 224817 1 PLUG, SUCTION X X X
3-81
DRIVE LINE KIT
32
25
13
34
33 36
25 36 7
32
27
25
33
36
2 35 37 36
22
24 29
1
17
19 10 37 35 37
16 25 37
27 30 31
26
32 21
25 37
12
25 8
27 18
15 11
32
25 14 26
12 28
25 37
27 35
23
23 23
23 23
6
5 23
4
23
38 20
23
39
TD0004955
3-82
DRIVE LINE KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290419 1 PROPSHAFT X X X
5 290261-2 1 PROPSHAFT X X X
6 290261-1 1 PROPSHAFT X X X
7 217602 1 GUARD, PTO, T/SHIELD MTG X X X
8 207364 1 COUPLING, PTO X X X
10 187120 1 GUARD, PTO SHAFT, REAR X X X
11 178754 1 U-BKT, GUARD, PTO SHAFT, FRONT X X X
12 176083 4 GUARD, PROPSHAFT, BOTTOM X X X
13 176082 1 GUARD, PROPSHAFT, TOP X X X ITEM UPDATED
14 207352 1 COUPLING X X X
15 160009 1 WASHER X X X
19 100925 4 SCREW, HEXHD DURLOCK X X X
21 100731 6 SCREW X X X
27 100323 6 NUT, NYLOC X X X
28 100316 1 NUT, NYLOC X X X
29 100314 2 NUT, NYLOC X X X
30 100212 1 BOLT X X X
32 100158 6 BOLT X X X
34 100085 3 SCREW X X X
38 290463 1 PROPSHAFT
39 290077 1 CENTRE BEARING, 60MM, PROPSHAFT
3-83
PROPSHAFTS
1
4
15 18 12
7
3
2
1
5
2
3 6
5 4
9
8
6
7
10 11
17 14
16
13
15
12
20
19
18
TD0004956
3-84
PROPSHAFTS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290419 1 PROPSHAFT, 0695,D100,D100,0.110 X X X
2 217928 2 CROSS & ROLLER, LUBE-FOR-LIFE X X X
3 221754 2 FLANGE X X X
4 290435 1 PROPSHAFT, 1215,D180,D180,SER,70,LUBE X X X
5 226750 2 UNIVERSAL JOINT X X X
6 216666 2 NIPPLE, GREASE X X X
7 290261 2 PROPSHAFT, 0310,8.5C,8.5C,165M85 X X X
9 100720 8 BOLT, HEX HD X X X
10 121290 1 VALVE, AIR-RELIEF X X X
11 121289 1 CAP, DUST X X X
12 290262 1 PROPSHAFT, 0745,8.5C,8.5C,165M85 X X X
18 290077 1 PROPSHAFT
19 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE
20 100720 8 BOLT, HEX HD
3-85
COUPLING, PTO
2 3 8
3
5 7
14
6
13
16
15
17
12
11
10
TD0000856
3-86
COUPLING, PTO
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 207364 1 COUPLING, PTO X X X
2 208191 2 ELEMENT, RUBBER X X X
3 150015 2 BEARING X X X
4 208192 1 DISC, FRICTION X X X
5 NSI 1 JOURNAL, SUPPORTING X X X
6 NSI 1 HUB X X X
7 NSI 1 RING, SPACER X X X
8 NSI 1 CIRCLIP X X X
9 NSI 1 CASING X X X
10 NSI 1 SPRING, CUP X X X
11 NSI 1 RING, CENTERING X X X
12 NSI 1 HUB, SPIGOT X X X
13 NSI 6 SCREW, CAP X X X
14 NSI 6 NUT X X X
16 NSI 6 WASHER, LOCK X X X
17 NSI 6 NUT X X X
3-87
THRU DRIVE KIT
15
9 14
6
5 7
3 8
2
1
13
11
1
2
10 8
12
13
5 E09840431 C
7
TD0004172
3-88
THRU DRIVE KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 221176 2 INPUT SHAFT NUT X X X
2 221175 2 INPUT SHAFT NUT WASHER X X X
3 190956 2 YOKE X X X
4 166851 1 DRIVE SHAFT: THRGHDRV X X X
5 161584 2 COVER, BEARING - T/DRIVE X X X
6 161569 1 RING, BRG RETAINER - T/DRIVE X X X
8 140581 2 SEAL, S/LIP X X X
9 120807 1 ELBOW X X X
11 100362 4 BOLT X X X
12 100211 8 BOLT X X X
15 100089 8 SCREW X X X
3-89
KIT, PARK BRAKE MOUNTING
2
8 5
9
4
9
11
7 10
6
10
7
E09840432 C
TD0004173
3-90
KIT, PARK BRAKE MOUNTING
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290421 1 ACTUATOR, PARK BRAKE X X X
2 176299 6 SHIM, PARK BRAKE X X X
3 176073 2 PLATE, STOP, PARK BRAKE X X X
4 176072 2 PLATE, STEPPED, PARK BRAKE X X X
5 174057 4 SHIM, PARK BRAKE X X X
6 160875 1 DISC, P/BRAKE X X X
3-91
PARK BRAKE ASSEMBLY
1
46
45
44
43
42
47 13
48 14
30 3 50
9 31
10
11
34
33
41
2
39
28 21
12
27 20 19
38 29
18 17 15
35 26
49 18
25
24 16
32
37 5
23
36 6
7
4
40
51
TD0003813
3-92
PARK BRAKE ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290421 1 ACTUATOR, PARK BRAKE X X X
2 223716 1 KIT, BEARING X X X
3 223717 1 KIT, SEAL & GASKET X X X
4 NSI 2 COUNTERSUNK BOLT X X X
5 NSI 4 RETAINING BOLT X X X
6 NSI 1 BLANKING PLUG X X X
7 NSI 1 COPPER WASHER X X X
8 NSI 1 GASKET SEAL X X X
9 NSI 2 PISTON SCREWS X X X
10 NSI 1 GASKET SEAL-TOP COVER X X X
11 NSI 2 PISTON SEAL ASSY X X X
12 NSI 2 SLIDE PIN SEALS X X X
13 NSI 1 SEAL ASSY X X X
14 NSI 2 CAPSCREWS-COVER PLATE X X X
15 223719 1 KIT, ADJUSTER RH X X X ALSO INCLUDES ITEMS 4 TO 8
16 NSI 1 ADJUSTER SCREW X X X
17 NSI 1 COMPRESSION SPRING X X X
18 NSI 2 DAMPING RING X X X
19 NSI 1 ADJUSTER CASSETTE X X X
20 NSI 1 BEVEL GEAR-TORQUE LIMITER X X X
21 NSI 1 ADJUSTER GEAR SEGMENT X X X
22 223721 1 KIT, ADJUSTER SLEEVE & THRUST X X X ALSO INCLUDES ITEMS 9 & 11
23 NSI 1 END COVER PLUG X X X
24 NSI 2 CIRCLIPS X X X
25 NSI 2 SPRINGS X X X
26 NSI 1 ACTUATOR BLOCK X X X
27 NSI 2 ADJUSTER SLEEVES X X X
28 NSI 2 PISTONS X X X
29 NSI 2 ADJUSTER SLEEVES GEARS X X X
30 NSI 1 LOAD PLATE X X X
31 NSI 2 ROLL PINS X X X
32 223722 1 KIT, SLIDE PIN X X X ALSO INCLUDES ITEMS 6, 7 & 12
33 NSI 1 RETAINING PIN X X X
34 NSI 1 LOCKING CLIP X X X
35 NSI 2 SLIDE PIN COVER PLUGS X X X
36 NSI 2 SLIDE PIN CLAMP BOLTS X X X
37 NSI 2 SLIDE PINS X X X
38 NSI 2 SLIDE PIN BUSHING X X X
39 222240 1 CALIPER BODY X X X
40 222242 1 PLATE, END MERITOR BRAKE X X X
41 NSI 1 ECCENTRIC SHAFT X X X
42 223646 1 LEVER, MERITOR BRAKE X X X
44 100312 1 NUT, NYLOC X X X
45 226225 1 PADS, SET PARK BRAKE X X X SET OF 2 PADS
46 222605 2 SPRING, ANTI RATTLE X X X
47 222606 2 SPACER X X X
48 NSI 1 STABILISER BAR X X X
49 NSI 1 SADDLE X X X
50 NSI 1 SHAFT COVER-BEARING SEAL X X X
51 222239 1 ACTUATOR ASSEMBLY X X X SEE NEXT PAGE FOR BREAK DOWN
3-93
ACTUATOR ASSEMBLY
TD0004236
3-94
ACTUATOR ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 222239 1 ACTUATOR ASSEMBLY X X X
2 100037 2 NUT X X X
3 100010 2 WASHER X X X
4 200093 1 CLEVIS X X X
5 220211 1 DIAPHRAGM X X X
3-95
AXLE, FRONT, (WDB)
15
14 11
16
15 12
4 21
3
1
17
13
9
19
18 5
20
8
10
7
6
340013 A
TD0004174
3-96
AXLE, FRONT, (WDB)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 310349 1 DIFF HEAD, SC461, 4.11, CTD X
2 261577 1 KIT, BRAKE, FRONT AXLE, WDB X DO NOT ORDER - FOR INFO ONLY
3 261467 2 KIT, FINAL DRIVE, 5.2, 23T X DO NOT ORDER - FOR INFO ONLY
4 221467 2 SEAL: ASSY-OIL DUO CONE X
5 221176 1 INPUT SHAFT NUT X
6 221045 2 STUD NUT X
7 221044 2 WASHER: FLAT X
8 221041 2 SHIFT UNIT STUD X
9 220532 1 WASHER: INPUT SHAFT NUT X
10 210038 1 AIR SHIFT, (D/L 2 SP) X
11 207660 1 PLUG X
12 207626 1 PLUG, MAGNETIC X
13 190956 1 YOKE, 8.5C MID AXLE INPUT X
14 203375 1 PLATE, AXLE SERIAL NUMBER X
15 201785 2 SIDE SHAFT 42/36 L-1475 X
16 183231 1 BANJO HSG, F E23 X
17 161568 1 SPACER, T/DRV DIFF INPUT X
18 100790 8 WASHER, SPRING UNPLATED X
19 100789 8 STUD, UNPLATED X
20 100788 8 NUT, UNPLATED X
21 100726 4 SCREW, HEXHD TENSILOCK BL X
3-97
AXLE, MIDDLE, (WDB)
31
22
6 24
23
21
25
26
12
36 19
16 7
33
18
34
35
14 32 4
10 20
40
8
5
17
11
13
27
1
29
28
30
9
340012 D
TD0004175
3-98
AXLE, MIDDLE, (WDB)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 310350 1 DIFF HEAD, CTD, TDS X
2 261578 1 KIT, BRAKE, MID AXLE, WDB X DO NOT ORDER - FOR INFO ONLY
3 261467 2 KIT, FINAL DRIVE, WDB X DO NOT ORDER - FOR INFO ONLY
4 221467 2 SEAL, ASSY-OIL DUO CONE X
5 221176 1 NUT, INPUT SHAFT X
6 221171 1 PIN, DOWEL, CARRIER COVER X
7 221169 1 NUT, PINION X
8 220532 1 WASHER, INPUT SHAFT NUT X
9 210038 1 AIR SHIFT X
10 207660 1 PLUG X
12 206066 1 YOKE, HARDENED & GROUND X
14 201785 2 SHAFT, SIDE X
16 190853 1 COVER, T/D AXLE X
17 183230 1 BANJO HSG, T/D X
18 174318 11 SPACER, BOLTS REAR COVER X
19 162455 1 WASHER, STEPPED X
21 161295 1 SPACER, THRU, DRIVE BEARING X
22 160814 1 SPACER, T/D DIFF BRG X
23 160813 1 SPACER, T/D DIFF YOKE X
24 150127 1 BEARING, CYL ROLLER X
25 140725 1 SEAL, D/L VITON X
26 140342 1 V RING X
27 100978 4 POP RIVET X
28 100790 8 WASHER, SPRING, UNPLATED X
33 100591 4 TAPER, DOWEL, T-DRIVE REAR X
36 100449 11 STUD, STRETCH X
40 190956 1 YOKE X
3-99
AXLE, REAR, (WDB)
14
2
15
10
11
2 13
14
20
3
16
12
8
18
1
4
17
19
7
9
6
5
340011 C
TD0004176
3-100
AXLE, REAR, (WDB)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 310349 1 DIFF HEAD, CTD X
2 261471 1 KIT, BRAKE, REAR AXLE, WDB X DO NOT ORDER - FOR INFO ONLY
3 262909 2 KIT, FINAL DRIVE X DO NOT ORDER - FOR INFO ONLY
5 221045 2 STUD NUT X
10 207660 1 PLUG X
12 190956 1 YOKE, MID AXLE INPUT X
14 201785 2 SIDE SHAFT75 X
15 183232 1 BANJO HSG, R HIGHDRIVE X
3-101
AXLE, FRONT CALIPER, B35D
14
10
13
15
14 11
20
3
16
12
8
18
17 4
19
7
9
6
5
340081
TD0003230
3-102
AXLE, FRONT CALIPER, B35D
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 310083 1 DIFF HEAD, H/DRIVE X
2 262556 1 KIT, BRAKE, FRONT AXLE, DISC X DO NOT ORDER - FOR INFO ONLY
3 261468 2 KIT, FINAL DRIVE, DISC X DO NOT ORDER - FOR INFO ONLY
5 221045 2 STUD NUT X
10 207660 1 PLUG X
14 201785 2 SIDE SHAFT X
15 183231 1 BANJO HSG X
17 100790 8 WASHER, SPRING X
18 100789 8 STUD X
19 100788 8 NUT X
20 100726 4 SCREW, HEXHEAD X
3-103
AXLE, MIDDLE CALIPER, B35D
5 32
23
25
24
22
26
27
37 13
17 20
34 4
19
35 28
36
3
16 33
18
21
11 14
12
16 30
15
1
29 4
3 31
8
10
7
6
340077
TD0003231
3-104
AXLE, MIDDLE CALIPER, B35D
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 310304 1 DIFF HEAD, T/D SOLID X
2 262555 1 KIT, BRAKE, MID & REAR AXLE X DO NOT ORDER - FOR INFO ONLY
5 221171 1 CARRIER COVER DOWEL PIN X
6 221045 2 STUD NUT X
10 210038 1 AIR SHIFT X
11 207660 2 PLUG X
18 183230 1 BANJO HSG, T/D X
22 161295 1 SPACER, THRU,DRIVE BEARING X
26 140725 1 SEAL, D/L VITON X
27 140342 1 V RING X
28 120333 1 PLUG, HEX SOCKET X
34 100591 4 TAPER, DOWEL, T-DRIVE, REAR X
3-105
AXLE, REAR CALIPER, B35D
3
14
20
10 16
12
8
15
11 18
14 13
1
17 4
19
7
3
9
6
5
340078
TD0003232
3-106
AXLE, REAR CALIPER, B35D
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
5 221045 2 STUD NUT X
10 207660 1 PLUG X
18 100789 8 STUD X
19 100788 8 NUT X
3-107
AXLE, FRONT, B35D (WDB)
2
14
22
17
12
13
7
16
10 9
21
1
11
15
4
19
18
5 20
340110
TD0003234
3-108
AXLE, FRONT, B35D (WDB)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 310083 1 DIFF HEAD X
2 263728 1 KIT, BRAKE & BREATHER X DO NOT ORDER - FOR INFO ONLY
4 221176 1 NUT, INPUT SHAFT X
6 208547 2 SEAL, DUO-CONE X
7 207660 1 PLUG X
10 201785 2 SHAFT, SIDE X
11 190956 1 YOKE X
12 187260 2 SPACER, WELD-ON, K-CLAMP X
13 182934 1 BANJO HSG, F X
14 178444 2 PLT, CATCH, M&R BANJO, LWB X
16 100978 4 POP RIVET X
21 100726 4 SCREW, HEXHD TENSILOCK X
3-109
AXLE, MIDDLE, B35D (WDB)
31
5 22
24
23
19
21
25
36 26
10
14
33 4
18
34
35
16
39
27
15 2
7
12
13
20
4
9
17 29
1 38
11 37
28 32
30 340091 A
6 TD0003235
3-110
AXLE, MIDDLE, B35D (WDB)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 310304 1 DIFF HEAD X
3 262903 1 KIT, BRAKE & BREATHER X DO NOT ORDER - FOR INFO ONLY
5 221171 1 CARRIER COVER DOWEL PIN X
7 208547 2 SEAL, DUO-CONE X
8 207660 2 PLUG X
13 190956 1 YOKE X
15 186569 1 PLT, CATCH, GUTTER, F, L X
16 186568 1 PLT, CATCH, GUTTER, F, R X
17 182393 1 BANJO, HSG, M, WDB X
21 161295 1 SPACER, THRU, DRIVE BEARING X
25 140725 1 SEAL X
26 140342 1 V RING X
27 100931 8 BOLT X
33 100591 4 TAPER DOWEL T-DRIVE REAR X
3-111
AXLE, REAR, B35D (WDB)
3
11 9
8 16
10
12
4
14
1
13
15
5
18
17
340092
TD0003236
3-112
AXLE, REAR, B35D (WDB)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 261471 1 KIT, BRAKE, REAR AXLE, WDB X DO NOT ORDER - FOR INFO ONLY
6 207660 1 PLUG X
10 190956 1 YOKE, 8.5C X
14 100789 8 STUD X
15 100788 8 NUT X
3-113
AXLE, FRONT CALIPER (S/TRUCK)
16
20
15 11
14
18
16 17
12
24 25
3
1
5
19
13
9
4
22
21
23
8
10
7
6
340082
TD0003219
3-114
AXLE, FRONT CALIPER (S/TRUCK)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 262556 1 KIT, BRAKE, FRONT AXLE, DISC X DO NOT ORDER - FOR INFO ONLY
5 221173 1 INPUT SHAFT OIL SEAL X COMES WITH 310349
6 221045 2 STUD NUT X
9 220532 1 WASHER:INPUT SHAFT NUT X
10 210038 1 AIR SHIFT X
11 207660 1 PLUG X
14 203738 1 SPHERILASTIC BRG X
17 183231 1 BANJO HSG X
18 162348 1 COVER, BRG HSG A, FRAME X
20 161377 1 PIN, FRONT SUSP X
22 100789 8 STUD X
23 100788 8 NUT X
25 100123 8 CAPSCREW X
3-115
AXLE, MIDDLE CALIPER (S/TRUCK)
9
10
5 15
11
7
6 8
9
4 13
3 12
14
340079
TD0003220
3-116
AXLE, MIDDLE CALIPER (S/TRUCK)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 262555 1 KIT, BRAKE, R&M AXLE X DO NOT ORDER - FOR INFO ONLY
5 207660 1 PLUG X
10 181884 1 BANJO, HSG, R/D X
12 100790 8 WASHER, SPRING UNPLATED X
3-117
AXLE, REAR CALIPER (S/TRUCK)
22
26
14
1
24
25
2 23
15 3
10
21
11
4 20
19
18
16
17
9
6
13
12 5
340080
TD0003221
3-118
AXLE, REAR CALIPER (S/TRUCK)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 207660 2 PLUG X
4 201745 2 PIN, LOCK NUT, ROLLER X
5 201744 2 CLIP-SPRING X
6 190899 2 WASHER, LOCKNUT X
7 181883 1 BEAM, TRAILING X
8 161601 2 COVER, HUB X
9 161500 2 SLEEVE, OUTER BEARING, HUB X
10 161281 2 LABRINTH, SEAL CARRIER X
11 161280 2 CARRIER, SEAL X
12 161138 2 WASHER, THRUST X
13 160722 2 NUT, LOCK, HUB X
14 160717 2 HUB, MACHINED X
15 160710 2 SHAFT, STUB, MACHINED X
16 150113 2 CUP, BEARING X
17 150112 2 CONE, BEARING X
20 140469 2 SEAL, CASSETTE X
21 140240 2 O-RING X
22 120128 2 PLUG X
23 101997 24 CAPSCREW, SOCHEAD X
24 100511 24 STUD, WHEEL X
25 100510 24 NUT, WHEEL (COLLAR) X
3-119
FINAL DRIVE KIT FOR WDB AXLES, B40D
23
A
37
21
4 6
24
12 16
36 18
3
2
30
11
20 17
14
34
15
22
10
8
33
9 35
19
5
7 29
13
28
27
32
25
26
31
261467 B
TD0004177
3-120
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 261467 1 KIT, FINAL DRIVE, 5.2, 23T, WDB X DO NOT ORDER - FOR INFO ONLY
1 207796 1 PLUG X
3 206607 1 RINGGEAR X
4 206606 3 PLANET GEAR, HD X
5 206598 1 SUNGEAR, HD X
6 201748 3 CIRCLIP EXTERNAL, PLANET PIN X
7 201747 1 CIRCLIP EXTERNAL, SIDESHAFT X
8 201745 1 PIN, LOCK NUT X
9 201744 1 CLIP, SPRING X
11 161784 1 HUB, MACHINED WET BRAKE X
12 161691 1 PLANET CARRIER,3 PIN X
13 161280 1 CARRIER, SEAL, 20T AXLE LABRINTH X
14 161138 1 WASHER, THRUST, 20 TON AXLE X
15 161021 1 SPACER, CIRCLIP X
16 160748 6 PLANET, THRUST X
17 160722 1 NUT, LOCK X
18 160711 1 RING, GEAR, CARRIER, FLAME, HARDEN X
20 160688 3 PIN, PLANET GEAR X
21 160360 4 PLATE, LOCK X
22 160194 1 PLUG, BRONZE THRUST X
23 160190 4 PLATE, RETAINER, RING GEAR X
24 150198 3 BEARING, ASS, PLANET X
27 150111 1 CUP BEARING X
29 140350 1 SEAL, OIL X
30 140262 3 O RING, PLANET PIN X
31 101997 12 CAPSRREW, SOCHD X
33 100521 12 WASHER, WHEEL STUD X
34 100511 12 STUD, WHEEL X
35 100510 12 NUT, WHEEL X
3-121
FINAL DRIVE KIT FOR CALIPER AXLES, B35D
40
A 25
27
22
8
19
6 1
18
4
19
3
1
26 1
2
23
33
24 13
39
37
14
36 34
35
38 32
15
31
30
28
10 29
21
12
20
11
16
5
17 261468 A
9
TD0004178
3-122
FINAL DRIVE KIT FOR CALIPER AXLES, B35D
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 261468 1 KIT, FINAL DRIVE, 5.2, 23T, DISC X DO NOT ORDER - FOR INFO ONLY
1 218408 3 PLANET GEAR, HD, 20T ZF X
2 207796 1 PLUG X
4 206599 3 RACE, INNER X
5 206183 1 SUNGEAR, HD, 20T ZF X
6 203362 189 ROLLER, CYLINDRICAL, RC X
7 201782 1 GEAR, RING, EXT X
8 201748 3 CIRCLIP EXT-PLANET PIN X
9 201747 1 CIRCLIP EXT-SIDESHAFT X
10 201745 1 PIN: LOCK NUT X
11 201744 1 CLIP-SPRING X
13 161691 1 PLANET CARRIER HD X
14 161281 1 LABRINTH, 20T SEAL CARRIER X
15 161280 1 CARRIER, SEAL, 20T AXLE LABRINT X
16 161138 1 WASHER, THRUST, 20T AXLE X
18 160867 6 SPACER, BRG X
20 160722 1 NUT, LOCK, HUB X
21 160717 1 HUB, MACHINED X
22 160711 1 RING GEAR CARRIER X
33 140262 3 O-RING, PLANET PIN X
34 140240 1 O RING X
37 100511 12 STUD, WHEEL 26T AXLE X
38 100510 12 NUT, WHEEL (COLLAR) 26T X
3-123
35
A 22
24
8
17
2 19
1
14
34 7
5
29
21 4
15
10
31
12
18 32
11 33
13
6 30
16
9
23
20
3
28
27
25
26
263019 C
TD0003257
3-124
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 263019 1 KIT, FINAL DRIVE, 23T, 5.2, WDB, 12 STUD X DO NOT ORDER - FOR INFO ONLY
1 262579 3 KIT, PLANET BEARING X
2 218408 3 GEAR, PLANET X
3 216104 1 CLIP, SPRING, EXTERNAL X
4 207796 1 PLUG X
6 206183 1 GEAR, SUN X
7 201782 1 GEAR, RING X
8 201748 3 CIRCLIP EXTERNAL-PLANET PIN X
9 201747 1 CIRCLIP EXTERNAL-SIDESHAFT X
13 162461 1 WASHER, THRUST SAHR BRAKES X
14 161691 1 PLANET CARRIER, 3 PIN X
15 161414 1 HUB, SPLINED, WDB X
16 161021 1 SPACER , CIRCLIP X
18 160722 1 NUT, LOCK X
19 160711 1 RING, GEAR, CARRIER-FLAME, HARDEN X
23 160194 1 PLUG , BRONZE THRUST X
27 150111 1 CUP BEARING X
29 140262 3 O RING, PLANET PIN X
31 101205 12 STUD, WHEEL X
33 100510 12 NUT, WHEEL X
3-125
FINAL DRIVE KIT (S/TRUCK)
A
1
16
14
19
33
32 39
22 36
37
38
34
31
8
15
17
35
2 18
26
7
9
4 25
5
6
3
29 10
11
13
12
20
27
24 21
23 28
30 262389
TD0004179
3-126
FINAL DRIVE KIT (S/TRUCK)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 262389 1 KIT, FINAL DRIVE, 4.0, 23T, DISC X DO NOT ORDER - FOR INFO ONLY
3 100510 12 NUT, WHEEL (COLLAR) X
4 100511 12 STUD, WHEEL X
7 140240 1 O-RING X
8 140262 3 O-RING, PLANET PIN X
19 160711 1 RING GEAR CARRIER X
20 160717 1 HUB X
21 160722 1 NUT, LOCK, HUB X
22 160867 8 SPACER, BRG X
24 161138 1 WASHER, THRUST X
25 161280 1 CARRIER, SEAL X
26 161281 1 LABRINTH, SEAL CARRIER X
30 201747 1 CIRCLIP EXT, SIDESHAFT X
31 201748 4 CIRCLIP EXTERNAL, PLANET X
32 203362 252 ROLLER, CYLINDRICAL X
33 206607 1 RINGGEAR X
35 207796 1 PLUG X
36 171767 6 THRUST PLANET X
37 161690 1 PLANET CARRIER X
38 203361 1 SUN PINION X
39 203363 3 PLANET GEAR, INNER RACE SET X
3-127
CALIPER HYD COMPONENT KIT, B35D - DETAIL A
21
23
3 8
8
15
5
4
11
20
4
264261
TD0003916
3-128
CALIPER HYD COMPONENT KIT, B35D - DETAIL A
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 264260 1 CHOICE, ACCUMULATORS X
3 223816 3 FILTER, FUEL X
4 200062 6 CLAMP, HOSE X
5 186888 1 BKT, BREATHER, TRANSM/AXLE X
8 162404 2 WASHER X
15 121275 3 MALE, TAIL, 90 DEG X
20 120161 3 ADAPTOR, BARBED HOSE X
21 100731 3 SCREW X
3-129
CALIPER HYD COMPONENT KIT, B35D - DETAIL B
9
3
4 12
15
14
2
6
9 13
4
20
264261
TD0003917
3-130
CALIPER HYD COMPONENT KIT, B35D - DETAIL B
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 243257 2 HOSE X
3 223816 3 FILTER, FUEL X
4 200062 6 CLAMP, HOSE X
6 176174 1 PIPE, BRAKE, REAR, LONG X
7 172875 1 PIPE, BRAKE, REAR X
12 122157 1 CONNECT X
13 122084 1 CONNECT X
14 122065 1 TEE X
15 121275 3 MALE, TAIL, 90 DEG X
20 120161 3 ADAPTOR, BARBED HOSE X
3-131
ACCUMULATOR KIT, B35D & S/TK - SOUTH AFRICA
4
3
IN PRODUCTION DRIVE
2
7 5 6
264258 A
TD0003914A
3-132
ACCUMULATOR KIT, B35D & S/TK - SOUTH AFRICA
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210923 2 ACCU, PISTON, CRIMPED X X
2 187318 1 CLAMP, 2 ACCUMULATORS X X
3 122257 2 REDUCER X X
4 122008 2 ELBOW X X
5 101309 1 WASHER, FENDER X X
6 101211 1 BOLT, ZINC PLATED X X
7 100312 1 NUT, NYLOC X X
3-133
ACCUMULATOR KIT, B35D & S/TK - EUROPE
IN PRODUCTION DRIVE
2
5
6 4
264259 A
TD0003915A
3-134
ACCUMULATOR KIT, B35D & S/TK - EUROPE
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210250 2 ACCUM, PISTON X X
2 187318 1 CLAMP, 2 ACCUMULATORS X X
3 122008 2 ELBOW X X
4 101309 1 WASHER, FENDER X X
5 101211 1 BOLT, ZINC PLATED X X
3-135
DISC BRAKE KIT, FRONT AXLE, B35D & S/TRUCK
31
8 33
22
30
34
22 30
27 32
29
28
27
29
28
18
6
23
3
4 2
1
15
16
25 24 17
8 9
31
24 33
22
28 22
29
32 28
29
5 7 27 34
27
24
10
24
11
26
262556
TD0003224
3-136
DISC BRAKE KIT, FRONT AXLE, B35D & S/TRUCK
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 262556 1 KIT, BRAKE, FRONT AXLE, DISC X X DO NOT ORDER - FOR INFO ONLY
1 100064 2 WASHER X X
2 100085 2 SCREW X X
3 100111 2 SCREW X X
4 100148 2 WASHER, FLAT X X
6 100757 2 SCREW, HEXHEAD X X
7 101991 40 CAPSCREW, SOCHEAD X X
8 122065 2 TEE X X
9 122183 1 TEE, B/H, BRANCH X X
10 160720 2 HOLDER, CALIPER - AXLE 6X6 X X
11 160857 2 DISC, VENTILATED X X
15 173838 1 MTG, K-CLAMP, FRNT AXLE X X
16 173839 1 MTG, B/H, AXLE PIPES, FRONT X X
17 173841 1 PIPE, CONTROL, CALIPER, RF X X
18 173842 1 PIPE, CONTROL, CALIPER, LF X X
22 190907 4 ELBOW X X
23 203349 1 K-CLAMP, SINGLE X X
24 290086 8 KIT, CALIPER FIXING PARTS X X
25 290334 2 CALIPER, WABCO 485F MIN OIL R X X
26 290333 2 CALIPER, WABCO 485F MIN OIL L X X
27 120788 4 FITTING, BANJO X X
28 120768 4 BOLT, BANJO X X
29 101351 4 WASHER, COPPER X X
30 120316 4 CONNECT X X
31 176598 2 PIPE, SHORT, CRL, CAL, RF/LF X X
32 176596 2 PIPE, CALIPER, A-FRAME, LF/RR X X
33 176599 2 PIPE, LONG, CRL, CAL, RF/LF X X
34 176597 2 PIPE, CALIPER, A-FRAME, LR/RF X X
3-137
DISC BRAKE KIT, REAR & MID AXLE, B35D & S/TRUCK
6
7
20
22
13
19
10 33
26 1
28 34
32
25
11 28 35
37 31
36
8 9
27
36
30 37
14 35
262555
TD0003223
3-138
DISC BRAKE KIT, REAR & MID AXLE, B35D & S/TRUCK
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 262555 1 KIT, BRAKE, REAR & MID AXLE X X DO NOT ORDER - FOR INFO ONLY
6 100111 2 SCREW, HEXHD X X
9 100467 12 CAPSCREW, SOCHD X X
13 122183 1 TEE, B/H, BRANCH X X
14 160857 2 DISC, VENTILATED X X
19 173849 1 PIPE, CONTROL, CALIPER, RR X X
20 173853 1 PIPE, CONTROL, CALIPER, LR X X
22 176274 1 MTG, B/H, AXLE PIPES, MID X X
25 188125 2 SCRAPER, PERROT CALIPER X X
26 188126 2 SCRAPER ASSY, PERROT CALIPER F X X
27 190459 2 HOLDER, CALIPER - AXLE X X
28 290086 4 KIT, CALIPER FIXING PARTS X X
29 290334 1 CALIPER, WABCO 485F MIN OIL R X X
30 290333 1 CALIPER, WABCO 485F MIN OIL L X X
31 176610 1 PIPE, CALIPER, LHS, MIDDLE-REA X X
32 176614 1 PIPE, CALIPER, RHS, MIDDLE-REA X X
33 120315 2 ELBOW X X
34 190907 2 ELBOW X X
35 120768 2 BOLT, BANJO X X
36 120788 2 FITTING, BANJO X X
37 101351 2 WASHER, COPPER X X
3-139
MIDDLE & REAR AXLE GUARDS KIT, B35D & S/TRUCK
13
12
13 12
10 13 12
13 12
11
5
8 6
5
9
6 5 4
6 5 4
6 5 5 6 E09835011 C SH1
TD0004180
3-140
MIDDLE & REAR AXLE GUARDS KIT, B35D & S/TRUCK
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 176186 6 GUARD, BRAKE CALIPER X X
2 172857 6 GUARD, AXLE X X
3 172855 8 BRACKET, GUARD, AXLE, T/B X X
4 172854 8 BRACKET, GUARD, AXLE, F/R X X
6 100085 52 SCREW X X
7 172853 4 PLATE, CONNECTING GUARD X X
8 173985 2 GUARD, CTD X X
10 186368 2 GUARD, AXLE, L/H X X
11 186367 2 GUARD, AXLE, R/H X X
3-141
FRONT AXLE GUARDS KIT, B35D & S/TRUCK
5
6
6 5 14
15
3 1
6 5 E09835011 C SH2
TD0004181
3-142
FRONT AXLE GUARDS KIT, B35D & S/TRUCK
I BB S Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 176186 6 GUARD, BRAKE CALIPER X X
2 172857 6 GUARD, AXLE X X
3 172855 8 BRACKET, GUARD, AXLE, T/B X X
6 100085 52 SCREW X X
14 176566 1 BRKT, AXLE, GUARD, F/REAR X X
15 176567 1 BRKT, AXLE, GUARD, F/REAR X X
3-143
WET DISC BRAKE KIT, FRONT AXLE, B40D
15 6
4 3
10
2
1
5
11
13 8
7
9
12
7
14
6
261577 A
TD0004182
3-144
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 261577 1 KIT, WDB, FRONT AXLE X DO NOT ORDER - FOR INFO ONLY
7 122151 2 ELBOW X
8 122183 1 TEE, B/H, BRANCH X
9 173838 1 MTG, K-CLAMP, FRNT AXLE X
10 173839 1 MTG, B/H, AXLE PIPES, FRONT X
11 173843 1 PIPE, W/BRAKE, RH, FRONT X
12 173844 1 PIPE, W/BRAKE, LH, FRONT X
13 203349 1 K-CLAMP, SINGLE X
14 290129 1 ASSY, BRAKE, W/DISC, MOD, LH X
15 290130 1 ASSY, BRAKE, W/DISC, MOD, RH X
3-145
WET DISC BRAKE KIT, MIDDLE AXLE, B40D
9
8
3
6
7
261578 E
TD0003445
3-146
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 261578 1 KIT, WDB, MIDDLE AXLE X DO NOT ORDER - FOR INFO ONLY
1 290130 1 ASSY, BRAKE, W/DISC, MOD, RH X
2 290129 1 ASSY, BRAKE, W/DISC, MOD, LH X
3 176274 1 MTG, B/H, AXLE PIPES, MID X
4 173855 1 PIPE, W/BRAKE, LH, REAR X
5 173854 1 PIPE, W/BRAKE, RH, REAR X
7 122151 2 ELBOW X
3-147
22
21
8
12
10
16 1
11 14
4 6
19
9 3
2
18
5
13
17
15
20 7
263728
TD0003921
3-148
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 263728 1 KIT, WDB, FRONT AXLE X DO NOT ORDER - FOR INFO ONLY
1 262302 2 BRAKE,WDB X
2 218554 2 HOSE,CONNECT X
3 200092 4 CLAMP,HOSE X
4 187313 1 PIPE,BREATHER X
5 187295 1 PIPE,COOLING X
8 187199 1 MTG,B/H,AXLE PIPES X
10 187197 1 PIPE,BRAKE X
14 140269 4 O RING X
15 130002 0.5 HOSE,PUSHLOCK X
16 122183 1 TEE,B/H,BRANCH X
18 121104 2 TEE,UNION X
20 120051 2 ADAPTOR,MALE NPTF,PUSHLOCK X
21 100148 2 WASHER,FLAT X
22 100111 2 SCREW,HEXHD X
3-149
24 18
23
14
4
17 6
21 7
5 10
15
2
3
8 11
20
9
19
12
22
16
13
262903
TD0003922
3-150
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 262903 1 KIT, WDB, MIDDLE AXLE X DO NOT ORDER - FOR INFO ONLY
1 262302 2 BRAKE,WDB X
2 218554 2 HOSE,CONNECT X
3 200092 4 CLAMP,HOSE X
10 178983 1 PIPE,GUTTER X
14 176937 1 MTG,B/H,AXLE PIPES X
15 140269 4 O RING X
16 130002 2 HOSE,PUSHLOCK X
20 121104 2 TEE,UNION X
21 121102 1 TEE,B/H,BRANCH, X
22 120051 2 ADAPTOR,MALE NPTF,PUSHLOCK X
23 100148 2 WASHER,FLAT X
24 100111 2 SCREW,HEXHD X
3-151
AXLE & CTD GUARDS KIT
9
7
10
6
3
5
10 8
1 2
10
9 7
4 10 6 E09840011 C
TD0004183
3-152
AXLE & CTD GUARDS KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 186370 1 GUARD, MID AXLE, RHS X
2 186369 1 GUARD, MID AXLE, LHS X
3 173985 2 GUARD, CTD X
4 172859 1 COVER, AXLE, BRAKE PIPE, RH X
5 172858 1 COVER, AXLE, BRAKE PIPE, LH X
3-153
WET DISC BRAKE KIT, REAR AXLE
261471
TD0004184
3-154
WET DISC BRAKE KIT, REAR AXLE
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 261471 1 KIT, WDB, REAR AXLE X X DO NOT ORDER - FOR INFO ONLY
3 160667 2 SEAL PROTECTOR, AGRI HAULER X X
3-155
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL A
A
TO ATTACH HOSE PROTECTOR
81 10 18 AROUND HOSES WHERE HOSES
88 73 44
PASS BY TOP ARTIC PLATE
9
40 41
73
36
5 17
37
42
8
8 7
65 10 9 75
5
2 4 34
80
16
33
80 30
56
84 5
88 4
81 6 71
18
88 7 32 35 72
36 59
3 67
37 19 17 16
40 72 61
20 20
83
85
88 48 87
MOUNTED ON VOAC
78
86 46 40 BLOCK MOUNTING
PLATE
44 82
64 88
81 65
22
45 38 18
52 43 17
52 21
29
20
55 19
6 3
5 31
24
79 7
45
74
23
18
17
62 63
58 77 63
15
77
20
8
66
21 31
1
58 23 76
62
14
22
68 76 264094 E SH1
24 TD0003674A
3-156
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL A
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 264094 1 KIT, HYD COMPONENT, W/DISC X
1 264149 1 CHOICE, ACCUMULATORS X
2 261932 1 KIT, COOLER, W/B COOLING X ITEM UPDATED
3 243441 1 HOSE X
4 243379 1 HOSE X
5 243378 1 HOSE X
6 243359 1 HOSE X
7 243358 1 HOSE X
8 243271 1 HOSE X
9 243270 1 HOSE X
10 243269 1 HOSE X
14 243186 1 HOSE X
15 243186 1 HOSE X
16 241477 1 HOSE X
17 241476 1 HOSE X
18 241476 1 HOSE X
19 241475 1 HOSE X
20 241474 1 HOSE X
21 241177 1 HOSE X
22 241176 1 HOSE X
23 241175 1 HOSE X
24 241174 1 HOSE X
29 223816 1 FILTER, FUEL X QUANTITY WAS 3
30 217421 1 INDICATOR, LEVEL, WDB X
31 210788 1 PUMP, WDB, DUAL 32CC, DBL, SEAL X
32 210548 2 VALVE, CHECK, 16MBSPP, IN LINE X
33 210488 1 ASSY, FILTER, IN TANK TYPE X
34 210016 1 RESERVOIR BREATHER X
35 207967 1 BOOT, RUBBER, DRAIN VALVE X
36 207656 4 CLAMP, RUBBER, WDB HOSES X
37 207123 8 SPACER, CLAMP, ALUM X
38 206945 3 MOUNTING, RUBBER, SQUIGLY X
40 206658 8 CLAMP, ALU, 2 BOLT X
41 204079 2 GROMMET X
42 203975 1 PROTECTOR, HOSE STRAP ON 6" X
43 201719 1 K-CLAMP, DOUBLE X
44 200653 7 CABLE TIE X
45 200062 2 CLAMP, HOSE X QUANTITY WAS 6
46 186888 1 BKT, BREATHER, TRANSM/AXLE X
48 176373 1 MTG, HOSES, WDB, OFF CHASSIS X
52 162404 2 WASHER X
56 122184 2 CONNEC, SPEC, LONG X
58 122143 2 TEE, RUN X
59 122136 1 VALVE, DRAIN X
61 122040 1 CONNECT, SPEC X
62 122018 2 CONNECT X
63 121308 2 TEE, BRANCH X
64 121275 1 ELBOW X QUANTITY WAS 3
65 121092 1 CONNECTOR X ITEM ADDED
66 121091 1 TEE, B/H, BRANCH X QUANTITY WAS 2
71 120743 2 ELBOW, SPEC X
72 120674 2 CONNECT, SPEC X
3-157
WDB HYD COMP KIT, B40D - DETAIL A (CONTD)
A
TO ATTACH HOSE PROTECTOR
81 10 18 AROUND HOSES WHERE HOSES
88 73 44
PASS BY TOP ARTIC PLATE
9
40 41
73
36
5 17
37
42
8
8 7
65 10 9 75
5
2 4 34
80
16
33
80 30
56
84 5
88 4
81 6 71
18
88 7 32 35 72
36 59
3 67
37 19 17 16
40 72 61
20 20
83
85
88 48 87
MOUNTED ON VOAC
78
86 46 40 BLOCK MOUNTING
PLATE
44 82
64 88
81 65
22
45 38 18
52 43 17
52 21
29
20
55 19
6 3
5 31
24
79 7
45
74
23
18
17
62 63
58 77 63
15
77
20
8
66
21 31
1
58 23 76
62
14
22
68 76 264094 E SH1
24 TD0003674A
3-158
WDB HYD COMP KIT, B40D - DETAIL A (CONTD)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
73 120286 2 UNION X
74 120161 1 ADAPTOR, BARBED HOSE X QUANTITY WAS 3
75 120129 2 CONNECT X
76 120047 2 ELBOW X
77 120046 2 ELBOW X
78 120045 1 PLUG, HEX HEAD X
80 120025 2 ELBOW X
81 100747 6 BOLT X
82 100530 1 WASHER, COPPER X ITEM ADDED
83 100312 2 NUT, NYLOC X
85 100085 2 SCREW X
3-159
WET DISC BRAKE HYD COMP KIT, DETAIL B
57
47
29
51
49
50 39
64
45
53
REAR
AXLE
74
45
80
11
81 70
60 29
13
82
12
12 45
69 MID 64
AXLE
28
54
27 74
45
26
79
28 68
27
25
26
66
25
TD0004958
3-160
WET DISC BRAKE HYD COMP KIT, DETAIL B
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
11 243259 1 HOSE X
12 243258 1 HOSE X
13 243257 1 HOSE X
25 241173 1 HOSE X
26 241172 1 HOSE X
27 241171 1 HOSE X
28 241164 1 HOSE X
29 223816 2 FILTER, FUEL X QUANTITY WAS 3
39 206661 2 K-CLAMP, DOUBLE X
45 200062 4 CLAMP, HOSE X QUANTITY WAS 6
47 181572 2 BRACKET, W/BRAKE PIPE X
49 172875 1 PIPE, BRAKE, REAR X
50 172869 1 PIPE, WDB COOLING, RETURN X
51 172868 1 PIPE, WDB COOLING, SUPPLY X
64 121275 2 ELBOW X QUANTITY WAS 3
69 120751 1 UNION X
70 120748 1 UNION X
74 120161 2 ADAPTOR, BARBED HOSE X QUANTITY WAS 3
79 120029 4 CONNECTOR X QUANTITY WAS 8
80 244062 1 HOSE
81 244060 1 HOSE
82 244061 1 HOSE
3-161
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL C
19
6
3
7
24 23
HOSES ROUTED TO SIDE

OF VOAC BLOCK AND
TIED TO CHANNEL.
44
19
5
16
3
20
18 8
5 23 24
17
4
38
10 44 20
9 8
HOSE PROTECTOR TIED TO 21 22
HOSES WHERE HOSES PASS
ARTIC PLATE ON CHASSIS
HOSES ROUTED AROUND

VOAC BLOCK AND TIED TO
VOAC MTG PLATE. 22 21
78
16
65
82
61
20
42
44
17
18 264094 E SH3
TD0003676A
3-162
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL C
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 243441 1 HOSE X
4 243379 1 HOSE X ITEM ADDED
5 243378 1 HOSE X
6 243359 1 HOSE X
7 243358 1 HOSE X
8 243271 1 HOSE X
16 241477 1 HOSE X
17 241476 1 HOSE X
18 241476 1 HOSE X
19 241475 1 HOSE X
20 241474 1 HOSE X
38 206945 3 MOUNTING, RUBBER, SQUIGLY X
42 203975 1 PROTECTOR, HOSE STRAP ON 6" X
44 200653 7 CABLE TIE X
61 122040 1 CONNECTOR, SPEC X
65 121092 1 CONNECTOR X ITEM ADDED
82 100530 1 WASHER, COPPER X ITEM ADDED
3-163
ACCUMULATOR KIT, B40D - SOUTH AFRICA
2
6 4
5
264141 A
TD0003654A
3-164
ACCUMULATOR KIT, B40D - SOUTH AFRICA
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210923 4 ACCU, PISTON, CRIMPED X
2 187318 2 CLAMP, 2 ACCUMULATORS X
3 122257 4 REDUCER X
4 101309 2 WASHER, FENDER X
5 101211 2 BOLT, ZINC PLATED X
6 100312 2 NUT, NYLOC X
3-165
ACCUMULATOR KIT, B40D - EUROPE
2
5 3 4
264142
TD0003655
3-166
ACCUMULATOR KIT, B40D - EUROPE
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210250 4 ACCUM, PISTON X
2 187318 2 CLAMP, 2 ACCUMULATORS X
3 101309 2 WASHER, FENDER X
4 101211 2 BOLT, ZINC PLATED X
5 100312 2 NUT, NYLOC X
3-167
WET DISC BRAKE PUMP
12
13
3
2
11
3 9
6
10
3
7
2
15
7
17
18
8 14
16
TD0003081
3-168
WET DISC BRAKE PUMP
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210788 1 PUMP, WET DISC BRAKE, DUAL 32CC X
2 NSI 2 BODY X
3 NSI 8 PIN, DOWEL X
4 NSI 1 SHAFT, DRIVE X
5 NSI 2 GEAR, DRIVEN X
6 NSI 1 GEAR, DRIVEN X
7 NSI 4 PLATE, THRUST X
8 NSI 1 COVER, FRONT X
9 NSI 1 FLANGE X
10 NSI 1 SHAFT, SPLINNED, CONNECTING X
11 NSI 1 COVER, REAR X
12 NSI 4 SCREW X
13 NSI 4 WASHER X
14 NSI 1 CIRCLIP X
15 140683 2 KIT, DOUBLE SEAL X
16 140760 1 O-RING, VITON X
17 100225 2 CAPSCREW, SOC HD X
3-169
KIT, COOLER, WDB, COOLING
UP TO VIN: 3789 (REFER TO SIB 2006/1056)
3
4
2
261932 C
TD0004185
3-170
UP TO VIN: 3789 (REFER TO SIB 2006/1056)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 261932 1 KIT, COOLER ASSY, WDB COOL X X
1 206649 1 OIL COOLER, MODINE X X
2 100089 8 SCREW X X
5 178787 1 BRKT, LHS, WDB COOLER X X
6 178786 1 MTG, RHS, WDB COOLER X X
3-171
FROM VIN: 3790 (REFER TO SIB 2006/1056)
5
2
NOTE:
ASSEMBLE WITH NOTCH
FACING DOWN ON EACH
MOUNTING PLATE
261932 E
TD0004185A
3-172
FROM VIN: 3790 (REFER TO SIB 2006/1056)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 261932 1 KIT, COOLER ASSY, WDB COOL X X
1 206649 1 OIL COOLER, MODINE X X
2 187642 8 SPACER, WDB COOLER X X REFER TO SIB 2006/1056; ITEM ADDED
REFER TO SIB 2006/1056; REPLACES
3 187090 2 MTG, WDB COOLER X X
PART NO. 178787 & 178786
4 101307 16 WASHER, FLAT X X REFER TO SIB 2006/1056; ITEM ADDED
6 100093 8 BOLT, HEXHD X X REFER TO SIB 2006/1056; ITEM ADDED
3-173
DISC BRAKE CALIPER LOCATION
Inside View of Calipers

Note: Bleed screws are positioned
1 on the inside only, facing up.
Front Middle & Rear

Calipers Calipers
2 2
1
Front
Middle & Rear
Calipers
Calipers
Outside View of Calipers

Note: No Bleed screws are fitted on
the outside of the caliper.
TD0003070
3-174
DISC BRAKE CALIPER LOCATION
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290333 4 CALIPER, KNOTT X X
3-175
DISC BRAKE CALIPER BREAKDOWN
10
10
11
9
11
9
12
12
8 3
4
7
2
8
2
6
5
TD0003069
3-176
DISC BRAKE CALIPER BREAKDOWN
I B B S Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 218175 2 INSERT, PISTON COMP, WITH BLEED SCREW X X FOR 290333
2 218177 2 INSERT, PISTON COMP, WITH BLEEDSCREW X X FOR 290334
3 218176 2 INSERT, PISTON, WITHOUT BLEED SCREW X X FOR 290333
3 218178 2 INSERT, PISTON , WITHOUT BLEED SCREW X X FOR 290334
USED ON ITEM 2 & 3. INCLUDES
4 218181 1 KIT, SEAL, KNOTT CALIPER XX
ITEM 7
6 218179 48 WASHER, LOCK X X
7 218180 4 RING, SEAL, KNOTT CALIPER X X INCLUDED IN SEAL KIT ITEM 4
8 201806 3 SCREW, BLEED X X
9 218199 2 COVER, WITH WEAR INDICATOR X X
11 100060 8 WASHER, SPRING X X
12 217187 4 PAD, PERROT / KNOTT X X REFER TO SIB 2004/1042
3-177
FRONT/REAR DIFFERENTIAL ASSEMBLY
32
1
34 35
30 31 29
33 39
40
41 42
5 75
77 53 44 43
36
37,38
78
6
7
73 45
79 4
70
71 46
49 48
72 47
74
50
49
46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
82 54
81 55 58
80 17
24
23
21 26
20 25
15
19
23 27 LH Side
28
RH Side 22 69 76
16 4
14
68
18 67
61 60
64
65 63 62
66
3-178
FRONT/REAR DIFFERENTIAL ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 310083 1 DIFFERENTIAL HEAD (Ratio 3,7:1) X
1 310349 1 DIFFERENTIAL HEAD (Ratio 4,11:1) X X
2 NSI 1 CAP, BEARING X X X COMES WITH DIFF CARRIER
3 NSI 1 CAP, BEARING X X X COMES WITH DIFF CARRIER
4 222494 1 CROWN WHEEL & PINION (Ratio 3,7:1) X
4 221137 1 CROWN WHEEL & PINION (Ratio 4,11:1) X X
5 221133 1 PLUG X X X
6 221157 1 SCREW X X X
7 221158 1 NUT X X X
8 221029 4 LOCKWIRE X X X
9 221027 4 SCREW, CAP X X X
11 221030 1 LOCK, ADJUSTER X X X
12 221031 1 PIN, COTTER X X X
13 221032 2 BUSHING, DOWEL X X X
14 221047 1 DIFF BEARING ADJUSTER X X X
15 221046 1 DIFF BEARING ADJUSTER X X X
16 221050 1 CUP, BEARING X X X
18 221051 1 CONE, BEARING X X X
20 221088 1 SPIDER X X X
21 221090 16 BOLT X X X
22 221091 16 NUT X X X
23 221177 1 DIFF CASE ASSY X X X
24 221054 12 SCREW, CAP X X X
25 221093 1 GEAR, SIDE X X X
26 221084 1 WASHER, THRUST SIDE GEAR X X X
27 221086 4 PINION, SIDE X X X
28 221087 4 WASHER, THRUST X X X
33 220527 1 SHAFT, INPUT X X X
34 220525 1 GEAR, HELICAL INPUT X X X
35 220526 1 COVER, DIFF, CARRIER X X X
36 221132 10 WASHER, LOCK X X X
37 221130 1 SCREW, CAP, LONG X X X
38 221129 9 SCREW, CAP, SHORT X X X
39 221121 A/R SHIM, 0.003" X X X
39 221122 A/R SHIM, 0.005" X X X
39 221123 A/R SHIM, 0.010" X X X
39 221124 A/R SHIM, 0.020" X X X
40 220533 1 CUP, BEARING COVER X X X
41 220529 1 SEAL, OIL X X X
42 221175 1 WASHER X X X
43 221176 1 NUT, INPUT SHAFT X X X
44 222029 5 SCREW, CAP X X X
47 221172 1 WASHER X X X
48 220531 1 SPACER, BEARING, 0.198” X X X
3-179
FRONT/REAR DIFFERENTIAL ASSEMBLY (CONTD)
32
1
34 35
30 31 29
33 39
40
41 42
5 75
77 53 44 43
36
37,38
78
6
7
73 45
79 4
70
71 46
49 48
72 47
74
50
49
46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
82 54
81 55 58
80 17
24
23
21 26
20 25
15
19
23 27 LH Side
28
RH Side 22 69 76
16 4
14
68
18 67
61 60
64
65 63 62
66
3-180
FRONT/REAR DIFFERENTIAL ASSEMBLY (CONTD)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
48 221055 A/R SPACER, BEARING, 0.179" X X X
50 221140 A/R SHIM, 0.003" X X X
50 221141 A/R SHIM, 0.005" X X X
50 221142 A/R SHIM, 0.010" X X X
50 221143 A/R SHIM, 0.020" X X X
51 221147 1 HOUSING, PINION BEARING & CUP X X X
52 100328 6 WASHER X X X
53 221171 2 PIN, DOWEL X X X
54 220528 1 GEAR, HELICAL, PINION X X X
56 221150 1 NUT X X X
57 221152 1 RING, SNAP BEARING X X X
58 221151 1 PIN, SPRING X X X
59 221145 6 SCREW, CAP X X X
60 221017 1 RING, SNAP, DRIVER X X X
61 221016 1 DRIVER, PLATE, FRICTION X X X
62 221014 13 PLATE, FRICTION, TANGED X X X
63 221015 12 PLATE, FRICTION, SPLINED X X X
64 221018 1 PLATE, PRESSURE X X X
65 221019 1 RIN, SNAP, PLATE, PRESSURE X X X
66 221020 12 SPRING, COMPRESSION X X X
67 221021 1 CASE, DIFFERENTIAL CARRIER X X X
68 221013 1 CLUTCH, SLIDING X X X
69 221085 1 WASHER, THRUST SIDE GEAR X X X
71 221045 2 NUT, STUD X X X
72 221040 1 FORK, SHIFT X X X
73 221041 2 STUD, FORK SHIFT X X X
74 200078 1 SEAL, SHIFT FORK SPRING X X X
75 220639 1 DIFF CARRIER X X X
76 221092 1 C/GEAR, SIDE & CURVIC, 36 SPLINE X X X
77 221038 1 PLUG, EXPANSION, UPPER X X X
78 221037 1 SHAFT, SHIFT FORK & O-RING ASSY X X X
79 200536 1 PLUG, EXPANSION, LOWER X X X
80 221033 1 CAP, ADJUSTER LOCK X X X
81 221170 2 SCREW, CAP X X X
82 221035 2 DOWEL, ADJUSTER X X X
3-181
MIDDLE DIFFERENTIAL ASSEMBLY
1 29 31
71 70 34
35
33 32 30 39
40
41
42
5 77
53 44
79 43
36
37,38
80
7 6
73 45
4
81 75
76 46
49 48
72 47
74
50
49
46
8
9 10 2 12 57
51 56
8 13
9 10
3 11 52
13 59
54
55 58
83 84
24 17
82
23
25 26
4 20
21 15
19
23 27
28 LH Side
RH Side 22 69 78
16
14
68
18 67
61 60
64
65 63 62
66 TD0000953
3-182
MIDDLE DIFFERENTIAL ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 310304 1 DIFFERENTIAL ASSEMBLY (Ratio 3,7:1) X
1 310350 1 DIFFERENTIAL ASSEMBLY (Ratio 4,11:1) X
2 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
3 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
5 221133 1 PLUG X X
6 221157 1 SCREW X X
7 221158 1 NUT X X
8 221029 4 LOCKWIRE X X
9 221027 4 SCREW, CAP, ADJUSTER X X
11 221030 2 LOCK, ADJUSTER X X
12 221031 2 PIN, COTTER X X
13 221032 2 BUSHING, DOWEL X X
14 221047 1 ADJUSTER, DIFF, BEARING X X
15 221046 1 ADJUSTER, DIFF, BEARING X X
16 221050 1 CUP, BEARING X X
18 221051 1 CONE, BEARING X X
20 221088 1 SPIDER X X
21 221090 16 BOLT X X
22 221091 16 NUT X X
23 221005 1 DIFFERENTIAL CASE ASSY X X
24 221054 12 SCREW, CAP X X
25 221093 2 GEAR, SIDE X X
26 221084 2 WASHER X X
27 221086 4 PINION, SIDE X X
33 220534 1 SHAFT, INPUT X X
34 220525 1 GEAR, HELICAL INPUT X X
35 220526 1 COVER, DIFF, CARRIER X X
36 221132 10 WASHER, LOCK X X
37 221130 1 SCREW, CAP, LONG X X
38 221129 9 SCREW, CAP, SHORT X X
39 221121 A/R SHIM, 0.003" X X
39 221122 A/R SHIM, 0.005" X X
39 221123 A/R SHIM, 0.010" X X
39 221124 A/R SHIM, 0.020" X X
40 220533 1 CUP, BEARING COVER X X
41 220529 1 SEAL, OIL X X
42 221175 1 WASHER X X
43 221176 1 NUT, INPUT SHAFT X X
44 222029 5 SCREW, CAP X X
45 221165 1 BEARING X X
47 221172 1 WASHER, SPACER X X
48 220531 1 SPACER, BEARING, 0.198” X X
3-183
MIDDLE DIFFERENTIAL ASSEMBLY (CONTD)
1 29 31
71 70 34
35
33 32 30 39
40
41
42
5 77
53 44
79 43
36
37,38
80
7 6
73 45
4
81 75
76 46
49 48
72 47
74
50
49
46
8
9 10 2 12 57
51 56
8 13
9 10
3 11 52
13 59
54
55 58
83 84
24 17
82
23
25 26
4 20
21 15
19
23 27
28 LH Side
RH Side 22 69 78
16
14
68
18 67
61 60
64
65 63 62
66 TD0000953
3-184
MIDDLE DIFFERENTIAL ASSEMBLY (CONTD)
I B B S Vin Series
Q
T 4 3 /
E 0 5 T From:
Y
M D D K To:
48 221055 A/R SPACER, BEARING, 0.179” X X
50 221140 A/R SHIM, 0.003” X X
50 221141 A/R SHIM, 0.005” X X
50 221142 A/R SHIM, 0.10" X X
50 221143 A/R SHIM, 0.20" X X
51 221147 1 HOUSING, PINION BEARING & CUP X X
52 100328 6 WASHER X X
53 221171 2 PIN, DOWEL X X
54 220528 1 GEAR, HELICAL X X
55 221149 1 BEARING X X
56 221150 1 NUT X X
57 221152 1 RING, SNAP, OUTER PINION BEARING X X
58 221151 1 PIN, SPRING, PINION NUT X X
59 221145 6 SCREW, CAP X X
60 221017 1 RING, SNAP, DRIVER X X
61 221016 1 DRIVER, PLATE, FRICTION X X
62 221014 9 PLATE, FRICTION, TANGED X X
63 221015 8 PLATE, FRICTION, SPLINED X X
64 221018 1 PLATE, PRESSURE X X
65 221019 1 RING, SNAP, PLATE, PRESSURE X X
66 221020 12 SPRING, COMPRESSION X X
67 221021 1 CASE, DIFFERENTIAL CARRIER X X
68 221013 1 SLIDING CLUTCH X X
71 222989 1 NUT, FLANGED X X
72 221040 1 FORK, SHIFT X X
73 221041 1 STUD, FORK SHIFT X X
74 200078 1 SEAL, SHIFT FORK SPRING X X
76 221045 2 NUT, STUD X X
77 220638 1 DIFF CARRIER X X
78 221092 1 C/GEAR, SIDE & CURVIC, 36 SPLINE X X
79 221038 1 PLUG, EXPANSION, UPPER X X
80 221037 1 SHAFT, SHIFT FORK & O-RING ASSY X X
81 200536 1 PLUG, EXPANSION, LOWER X X
82 221033 1 CAP, ADJUSTER LOCK X X
83 221170 2 SCREW, CAP X X
84 221035 2 DOWEL, ADJUSTER X X
3-185
WET DISC BRAKE ASSY, RH FRONT & LH MID AXLES
3-186
WET DISC BRAKE ASSY, RH FRONT & LH MID AXLES
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290130 1 ASSY, BRAKE, W/DISC X
2 221469 2 PLUG ASSY X
3 224947 2 O-RING X
4 224288 16 SCREW, CAP X
6 221448 1 SCREW, BLEEDER X
8 224952 3 O-RING X
10 224955 1 PLUG X
13 221460 2 SCREW, CAP X
15 221462 1 BRACKET X
16 221463 1 PLUG X
17 221466 1 FITTING ASSY, BRAKE X
18 225370 1 COVER RHS X
19 224964 2 SEAL, PISTON INNER X
20 224965 1 SPRING, GARTER X
21 225376 1 PISTON X
22 224967 10 DISC, BRAKE X
23 226813 8 DISC, ASSY FRICTION X REPLACES PART NO. 221456
24 221457 1 SPACER X
25 224286 1 HOUSING, BRAKE X
26 221459 3 PLUG X
28 224285 4 PLUG, ASSY X
29 225375 1 O-RING X
3-187
WET DISC BRAKE ASSY, LH FRONT & RH MID AXLES
18
3-188
WET DISC BRAKE ASSY, LH FRONT & RH MID AXLES
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290129 1 ASSY, BRAKE, W/DISC X
3 224947 2 O-RING X
4 224288 16 SCREW, CAP X
6 221448 1 SCREW, BLEEDER X
8 224952 3 O-RING X
10 224955 1 PLUG X
13 221466 1 FITTING ASSY, BRAKE X
14 225371 1 COVER LHS X
15 224964 2 SEAL, PISTON INNER X
16 224965 1 SPRING, GARTER X
17 225376 1 PISTON X
18 224967 10 DISC, BRAKE X
19 226813 8 DISC, ASSY FRICTION X REPLACES PART NO. 221456
20 221457 1 SPACER X
21 224286 1 HOUSING, BRAKE X
22 221459 3 PLUG X
24 224285 4 PLUG, ASSY X
25 225375 1 O-RING X
3-189
WET DISC BRAKE ASSEMBLY, B35D
12
9
2
5
14
7
1
13
16
3
6 17
15 19
10
11 4
18
262302 B
TD0003913
3-190
WET DISC BRAKE ASSEMBLY, B35D
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 262302 1 BRAKE, WET DISC BRAKE X
1 263395 1 KIT,PISTON,A/MARKET,LWB X
2 208496 7 DISC, STATIONARY, WDB X
3 208471 3 SPRING, RETURN, BIG WDB X
5 207666 6 DISC, FRICTION, WDB, SINTERED X
6 201806 1 SCREW, BLEED X
7 183415 1 PLATE, MAIN, RETRACTION X
8 181822 1 MOUNTING PLATE, WDB X
9 176587 1 SPACER, WDB X
10 161765 1 PLUG,WDB,BIG X
11 161415 2 PIN, DOWEL X
12 161412 1 HOUSING, ALUMINIUM, WDB X
13 140685 1 SEAL,U-TYPE, W.WIPER,LWB X
14 140824 1 SEAL, U-TYPE, W.WIPER, LWB X
15 122083 1 CONNECT X
16 121066 1 CONNECT X
19 100179 3 CAPSCREW,CSK SOCHD X
3-191
WHEEL SET, B40D
2
3
4
8
6
7
5
262058 & 262059 A

TD0004186
3-192
WHEEL SET, B40D
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 262058 6 W/SET, 29.5R25, XADT, E4T, B40D X
1 206680 1 TYRE, 29.5R25, XADT, MICH X
2 200438 1 SPUD, TUBELESS X
3 200437 1 VALVE, JUMBO 63MM SWIVEL X
4 190882 1 WHEEL, 25.00-25/3.5, 5PIECE X
5 202043 1 DRIVER, RECTANGULAR X
6 226116 1 BAND, BEAD SEAT X
7 226117 1 RING, LOCK X
8 203693 2 FLANGE, 25X3.5, 5 PIECE RIM X
A 262059 6 W/SET, 29.5R25, XADN, MICH, B40D X

1 204680 1 TYRE, 29.5R25, XADN, MICH X
2 200438 1 SPUD, TUBELESS X
3 200437 1 VALVE, JUMBO 63MM SWIVEL X
4 190882 1 WHEEL, 25.00-25/3.5, 5PIECE X
5 202043 1 DRIVER, RECTANGULAR X
6 226116 1 BAND, BEAD SEAT X
7 226117 1 RING, LOCK X
8 203693 2 FLANGE, 25X3.5, 5 PIECE RIM X
3-193
WHEEL SET, B35D & S/TRUCK
2
3
4
6
7
5
262063 A
TD0004187
3-194
WHEEL SET, B35D & S/TRUCK
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 262063 6 W/SET, 26.5R25, XADN, MICH, B35D X X
1 202984 1 TYRE, 26.5R25, XADN, MICH X X
2 200438 1 SPUD, TUBELESS X X
3 200437 1 VALVE, JUMBO 63MM SWIVEL X X
4 190883 1 WHEEL, 22.00-25/3.0, 3PIECE X X
5 202043 1 DRIVER, RECTANGULAR X X
6 226118 1 BAND, BEAD SEAT X X
7 226117 1 RING, LOCK X X
3-195
3-196
SECTION 4: HYDRAULICS
4-1
VOAC BLOCK, HYD KIT, FRONT CHASSIS
4
(A4)
5
7
19
(M5,M6,ML1,
ML2,MP3,MR)
12 (FD)
(B5) 3 (MP2) (MP1)
18 (A;B)
6 8 8
(B6)
11
17 (TT) (T2)
18
19
14
(A5)
14
(A6)
9
(M4)
15
(P2)
14
(D)
10
(L3)
12
1 (L2)
16
(P3) 21 12 13
(L1)
(P1)
20
E14840501 B SH2
TD0003923A
4-2
VOAC BLOCK, HYD KIT, FRONT CHASSIS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210969 1 VALVE MANIFOLD X X X REPLACES PART NO. 210906
2 210908 1 ACCU, DIAPHRAM X X X
3 201737 6 TEST POINT X X X
4 140523 1 WASHER X X X
7 122153 1 ELBOW X X X
8 122098 2 ELBOW X X X
10 122047 1 ELBOW X X X
11 122028 1 ELBOW X X X
17 120588 1 PLUG, HEX X X X
18 120238 6 FLANGE, HALF X X X
4-3
HYDRAULIC, VOAC BLOCK - PRESSURE SWITCH
2
1 (SP1)
(S4)
TD0004046
4-4
HYDRAULIC, VOAC BLOCK - PRESSURE SWITCH
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218281 1 SWITCH, PRESSURE, 123 BAR, S4 X X X
2 218282 1 SWITCH, PRESSURE, 5 BAR, SP1 X X X
4-5
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS
16 12
32
14
19 16 10 10
5 9
9 17,18 11
7
6
6 21,22
23
2
15
20,24
9,10 9,10
12
9,10
13
15
12
16
8
32
6
9,10 3,4
TD0003660
4-6
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 224398 1 VALVE, PRESSURE RELIEF X X X ALSO ORDER SEAL KIT ITEM 25
3 224399 1 ORIFICE, 2.5 X X X
4 221418 1 VALVE, CHECK X X X
5 226848 1 VALVE, SHUTTLE X X X
6 226849 1 VALVE, PRESSURE REDUCING X X X ALSO ORDER SEAL KIT ITEM 31
7 221417 1 VALVE, RELIEF UNLOADING X X X ALSO ORDER SEAL KIT ITEM 25
8 221425 1 VALVE, PRESSURE RELIEF X X X
9 221420 4 VALVE, DIRECTIONAL CONTROL, 24V X X X ALSO ORDER SEAL KIT ITEM 26
10 224363 4 COIL, DIRECTIONAL CONTROL, 24V X X X
11 224400 1 ORIFICE, SCREW, 0.7 X X X
12 226850 1 VALVE, STEERING PRIORITY X X X
13 224401 1 VALVE, CHECK X X X ALSO ORDER SEAL KIT ITEM 27
15 224402 2 VALVE, SHUTTLE X X X ALSO ORDER SEAL KIT ITEM 29
17 226851 2 COIL, DIRECTIONAL CONTROL X X X
18 226852 2 ORIFICE WASHER, 1.2 X X X
20 226855 1 VALVE, SHUTTLE, LS X X X
22 224430 1 COIL, SOLENOID, 24V X X X
ALSO ORDER SEAL KIT ITEM 30;
23 226879 1 VALVE, PRESSURE REDUCING X X X
REPLACES PART NO. 226854
25 221422 A/R KIT, SEAL X X X NOT ILLUSTRATED
32 226858 1 VALVE, BIN TIP SECTION COMPLETE X X X
4-7
HYDRAULIC, VOAC BLOCK - VALVES
2 6 7
3 8
25
5
25 14
31
11,19
28
12
13
10
15
27
29
9
22
16
26
20 21
23
24
17 30
26
18 TD0003919
4-8
HYDRAULIC, VOAC BLOCK - VALVES
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 224398 1 VALVE, PRESSURE RELIEF X X X ALSO ORDER SEAL KIT ITEM 25
5 226848 1 VALVE, SHUTTLE X X X
6 226849 1 VALVE, PRESSURE REDUCING X X X ALSO ORDER SEAL KIT ITEM 31
7 221417 1 VALVE, RELIEF UNLOADING X X X ALSO ORDER SEAL KIT ITEM 25
10 224363 4 COIL, DIRECTIONAL CONTROL, 24V X X X
12 226850 1 VALVE, STEERING PRIORITY X X X
15 224402 2 VALVE, SHUTTLE X X X ALSO ORDER SEAL KIT ITEM 29
17 226851 2 COIL, DIRECTIONAL CONTROL X X X
18 226852 2 ORIFICE WASHER, 1.2 X X X
20 226855 1 VALVE, SHUTTLE, LS X X X
22 224430 1 COIL, SOLENOID, 24V X X X
ALSO ORDER SEAL KIT ITEM 30; RE-
23 226879 1 VALVE, PRESSURE REDUCING X X X
PLACES PART NO. 226854
25 221422 A/R KIT, SEAL X X X
4-9
HYDRAULIC, VOAC BLOCK - TIP SECTION
4
2
9
5
10
6
7
11
2
8
TD0003926
4-10
HYDRAULIC, VOAC BLOCK - TIP SECTION
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 226858 1 VALVE, BIN TIP SECTION COMPLETE X X X
2 226859 2 KIT, CAP TIP LEVER X X X
3 226860 1 KIT, SEAL, SPOOL STOP X X X
4 226861 1 KIT, SPRING X X X
5 226862 1 VALVE, RELIEF, 080 X X X INCLUDES ITEM 7
6 226863 1 VALVE, RELIEF, 280 X X X INCLUDES ITEM 7
7 226864 2 KIT, SEAL, RELIEF VALVE X X X
8 226865 2 SPOOL, LS X X X
9 140988 1 KIT, SEAL INTERSECTION X X X
11 226867 1 ORIFICE X X X
4-11
ACCUMULATOR SUPPLY, HYD KIT, FRONT CHASSIS
TOP
ACCUMULATORS
HYDRAULIC TANK
BOTTOM
9
6
7 5
15
15
13 8
14 16 14
11
3
14 14
4
12
10
2 (A5)
VOAC
BLOCK
1
(A6)
E14840501 B SH8
TD0003173A
4-12
ACCUMULATOR SUPPLY, HYD KIT, FRONT CHASSIS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 243897 1 HOSE X X X
2 243516 1 HOSE X X X
3 243167 1 HOSE X X X
4 243167 1 HOSE X X X
5 243154 1 HOSE X X X
6 243153 1 HOSE X X X
8 203350 1 K-CLAMP, DOUBLE X X X
10 176192 1 PIPE, STEEL, R/PIECE, R/ACC X X X
11 176191 1 PIPE, STEEL, F/PIECE, R/ACC X X X
12 176120 1 PIPE, STEEL, R/PIECE, F/ACC X X X
13 176119 1 PIPE, STEEL, F/PIECE, F/ACC X X X
4-13
FAN MOTOR, HYDRAULIC KIT, FRONT CHASSIS
10 (B)
9 (T) 10 (A)
4
7
TO FAN
COOLER
TO PIPE, STEEL,
CASE DRAIN
TO REAR OF
VOAC BLOCK
(FD)
TO TEE ON MAIN
PUMP CASE DRAIN
(L)
TO STEEL PIPE
FROM FAN COOLER
E14840501 B SH7
TD0003172A
4-14
FAN MOTOR, HYDRAULIC KIT, FRONT CHASSIS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 243602 1 HOSE X X X
2 243166 1 HOSE X X X
3 243162 1 HOSE X X X
4 243158 1 HOSE X X X
5 210246 1 MOTOR, HYD X X X FOR DETAIL SEE NEXT PAGE
4-15
HYDRAULIC COOLER FAN MOTOR
3 2
6 20
5
4
18
19
17
15 16
13 14
12
11
10
9
8
TD0000122
4-16
HYDRAULIC COOLER FAN MOTOR
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210246 1 MOTOR, HYDRAULIC, 14CC X X X
2 210401 1 HOUSING X X X
3 225404 1 KEY, SHAFT X X X
4 223662 1 SHAFT, DRIVE X X X
5 221366 1 CIRCLIP X X X
7 223204 1 BEARING, TAPPERED ROLLER X X X
8 225411 1 DOWEL PIN X X X
9 225403 1 SWASH PLATE X X X
10 225400 1 ROTARY GROUP X X X
11 225415 1 DISTRIBUTION PLATE X X X
12 225405 1 SHIM X X X
13 225406 1 BEARING, TAPERED ROLLER X X X
14 225408 1 O-RING X X X
15 225410 1 DOWEL PIN X X X
16 225402 1 PORT PLATE X X X
17 225409 1 SCREW, SOCHEAD X X X
18 225414 1 VALVE, CARTRIDGE X X X
19 225413 1 VALVE, SEAT SLEEVE X X X
20 225412 1 PLUG X X X
4-17
TIP HOSES & TEST POINTS, HYD KIT, FRONT CHASSIS
8
8 9 29
7 25
12
7
WRAP HOSE PROTECTION 15
LOOSELY AROUND HOSES. 25
17 IT MUST NOT BE TIGHT. 26 16
4 3
24
31
31 28 16 27 31
27 31 5
6
10 1
18
8
8
USE CABLE TIE TOOL

TO INSTALL THESE TIES 5 4
AS CORRECT TENSION DOWN UP
IS REQUIRED TO KEEP
THEM IN PLACE
CLAMP ARRANGEMENT
21
AT POSITIONS
2; 3; 4; 6; 7 & 8
21 (A)
UP
4
(B) P-CLIPS ARE ATTACHED
DOWN TO REAR OF SPIDER
5
14
30
32
3 20
(MP1)
20
1 2
(M4) (MP2)
19
22
3 (MP1)
13 2 (MP2)
1 (M4)
23
31 31
27
E14840501 B SH6
TD0003171A
4-18
TIP HOSES & TEST POINTS, HYD KIT, FRONT CHASSIS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 243283 1 HOSE X X X
2 243281 1 HOSE X X X
3 243281 1 HOSE X X X
4 243164 1 HOSE X X X
5 243163 1 HOSE X X X
8 218280 8 SPACER, HOSES, ARTIC X X X
9 218279 1 GROMMET, BLANK X X X
10 207988 1 SPRING, TENSION, ARTIC HOSE X X X
11 207795 1 CLIP, RETAINING, ARTIC HOSES X X X
12 207253 1 HOSE PROTECT, SPIRAL GRD X X X
13 201737 3 TEST POINT X X X
14 201438 5 P CLIPS X X X
15 186394 1 CLAMP, MTG, ARTIC HOSES X X X
16 186137 2 CLAMP, STAND X X X
17 178798 1 CLAMP, ARTIC HOSES, LARGE X X X
18 176402 1 MTG, SPRING, ARTIC HOSES X X X
19 173782 1 MANIFOLD, 3 PORT, HYD TEST POINT X X X
20 140150 2 O RING X X X
21 122122 2 ELBOW X X X
24 100731 2 SCREW X X X
26 100314 1 NUT, NYLOC X X X
27 100312 5 NUT, NYLOC X X X
4-19
CASE DRAIN & RETURN, HYD KIT, FRONT CHASSIS
(A9) 31 30 (A8)
(A10) 30
8 25 (A)
33 (A2) 36
38
29 (A3) 6
28 (A4) 21
44 14
27 26 (A7) 3
(A1)
43
41
39 12
32
34 (A6) 16
(A5)
20
36 29
13 38
15 44 25
HYDRAULIC
43 TANK
4
36
20 38
10
37 18
5 42 P-CLIPS MOUNTED
VOAC
1 ON BACK OF MAIN
PUMP
(A4)
BLOCK 42 P/SHAFT GUARD
(L)
12 (T2) 35
VOAC
40 BLOCK 10
38 (D) HOSE FROM
FAN COOLER
11
17
19 23
24
2
9
7
STEERING
PUMP
(L)
22
E14840501 B SH5
TD0003170A
4-20
CASE DRAIN & RETURN, HYD KIT, FRONT CHASSIS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 243963 1 HOSE X X X
2 243603 1 HOSE X X X
3 243150 1 HOSE X X X
4 243149 1 HOSE X X X
5 243147 1 HOSE X X X
6 243144 1 HOSE X X X
7 243445 1 HOSE X X X
8 217428 1 BLOCK, MANIFOLD, TANK LINES X X X REPLACES PART NO. 210500
10 201439 2 P CLIPS X X X
12 176118 1 PIPE, STEEL, CASE DRAIN X X X
13 176117 1 PIPE, STEEL, MAIN TANK RET X X X
14 176050 2 MTG, PIPES, TANK RETURN, FNT X X X
15 176048 1 MTG, PIPES, TANK RETURN X X X
16 176047 1 MTG, PIPES, TANK RETURN, MID X X X
17 140150 1 O RING X X X
18 122178 1 ELBOW X X X
19 122165 1 TEE, RUN X X X
23 122053 1 TEE, BRANCH X X X
24 122031 1 TEE, UNION X X X
31 120588 1 PLUG, HEX X X X
37 100310 2 NUT, NYLOC X X X
4-21
PUMP SUCTION & DELIVERY, HYD KIT, F CHASSIS
VOAC 7 (P2)
BLOCK
50
(L1) 3
4
(L2)
8
(P1) 29 48 11 42
(LS)
45 43
46 43
45 23
(LS)
51
4 14 3
13 28
38
31 (LS-LS)
5
25
30 36
(LS)
21
44 40 29
12 6 (LS)
39 27 7
20 19
15 20 6
26 24
47 35
34
49
TO TOP OF
SIGHT GLASS
2
33
TO TOP OF TO BOTTOM OF
HYD TANK SIGHT GLASS
HOSES INSIDE HYD
TANK CONNECTING
REMOTE SIGHT GLASS
33
41 1
37
32
TO BOTTOM OF
HYD TANK
9
22
17
19
HYDRAULIC
TANK
16 18
10
18
E14840501 B SH4
TD0003169A
4-22
PUMP SUCTION & DELIVERY, HYD KIT, F CHASSIS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 243962 1 HOSE X X X
2 243184 1 HOSE X X X
3 243155 1 HOSE X X X
4 243152 1 HOSE X X X
5 243151 1 HOSE X X X
6 243148 1 HOSE X X X
7 243142 1 HOSE X X X
8 243140 1 HOSE X X X
9 241142 1 HOSE X X X
10 241009 1 HOSE X X X
11 210801 1 VALVE, MANIFOLD, CHECK X X X
12 210791 1 VALVE, CHECK, E/STEER X X X
13 210493 1 PUMP, A10VO E/STEER X X X
14 210249 1 PUMP, HYD, A20VO X X X FOR DETAIL SEE NEXT PAGE
15 208595 1 SLEEVE, NYLON X X X
16 203029 1 PIPE, COMPLETE SUCTION X X X
18 201834 2 CLAMP, H/DUTY, SUCTION X X X
19 201833 2 CLAMP, H/DUTY, SUCTION X X X
21 190703 1 ELBOW, FLANGE X X X
22 187340 1 MTG, SUCTION PIPE X X X
23 176079 1 SUPPORT, MAIN PUMP X X X
24 140732 1 O RING X X X
25 140159 1 O RING X X X
26 140131 1 O RING X X X
33 122008 3 ELBOW X X X
4-23
HYDRAULIC PUMP A20V
32 28
35
33 29
36 31
30
37
27
26 25 24
34
4 15 19 21
16 17
5 20
18
6
7
8
22
9 23
3 10
11 12
13
41 14 38
42
43 39
44
40
19
TD0003079
4-24
HYDRAULIC PUMP A20V
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210249 1 PUMP, HYDRAULIC, A20V X X X
2 224678 1 PUMP HOUSING, RH X X X
2 224679 1 PUMP HOUSING, LH X X X
3 224676 1 ROTARY GROUP, RH X X X
3 224677 1 ROTARY GROUP, LH X X X
4 222279 9 PISTON COMPLETE X X X
5 224692 1 PLATE, RETAINING X X X
6 224694 1 BALL, RETAINING X X X
7 224693 3 PIN, PRESSURE X X X
8 223552 1 CYLINDER X X X
9 224696 1 THRUST DISC X X X
10 222306 1 SPRING X X X
11 224695 1 V-RING, SEEGER X X X
12 222295 1 PLATE, DISTRIBUTOR, RH X X X
12 224691 1 PLATE, DISTRIBUTOR, LH X X X
13 222273 2 SHIM X X X
15 223245 2 V-RING, SEEGER X X X
17 224688 2 RING, STOP X X X
19 224683 1 DRIVE SHAFT, RH X X X
19 224684 1 DRIVE SHAFT, LH X X X
20 224681 1 SWASH PLATE, RH X X X
20 224682 1 SWASH PLATE, LH X X X
21 222272 2 SPRING X X X
22 222275 4 CRADLE SHELL X X X
23 100988 4 CAPSCREW, CSK SOCHD X X X
24 222308 2 PLUG X X X
25 222277 2 O-RING X X X
26 224686 2 PISTON, CONTROL X X X
27 223230 2 PISTON ROD X X X
28 222268 2 VALVE, PILOT X X X
29 223674 4 WASHER, DOWTY X X X
30 223218 3 O-RING X X X
31 223220 1 PLUG X X X
33 223212 2 PLUG X X X
34 140760 2 O-RING X X X
35 224675 1 COVER X X NOT USED WITH WET DISC BRAKE
36 100506 2 CAPSCREW, SOC HD X X NOT USED WITH WET DISC BRAKE
37 100064 2 WASHER, FLAT X X NOT USED WITH WET DISC BRAKE
38 222276 2 O-RING X X X
39 224685 1 COUPLER, SHAFT X X X
40 224680 1 PORT PLATE X X X
41 223214 2 PIN, DOWEL X X X
42 223213 3 PLUG, TEAR-OFF X X X
43 222278 2 O-RING X X X
44 100507 8 CAPSCREW, SOC HD X X X
4-25
CHECK VALVE MANIFOLD
2
4
3
P009797 A
4-26
CHECK VALVE MANIFOLD
I B B S Vin Series
Q
T 4 3 /
E 0 5 T From:
Y
M D D K To:
1 210801 1 VALVE, MANIFOLD, CHECK X X X
2 NSI 2 VALVE SEAT X X X
3 224376 1 KIT, REPAIR X X X
4 140756 1 KIT, SEAL X X X
4-27
EMERGENCY STEERING PUMP CHECK VALVE
3
4
7
6
TD0000008
4-28
EMERGENCY STEERING PUMP CHECK VALVE
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210493 1 PUMP, EMERGENCY STEERING X X X
2 210791 1 VALVE, CHECK, EMERGENCY STEERING X X X
3 220606 1 VALVE, RELIEF X X X
4 220605 1 KIT, SEAL, RELIEF VALVE X X X
5 120335 5 PLUG X X X
6 140806 1 O-RING X X X
7 140805 1 O-RING X X X
4-29
PUMP, EMERGENCY STEERING
5
7
6
8 9
28
29 30 10
24
27 25
26
21
20
19 18
15
17
23 22 16 14
13
11
12
P008918
4-30
PUMP, EMERGENCY STEERING
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210493 1 PUMP, EMERGENCY STEERING X X X
2 223654 1 ROTARY, GROUP X X X
3 222293 3 PIN, PRESSURE X X X
4 223648 1 PLATE, DISTRIBUTION X X X
5 222285 1 SHIM X X X
6 222287 1 BEARING, TAPERED, ROLLER X X X
7 222290 1 O-RING X X X
8 223214 1 PIN, DOWEL X X X
9 226025 1 PLATE, PORT X X X
10 223661 4 SCREW, SOC. HEAD X X X
11 223657 1 PLATE, SWASH X X X
12 222288 2 SHELL, CRADLE X X X
13 222284 1 SPRING X X X
14 223658 1 SHAFT, DRIVE X X X
15 222286 1 BEARING, TAPERED, ROLLER X X X
17 221366 1 CIRCLIP X X X
18 222308 1 PLUG X X X
19 222277 1 O-RING X X X
20 223655 1 PISTON, CONTROL X X X
21 222280 1 ROD, PISTON X X X
22 222281 1 HOUSING, PUMP X X X
23 221367 1 PLUG X X X
24 223247 1 VALVE, PILOT X X X
25 223674 2 WASHER, DOWTY, PILOT VALVE CAPS X X X
26 223218 3 O-RING X X X
27 223220 1 PLUG X X X
28 223219 4 SCREW, CAP X X X
29 223210 1 O-RING X X X
30 223213 1 PLUG X X X
4-31
STEERING, HYD KIT, FRONT CHASSIS
22
27 22
CAB STEEL PIPES
21 TOP BUSH ON TO ORBITROL 29
OSCILLATION JOINT 25
(T)
(R) 21
(L)
2 (P)
20 TOP BUSH ON
19
FRONT CHASSIS
3
23 30 BLOCK MANIFOLD 20
34 TANK - A3
2
12 VOAC 1
BLOCK (P3) 7
13 1 26 18
11
18 32
34 6
31 14 30 15
34 10
8
26 4 26
5 20
15
24 5 9
17
BOTTOM BUSH ON
6 FRONT CHASSIS
33 24 15 21
34
16
7
23 28
20
BOTTOM BUSH ON 22
OSCILLATION JOINT
21
FRONT PIN
ARRANGEMENT
29
REAR PIN 22
ARRANGEMENT
E14840501 B SH3
TD0003168A
4-32
STEERING, HYD KIT, FRONT CHASSIS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 243961 1 HOSE X X X
2 243146 1 HOSE X X X
3 243139 1 HOSE X X X
4 243139 1 HOSE X X X
5 243138 1 HOSE X X X
6 243138 1 HOSE X X X
7 230215 2 CYL, STEER X X X FOR DETAIL SEE NEXT PAGE
11 207627 1 CLAMP, RUBBER, STEER HOSES X X X
12 207202 2 SPACER, CLAMP, ALU X X X
15 200653 12 CABLE TIE X X X
16 173637 1 MTG, HOSES, STEERING X X X
17 161181 2 RING, SPACER,TIP CYL X X X
18 161160 4 PIN, EXPANDING X X X
19 161109 2 WASHER X X X
20 160618 8 CONE, EXPANDING PIN X X X
21 160617 8 END PLATE, EXPANDING STEER CYL X X X
22 140277 8 O RING X X X
23 140108 4 V RING X X X
24 122165 2 TEE, RUN X X X
32 100312 2 NUT, NYLOC X X X
4-33
STEERING CYLINDER
3
2
15
10 12
18
3 16
11
17
20
11
4
8
13
14 7
13
19 6
5
230215 B
21 TD0003446A
4-34
STEERING CYLINDER
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 230215 1 CYL, STEER, D70 X X X
1 180995 1 ROD X X X INCLUDES ITEMS 4
2 181817 1 BARREL, STEERING CYL X X X
3 200732 2 CIRCLIP INTERNAL X X X ITEM ADDED
4 150096 2 BEARING, SPHERICAL X X X ITEM ADDED
5 162802 1 PISTON X X X
6 162095 1 NECKBUSH X X X
7 162036 1 NUT, NECKBUSH X X X
8 120196 1 PLUG, ZINC/CAD PLATED X X X
10 140678 1 KIT, SEAL X X X
11 140702 2 W/BAND, ROD X X X
12 140634 1 U-SEAL X X X
13 140619 2 W/BAND, PISTON X X X
14 140618 1 SEAL, PISTON X X X
15 140613 1 SEAL, WIPER X X X
16 140474 1 SEAL, ROD X X X
17 140416 1 RING, BACK UP X X X
18 140353 1 O RING X X X
19 140201 1 O RING X X X
20 140115 1 O RING X X X
21 100430 1 SPLITPIN X X X
4-35
HYDRAULIC KIT, CAB - DETAIL A
6
22
32
12
35
13
15
14 20
34
24 26
16
17 29
31 26
30 13
36 19
20
21
7
30
29
36
9 35
8
18 35
36
33
8
27
17 14
15
16
9 7
6
VOAC
BLOCK
8 (L3)
36
27
E14835503 & E14840503

TD0003652
4-36
HYDRAULIC KIT, CAB - DETAIL A
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
6 243177 1 HOSE X X X
7 217454 4 SPACER, CLAMP X X X
8 217449 4 CLAMP X X X
9 217448 2 CLAMP, RUBBER X X X
12 210366 1 VALVE, STEERING X X X FOR DETAIL SEE PAGE 4-40
13 206480 5 ISOLATOR, STEERING ORBITAL X X X
14 186837 1 PIPE, ASSY, P, STEERING X X X
15 186836 1 PIPE, ASSY, RH, STEERING X X X
16 186835 1 PIPE, ASSY, T, STEERING X X X
17 186834 1 PIPE, ASSY, LH, STEERING X X X
18 186829 1 BKT, PIPES, ORBITAL X X X
19 174550 1 MTG. ORBITAL, CAB X X X
20 161028 5 WASHER, ORBITAL MTG, CAB X X X
21 160199 2 SPACER STAY ALTERNATOR X X X
22 122032 1 ELBOW X X X
24 122015 4 CONNECT X X X
27 100747 4 BOLT X X X
29 100314 5 NUT, NYLOC X X X
30 100312 4 NUT, NYLOC X X X
34 100085 4 SCREW X X X
4-37
HYDRAULIC KIT, CAB - DETAIL B
(P)
28
(P) 23 36
(A) 23
(A) 23
23
11
3 (A)
4 (P)
10 25
(T)
(A) 2 23
(T)
(P) 5
(T) 1
2
REAR BRAKE
APPLY
4
5 (B5)
(B6)
VOAC
BLOCK
1
TANK
MANIFOLD
(A7)
3
FRONT
BRAKE
APPLY
E14835503 & E14840503

TD0003653
4-38
HYDRAULIC KIT, CAB - DETAIL B
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 243960 1 HOSE X X X
2 243959 1 HOSE X X X
3 243958 1 HOSE X X X
4 243182 1 HOSE X X X
5 243182 1 HOSE X X X
10 216255 1 MICO BRAKE PEDAL GASKET X X X
FOR B40D & B35D WITH WDB; FOR
11 210948 1 PEDAL, BRAKE X X
DETAIL SEE PAGE 4-40
11 210947 1 PEDAL, BRAKE X X FOR DETAIL SEE PAGE 4-42
23 122021 5 CONNECT X X X
25 120397 1 PLUG, HOLLOW X X X
4-39
STEERING CONTROL VALVE, EATON
16
15
17
14
12
13
11
2 5
4
9
10 6
7
8
TD0003449
4-40
STEERING CONTROL VALVE, EATON
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210366 1 VALVE, STEERING, EATON X X X
2 NSI 1 HOUSING X X X
3 226030 1 DRIVE X X X
4 NSI 1 SPOOL CONTROL X X X
5 226027 KIT, CENTERING SPRING X X X
6 226032 1 RACE, BEARING X X X
7 220158 1 THRUST BEARING, NEEDLE X X X
8 226031 1 RACE, BEARING X X X
9 226033 1 RETAINER, FRONT X X X
10 226034 1 RING, RETAINING X X X
11 NSI 1 PLUG X X X
12 226026 1 KIT, SEAL X X X
13 226029 2 VALVE, POWER LIMITER X X X
14 NSI 2 PLUG, VALVE X X X
15 NSI 1 PLATE, WEAR X X X
16 226028 1 GEROTOR, 1230 X X X
17 NSI 1 CAP, END X X X
4-41
BRAKE PEDAL
1
34
40 42
41
31 35
38 43
36
39
44
33
46
32
47
48 30
45
49
29 50
37
21
20
17
22 19
23
27
18
24
25
26
28 2
15 16
14
13
10
16 8
4 6
12
5 11 9
13
14
9
10
TD0003120
4-42
BRAKE PEDAL
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210948 1 BRAKE PEDAL, MICO, 100/100 BAR X X WET DISC BRAKE MACHINES
1 210947 1 BRAKE PEDAL, MICO, 120/120 BAR X X
2 226821 1 PEDAL & BASE ASSEMBLY X X X
3 NSI 1 PEDAL X X X
4 NSI 1 BASE, PEDAL X X X
6 NSI 2 WASHER X X X
7 226818 1 KIT, REPAIR, PEDAL & BASE X X X
8 NSI 1 PIN X X X
10 NSI 2 PIN, SPLIT X X X
11 NSI 1 CAM X X X
12 NSI 1 PIN X X X
13 NSI 2 BUSH X X X
15 226817 1 KIT, SWITCH/HARNESS REPAIR X X X
16 NSI 2 PIN, SPLIT X X X
17 NSI 1 SWITCH AND HARNESS X X X
18 NSI 2 SCREW X X X
20 NSI 1 INSULATOR X X X
21 NSI 1 BRACKET X X X
22 NSI 1 BRACKET X X X
23 NSI 2 NUT X X X
24 NSI 2 WASHER, LOCK X X X
25 NSI 1 CLAMP X X X
27 NSI 1 SPACER X X X
28 NSI 1 STOP X X X
29 226816 1 VALVE ASSEMBLY, 100/100 BAR X X WET DISC BRAKE MACHINES
29 226820 1 VALVE ASSEMBLY, 120/120 BAR X X
30 NSI 1 HOUSING X X X
31 226815 1 KIT, VALVE REPAIR X X X
32 NSI 1 CUP X X X
33 NSI 1 SEAL X X X
34 NSI 1 O-RING X X X
37 NSI 1 BOOT X X X
38 NSI 2 WASHER X X X
39 NSI 1 SPRING X X X
40 NSI 1 PLUG, END X X X
41 NSI 1 RETAINER X X X
43 NSI 1 SPOOL X X X
44 NSI 1 SPOOL X X X
45 NSI 1 RETAINER ASSY X X X
46 NSI A/R SHIM X X X
50 NSI 1 PISTON X X X
4-43
HYDRAULIC KIT, CAB TILT SYSTEM
20
5
7 16
11
23 27 11
17 21
21
14 25 18
14
8 21
22 12 6 24
26 15
10
19
12
21
18
13
13
E09840303 F
TD0004188
4-44
HYDRAULIC KIT, CAB TILT SYSTEM
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 260658 2 PIN ASSY, CAB TILT CYL X X X
2 243277 1 HOSE X X X
3 243276 1 HOSE X X X
4 230152 1 CYLINDER X X X
5 210920 1 PUMP, MANUAL, TANK CAP X X X FOR DETAIL SEE NEXT PAGE
6 207219 1 SPRING, CABSTRUT X X X
7 201419 2 P CLIP X X X
8 186917 1 TRAY, DRIP, CAB LIFT PUMP X X X
9 174739 1 STAY, CAB X X X
11 162014 2 WASHER, VESCONITE X X X
12 160432 2 SLEEVE, PEDAL, VESCONITE X X X
14 122032 2 ELBOW X X X
16 101343 1 WASHER, MILDSTEEL X X X
22 100386 2 SCREW X X X
4-45
PUMP, CAB TILT
P011140
4-46
PUMP, CAB TILT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 210920 1 PUMP, MANUAL, TANK CAP X X X
1 140660 1 KIT, SERVICE X X X
4-47
RELIEF VALVE MANIFOLD
P011147
P011147
4-52
RELIEF VALVE MANIFOLD
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210822 1 MANIFOLD, RELIEF VALVE X X X
2 121238 2 PLUG X X X
3 140795 2 O-RING X X X
4 217418 2 DEFORMATION RING X X X
5 217415 2 VALVE, RELIEF X X X
4-53
4-54
SECTION 5: PNEUMATICS
5-1
PNEUMATIC KIT, FRONT CHASSIS - DETAIL A
41
24 14
60 6
56
41
49
59 9
14 52
19 60
60
56 59
51
29 25
52 41
60
59
13 55
21
41 39
41
22 33 27
59
23 55 33
59 22
4 15 55
52 55 45 59
60 39 57
20
60 16
52 28 26
56 56
60 60 60 31
56 11 41
60
52
1
20 16 E09840511 H
60
52 7 TD0004309
5-2
PNEUMATIC KIT, FRONT CHASSIS - DETAIL A
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 262064 1 KIT, 20LT RESERVOIR X X X FOR DETAIL SEE PAGE 5-8
4 241844 1 HOSE X X X
6 241344 1 HOSE X X X
7 241170 1 HOSE X X X
9 218444 1 HOSE, TEFLON X X X
11 210547 1 VALVE, PURGE TANK X X X FOR DETAIL SEE PAGE 5-6
14 203215 10 GROMMET X X X
15 202614 1 K-CLAMP X X X
16 201439 3 P CLIPS X X X
19 178963 2 MTG, BOT, PIPE, PNEU, COOLING X X X
20 178784 2 MTG, P-CLIP, PNEU, COOLING X X X
21 178781 1 MTG, PIPES, PNEU, COOLING X X X
22 178580 2 MTG, PIPE & PNEU, COOLING X X X
23 178579 1 MTG, PIPE, PNEU, COOLING X X X
24 178576 2 TOP, MTG, PIPE, PNEU, COOLING X X X
25 178575 2 MTG, PIPE, PNEU, COOLING X X X
26 178574 1 PIPE, PNEUMATIC COOLING X X X
31 176215 1 MTG, PURGE VALVE X X X
33 160510 6 CLAMP, ALUM STEEL TUBING X X X
39 120758 2 UNION X X X
41 120286 6 UNION X X X
51 100312 4 NUT, NYLOC X X X
52 100310 15 NUT, NYLOC X X X
56 100080 17 BOLT X X X
5-3
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B
32
48
44
53
60
52
56
60
16
30
53
50 8
61 43
38 53
46
34
5 10
42
47
35
38
3 46
34
5
37
46
34 40
17
40 54
58
40 18
12
E09840511 H
TD0004310
5-4
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 243610 1 HOSE X X X
5 241362 2 HOSE X X X
8 220949 1 FILTER, AIR DRYER X X X FOR DETAIL SEE PAGE 5-10
10 210561 1 VALVE, UNLOADER, AIR DRYER X X X
12 203895 1 RESEVOIR, AIR X X X FOR DETAIL SEE PAGE 5-8
16 201439 3 P CLIPS X X X
17 200318 1 MTG, BAND X X X
18 186564 1 MTG, RESEVOIR, AIR X X X
30 176353 1 MTG, HOSE, TEFLON COMP X X X
34 140370 4 O-RING X X X
35 140193 1 O-RING X X X
40 120399 3 PLUG, BLANKING X X X
44 100703 1 BOLT X X X
46 100590 3 G-RING X X X
47 100588 1 G-RING X X X
50 100316 1 NUT, NYLOC X X X
52 100310 15 NUT, NYLOC X X X
54 100085 2 SCREW X X X
56 100080 17 BOLT X X X
61 208090 1 HOSE X X X
5-5
PURGE TANK VALVE
17
9 4
10
18
11
12 5
13
16
15
15
14
P010523
5-6
PURGE TANK VALVE
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210547 1 VALVE, PURGE TANK X X X
2 NSI 1 BODY, VALVE X X X
3 NSI 1 COVER, VALVE X X X
5 NSI 1 DIAPHRAM X X X INCLUDED IN SEAL KIT
6 NSI 1 SPRING, PRESSURE X X X INCLUDED IN SEAL KIT
7 226024 1 SOLENOID X X X
9 NSI 1 TUBE, CORE X X X
10 NSI 1 SPRING X X X INCLUDED IN SEAL KIT
11 NSI 1 CORE X X X INCLUDED IN SEAL KIT
12 NSI 1 O-RING X X X INCLUDED IN SEAL KIT
13 NSI 1 CLIP, SPRING X X X
14 201529 1 PLUG, CONNECTING X X X
18 140628 1 KIT, SEAL X X X INCLUDES ITEMS 5, 6, 10, 11 & 12
5-7
RESERVOIR KIT
4
1
5
4
1
5
5
5 1
1
2
3
262064
TD0004192
5-8
RESERVOIR KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 262064 1 KIT, 20LT RESERVOIR X X X
1 100590 4 G-RING X X X
5 140370 4 O-RING X X X
6 200318 2 MTG, BAND X X X
7 203897 1 RESEVOIR, AIR X X X
5-9
AIR DRYER KIT
9
4 11
5
1
8
3
11
5
5
10 8 11
12 5
6 11 7
5 11
9
5
2
11
261926 C
TD0004191
5-10
AIR DRYER KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 261926 1 KIT, AIR DRYER X X X
1 220949 1 FILTER, AIR DRYER X X X
3 203895 1 RESEVOIR, AIR X X X
4 200318 1 MTG, BAND X X X
5 140370 6 O-RING X X X
6 140193 1 O-RING X X X
9 120399 3 PLUG, BLANKING X X X
11 100590 6 G-RING X X X
12 100588 1 G-RING X X X
5-11
AIR DRYER REPAIR KIT
19
1
20
21
3
4
5 6
7 22
8
12 9
11 10
13
14
14
15
18
210561
5-12
AIR DRYER REPAIR KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 223714 1 KIT, REPAIR AIR DRYER UNLOADER X X X
2 220949 1 FILTER, AIR DRYER X X X
3 221703 1 ELEMENT, HEATING, AIR DRYER X X X
4 NSI 1 WASHER, RUBBER X X X
6 NSI 1 PLASTIC PISTON X X X
9 NSI 1 SEAT, RUBBER X X X
12 NSI 1 VALVE, POPPET X X X
16 NSI 1 SPACER, RUBBER X X X
20 NSI 1 WASHER, COPPER X X X
21 NSI 1 O-RING, HEATING ELEMENT X X X
5-13
PNEUMATIC KIT, REAR CHASSIS
1 2
8 5
9
13
PARK BRAKE 10
6
17
14
7
11
12
15
3 4
CTD MIDDLE AXLE
16
CTD REAR AXLE
E09840512
TD0004193
5-14
PNEUMATIC KIT, REAR CHASSIS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
4 120285 2 UNION X X X
5 120356 1 BULKHEAD X X X WITH NUT
6 120366 1 TEE X X X
7 120747 1 UNION X X X
8 120804 1 ELBOW X X X
10 172874 1 PIPE, PARK BRAKE X X X
11 172876 1 PIPE, CTD CONTROL X X X
12 175007 1 PIPE, REAR, CTD CONTROL X X X
13 175014 1 PLT, B/H, PIPE CTD, CONTROL X X X
14 201068 5 K-CLAMP, SINGLE X X X
15 241154 1 HOSE X X X
16 241153 1 HOSE X X X
17 241155 1 HOSE X X X
5-15
PNEUMATIC KIT, CAB
PLUG INTO AIR

PIPE ON SEAT
SEAT
TO EXHAUST
BRAKE CYLINDER
18
16
4
(EB) 4 TO SPARE BOSSES

1 15 ON FLYWHEEL CASING
24 14
12
23 30 TO CYLINDER 6
30 27 EVB - BANJO
1 29
9
8 26
19 30
TO CYLINDER 3
11
CTD REAR
EVB - BANJO 30
AXLES PARK BRAKE 22
2 6
4
7
TRANSFER CASE 15
1
3
7 21
CTD FRONT
AXLES
17 28
13
20
25
TRANSFER CASE
26
MAIN AIR SUPPLY
(BELLY PLATE) 5
(CTD2) 3
(CTD1)
2
(IDL1) 7
16 (PB) 6
(AS) 5
4
(EB) 4
(EVB) 1 10
E14840513 C
TD0003629A
5-16
PNEUMATIC KIT, CAB
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 241840 1 HOSE X X X REPLACES PART NO. 243769
2 241473 1 HOSE X X X
3 241472 1 HOSE X X X
4 241371 1 HOSE X X X
5 241162 1 HOSE X X X
6 241160 1 HOSE X X X
7 241156 1 HOSE X X X
8 217534 1 PIPE, EVB, X-OVER, RHS X X X
9 217533 1 PIPE, EVB, X-OVER, LHS X X X
10 210950 1 VALVE, BLOCK, IPM X X X UP TO BAT 13175 VIN AND SIB TO FOLLOW
10 216693 1 VALVE, BLOCK, IPM X X X FROM BAT 13173 VIN AND SIB TO FOLLOW
11 201439 1 P CLIPS X X X
12 201420 2 P CLIPS X X X
13 201419 5 P CLIP X X X QUANTITY WAS 6
14 186931 2 BRACKET, EVB, CROSSOVER, PIPE X X X
15 130044 1 SLEEVE, FIRE X X X ITEM ADDED
16 130029 1 PIPE, AIR LINE X X X
17 121350 1 ELBOW X X X QUANTITY WAS 2
20 120965 1 ADAPTOR, STRAIGHT X X X
26 100310 4 NUT, NYLOC X X X QUANTITY WAS 5
27 100081 2 SCREW, HEXHD X X X QUANTITY WAS 3
28 100080 3 SCREW, HEXHD X X X QUANTITY WAS 4
5-17
PNEUMATIC BLOCK ASSEMBLY
UP TO BAT: 13175 (VIN AND SIB TO FOLLOW)
1 6
7
3
17
15
9 16
18
16
12
20,21,22
16
22
10
18
18
20
11 16
17
21 15
14 19
14
23
13
16
TD0003616
5-18
UP TO BAT: 13175 (VIN AND SIB TO FOLLOW)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210950 1 VALVE, BLOCK, IPM X X X
2 210833 3 VALVE, SOLENOID X X X
3 221589 3 GASKET, SOLENOID/MANIFOLD X X X
4 221585 6 GASKET, BLOCK/PILOT, INTERFACE X X X
5 221587 6 SCREW, CAP, SOLENOID X X X
6 210905 6 SOLENOID, PILOT VALVE, 24V X X X
7 221586 12 SCREW, BODY/PILOT VALVE X X X
8 206387 3 SWITCH, PRESSURE, (NC), 5 BAR X X X
9 221590 3 O-RING, PRESSURE SWITCH X X X
10 201375 1 PRESSURE SENDER, 0-10 BAR, SWITCH X X X
11 221595 1 SCREW, PRESSURE SENDER X X X
12 120631 1 FITTING, TUBE X X X
13 210731 1 MANIFOLD, TYRE TOWER INFLATOR X X X
14 221594 2 O-RING, TYRE TOWER MANIFOLD X X X QUANTITY WAS 1
16 121186 5 ADAPTOR X X X QUANTITY WAS 4
17 120322 2 PLUG, WITH O-RING X X X
18 226831 5 DISC, FILTER, 16MM X X X
20 226833 2 VALVE, BODY, QUICK EXHAUST X X X QUANTITY WAS 1
REPLACES PART NO. 226834; QUAN-
21 226348 2 FILTER X X X
TITY WAS 1
22 226835 2 KIT, SERVICE, QUICK EXHAUST VALVE X X X QUANTITY WAS 1
23 NSI 1 ADAPTOR X X X
5-19
FROM BAT: 13173 (VIN AND SIB TO FOLLOW)
1 6
7
17
18
16
12
16
10
18
21
18 11 16
17 15
20 19
14
18
13
19
22
TD0004002
5-20
FROM BAT: 13173 (VIN AND SIB TO FOLLOW)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 216693 1 VALVE, BLOCK, IPM, LARGE, G2 X X X
2 210833 3 VALVE, SOLENOID X X X
3 221589 3 GASKET, SOLENOID/MANIFOLD X X X
4 221585 6 GASKET, BLOCK/PILOT, INTERFACE X X X
5 221587 6 SCREW, CAP, SOLENOID X X X
6 210905 6 SOLENOID, PILOT VALVE, 24V X X X
7 221586 12 SCREW, BODY/PILOT VALVE X X X
8 206387 3 SWITCH, PRESSURE, (NC), 5 BAR X X X
9 221590 3 O-RING, PRESSURE SWITCH X X X
10 201375 1 PRESSURE SENDER, 0-10 BAR, SWITCH X X X
11 221595 1 SCREW, PRESSURE SENDER X X X
12 120631 1 FITTING, TUBE X X X
13 210731 1 MANIFOLD, TYRE TOWER INFLATOR X X X
14 221594 1 O-RING, TYRE TOWER MANIFOLD X X X
15 120640 1 FITTING X X X
17 120322 2 PLUG, WITH O-RING X X X
18 226831 7 DISC, FILTER, 16MM X X X
20 226870 2 VALVE, BODY, QUICK EXHAUST X X X
21 226835 2 KIT, SERVICE, QUICK EXHAUST VALVE X X X
5-21
AIR HORN (OPTIONAL)
(H) 6
1 11
9
3
10
11
264417
TD0004195
5-22
AIR HORN (OPTIONAL)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 241169 1 HOSE X X X
2 210067 1 HORN, AIR, TWIN X X X
3 201419 1 P CLIP X X X
4 121350 1 ELBOW X X X
5-23
5-24
SECTION 6: ELECTRICAL
6-1
ELECTRICAL SYSTEM, CAB - DETAIL A
17
CONNECTS TO
FLASHING BEACON,
WORKLIGHTS,
LEFT MIRROR &
OBW WARNING LIGHTS
17
CONNECTS TO
REVERSE MONITOR
AND RIGHT MIRROR
CONNECTS TO
17 ARTIC REVERSE
LIGHT
17
14
CONNECTS TO
EARTH BOSS 14
17 CONNECTS TO
REAR WIPER
25
17
17
CONNECTS TO
ENGINE HARNESS
DIAGNOSTIC
CONNECTOR
CONNECTS TO
ARTIC HARNESS
17
514850602 SH1
TD0003650
6-2
ELECTRICAL SYSTEM, CAB - DETAIL A
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
14 216412 1 HARNESS, REAR WIPER X X X
17 216221 1 HARNESS, CAB X X X
25 207288 22 MTG, BONDED X X X
6-3
ELECTRICAL SYSTEM, CAB - DETAIL B
19 9
10
50 4
52 6
33
39
37 27
49
7 20
41
22 35
24
55
51
43
18
42
28
40
29
21
5
53
58
30
59
56
514850602 SH2
TD0003658
6-4
ELECTRICAL SYSTEM, CAB - DETAIL B
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
4 217902 2 FRAME, SWITCH, CARLING, BLANK X X X
5 217745 1 WASHER, BOTTLE AND PUMP X X X
6 217737 1 FRAME, SWITCH, 3 PLACES X X X
7 217736 1 FRAME, SWITCH, 1 PLACE X X X
8 217735 1 SWITCH, PARK BRAKE X X X
9 217724 1 SWITCH, HAZARD X X X
10 217672 1 LEVER, PARKER X X X
18 216168 1 E-MODULE, MDUII X X X
19 216167 1 E-MODULE, SSM X X X
20 216088 1 SWITCH, STEERING COLUMN X X X
21 216037 1 SOCKET X X X
22 216017 1 BUZZER X X X
24 208158 1 COVER, PLUG, COLUMN SWITCH X X X
27 206940 1 LIGHT, INTERIOR LIGHT X X X
28 206306 1 NUT, IGNITION SWITCH MTG X X X
29 206258 1 SWITCH, IGNITION X X X
30 206070 1 THROTTLE, FOOT ACTUATOR X X X
33 202729 1 CIGARETTE LIGHTER X X X
35 200871 56 CABLE TIE X X X
37 187559 1 PLT, MTG, BIN TIP LEVER X X X
39 176435 1 WASHER, CIGARETTE LIGHTER X X X
40 176434 1 WASHER, IGNITION X X X
41 161081 1 SLEEVE X X X
43 101216 1 WASHER, SERRATED X X X
49 100830 4 SCREW, PANHD X X X
50 100594 4 WASHER, FENDER X X X
52 100309 4 NUT, NYLOC X X X
6-5
ELECTRICAL SYSTEM, CAB - DETAIL C
23
34
45
47
16
2 57
35
26
36
57
54 32
48
60
59
31
44
11 57 44
15 57
38
47
48 59 47
60
15
12
44
3 47
57
1
3
59
60
46
13
514850602 SH3
TD0003661
6-6
ELECTRICAL SYSTEM, CAB - DETAIL C
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 DC221726 1 ELECTRONICS, KSA FLAME START X X X
2 263441 1 KIT, WIPER X X X FOR DETAIL SEE NEXT PAGE
3 217999 2 E-MODULE, CCU II X X X
11 217551 1 E-MODULE, BATT BALANCER X X X
12 216527 1 STRAP, EARTH, 450MM X X X
13 216451 4 FOOT, TRAY, E-MODULE X X X
15 216380 2 TRAY, E-MODULES X X X
16 216253 1 PIPE, W/WASHER KIT X X X
26 206945 3 MTG, RUBBER X X X
31 206065 1 E-MODULE, ADM X X X
34 202094 3 GROMMET, FLAT SPLIT X X X
35 200871 56 CABLE TIE X X X
36 187701 1 PLT, RETAINER X X X
38 187506 1 PLT, ADM X X X
47 101167 11 WASHER, SPRING X X X
48 100836 2 CAPSCREW, BUT, SOCHD X X X
6-7
KIT, WINDSCREEN WIPER
TD0001947
6-8
KIT, WINDSCREEN WIPER
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 263441 1 KIT, WIPER X X X
1 217619 1 ARM, WIPER X X X
2 210895 1 VALVE, NON, RETURN X X X
3 217620 3 CLIPS, WASHER SYSTEM X X X
4 217621 1 NOZZLE, 6WAY, WASHER SYSTEM X X X
5 217617 1 PIPE, W/WASHER KIT X X X
6 217618 1 BLADE, WIPER X X X
7 210896 1 MOTOR, WIPER X X X
6-9
CAB, TRANSMISSION HARNESS
4
5
6
E14840603
TD0004284
6-10
CAB, TRANSMISSION HARNESS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 216087 1 SELECTOR, SHIFT X X X
2 216596 1 E-MODULE, TCM X X X REPLACES PART NO. 216086
3 216025 1 HARNESS, CAB X X X
4 101171 3 SCREW, PAN X X X
6-11
CAB, TRANSMISSION SHIFT SELECTOR
TD0003554
6-12
CAB, TRANSMISSION SHIFT SELECTOR
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 216087 1 SELECTOR ASSEMBLY, PUSHBUTTON X XX
4 AL160863 1 BEZEL, STANDARD X XX
6-13
REAR VIEW MIRROR ELECTRICAL KIT (CHOICE)
2 1
7 5
3
5 10
9
2 10
1
6
9 4
264241
TD0003663
6-14
REAR VIEW MIRROR ELECTRICAL KIT (CHOICE)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 264241 1 KIT, MIRRORS, ELEC, ADJ X X X
1 216456 1 HARNESS, LH X X X
2 216455 1 HARNESS, RH X X X
3 216002 2 MIRROR, WIDE X X X FOR DETAIL SEE PAGE 6-19
4 216001 2 MIRROR, ELECTRIC X X X FOR DETAIL SEE PAGE 6-19
5 207662 2 CONDUIT, 265MM X X X
6 207453 1 CONDUIT, 670MM X X X
7 207453 1 CONDUIT, 670MM X X X
8 207031 1 SWITCH X X X
6-15
REAR VIEW MIRROR MANUAL KIT (CHOICE)
264242
TD0003664
6-16
REAR VIEW MIRROR MANUAL KIT (CHOICE)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 264242 1 KIT, MIRRORS, MANUAL, ADJ X X X FOR DETAIL SEE NEXT PAGE
1 216003 2 MIRROR, MANUAL X X X
2 216002 2 MIRROR, WIDE X X X
6-17
REAR VIEW MIRRORS
5 1
6 4
12
11
7
10
8
TD0003540
6-18
REAR VIEW MIRRORS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 216001 1 MIRROR, ELECTRICAL, 24V X X X
1 216003 1 MIRROR, MANUAL X X X
2 226685 1 GLASS, MIRROR, ELECTRICAL X X X
2 226688 1 GLASS, MIRROR, MANUAL X X X
3 NSI 1 BODY X X X
4 NSI 2 CLAMP X X X
5 NSI 4 SCREW X X X
6 226686 1 COVER,BACK X X X
7 216002 1 MIRROR, WIDE ANGLE X X X
8 226687 1 GLASS, MIRROR X X X
9 NSI 1 SEAL X X X
10 NSI 1 BODY X X X
11 NSI 1 CLAMP X X X
6-19
ELECTRICAL SYSTEM, CAB, BEACON (OPTIONAL)
5
1
514850613
TD0003680A
6-20
ELECTRICAL SYSTEM, CAB, BEACON (OPTIONAL)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218912 1 LIGHT, BEACON, XENON, AMBER X X X
2 216286 1 HARNESS, BEACON, EXTENSION X X X
3 206939 1 MOUNTING PIPE X X X
4 176111 1 BKT, FLASHING BEACON X X X
6-21
ELEC SYSTEM, CAB, WORK LIGHTS (OPTIONAL)
2 4
E14832614
TD0003686
6-22
ELEC SYSTEM, CAB, WORK LIGHTS (OPTIONAL)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 216287 1 HARNESS, WORK LIGHT X X X
2 207454 2 CONDUIT, 584MM X X X
3 207030 1 LIGHT, WORK LIGHT X X X
4 207030 1 LIGHT, WORK LIGHT X X X
6-23
ELEC SYSTEM, CAB, REVERSE LIGHTS (OPTIONAL)
514850615
TD0003681
6-24
ELEC SYSTEM, CAB, REVERSE LIGHTS (OPTIONAL)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 217719 1 LIGHT, FLOOD, 65W X X X
6-25
ELEC SYSTEM, CAB, MEMORY MODULE (OPTIONAL)
8 6
13
12
11
14
10
PLEASE NOTE:
7 9
FOR INSTALLATION INFO REFER
TO PROCEDURE BAS 000035
EACH CUSTOMER MUST HAVE

AT LEAST 1 OFF PROGRAMMING
KIT NO. 218714 & AT LEAST 1
OFF MASTER KEY PART
NO. 218713 FOR USER INFO 514850616
REFER TO MANUAL 872129 4
TD0003682
6-26
ELEC SYSTEM, CAB, MEMORY MODULE (OPTIONAL)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218849 1 ANTENNA, GPS, 3000MM CABLE X X X
2 218481 2 KEY, DRIVER ID, GREEN X X X
3 218480 1 DRIVER, ID, RECEPTACLE X X X
4 217166 1 E-MODULE, MEMORY MODULE X X X
5 208614 2 DUAL LOCK, 3M X X X
7 187648 2 SPACER X X X
8 186757 1 PLT, COVER, GPS ANTENNA X X X
6-27
ELECTRICAL SYSTEM, CAB, SATELLITE (OPTIONAL)
8
6
5
7 3
514850617
TD0003693
6-28
ELECTRICAL SYSTEM, CAB, SATELLITE (OPTIONAL)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218544 1 E-MODULE, SAT MODULE X X X
2 216085 1 HARNESS, SAT MODULE, PIGTAIL X X X
4 178039 1 PLT, COVER, SATELLITE BOX X X X
5 100665 4 SCREW, CHEESEHD X X X
6-29
ELECTRICAL SYSTEM, CAB, RADIO (OPTIONAL)
4
3
514850618
TD0003698
6-30
ELECTRICAL SYSTEM, CAB, RADIO (OPTIONAL)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 263328 1 KIT, RADIO, BLAUPUNKT X X X
1 263592 1 KIT, SPEAKERS, BLAUPUNKT X X X
2 217412 1 RADIO, FM/AM, BLAUPUNKT X X X
3 216383 1 ANTENNA, RADIO, BLAUPUNKT, 5000M X X X
4 216291 1 HARNESS, RADIO, BLAUPUNKT X X X
5 187672 1 BKT, BLAUPUNKT ANTENNA X X X
6-31
ELECTRICAL SYSTEM, ENGINE
29
31
13
18
3 4
8
19
32
11
32
28
3 11
32
5
28
25 10
30 12
1
14
26
20
27
31
7 2
31 2 22
23
31
9 6
17 27
31
15
24 31 31
21
27 E14840631
16
TD0003609
6-32
ELECTRICAL SYSTEM, ENGINE
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218241 1 HEADLAMP, COMBO, RHS X X X FOR DETAIL SEE NEXT PAGE
2 218240 1 HEADLAMP, COMBO, LHS X X X FOR DETAIL SEE NEXT PAGE
3 217899 1 SWITCH, LOW LEVEL COOLANT X X X
4 217801 1 HARNESS, ENGINE X X X
5 216375 1 SPRING, FUEL SENDER, SUPT X X X
6 216371 2 COVER, DUST, H/LAMP X X X
7 216217 1 HORN X X X
8 216210 1 SENDER, FUEL X X X
9 207832 2 COVER, HEAD LIGHTS, FRAME X X X
11 201420 3 P CLIPS X X X
12 200653 21 CABLE TIE X X X
13 187531 1 COVER PLT, FUEL SENDER X X X
14 176772 1 BRACKET, A/C COMP HARNESS X X X
15 176224 2 HINGE, HEADLIGHT X X X
16 174737 2 PLT, PIVOT RETAINER, HEADLIGHT X X X
20 100733 1 SCREW X X X
21 100731 4 SCREW X X X
25 100383 1 BOLT X X X
27 100312 7 NUT, NYLOC X X X
28 100310 3 NUT, NYLOC X X X
6-33
ELECTRICAL SYSTEM, LIGHT BREAKDOWNS
1 4
3
5
6
11
7,8 12
13
9,10
TD0003639
6-34
ELECTRICAL SYSTEM, LIGHT BREAKDOWNS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 207030 2 LIGHT, WORK LIGHT, 2-WAY DEUTSCH X X X
2 217719 2 LIGHT, REVERSE FLOODLIGHT X X X
3 202933 6 BULB, 24V 70W H3 PK22S (PIGTAIL) X X X
4 206703 4 CONNECTOR, 2-WAY DEUTSCH, MALE X X X
6 100082 1 SCREW X X X
7 218240 1 HEADLAMP, COMBO, LHS, HELLA X X X FOR DETAIL SEE PAGE 6-32
8 218241 1 HEADLAMP, COMBO, RHS, HELLA X X X FOR DETAIL SEE PAGE 6-32
9 226126 1 LENS, HEADLAMP, COMBO, LHS, HELLA X X X
10 226127 1 LENS, HEADLAMP, COMBO, RHS, HELLA X X X
11 202934 2 BULB, 24V 75/70W H4 P43T HDLT X X X
12 200200 2 BULB, 24V 2W X X X
13 204710 2 BULB, HEAVY DUTY 24V/22W/BA15S X X X
6-35
ELECTRICAL SYSTEM, ARTIC
2
FITTED TO VOAC BLOCK
E14840632
TD0003614
6-36
ELECTRICAL SYSTEM, ARTIC
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218282 1 SWITCH, PRESSURE, 5BAR, S/POINT X X X
2 218281 1 SWITCH, PRESSURE, 123BAR, S/POINT X X X
3 217806 1 HARNESS, ARTIC X X X
4 207390 1 SENDER, TEMP, 120DEG X X X
9 100085 1 SCREW X X X
6-37
ELECTRICAL SYSTEM, BATTERY BOX
22
4
26
10
16
18 23
-VIEW ON BATTERY BOX (POWER) HARNESS- 19
TO STARTER
8
26 25
22 6 3
TO CAB
EARTH BOSS 2
TO EARTH
1 9 15
27 17
24 7
15
26 14
27
22 24
5 21
27
TO CAB
13 20 11
EARTH BOSS 12
6
9
-EXPLODED VIEW EXCLUDING POWER HARNESS-

E14840633
TD0003611A
6-38
ELECTRICAL SYSTEM, BATTERY BOX
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218776 1 CABLE, EARTH X X X
2 217961 2 BATTERY, 12V X X X
3 217725 1 CABLE, BATTERY, RED X X X
4 217647 1 CABLE, EARTH X X X
5 217625 1 SOLENOID, CONT DUTY X X X
6 216393 1 CABLE, BATT, RD X X X
7 216363 1 CABLE, BATT, RD X X X
8 216362 1 CABLE, BATT, BK X X X
9 216360 1 CABLE, BATT, BK X X X
10 216292 1 HARNESS, BATTERY BOX, LARGE X X X
11 216129 1 SWITCH, BATTERY DISCONNECT X X X
14 205259 1 CIRCUIT BREAKER, 60AMP LARGE X X X
15 203830 2 CIRCUIT BREAKER, 20AMP X X X
17 172863 1 PLT, BASE, BAT BOX X X X
18 170111 2 CLAMP, HOLDOWN X X X
23 100312 4 NUT, NYLOC X X X
25 100187 4 J-BOLT, (INCL.NUT) X X X
26 100085 3 SCREW X X X
6-39
ELEC SYSTEM, FRONT CHASSIS, TRANSMISSION
3
10
8
4
4
11
12
6
7
9
11
12
5 514850634
7 TD0003610
9
6-40
ELEC SYSTEM, FRONT CHASSIS, TRANSMISSION
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 216026 1 HARNESS, ALLISON, ARTIC X X X
2 207522 1 RESISTOR X X X
4 201898 1 STRAP, EARTH BRAIDED X X X
5 201420 1 P CLIPS X X X
6 201419 1 P CLIP X X X
10 100085 1 SCREW X X X
11 100080 2 BOLT X X X
6-41
ELECTRICAL SYSTEM, FUEL HEATER (OPTIONAL)
514850650
TD0003519
6-42
ELECTRICAL SYSTEM, FUEL HEATER (OPTIONAL)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 207981 1 ELEMENT, HEATER, FUEL X X X
6-43
ELECTRICAL SYSTEM, BATTERIES (OPTIONAL)
E14832651
TD0004196
6-44
ELECTRICAL SYSTEM, BATTERIES (OPTIONAL)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 216296 2 BATTERY, 12V X X X
6-45
ELECTRICAL SYSTEM, REAR CHASSIS
18 22
29
10 12
18 26
25
24 21 31 5
26
13
9 1 14
1 24
11
23
7
6
4 16
15
17
2
28
26
20
8
26
30 32
27
19
E14840661
TD0003642
6-46
ELECTRICAL SYSTEM, REAR CHASSIS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 223244 2 O-RING X X X
2 217807 1 HARNESS, REAR X X X
3 217788 1 HARNESS, ARTIC JUMP X X X
4 217719 1 LIGHT, FLOOD X X X
5 217719 1 LIGHT, FLOOD X X X
6 216028 2 LAMP, RED, LED, BRAKE/PARK, REAR X X X
7 216027 2 LAMP, AMBER, LED, INDICATOR, REAR X X X
8 207975 1 ALARM, BACK UP X X X
9 207445 1 E-CLIP X X X
10 207440 1 SHAFT, ROTARY SENSOR B/JOINTS X X X
11 207289 1 O-RING X X X
12 207281 1 SHAFT, POSITION SENSOR ARM X X X
13 207231 1 SUPPORT, POSITION SENSOR SHAFT X X X
14 207021 1 SENSOR, BIN PIVOT, ROTARY X X X
17 200871 27 CABLE TIE X X X
18 200779 2 TIE ROD END X X X
19 190685 1 ISOLATOR, VIBRATION, RUBBER X X X
20 186218 1 BRACKET, MTG X X X
21 176059 1 BRACKET, BIN PIVOT SENSOR X X X
22 100945 2 SCREW X X X
23 100861 2 SCREW X X X
24 100812 4 WASHER X X X
25 100811 2 NUT, NYLOC S/STEEL X X X
27 100364 2 SCREW X X X
28 100314 2 NUT, NYLOC X X X
31 100086 2 SCREW X X X
6-47
ELECTRICAL SYSTEM, OBW
11 9
11
8
10
3
6
7 5 2 2
514850662
TD0003641
6-48
ELECTRICAL SYSTEM, OBW
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 263470 1 KIT, HARNESS, STRAIN GUAGE X X X
2 217705 4 INSERT, PLASTIC, K-CLAMP X X X
3 216348 1 E-MODULE, OBW X X X
5 187092 2 PLT, TOP, K-CLAMP X X X
6 187062 1 PLT, MTG, OBW TPMS X X X
6-49
6-50
SECTION 7: FRAME AND BODY
7-1
BONNET KIT - DETAIL A
4 42
44
18
19
16
44
39
19
6 16
44
42
37
49
5
27
31
44
44
44
46
3
44
31
29
3 44
44 46
29 31 44
44
50 44
44
2 31
40
2
7 50
50
45
3
16
19
44
42
E09840103 I SH1
TD0003627
7-2
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 208072 2 STRAP, BONNET X X X
3 207606 2 GASSTRUT, BONNET X X X
4 206612 1 BONNET X X X
5 206439 1 HANDLE, CAB INTERIOR X X X
6 204122 2 RUBBER, PROG. BUMP STOP X X X
7 200036 2 NIPPLE, GREASE X X X REPLACES PART NO. 203990
16 181545 4 PLATE, HINGE, BONNET X X X
18 176277 2 PLATE, HINGE SUPPORT, BONNET X X X
19 176046 4 PLATE, SPACER, BONNET X X X
37 100310 4 NUT, NYLOC X X X
40 100223 2 GRUBSCREW, SOC. DRIVE CUP POINT X X X
42 100210 9 BOLT X X X
46 100115 2 BOLT X X X
7-3
BONNET KIT - DETAIL B
14
22
38
26
25
42 28
44 33
36 9
11 23 33
11 36
44
37 35
15
21
24
28
13 33
41
48
20 12
43
49 47
34
17 33
10
36 25
1
26
32
34
30
E09840103 I SH2
TD0003628
7-4
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218315 1 HANDLE, PADDLE, BONNET X X X
8 202917 1 SPRING X X X
9 202872 1 SPRING X X X
10 201509 1 LATCH, GASKET X X X
12 186513 1 FRAME, S/TANK, BONET CATCH X X X
13 186229 1 PLT, GUIDE, ROD, BONNET X X X
14 183380 1 PEG, BONNET CATCH X X X
15 182361 1 LINKAGE, BONNET LATCH X X X
17 178967 1 PLT, BOX, PADHANDLE, TRIMARK X X X
20 174783 1 HANDLE, BAR X X X
21 174093 1 HOUSING, BONNET CATCH X X X
22 173802 1 CUP, BONNET CATCH X X X
23 173801 1 TONGUE, BONNET CATCH X X X
24 173638 1 PLATE ADAPTER GUIDE, BONNET X X X
25 172043 2 WASHER, RUBBER X X X
28 100731 8 SCREW X X X
35 100316 1 NUT, NYLOC X X X
36 100312 8 NUT, NYLOC X X X
37 100310 4 NUT, NYLOC X X X
42 100210 9 BOLT X X X
47 100089 6 SCREW X X X
7-5
49
44
42 9
57
51
49
6
8
30 49
49
36
47
49
24
45
37
13 58
22 33
58
58 49
50 22 7
49
25 36
49
47 E09840103 J SH1
TD0003627A
7-6
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 218681 1 BONNET, WITHOUT KIT X X X REPLACES PART NO. 206612
6 208072 2 STRAP, BONNET X X X
7 207606 2 GASSTRUT, BONNET X X X
24 176277 2 PLATE, HINGE SUPPORT, BONNET X X X
25 176046 4 PLATE, SPACER, BONNET X X X
42 100310 5 NUT, NYLOC X X X
45 100223 2 GRUBSCREW, SOC. DRIVE CUP POINT X X X
47 100210 8 BOLT X X X QUANTITY WAS 9
51 100115 2 BOLT X X X
7-7
40
54
31 14
57 41
38
12 4 38
12
17 18 32
14
16
42 34
57
42
15
11 43
46 37
11 55 29
21
28
23 5
10 32
42
3 1 38
20
56
53
48 19 38
57 41
26
28
29
37
52
39
39
35
E09840103 J SH2
TD0003628A
7-8
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218855 2 PAD, GUIDE, BONNET X X X ITEM ADDED
4 216626 1 SPRING, T, BONNET CATCH X X X REPLACES PART NO. 202872
5 216625 1 SPRING, C, BONNET CATCH X X X REPLACES PART NO. 202917
11 200779 1 TIE ROD, END, WITH CLIP X X X
12 200779 1 TIE ROD, END, WITH CLIP X X X
14 187690 2 PLT, TONGUE, BONNET CATCH X X X REPLACES PART NO. 173801
15 187689 1 PEG, BONNET CATCH X X X REPLACES PART NO. 183380
16 187688 1 LINK, BONNET CATCH X X X ITEM ADDED
17 187635 1 LINKAGE, BONNET X X X REPLACES PART NO. 182361
18 187632 1 HOUSING, BONNET CATCH X X X REPLACES PART NO. 174093
19 186513 1 FRAME, S/TNK, BON/CATCH X X X
20 186347 1 PLT, GUIDE, BONNET X X X REPLACES PART NO. 173638
21 186229 1 PLT, GUIDE, ROD, BONNET X X X
23 178967 1 PLT, BOX, PADHANDLE, TRIMARK X X X
26 174783 1 HANDLE, BAR X X X
27 173802 1 CUP, BONNET CATCH X X X
28 172043 2 WASHER, RUBBER X X X
31 100757 1 SCREW, HEXHD X X X ITEM ADDED
32 100731 8 SCREW X X X
34 100684 1 BOLT, HEXHD X X X ITEM ADDED
40 100314 1 NUT, NYLOC X X X ITEM ADDED
41 100312 8 NUT, NYLOC X X X
52 100089 6 SCREW X X X
54 100064 1 WASHER, FLAT X X X ITEM ADDED
56 100062 6 WASHER, FLAT X X X ITEM ADDED
7-9
CAB COMPLETE
TD0003467
7-10
CAB COMPLETE
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 264356 1 KIT, CAB, SPARE, COMPLETE, B40D, G2 X
1 264355 1 KIT, CAB, SPARE, COMPLETE, B35D, G2 X
7-11
CAB SHELL
TD0003498
7-12
CAB SHELL
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 264363 1 SHELL,CAB,LARGE,YELLOW X X X
2 207871 1 ROOF,CAB,YELLOW X X X
4 145018 2 O-RING X X X
7-13
CAB FRONT INSULATION PARTS
88
63
17
65
91
65
90 61
9 65
65 90
64
E14840301 C SH7
TD0003665A
7-14
CAB FRONT INSULATION PARTS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
9 217520 1 SHIELD, FIREWALL X X X
17 207799 1 SEAL, BONNET, CAB INTERFACE X X X
61 162278 1 SPACER, TUBE X X X
63 145018 2 O RING X X X ITEM ADDED
7-15
CAB BOTTOM SEALS
PARTIAL CAB FRAME
49
11
12
97
93
94
97
51
97 50
49
93
E14840301 C SH8
TD0003666A
7-16
CAB BOTTOM SEALS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
11 217012 1 SEAL, NEOPRENE, RHS, CAB X X X
12 217011 1 SEAL, NE0PRENE, REAR, CAB X X X
49 176383 2 RETAINER, SEAL, RHS, M/GUARD X X X
50 176382 1 RETAINER, SEAL, RHS, CAB X X X
51 176381 1 RETAINER, SEAL, RHS, CAB X X X
7-17
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS
91
77
54
15
15
54
77 58 52
91 15
59
77
91
77
91 38
57 15
54
80
76
54 15
56
76
85
15
54 77
58 91
91 77
15
87
54
75 59
77
91
29 71
75
75
74
CAB
75 MOUNTING
74
E14840301 C SH3
TD0003667A
7-18
WINDOW GUARD,HANDRAILS & CAB MOUNTINGS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
15 207881 9 GASKET, GRAB HANDLE X X X
29 206293 4 MTG, RUBBER, CAB X X X
38 182285 1 HANDRAIL, CAB, ROOF X X X
52 176380 1 GUARD WINDOW REAR X X X
54 176312 9 SHIM, 1.6MM, G/HANDLE BKT X X X
56 174676 1 PLT, MTG, RHS, GUARD, WINDOW X X X
57 173458 1 PLT, MTG, LHS, GUARD, WINDOW X X X
58 173448 1 HANDRAIL, CAB, LHS REAR X X X
59 173444 1 HANDRAIL, CAB, RHS REAR X X X
80 100316 8 NUT, NYLOC CLASS X X X
85 100210 4 BOLT X X X
7-19
REAR VIEW MIRROR BRACKETS
67
79
78
77
35
77 45
92 46 USE AS
NEEDED
37 53
60 33
30
42
97 53
73 80 44
77
39
81
78
77
37
36
1 40
35
34
USE AS
NEEDED 43
44
91
77
77
92 77 16
81
53
30
53
E14840301 C SH5
80
TD0003668A
7-20
REAR VIEW MIRROR BRACKETS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218678 4 BLOCK, LOCATE, MIRROR X X X
16 207863 2 GASKET, LOWER MIRROR BKT X X X
30 201666 4 SPRING, BIN HEAT-BALL JOINT X X X
33 186316 2 SHIM, 0.8MM, MIR BKT, TOP X X X
34 186315 2 SHIM, 0.8MM, MIR BKT, BOT X X X
35 186149 4 PIN, LOCATE, MIRROR X X X
36 182299 1 MTG, MIRROR, LHS X X X
37 182298 1 MTG, MIRROR, RHS X X X
39 182284 1 MTG, CAB, MIRROR, BKT, RHS X X X
40 182283 1 MTG, CAB, MIRROR, LHS X X X
42 178726 8 TAG, LOCK, MIRROR X X X
43 178569 2 SHIM, 3MM, MIR BKT, BOTTOM X X X
44 178568 2 SHIM, 1.6MM, MIR BKT, BOTTOM X X X
45 178567 2 SHIM, 1.6MM, MIR BKT, TOP X X X
46 178407 2 SHIM, 3MM, MIR BKT, TOP X X X
53 176379 8 WASHER, SPRING RET, MIR BKT X X X
60 166566 8 PIN, MTG, MIRROR X X X
67 100936 2 BOLT X X X
80 100316 8 NUT, NYLOC X X X
81 100314 8 NUT, NYLOC X X X
7-21
CAB DOOR ASSEMBLY
48
27
69
7
7
62 25
66
24
96
70
4 23
18
3
21 31
47
95
86
32
83 84
97 68
93 84
32
19
20
55 E14840301 C SH2
TD0003669A
7-22
CAB DOOR ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 218331 1 BOOT, RUBBER, DOOR HANDLE X X X
4 217590 1 SEAL, DOOR, MAIN X X X
6 217557 1 WINDOW, DOOR, SLIDING X X X
7 217556 1 DOOR, MAIN, YELLOW X X X
14 208103 12 GASKET X X X
18 207647 1 KNOB, BIN TIP X X X
19 207375 1 BOLT, STRIKER, TRIMARK X X X
20 207366 1 LATCH, LH, TRIMARK X X X
21 207230 1 TRIMARK, LH HOUSING X X X
23 206465 1 STRUT, CAB X X X
24 206453 1 RUBBER, STRAP, DOOR X X X
25 206451 2 BKT, STRAP, DOOR X X X
27 206415 6 HINGE, EXTERIOR X X X
47 176962 2 MTG BKT, LATCH X X X
48 176431 2 SHIM, 1.6MM EXTERIOR HINGE X X X
55 176306 1 WASHER, CAB X X X
62 161086 1 SPACER BLOCK, DOOR STRAP X X X
66 101174 2 CAPSCREW, CSK, SOC, S/S X X X
68 100850 1 STUD, M/S, FULL THREAD X X X
69 100837 36 CAPSCREW, CSK, SOCHD, S/S X X X
83 100310 2 NUT, NYLOC X X X
7-23
CAB WINDOWS
10
26
14
E14840301 C SH4
TD0003670A
7-24
CAB WINDOWS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 218342 1 WINDOW, RHS, SLIDING X X X
8 217555 1 WINDOW, LH, FRONT, TOUGHENED X X X
10 217151 1 WINDOW, REAR X X X
14 208103 12 GASKET X X X
26 206418 1 WINDOW, CURVED X X X
7-25
WINDOW CATCHES
2, 3
TD0003527A
7-26
WINDOW CATCHES
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 221629 1 CATCH, CAB, SLIDING WINDOW X X X
2 221627 1 CATCH, VERTICAL, SLIDING WINDOW, RHS X X X
3 221628 1 CATCH, VERTICAL, SLIDING WINDOW, LHS X X X
4 101197 2 SCREW, MACHINE, CSK, POSI, S/STEEL X X X
7-27
DOOR, HVAC SYSTEM
27
69
69
72
22 96
89
82
96
77
28 41
E14840301 C SH6
TD0003671A
7-28
DOOR, HVAC SYSTEM
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
5 217588 1 SEAL, DOOR, HVAC, RHS X X X
22 206491 1 STRUT, CAB X X X
28 206412 1 DOOR, HVAC, YELLOW X X X
41 181684 1 MTG, HATCH, HVAC DOOR STRUT X X X
72 100731 3 SCREW X X X
82 100312 1 NUT, NYLOC X X X
7-29
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL A
59 66
34
2
66 64
57 69
44
37
30
EMERGENCY HAMMER
ASSEMBLY
53
33 61
66
5
52 20
69
42 62
54
43 13
41
62
9 66
63
52
69
19
31
42 54
62 43
12
62
E14840302 C SH6
41 TD0003486A
7-30
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL A
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 220397 2 HOOK, CLOTHES X X X
5 217758 1 PLT, BLANKING, RADIO FACE X X X
9 216473 1 MAT, COOL BOX, CAB X X X
12 216454 1 GASKET, 15X15, ROLLSTOCK X X X
13 216453 1 KIT, GASKET, COOL BOX X X X
19 216278 1 LID, FUSES/RELAYS, CAB X X X ITEM ADDED
20 216277 1 LID, COOLER BOX, CAB X X X ITEM ADDED
30 216039 1 HAMMER, EMERGENCY EXIT X X X
31 216004 1 PANEL, INTERIOR, MAIN DOOR X X X
33 207968 2 COVER, SPEAKER X X X
34 207879 1 STRAP, COAT, CAB X X X
37 206585 35 HEXSERT X X X
41 206444 2 RUBBER, LATCH, COOLBOX X X X ITEM ADDED
42 206442 2 LATCH, COOLBOX X X X ITEM ADDED
43 206441 4 HINGE, INTERIOR X X X ITEM ADDED
52 101185 8 CAPSCREW, BUT, SOCHD, S/S X X X ITEM ADDED
53 101176 15 NUT, SPEED X X X
54 101175 8 CAPSCREW, CSK, SOC, S/S X X X ITEM ADDED
57 101152 2 SCREW, CSK, SELFTAP, S/S X X X
61 100872 2 SCREW, PANHD SELFTAP, S/S X X X ITEM ADDED
62 100842 8 POP RIVET X X X ITEM ADDED
64 100835 23 CAPSCREW, S/S X X X
66 100830 26 SCREW, PANHD, SELFTAP, S/S X X X
69 100615 18 WASHER, FLAT, S/S X X X
7-31
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL B
24 53
14
63
38
66
18
64
48
37 67
45 50
64
60
11 37
10
66
63 35
15
53
E14840302 C SH5
TD0003482A
7-32
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL B
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
10 216472 1 MAT, DASH ACCESS X X X
11 216457 1 COVER, E-MODULE, CAB X X X
14 216430 1 PANEL, WIPER, REAR, CAB X X X
15 216429 1 PANEL, HOLD-ALL, CAB X X X
18 216279 1 PANEL, LEVER, ALLISON, CAB X X X
24 216235 1 PANEL, MDU X X X
35 207864 1 GASKET, ELECTRICAL HATCH X X X
37 206585 35 HEXSERT X X X
38 206454 1 ASHTRAY, TOP MNT, PLASTIC X X X ITEM ADDED
45 206437 18 HEXSERT X X X ITEM ADDED
48 181860 1 ARM, WHEEL SPANNER X X X ITEM ADDED
50 171508 2 CLAMP, PIPE, HOLE X X X ITEM ADDED
53 101176 15 NUT, SPEED X X X
66 100830 26 SCREW, PANHD, SELFTAP, S/S X X X
67 100799 2 BOLT, WING X X X ITEM ADDED
7-33
CAB FLOOR MAT & PILLAR COVERS
22
28 29
23
32
32
25 55
36
65
40 36
E14840302 C SH3
TD0003489A
7-34
CAB FLOOR MAT & PILLAR COVERS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
6 216673 1 MAT, TOOLBOX, CAB X X X
22 216238 1 COVER, B PILLAR, RHS X X X
23 216237 1 COVER, B PILLAR, LHS X X X
25 216234 1 MAT, FLOOR, CAB X X X
28 216214 1 COVER, A PILLAR, RHS X X X
29 216197 1 COVER, A PILLAR, LHS X X X
32 208614 12 DUAL LOCK X X X
36 207266 8 HEXSERT X X X
40 206447 1 PLATE, STEP, CAB X X X
55 101174 6 CAPSCREW, CSK, SOC, S/S X X X
7-35
ROOF INTERIOR LINERS
37
71
64
(3 PLACES ONLY)
36
27
26
39
55
E14840302 C SH2
TD0003491A
7-36
ROOF INTERIOR LINERS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
7 216646 14 FASTENER, PLASTIC, HEADLINER X X X REPLACES PART NO. 216244
26 216233 1 HOODLINER, FRONT X X X
27 216232 1 HOODLINER, REAR X X X
36 207266 8 HEXSERT X X X ITEM ADDED
37 206585 35 HEXSERT X X X
39 206449 1 SUN VISOR X X X ITEM ADDED
55 101174 6 CAPSCREW, CSK, SOC, S/S X X X ITEM ADDED
64 100835 23 CAPSCREW, S/S X X X ITEM ADDED
71 100358 3 WASHER, FLAT, S/S X X X
7-37
STEERING
46
51
73
70
49
70
72
72
E14840302 C SH7
TD0004248
7-38
STEERING
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
4 218287 1 COLUMN, STEERING X X X
46 204600 1 STEERING WHEEL, ADT X X X
49 176327 1 SPACER, STEERING COLOUMN X X X
72 100314 3 NUT, NYLOC X X X
7-39
STEERING COLUMN
1 32
30
6
9
31
8 10
21
20
17
19
18
16 15 14
2
12 3
13 5
1415 11
4
29
26
25
27
28
27
22
23
26 24
TD0003569
7-40
STEERING COLUMN
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218287 1 COLUMN,STEERING X X X
2 205422 1 SUPPORT X X X
3 204112 1 SCREW,ADJUSTING HANDLE X X X
4 204111 1 GUARD,TELESCOPIC X X X
5 204110 1 BOOT,STEERING COLUMN X X X
6 205429 1 SHAFT,STEERING X X X
7 204115 2 SPACER,SPLINED X X X
8 101364 1 NUT,HEXAGON X X X
9 204600 1 WHEEL,STEERING X X X
10 204438 1 CAP,STEERING WHEEL X X X
11 205427 1 BOLT,STEPPED X X X
12 205428 1 SPACER X X X
13 204113 1 NUT, ADJUSTING HANDLE X X X
15 100615 2 WASHER,FLAT X X X
16 223968 2 NUT,ROUND SPECIAL X X X
17 204170 1 ASSY,BASE X X X INCLUDES ITEMS 30 TO 32
18 100090 2 SCREW,HEXHD X X X
19 101356 2 BOLT,HEXHD X X X
20 100370 3 WASHER,HARDENED X X X
21 100314 3 NUT,NYLOC X X X
22 205423 1 SHAFT X X X
23 205424 1 NUT X X X
24 205425 1 SHAFT,SPLINED X X X
25 218286 1 KNUCKLE,STEERING X X X
27 100283 2 NUT,HEXAGON X X X
28 207787 1 COLUMN,BASE,STEER ORBITAL X X X
30 226657 1 CIRCLIP X X X COMES WITH ITEM 17
31 226658 1 CIRCLIP X X X COMES WITH ITEM 17
32 226659 1 BEARING X X X COMES WITH ITEM 17
7-41
OPERATOR & TRAINER SEAT INSTALLATION
21
58
1
68
75
56
45
47
75
74
17
45
16
TRAINER SEAT
3
75
74
45
68 75
E14840302 C SH4
TD0003568A
7-42
OPERATOR & TRAINER SEAT INSTALLATION
I B B S Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290433 1 SEAT, OPERATOR X X X EXCLUDES HEADREST AND ARMREST
1 290444 1 SEAT, OPERATOR X X X INCLUDES HEADREST AND ARMREST
3 218867 1 MTG, SEAT, TRAINER X X X
8 216523 1 COVER, SEAT, TRAINER X X X
16 216382 1 CUSHION, SEAT, TRAINER X X X
17 216381 1 CUSHION, BACKREST, TRAINER X X X
21 216243 1 HOLDER, DOCUMENT, SEARS X X X
45 206437 18 HEXSERT X X X
47 187533 1 PLT, MNT, BACKREST, SEAT, TRAINER X X X
56 101172 6 BOLT, HEX, RIBFLG X X X
58 101062 6 POP RIVET X X X
68 100731 10 SCREW X X X
7-43
TRAINER SEAT MOUNTING
TD0003580
7-44
TRAINER SEAT MOUNTING
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218867 1 MOUNTING,SEAT,TRAINER X X X
2 264103 1 ASSY,SEATBELT,SEAT,TRAINER X X X
3 100316 1 NUT,NYLOC X X X
7-45
SEAT ASSEMBLY, SEARS
1
9
19
10
11
12
13
2
14
4 18 15
16
17
4
8
5
TD0003021
7-46
SEAT ASSEMBLY, SEARS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 290444 1 SEAT,OPERATOR, DDH X X X COMPLETE WITH ITEMS 9 TO 19
1 290433 1 SEAT,OPERATOR, DDH2 X X X COMES WITHOUT ITEM 9 TO 19
2 226735 1 CUSHION ,BACKREST X X X
3 226736 1 CUSHION,SEAT X X X
4 226654 1 SEAT BELT, 2” X X X
5 226655 1 COVER,SIDE X X X
6 226652 1 SUSPENSION ASSY,C.E.AIR X X X
7 226653 1 MOUNTING X X X
8 226773 1 KIT, SLIDE CONTROL X X X
9 263818 1 KIT,HEADREST & ARMREST,DDH X X X (OPTIONAL)
10 263936 1 KIT,ARMREST,RH X X X (OPTIONAL) INCLUDES ITEMS 11, 14 TO 18
11 226747 1 PAD, ARMREST,RH X X X
12 263937 1 KIT,ARMREST,LH X X X (OPTIONAL) INCLUDES ITEMS 13 TO 18
13 226748 1 PAD,ARMREST,LH X X X
14 100857 1 WASHER,BODY X X X
15 100846 2 NUT,CENTRE LOCK X X X
17 226749 1 BLOCK,SPACER,ARMREST X X X
18 100608 1 CAPSCREW,BUTTON,SOC HD X X X
19 226746 1 HEADREST X X X (OPTIONAL)
7-47
BASE, SEAT ASSEMBLY, SEARS
5
2
10
11
8
11
TD0003022
7-48
BASE, SEAT ASSEMBLY, SEARS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 226652 1 SUSPENSION ASSY, C.E.AIR X X X
2 226644 1 KIT, SERVICE, AIR VALVE X X X
3 226645 1 KIT, SERVICE, ISOLATOR SHOCK X X X
4 226737 1 KIT, SERVICE, AIR SPRING X X X
5 226647 1 KIT, SERVICE, BEARING & ROLLERS X X X
6 226648 1 KIT, SERVICE, ISOLATOR LATCH X X X
7 226646 1 SHAFT, BEARING X X X
8 226649 1 KIT, SERVICE, SUSPENSION SHOCK X X X
9 226738 1 BELLOWS X X X
10 226650 1 KIT, TETHER BELT X X X
11 226651 1 KIT, SERVICE, BUMBER X X X
7-49
CAB AIR DUCTING, HVAC SYSTEM
Vent Detail 1
3
2
Vent Detail 2
10
3
9
7
1 10
4
10 2
9
7
2 8 9
7
9 9
9 7
9
9 9
7
9
7
2
9 9
9 7
5
6
6 9 10
11
7
9 11
9
E14832532 A SH1
TD0003548
7-50
CAB AIR DUCTING, HVAC SYSTEM
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 262500 1 KIT, GASKET, HVAC SYSTEM X X X KIT COMPRISES 207867 & 207868
2 217595 3 ADAPTOR, VENT X X X
3 217594 4 VENT, SWIVEL, HVAC X X X
4 216236 1 VENT, BOX, COOLER X X X
5 216216 1 HVAC UNIT, 24V X X X
6 207175 2 ASSY, DRAIN TUBE, HVAC X X X
7 204187 A/R AIRDUCT, FLEX X X X
8 202346 1 AIR DUCT, FLEX X X X
10 100938 21 SCREW, COUNTERSUNK X X X
7-51
AIRCON DRIER UNIT & PIPING
11
11
5
10
3
18
21
11
9 8
5
4
12 11
12
16
7
19
20
13
6
7 15
14
21
22
1 17
21
18 2
E14832532 A SH2
TD0003208C
7-52
AIRCON DRIER UNIT & PIPING
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 910264 1 INSULATION, HOSE, HVAC X X X
2 241148 1 ASSY, HOSE, HVAC, UNIT, FWAL X X X
3 241147 1 ASSY, HOSE, HVAC, DRY, UNIT X X X
4 241146 1 ASSY, HOSE, HVAC, FWAL, DRY X X X
5 218686 2 HOSE, RADIATOR X X X
6 207117 2 P-CLIP X X X
7 206585 6 HEXSERT, OPEN X X X
8 204043 1 RECEIVER DRIER X X X
9 204042 1 SWITCH, BINARY PRESSURE X X X
10 203908 4 P-CLIP X X X
13 176177 1 PLATE, BULKHEAD, FIREWALL X X X
14 176088 1 BKT, RECEIVER DRIER, HVAC X X X
18 100080 6 BOLT X X X
7-53
AIRCON UNIT
3
22
21
13
18
12
50
8 14
51
31
32
40 29 1 33
45
28
4 61 41
6
23
42
30
19
17
19 27
27
5
11
16
26 21
25 7
27
23 20
15
2 9
34 35
TD0003605
7-54
AIRCON UNIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 216216 1 HVAC UNIT, 24V X X X
1 226837 1 CASING ASSEMBLY X X X
2 226050 1 SIDE COVER ASSY X X X
3 226838 1 TOP COVER ASSY X X X
4 226052 1 MOUNTING PLATE, ACTUATOR X X X
5 226839 1 FLAPPER, FLOOR X X X
6 226840 1 FLAPPER, DEFROST / DASH X X X
7 226055 1 FLAPPER, FRESH AIR X X X
8 226056 1 SUPPORT, COIL X X X
9 226057 1 SUPPORT, BLOCK VALVE X X X
11 226841 1 BRACKET MTG, FRESH AIR ACTUATOR X X X
12 226021 1 HEATER COIL X X X
13 226020 1 EVAPORATOR COIL X X X
14 226019 1 AIR FILTER ASSY X X X
15 226018 1 BLOWER ASSY, 24V X X X
16 226842 1 RETAINER, AIRCON COIL X X X
17 226843 1 THERMOSTAT X X X
18 226844 3 CLIP, PANEL X X X
19 226015 3 MOTOR ACTUATOR 12V X X X
20 226014 1 COPPER TUBE ASSY X X X
21 207178 9 AIR HOSE ADAPTER X X X
22 207177 1 AIR HOSE ADAPTER, 2" X X X
23 226013 3 SNAP BUSHING, 1/4" X X X
25 226060 8 SCREW X X X PART NO. ADDED
26 100613 8 WASHER X X X PART NO. ADDED
27 226011 8 NYLON SPACER 1/2" X X X
28 226010 6 CONSTANT TENSION BAND CLAMP X X X
29 226006 1 HOSE, HEATER, 60MM LONG X X X
30 226006 1 HOSE, HEATER, 325MM LONG X X X
31 226009 2 STUD BAIL STYLE X X X
32 226008 2 RETAINER X X X
33 226007 2 RECEPTACLE X X X
35 220635 1 BLOCK VALVE X X X
40 220765 2 O-RING X X X
41 226006 1 HEATER HOSE, 220MM LONG X X X
42 226005 2 NYLON SPACER X X X
45 226016 1 MOTORIZED VALVE ASSY X X X
50 226845 1 RELAY BOARD X X X
51 226846 1 WIRING HARNESS X X X
61 200061 2 CLAMP, PIPE X X X
7-55
AIRCON SYSTEM, FRONT CHASSIS
5
2
18
15 9
16
17
12 12
19
14 12
13 12
12 10
1
3 20 12
3
1 3
13
1
8
11 1 6
7
4
11
1
22 21
4
E09840531 C
TD0004198
7-56
AIRCON SYSTEM, FRONT CHASSIS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
7 101353 1 CAPSCREW, SOCHEAD X X X
8 120676 1 ADAPTOR, COMPRESSOR, HVAC X X X
11 201439 3 P CLIPS X X X
13 203764 3 P CLIP X X X
14 206534 1 HOSE, ENG TO HEATER RETURN X X X
15 206979 1 CONDENSER, AIR-CON X X X
16 207171 1 PIPE, HVAC, HEATER, IN X X X
17 207172 1 PIPE, HVAC, HEATER, OUT X X X
18 207213 4 MTG, RUBBER, CONDENSER, HVAC X X X
19 241143 1 ASSY, HOSE, HVAC, COMP, COND X X X
20 241144 1 ASSY, HOSE, HVAC, COND, FWAL X X X
21 241145 1 ASSY, HOSE, HVAC, FWAL, COMP X X X
22 910264 1 INSULATION, HOSE, HVAC X X X
7-57
VOAC MTG & COVER KIT
6
5 6
3 5
1
4
5
8
12
2
10
11
12
E14840119
TD0003205
7-58
VOAC MTG & COVER KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 207790 1 PLATE, SEAL, CAB, REAR, LH X X X
2 187558 1 MTG, VOAC BLOCK X X X
3 176429 1 PLATE, SEAL, CAB, REAR, RH X X X
4 176086 1 SPIDER, COVER, VOAC BLOCK X X X
7-59
GRILL KIT
16
25
4
1
6
3
23 7
19
25
13
24
5 7
21
7
20 5
17
25 15
10 3
18 3
7
11
12
22
14
26
8 7
9 3
2
E09840115 F
TD0004199
7-60
GRILL KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 100089 32 SCREW X X X
5 100657 6 NUT, STOVER X X X REPLACES PART NO. 100285
6 100310 18 NUT, NYLOC X X X
9 100652 12 NUT, STOVER X X X REPLACES PART NO. 100966
11 172867 1 GRILL, BONNET X X X
12 172877 1 PLT, SEALING, RHS, LOW, RAD X X X
13 173862 1 PLT, SEALING, SIDE, RADIATOR X X X
14 173863 1 PLT, SEALING, BOTT, RADIATOR X X X
15 173864 1 FRAME, GRILL X X X
16 173865 1 PLT, SEALING, TOP, RADIATOR X X X
17 176247 1 PLT, SEALING, LHS, LOW, RAD X X X
18 176363 1 PLT, SEALING, RH SIDE, RAD X X X
19 218998 1 SEALING, TOP, BONNET X X X REPLACES PART NO. 207155
20 218997 2 SEALING, SIDE, BONNET X X X REPLACES PART NO. 207156
21 207157 2 SEALING, MID, RAD X X X
22 207387 2 PLATE, SEAL, SIDE, BONNET X X X
23 207388 1 PLATE, SEAL, TOP, BONNET X X X
24 207389 2 SEAL, CONDENSOR, RADIATOR X X X
25 910149 1 TRIM, DOOR SEAL X X X
7-61
BELLY PLATE KIT
18
24
17 15 5
19
19
1 8
4 7
19 19 9
15 21 24
2 18
12
16 15
24
11
13 15
13 19 19
3 17
13
2 20
22
23 16
23 10
2
24 23 19
17 20
23
22
2 14 13
24 13
13 12
17 6
24
17
E09840107 E
TD0004200
7-62
BELLY PLATE KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 207154 2 STRAP, BELLY PLATE STOP X X X
2 190522 4 HINGE MODIFIED X X X
3 186654 1 PLT, BELLY, REAR X X X
4 186642 1 PLT, BELLY, REAR, RH X X X
5 183339 1 PLATE, BELLY, VERTICAL, REAR X X X
7 174503 1 MTG BKT, SLIDE BELLY PLT X X X
8 174317 1 SLIDE, LOCK BELLY PLATE X X X
9 172823 1 PLT, BELLY, REAR, LH X X X
10 172819 1 PLT, BELLY X X X
11 120196 3 PLUG X X X
12 101347 2 BOLT X X X
14 100415 2 NUT, NYLOC X X X
15 100316 20 NUT, NYLOC X X X
16 100314 2 NUT, NYLOC X X X
17 100211 16 BOLT X X X
24 100059 20 WASHER X X X
7-63
FRONT CHASSIS KIT
THIS PART MUST BE ON INSIDE OF

THE FLANGE OF THE LIGHT MTG
TO CLAMP LIGHT MTG TO TANK
24
19
26
21
5 14 15
11
5 12 10
4 6
9 1 18
14
22
24
19
21 2
26
15
THIS PART MUST BE ON INSIDE OF

THE FLANGE OF THE LIGHT MTG
TO CLAMP LIGHT MTG TO TANK
8
27
29
7 2923
25
13 16
ASSEMBLE ALL 29
CAB MTG'S IN 28
THE SAME WAY
23
29
9 17
29
27
13
20
E09840101 L
TD0003448A
7-64
FRONT CHASSIS KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 208635 2 MOULDED, RUBBER, BUFFER X X X
3 208051 1 MTG, HEADLIGHT, RHS X X X
4 208050 1 MTG, HEADLIGHT, LHS X X X
6 201768 2 PAD, ARTIC BUMP STOP X X X
7 187736 1 MTG, STEP, ARTIC X X X REPLACES PART NO. 187119
8 182665 1 CHASSIS, FNT X X X ITEM UPDATED
9 182035 1 MTG, CAB, REAR, LHS X X X
10 182025 1 MTG, CAB, REAR, RHS X X X
11 182024 1 MTG, CAB, FRONT, RHS X X X
12 182023 1 MTG, CAB, LHS X X X
13 176642 32 WASHER, CAB MTG X X X
14 176141 2 BRACKET, SIDE, LIGHT COVER X X X
15 176140 2 BRACKET, REAR, LIGHT COVER X X X
16 176069 1 STEP, PERFORATED, NARROW X X X
17 176066 1 PLATE, SERRATED, NARROW STEP X X X
22 100316 4 NUT, NYLOC X X X
23 100314 7 NUT, NYLOC X X X
27 100089 7 SCREW X X X
28 100085 3 SCREW X X X
7-65
CAB CLAMPS KIT
2 12
5
3
9
11
9
1 11
6
1
10 6
8
1
10
4 8 1
4
7
E09840153 D
TD0004201
7-66
CAB CLAMPS KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
4 100312 10 NUT, NYLOC X X X
7 176663 1 H/SHIELD, CAB F/WALL HOSES X X X
8 206826 4 CLAMP, 2 BOLT X X X
11 207167 4 CLAMP, RUBBER X X X
7-67
FRONT CHASSIS CLAMPS - DETAIL A
27
19
MOUNTED ON FRONT
29 CROSS BEAM OF CHASSIS
29
1
9
10
16
2
4
1
29 9
20 29
20
MOUNTED ON EXPANSION
TANK FRAME
26
28
18
12 19
7
20 29
29 9
11
25
29 17
23 29
11
9
13
MOUNTED ON RHS
29 29
20 20
FRONT OF CHASSIS
MOUNTED ON CAB FIRE WALL
E09840151 D
TD0004202
7-68
FRONT CHASSIS CLAMPS - DETAIL A
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 218603 3 CLAMP, RUBBER, EXP FRAME X X X
7 207132 1 CLAMP, RUBBER, FIREWALL X X X
9 207017 14 CLAMP, 2 BOLT X X X
12 206827 3 CLAMP X X X
13 206826 3 CLAMP X X X
16 206806 4 CLAMP, RUBBER, ENG BOTTOM X X X
17 206656 2 CLAMP, RUBBER, SIDE ENG X X X
18 176054 1 PLT, MTG, CLAMP, FIREWALL X X X
19 100747 12 BOLT X X X
26 100085 2 SCREW X X X
7-69
FRONT CHASSIS CLAMPS - DETAIL B
13
MOUNTED ON WET 20
DISC BRAKE TANK 6
22 29
29
9
11 23
8
29
3
MOUNTED ON TOP 12
OF PROPSHAFT GUARD
9
29
20 25
20
29
13
11 25 24
21 29
6 29
14
29
20
5
12
25 15 8
MOUNTED ON BOTTOM
OF PROPSHAFT GUARD
MOUNTED ON RHS 29
MIDDLE OF CHASSIS 20
E09840151 D
TD0004203
7-70
FRONT CHASSIS CLAMPS - DETAIL B
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
3 207211 1 CLAMP, RUBBER, ARTIC X X X
5 207170 1 CLAMP, RUBBER, WDB X X X
6 207167 2 CLAMP, RUBBER, UNDER CAB X X X
9 207017 14 CLAMP, 2 BOLT X X X
12 206827 3 CLAMP X X X
13 206826 3 CLAMP X X X
14 206808 1 CLAMP X X X
15 206807 1 CLAMP X X X
7-71
REAR CHASSIS CLAMPS
7
10
4
7
10
8
9 3
5
2 6
1
5
5
E09840152 F
1 TD0004204
7-72
REAR CHASSIS CLAMPS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 187071 1 PLATE, GUARD, BRAKE PIPE X X X
3 182526 1 BKT, ELEC BULKHEAD MOUNTING X X X
4 182524 1 PLATE, GUARD, BRAKE PIPE X X X
5 181549 4 BRACKET, GUARD, BRAKE PIPE X X X
6 176178 2 BRACKET, PLT, GUARD, BRAKE PIPE X X X
8 100085 5 SCREW X X X
7-73
RHS MUDGUARD - DETAIL A
28
26
28
26
11
33
40
33
40
38
37
31
39
33 40 9
30
38
26
27
2
26 40
27 29 31
39
21
25
40 21
29 4 25
40 29 31
39
22
26 36
27
7 13
21
22 25
36 38 36
22
36 E09840108 I & E09835108 H
TD0003617
7-74
RHS MUDGUARD - DETAIL A
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 217873 1 PAD, NONSLIP, RHS X X X
4 208048 1 EXTENSION, MUDGUARD, RHS X
4 207236 1 EXTENSION, MUDGUARD, RHS X X
7 207166 1 CURTAIN, WHEEL ARCH X X X
9 186505 1 MUDGUARD, FRONT, RIGHT X X X
11 176106 1 HANDRAIL, MUDGUARD, OUTER X X X
13 176077 1 PLT, RETAIN, M/GUARD CURTAIN X X X
28 100323 3 NUT, NYLOC X X X
29 100316 6 NUT, NYLOC X X X
30 100314 53 NUT, NYLOC X X X
31 100312 8 NUT, NYLOC X X X
33 100212 6 BOLT X X X
37 100089 40 SCREW X X X
40 100059 12 WASHER X X X
7-75
RHS MUDGUARD - DETAIL B
37
38
10
37
20 38
38
18 30
30 38
38 37
12
30
38 38
37
38 15
37
15
19
14
37
20 38
18
16
38
23
38 6
37
38 30
37 38
17 16
35
32
21
24
22
3
1
8
5
34 21
E09840108 I & E09835108 H

TD0003618
7-76
RHS MUDGUARD - DETAIL B
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 218853 1 COVER, UNLOADER, M/GUARD X X X
3 208885 1 BRACKET, MUDFLAP, FRONT X X X
5 207856 1 MUDFLAP, FRONT X X X
6 207196 2 STEP, FLEXIBLE, SIDE X X X
10 181668 1 MTG, STEP, TOP X X X
12 176104 1 BKT, CONNECTING, HANDRAIL X X X
15 176068 2 MTG, STEP, MIDDLE X X X
16 176067 4 PLATE, FLEXIBLE STEP, BOTTOM X X X
18 176064 3 PLATE, SERRATED, WIDE STEP X X X
19 176062 1 MTG, STEP, BOTTOM X X X
20 176061 3 STEP, PERFORATED, WIDE X X X
30 100314 53 NUT, NYLOC X X X
37 100089 40 SCREW X X X
7-77
FUEL TANK
13
14
13
14 16
17
7 8
4
16
5
17
6
14
11 15
14
15
10 2
3 9
11
12
E14840104
TD0003203A
7-78
FUEL TANK
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 217872 1 PAD, NOSLIP, D/TANK X X X
2 208649 1 CAP, DIESEL FILLER X X X
3 202300 1 BALL VALVE X X X
4 201503 1 GASKET, CORK, DIESEL TANK X X X
5 187542 1 TANK, FUEL X X X
6 187531 1 COVER PLT, FUEL SENDER X X X
7 186643 1 PLATE, RHS, M/GRD,CURTAIN, MTG X X X
8 173308 1 LID, MAIN DIESEL ACCESS X X X
9 140542 1 SEAL, CAP, DIESEL FILLER X X X
10 120851 1 NIPPLE X X X
11 120682 2 PLUG X X X
7-79
LHS MUDGUARD - DETAIL A
32
39
32
39
39
32
27
24 19
24
26 27
21 39 24
35 28
30
38
24 27
11 26 24
21
35 29
37 25
20 35
23
6
20 21 37
23 35 36
24
20 26
23 10
4
E09840109 G & E09835109 F
TD0003619
7-80
LHS MUDGUARD - DETAIL A
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 217865 1 NONSLIP, PAD, MUDGUARD X X X
4 208049 1 EXTENSION, MUDGUARD, LHS X
4 207237 1 EXTENSION, MUDGUARD, LHS X X
6 207166 1 CURTAIN, WHEEL ARCH X X X
8 176106 1 HANDRAIL, MUDGUARD, OUTER X X X
10 176103 1 PLATE, ARTIC LOCK RETAINER X X X
11 176077 1 PLT, RETAIN, M/GUARD CURTAIN X X X
19 172831 1 MUDGUARD, FRONT, LEFT X X X
27 100323 3 NUT, NYLOC X X X
28 100316 6 NUT, NYLOC X X X
29 100314 56 NUT, NYLOC X X X
30 100312 8 NUT, NYLOC X X X
32 100212 6 BOLT X X X
36 100089 43 SCREW X X X
39 100059 12 WASHER X X X
7-81
LHS MUDGUARD - DETAIL B
36 36
37 37
19 7
37 29
36 37
9 37
29
16
1 29
37
37
36
37 36
13
13
36
17 37
29
3 37
37 18
14 3 36
22 37 16
29
37 37
36 37
36
12
15
37 14
34
31
20 20
2 33
5
E09840109 G & E09835109 F
TD0003620
7-82
LHS MUDGUARD - DETAIL B
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 208885 1 BRACKET, MUDFLAP, FRONT X X X
3 208455 2 STEP, FLEXIBLE, SIDE X X X
5 207856 1 MUDFLAP, FRONT X X X
7 181668 1 MTG, STEP, TOP X X X
9 176104 1 BKT, CONNECTING, HANDRAIL X X X
13 176068 2 MTG, STEP, MIDDLE X X X
14 176067 4 PLATE, FLEXIBLE STEP, BOTTOM X X X
16 176064 3 PLATE, SERRATED, WIDE STEP X X X
17 176062 1 MTG, STEP, BOTTOM X X X
18 176061 3 STEP, PERFORATED, WIDE X X X
29 100314 56 NUT, NYLOC X X X
36 100089 43 SCREW X X X
7-83
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL A
2
29
3
28
56
44 4
9 18
9 23
49
57
57 16
43
42
45
27 57 45
43 52
35
19
37
56
26 38
31
E14840106 A SH1
TD0003204A
7-84
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL A
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 217868 1 NONSLIP, PAD, LHS, FRONT X X X
3 217867 1 NONSLIP, PAD, LEFT, MID X X X
4 217866 1 NONSLIP, PAD, LEFT, REAR X X X
9 208150 26 HEXSERT, SEALED X X X
18 203927 1 GROMMET X X X ITEM ADDED
19 202300 1 BALL VALVE X X X
23 187561 1 BOX, BATT. HYD, TANK X X X
26 176126 1 MAIN PLATE, DOOR, REAR X X X
27 176125 1 DOOR, FRONT-TANK X X X
28 176124 1 LID, REAR-BATT/HYD TANK X X X
29 176123 1 LID, FRONT-BATT/HYD TANK X X X
31 176121 1 DOOR, REAR X X X
35 120851 1 NIPPLE X X X
38 100931 8 BOLT X X X
40 100731 24 SCREW X X X
49 100310 38 NUT, NYLOC X X X
7-85
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B
53
32
15 56
48 13
40
30 56
46 49
55 49
57 34
39
57 54
22 54 6
50 39
41 39
14 12 54 36
11 20
25
20 51
47
24
13
25
51
47
5 8
21
PLACE MAGNET ON BOTTOM

SURFACE OF TANK DIRECTLY
IN THE CENTER UNDER THE
STRAINER
7
17
33
10
1
33 36
51 47
24
E14840106 A SH2
TD0003211A
7-86
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
5 210942 1 STRAINER X X X REPLACES PART NO. 210340
6 210862 1 ASSY, FILTER X X X
7 210105 1 LEVEL, INDICATOR X X X
8 208544 1 GASKET, LID, HYD TANK X X X
10 208098 1 SPRING X X X
11 207366 1 LATCH, LH, TRI/MARK X X X
12 207365 1 LATCH, RH, TRI/MARK X X X
13 206945 4 MOUNTING, RUBBER, SQUIGLY X X X ITEM ADDED
15 206465 3 STRUT, CAB X X X
20 201510 2 BOLT, STRIKER X X X
21 201412 1 MAGNET X X X ITEM ADDED
24 186059 1 LID, HYD, BREATHER X X X
25 178799 2 WASHER, MACHINED, STRIKER BOLT X X X ITEM ADDED
30 176122 1 LEVER, R/LID X X X
32 172862 1 LID, TANK, HYD, FILTER X X X
34 140464 1 O RING X X X
36 120726 1 CAP X X X
40 100731 24 SCREW X X X
41 100672 1 STUD X X X
46 100497 4 CAPSCREW, SOCHD X X X REPLACES PART NO. 100218
48 100312 6 NUT, NYLOC X X X
49 100310 38 NUT, NYLOC X X X
54 100080 10 BOLT X X X
55 100063 4 WASHER, HARDENED X X X REPLACES PART NO. 100812
7-87
HYDRAULIC TANK FILTER ASSEMBLY
1 5
P010528 A
7-88
HYDRAULIC TANK FILTER ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210862 1 FILTER ASSEMBLY, HYDRAULIC TANK X X X
3 220738 1 FUNNEL, FILTER X X X
4 140745 1 KIT, SEAL X X X
PART NO. 140744
5 226531 1 SPRING X X X
6 226532 1 HEAD, FILTER X X X
7 226530 1 SPACER X X X
8 100197 1 SCREW, CAP X X X
7-89
FRONT SUSPENSION KIT
11
10
10 3
11
10
4
2
9
5
6
8
1 12
10
11
E14840102 B
TD0003918
7-90
FRONT SUSPENSION KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 264169 1 ASSY, LINK, PANHARD, F/SUSP X X X
2 230354 1 CYL, SUSP STRUT, LHS X X X SEE DETAIL ON NEXT PAGE
3 230353 1 CYL, SUSP STRUT, RHS X X X SEE DETAIL ON NEXT PAGE
4 203738 1 SPHERILASTIC BRG X X X
5 162832 2 SPACER, A-FRAME MTG X X X
6 162348 1 COVER-BRG HSG A-FRAME X X X
7 161377 1 PIN, FRONT SUSP X X X
11 100547 12 WASHER, FLAT, HARDENED X X X
7-91
SUSPENSION STRUT
12
7
6
15
20
24
19
23 15
19
17
18
22 16
21 27 16
25 10 18
14 11
2 4 28
29
3
29
30
13 5
15
26
9
230353 B & 230354 B SH2

TD0003202A
7-92
SUSPENSION STRUT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 230353 1 CYL, SUSPENSION STRUT, RHS X X X
A 230354 1 CYL, SUSPENSION STRUT, LHS X X X
2 210696 1 CAP, VALVE CYL SUSP STRUT X X X
3 210695 1 VALVE, CYL SUSP STRUT X X X
4 207676 1 PLUG, MAGNETIC X X X
5 207340 1 DECAL, SUSPENSION CYLINDER X X X
6 203739 2 SPHERICAL BRG, 2 BOLT X X X
7 202489 1 BELLOW, RUBBER X X X
9 190742 1 PLUG, HEX HEAD, MODIFIED X X X
10 186335 1 CARRIER, MAGNET, STRUT X X X
11 184064 1 ASSY, PISTON, SUSP STRUT X X X
12 184029 1 ROD, SUSP STRUT, WELDED X X X
13 182685 1 BARREL, SUSPENSION STRUT X X X
14 177509 1 GUARD, SUSP STRUT CHARGE VALVE X X X
15 140830 1 KIT, SEAL, SUSPENSION STRUT X X X
16 202280 2 GUIDE TAPE, PISTON X X X
17 162427 1 NECKBUSH, SUSP STRUT X X X
18 140829 2 W/BAND, PISTON X X X
19 140827 2 W/BAND, ROD X X X
20 140686 1 SEAL, ROD X X X
21 140406 1 RING, BACK UP X X X
22 140367 1 O RING X X X
23 140285 1 SEAL, ROD X X X
24 140284 1 SEAL, WIPER X X X
25 140221 1 O RING X X X
26 140189 1 O RING X X X
27 101087 1 NUT, HEX X X X
7-93
OSCILLATION JOINT KIT
12
17
4
14
9 18
10
7
5 18
11
1
8
18
13
11
10
15
16
E09840200 F
TD0003690
7-94
OSCILLATION JOINT KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 201748 2 CIRCLIP EXT-PLANET PIN X X X
2 190699 1 COVER, DUST, OSCIL. JOINT X X X
3 186843 1 LOCK PLT, MALE OSCIL X X X
4 183187 1 JOINT, OSCILLATION X X
4 183173 1 JOINT, OSCILLATION X
5 173902 1 SAFETY BAR X X X
6 173464 1 PLATE, RETAINER, RUBBER, OSC. X X X
7 172956 1 TAG, LOCK, PIN RETAINER X X X
8 162012 2 BUSH, OSCILLATION X X X
9 160877 2 PIN, SAFETY BAR, PLATED X X X
10 140776 2 SEAL, OSCILLATION X X X
11 140461 2 O RING X X X
12 100731 4 SCREW X X X
14 100316 1 NUT, NYLOC X X X
16 100115 4 BOLT X X X
18 100059 3 WASHER X X X
7-95
ARTIC JOINT
18
17
7
4
5
11
12
15
15
8
12
3
7
18
14
18
5 10
2
13 1
19
8
16
13
6
3
18
E09840250 B
TD0004205
7-96
ARTIC JOINT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 100212 4 BOLT X X X
4 100726 8 SCREW, HEXHD TENSILOCK X X X
6 140300 2 SEAL, OIL X X X
7 140301 2 SEAL, OIL X X X
8 150114 2 ASSY, BEARING X X X
9 160727 1 SLEEVE, FIXED ARTIC X X X
10 161668 4 ADAPTOR, BARBED-HOLLOW O-RING X X X
11 161687 1 MTG PLT, FIXED ARTIC X X X
12 162349 2 PLT, COVER-TOP ARTIC X X X
13 162352 2 PLT, COVER-BOTTOM ARTIC X X X
14 162295 1 PIN, FIXED ARTIC X X X
15 170822 2 SHIM, TOP ARTIC PIN X X X
16 182906 1 PIN ASSY, FLOAT, ARTIC X X X
18 910269 4 TUBING, NITRILE SHORE X X X
19 187011 2 BUSH, PIN RETAINING X X X
7-97
REAR CHASSIS
TD0004960
7-98
REAR CHASSIS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 187717 1 CHASSIS, REAR
7-99
BIN PIVOT
3
3
2
4
5
E09840116
TD0004206
7-100
BIN PIVOT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 160383 2 PIN ASSY, ARTIC, ADT X X X
2 160685 2 PLATE, RETAINER, PIVOT PIN X X X
3 140162 4 O-RING X X X
4 100059 8 WASHER X X X
5 100116 8 BOLT X X X
7-101
REAR SUSPENSION
17 18 15
17 18 15 17 18 14
17 18 14 8
17 18 15
15 18 17 7
4 3
20 9
18 12
19 21
4 15
11
10
5
13
16 DO NOT ADD WASHER TO
THIS FASTENER 101149.
DO NOT ADD A WASHER
WHERE THIS FASTENER 11
FASTENS TO THE UNDER
SIDE OF THE TOP PLATE
OF THE SANDWHICH BLOCK.
E09835111 F & E09840111 F
TD0003606
7-104
REAR SUSPENSION
I BB S Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 262698 2 ASSY, W/BEAM, OBW X X
1 262779 2 ASSY, W/BEAM, OBW X
2 206980 4 SANDWICH BLOCK, REAR SUSP XX X
3 203739 16 SPHERICAL BRG, 2 BOLT XX X
4 201762 4 BEARING, CONICAL SLEEVE XX X
5 190420 4 CHAIN TIE, WALKING BEAM XX X
6 181027 1 LINK, PANHARD, MIDDLE XX X
7 181187 6 LINK, DRAG XX X
8 181018 1 LINK, PANHARD, REAR XX X
9 180992 2 PLUG, TAPER, WALKING BEAM XX X
10 172518 4 PLATE, SPACER, AXLE XX X
11 170548 8 PLT, LOCK, AXLE XX X
12 161817 4 SLEEVE, SPH, BRG CHASSIS XX X
13 101149 16 SCREW, HXHD XX X
14 101326 4 BOLT,HEXHD XX X
17 100777 28 NUT, HEXAGON XX X
18 100547 34 WASHER, FLAT, HARDENED XX X
19 100532 16 WASHER, HARDENED XX X
20 100322 16 NUT, HEXAGON XX X
7-105
WALKING BEAM ASSY, WEIGHING SYSTEM
4
7 5
262698 B & 262779 A

TD0004213
7-106
WALKING BEAM ASSY, WEIGHING SYSTEM
I BB S Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 182650 1 BEAM, WALKING, WEIGH SYS X X
1 182659 1 BEAM, WALKING, WEIGH SYS X
3 206945 1 MOUNTING, RUBBER, SQUIGLY XX X
4 100064 2 WASHER, FLAT XX X
5 100085 2 SCREW XX X
7 186115 1 PLT, OBW, W/BEAM XX X
8 262705 1 KIT, STRAIN GUAGE FITMENT XX X
7-107
WET DISC BRAKE TANK
2
1
7
11
5
10
E09840117 F
TD0004214
7-108
WET DISC BRAKE TANK
I BB S Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 100083 10 SCREW, HEXHEAD XX X
3 100210 4 BOLT XX X
4 100424 4 WASHER, HARDENED XX X
5 140466 1 O-RING XX X
6 176045 1 LID, TANK, WDB XX X
7 182135 1 LID, IN-TANK, FILTER XX X
8 182799 1 TANK, WET DISC BRAKE XX X
9 122136 1 VALVE, DRAIN XX X
10 207967 1 BOOT, RUBBER, DRAIN VALVE XX X
11 120392 1 PLUG, HEXHEAD XX X
7-109
WET DISC BRAKE FILTER ASSEMBLY
P010529 A
7-110
WET DISC BRAKE FILTER ASSEMBLY
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210488 1 FILTER ASSEMBLY, IN TANK TYPE X
2 220736 1 ELEMENT, FILTER, HYDRAULIC X
3 220739 1 FUNNEL, FILTER X
4 140744 1 KIT, SEAL X
PART NO. 140745
5 226531 1 SPRING X
6 226529 1 HOLDER, FILTER ASSY X
7 226530 1 SPACER, C/WITH CAP SCREW X
8 100197 1 SCREW, CAP X
7-111
FRONT CHASSIS GREASE KIT
11
10
27
30 33 23
1
10
26
6
3
34
33 29
32
24
27
21
20
19
18
17
12
13
14
15
16
33
32
8
25 22
27
4
31
2 34
7
28
E09840541 A
TD0004215
7-112
FRONT CHASSIS GREASE KIT
I BB S Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 243690 1 HOSE XX X
2 241213 1 HOSE XX X
3 241210 5 HOSE XX X
4 240713 1 HOSE XX X
5 240410 1 HOSE XX X
6 201420 4 P CLIPS XX X
7 201419 3 P CLIP XX X
8 176162 1 PIPE, 16, GREASE, F/CHASSIS XX X
22 162017 1 BLOCK, 7-GREASE NIPPLE BANK XX X
24 121350 6 ELBOW XX X
25 120807 3 ELBOW XX X
26 120747 1 UNION XX X
27 120148 39 CONNECTOR XX X
28 100994 3 CAPSCREW XX X
29 100730 4 BOLT, HEXHD XX X
30 100312 2 NUT, NYLOC XX X
7-113
REAR CHASSIS GREASE KIT
26
31
22 16
16 17
BOTTOM L/HAND
BIN TIP CYLINDER
23 4
15
23
14 22 15
13
20
1 22
OSCILLATION 2
13
22 20 14 22
THROUGH DRIVE 18
CARRIER BEARING
BOTTOM R/HAND
BIN TIP CYLINDER
20 TOP R/HAND BIN

TIP CYLINDER
3
27
6
21
10
7
11 9
27
12
19 24
22 28
18 27
32
31 TOP R/HAND BIN
TIP CYLINDER
25
21
10
4
29
5
20
L/HAND BIN 8
PIVOT POINT 21
9
20
R/HAND BIN
PIVOT POINT
E09840542 C
TD0003607
7-114
REAR CHASSIS GREASE KIT
I BB S Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 241212 1 HOSE XX X
2 240410 2 HOSE XX X
3 240316 2 HOSE XX X
4 201420 20 P CLIPS XX X
5 176351 1 GUARD, LHS, GREASE LINE, BIN XX X
6 176350 1 GUARD, RHS, GREASE LINE, BIN XX X
7 176172 1 PIPE, 6, GREASE, BIN XX X
13 176166 1 PIPE, 4, GREASE, R/CHASSIS XX X
17 176098 1 COVER, GREASE BANK, OSC XX X
18 160723 2 BLOCK, GREASE NIPPLE BANK XX X
19 121350 2 ELBOW XX X
20 120807 7 ELBOW XX X
21 120747 4 UNION XX X
22 120148 13 CONNECTOR XX X
23 100383 4 BOLT XX X
25 100198 2 SCREW XX X
27 100178 6 SCREW, HEXHD XX X
28 100080 6 BOLT XX X
29 100079 10 BOLT XX X
7-115
MANUAL GREASING KIT
5
3
10
5 13
8 14
12 14
4 10
1
11
14
7
13
14
5
10 4
2
262049 D
TD0003691A
7-116
MANUAL GREASING KIT
I BB S Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 241568 7 HOSE XX X REPLACES PART NO. 241464
2 240891 4 HOSE XX X
3 207159 1 CAP, 7-GREASE NIPPLE XX X
4 207158 2 CAP, 4-GREASE NIPPLE XX X
5 203990 15 NIPPLE, GREASE XX X
6 176185 1 COVER, M/GUARD, MAN GREASE XX X
7 176097 1 COVER, GREASE BANK, BEAM XX X
9 160723 1 BLOCK, GREASE NIPPLE BANK XX X
10 120148 22 CONNECTOR XX X REPLACES PART NO. 120807
11 100731 4 SCREW XX X
7-117
DECALS, AH400 EXTENDED CHASSIS
WARNING DANGER WARNING

GREASE
9 Serious injury or NO ETHER
death can result
POINT from contact with 12 Fire / Explosion
207302
electric lines. Hazard.
Never move any Open Flame in
4 part of unit or load
closer than: 3 Air Intake.
3m[10FT] plus twice 207306
10 the line insulator
Avoid crushing
CAUTION
length to an
Do not jump electric line.
207304 if machine tips AVOID DEATH OR SERIOUS INJURY
*READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING
THIS MACHINE.
*OPERATE ONLY FROM THE OPERATOR’S SEAT.
13 *BEFORE LEAVING SEAT: LOWER BODY TO FRAME REST.
PLACE TRANSMISSION IN NEUTRAL.
USE APPLY PARK BRAKE.
STOP ENGINE (TURN KEY SWITCH TO OFF).
SEAT *DO NOT PERMIT RIDERS.
*AVOID CONTACT WITH OVERHEAD OBSTACLES WHEN OPERATING OR
14 BELT HAULING THE TRUCK.
*USE EXTRA CARE TO AVOID TIP-OVER WHEN DUMPER BODY IS RAISED.
207307
207191
207310 207192
WARNING
19
FACTORY END-OF-LINE
PRE-DELIVERY INSPECTION 207329
6 MACHINE SERIAL NO. : ________________
DATE OF INSPECTION : ________________ 1

END-OF-LINE
SIGN OFF BY : ________________________
207290
P.D.I. SIGN OFF BY : ___________________

WARNING
201886
AVOID INJURY
Keep clear
21 of rotating
fan blades
207331
17 IMPORTANT
Always
engage
WARNING
Park AVOID INJURY
Brake Ensure propshaft
before 20 guards are in
5 place at all times
leaving
207330
operator’s
seat.
207277
INFORMATION
40 Ton Articulated Dump Truck
FRONT MIDDLE REAR
22 MAKE MODEL SIZE kPa PSI kPa PSI kPa PSI
MICHELIN XADN 200B 29.5R25 300 44 375 54 375 54
18 MICHELIN XADT 200B 29.5R25 300 44 375 54 375 54
BRIDGESTONE VLT DEZ MS* 29.5R25 400 58 425 62 425 62
11 GOOD YEAR RL-2+ ** 29.5R25 350 51 450 65 450 65
BRIDGESTONE VLT E3 MS T/L 29.5R25 350 51 425 62 425 62

207 332
GREASE POINTS
15
INFORMATION
207305
35 Ton Articulated Dump Truck
2 MAKE MODEL SIZE
FRONT MIDDLE REAR
kPa PSI kPa PSI kPa PSI
23 MICHELIN XADN 193B 26.5R25 350 51 400 58 400 58
MICHELIN XADT 193B 26.5R25 350 51 400 58 400 58
BRIDGESTONE VLT DEZ MS* 26.5R25 400 58 475 69 475 69
16 GOOD YEAR RL-2+ ** 26.5R25 400 58 500 73 500 73
CONTINENTAL STL3/STL2+ 26.5R25 400 58 450 65 450 65

207334
7-122
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 201886 1 DECAL, PDI / QUALITY X X X
2 206249 2 DECAL, REFLECTOR, RED X X X
3 207191 1 DECAL, DEERE, OVERHEAD POWERLINE X X X
4 207192 1 DECAL, DEERE, SEATBELT, WARNING X X X
5 207277 1 DECAL, PARK BRAKE, APPLICATION X X X
6 207290 2 DECAL, DEERE, LIFT / TIEDOWN X X X
9 207302 2 DECAL, GREASE POINT X
10 207304 2 DECAL, TIE DOWN POINT X X X
11 207305 1 DECAL, GREASING BANK 1 X X X
12 207306 1 DECAL, WARNING EATHER, START X X X
13 207307 1 DECAL, WARNING READ 0MM X X X
14 207310 2 DECAL, LIFTING EYE X X X
15 207311 2 DECAL, BELL LOGO, CAB DOOR X X X
16 207312 1 DECAL, B&W BELL LOGO, FR BONNET X X X
17 207320 2 DECAL, B&W BELL LOGO X
18 207321 2 DECAL, B&W BELL LOGO X X
19 207329 2 DECAL, HYDRAULIC PRESSURE X X X
20 207330 1 DECAL, PROPSHAFT GUARDS X X X
21 207331 2 DECAL, RADIATOR FAN WARNING X X X
22 207332 1 DECAL, TYRE & PRESSURE X
23 207334 1 DECAL, TYRE PRESSURE X
7-123
WARNING
43
Torque all wheel IMPORTANT GREASE
POINTS WARNING
nuts to 650 N.m
CAB TILT PROCEDURE
[480 LB.FT.] after Any alteration, modification,
the first 5 hours repair, structural damage or
and then again an overturn reduces this
CAUTION after 50 hours. structure’s protective
capabilities and invalidates
BEFORE WELDING ON THIS UNIT: Repeat this
this certification. Consult
To avoid control circuit damage:
1. Turn the electrical disconnect
switch to “OFF”.
procedure if the manufacturer to
2. Make sure the vehicle ground straps
are properly instal led.
wheels are determine this structure’s
3. The wel ding gr ound clamp must
have a good conn ecti on to the
machine structure and close to the
changed. limitations.
point of weld.
4. Attach welding ground clamp directly
to structure b efore welding.
R ROLLOVER (ROPS) AND

FALLING OBJECT (FOPS)
B35D AND B40D PERIODIC MAINTENANCE
R E F E R T O O P E R A T O R ' S M A N U A L F O R D E TA IL E D I N F O R M A T I O N
35 PROTECTIVE STRUCTURE
CERTIFICATION
IN T E RV A L I T E M M A INT E NA NC E A P P R OV E D ALL S YSTEM CHECKS ARE TO BE MADE WITH:
IT E M D E S C R I P TI O N
H OU RS N O P OI N T S M AT E R IA L
- MA C H I N E O N L E VE L S U R FA C E
3 A IR C L E A N E R P R E - CL E AN E R 1 C HE C K A ND C L E AN B O WL - B O D Y LOW E R E D
4 A I R C L E A N E R P R I M A R Y F I LT E R 1 R E P L A C E A S R E Q ’D A C CO R DI N G B E L L F ILT ER S - TR A N S M I S SI O N I N N EU T R A L W I T H PA R K B R A K E EN G A G ED
4 A I R C L E A N E R S E C O N D A R Y F I LT E R 1
T O I N DIC A T O R - M I N I M U M : ON CE A Y E A R
R EP L AC E E V ER Y T HI RD P R IM AR Y
F I L T E R CH AN G E - M IN IM U M : O N CE A Y E A R
B E L L F ILT ER S
- R E MO V E K EY F R O M I G N IT IO N SW I T C H A N D AT T A C H “D O N O T O P E R AT E”
WA R N I N G S IG N T O S TE E R IN G W H E E L
- TU R N B A T TE R Y D I S C O N N EC T SW IT CH T O “ O F F ” PO S I TI O N
Performance certified at
L
A S
R E Q U IR E D 8
10
11
P R I M A R Y F U E L F I L T E R / W A T E R S E P E R A T O R2
C HA R G E A IR C O O L E R
T RA N S M IS S I O N C O O L E R
1
1
C HE C K CO L D. DR AIN W AT ER BEF O R E S T AR T IN G
C HE C K, CL E A N AS RE Q U IRE D
C HE C K, CL E A N AS RE Q U IRE D
- I N STA LL A RT IC U L AT IO N L O C K B A R
date of manufacture to:
39 R AD IA T O R , GR IL L , A I R C O N CO N DE N S E R C HE C K, CL E A N AS RE Q U IRE D
40 T IR E S 6 C HE C K T IR E P RE S S U RE 29 5 6 9 10 41 39 7 4
H IN G E S G RE ASE
S EE LU B R I C A N TS
1 R A D I A T O R C O O LA N T L E V E L 1 C HE C K CO L D
42 6
ROPS:
18
4
5
1 5
A I R C L E A N E R P R I M A R Y FI LT E R
E N G IN E O IL L E V E L
T R A N S F E R C A S E O I L LE V E L
1
1
1
C HE C K IND I C A T OR
C HE C K
C H E C K T H E O I L LE V E L 2
3 SAE J 1040: 1994
1 7 H Y D R AU L IC O IL L E V E L 1 C HE C K CO L D
10
1
2
7
4
B RA KE A CC U M UL AT O RS
W E T D I S C B R A K E C O O LI N G O I L L E V E L
1
1
T E S T T H E B R A K E A C CU M U L A T OR F U N C T IO N
C H E C K (W H E R E A P P L I C A B L E )
8 28
ISO 3471: 1994
3 0 O P E R A T O R C O N T R O L S A N D I N S TR U M E N T S C HE C K 20
H OU RS 3 0 W A RN IN G L I G H T S , W A R N IN G BU Z Z E R C H E C K E V E R Y S T A R T- U P 14
OR 3 1 E X T E RN AL L IG H T S , R E V E R S E B U Z Z E R C HE C K
D A IL Y 3 2 A UT O G RE ASI NG S Y ST EM G R EAS E L E V E L C H E C K (I F A P P L I C A B L E ) 19
3
3
3
3
4
5
S T E E RIN G C Y L IN D E R S
O S C I L L A T I O N JO I N T S
A R T IC U L A T I ON J O IN T S
4
1
2
G RE A S E U N T IL I T E S CA P E S A T J OI N T
S EE LU B R I C A N TS 17
30
FOPS:
3
3
3
6
7
8
B OD Y L IF T C Y L I N D E R S
D UM P B O D Y P IV O T P IN S
O S C I L L A T I O N TH R U D R I V E B E A R I N G S
4
2
2
1
23
SAE J/ISO 3449: 1998
6 E N G I N E O I L A N D O I L F I LT E R 2 D RA IN W A R M A N D RE P L A C E
12 13
ISO 3449: 1992
S EE LU B R I C A N TS 43 27
22 P AR K BR AK E 1 C HE C K BR AK E P A D W E A R
23
26
C A L I P E R B R A K E (S E R V I C E )
S U S PE NSIO N S T R UT
8
2
C H E C K PA D W E A R ( W H E R E A P P L I C A B L E ) ( B )
C HE C K HE I GH T S , L E AK S, R UB BE R B O O T S
42 32 207382
27 A I R C O N A I R F I LT E R 1 C HE C K A ND C L E AN O R RE P L AC E ( D)
29 B AT T E RI E S 2 /4 C LE A N A N D T I G H T E N T E R M I N A L S ( S E E O M ) 26
5 00 33
32 A U T O -G R E A S I N G F I L L E R F I L T E R
H OU RS
41
42
(I F A P P L I C A B L E )
E L E C T R I C A L C O N N E C T IO NS H A RN E S S E S
A X L E , T R A N S M IS S I O N A N D T R A N S F E R
1
1
R EPLAC E
C HE C K CO ND IT IO N O F HA RN E S S E S , L OO M S
42 35 PROTECTIVE STRUCTURE
15
C AS E BR E AT H ER 5 C HE C K A ND C L E AN 11
R PART NUMBER:
IMPORTANT
43 P T O P R O P S H A F T F R O N T U -J O IN T 1 IN S P E C T C ON D IT IO N
12 T RA N S M IS S I O N O IL L E V E L 1 C H E C K C O L D O R W A R M W H IL E E N GI N E I D L E S S EE LU B R I C A N TS 16
38
7
8
E N G IN E V A L V E C L E A RA NC E 1 2 A DJ US T
P R I M A R Y F U E L F I L T E R / W A T E R S E P E R A T O R 2 R E P L A C E F I LT E R E L E M E N T B E L L F ILT ER S
25
264363
34
9 S EC O ND AR Y F U E L F IL T ERS 2 R EPLAC E B E L L F ILT ER S
1 00 0 15 T R A N S F E R C A S E O I L F I LT E R 1 R E P L A C E & T O P U P O IL A F T E R F IL T E R B E L L F ILT ER S 36
H OU RS C HA NG E S EE LU B R I C A N TS 24
18
21
H Y D R A U L I C TA N K B R E A T H E R F I L T E R
A X L E A N D F INA L D RI V E O IL L E V E L
1 R EPLAC E
9 C HE C K
22
CERTIFIED PRIME MOVER
2
13
14
R AD IA T O R E X T E N D E D L IF E CO O L A N T
T RA N S M IS S I O N O IL
T RA N S M IS S I O N F IL T E R S
1
1
2
C H E C K C O O L A N T C O N D I TI O N E R
C HA N G E T H E O IL ( A)
R E P L A C E E V E R Y 2 00 0 H R S O R
B E L L F ILT ER S
42 23
MASS:
2 00 0
H OU RS 16 T RA N S F E R C A S E O IL 1
W I T H A B N O R M A L O I L S A M P L E (A )
D RA IN A ND R E F I L L ( A ) ( C ) S EE LU B R I C A N TS 15000 kg (33069 lbs.)
4 00 0
H OU RS
21
24
25
28
19
A X L E AN D F INA L D RI V E O IL
W E T D I S C B R A K E C O O LI N G O I L
W E T D I S C B R A K E C O O LI N G O I L F I L T E R
P N E U M A T I C S Y S T E M AI R D R Y E R F IL T E R
H Y D R A U L I C S Y S TE M R E T U R N FI LT E R
9
1
1
1
D RA IN A ND R E F I L L
C HA N G E ( W H E R E A P P L IC AB L E )
R E P L A C E ( W HE R E A P P L IC A B L E )
R EPLAC E
1 R EPLAC E
B E L L F ILT ER S
B E L L F ILT ER S
21
40
37 L
20 H Y D R A U L I C TA N K 1 D RA IN A ND R E F I L L ( A ) S EE LU B R I C A N TS
8 00 0
H OU RS
2 R AD IA T O R E X T E N D E D L IF E CO O L A N T 1 C H A N G E T H E C O OL A N T
- M IN IM UM : E V ERY 4 Y E AR S
S EE FL U ID S CERTIFIED ARTICULATED
31
36
DUMP TRUCK MODELS:
I MP O RTANT N OT ES :
- R E F E R T O O P E RA T O R S M A N U AL F O R C O R R E C T M A INT E NA N C E P R O C E DU RE S 37 207385
- F O R B RE A K IN O R R E BU IL D , S E E O P E R A T O R S M A N UA L
- F O R S E V E R E W OR K IN G C O N D IT I O N S , R E D U C E S E R V I C E IN T E R V A L S
A .
B .
C H A N G E I N T E R VA L S M A Y B E E X T E N D E D B Y O I L S A M P L I N G
C H A N G E I N T E R VA L S T O E V E R Y 2 5 0 H R S I F O P E R A T E D I N E X T R E M E L Y W E T C O N D I T I O N S 207347 B40D, B35D
C . D E P E N D A N T O N S IT E A P P L I C A T I ON
D . I N S E V E R E A P P LI C A T I O N S C H E C K W E E K L Y O R D A I L Y
R ECOM MEN DED L UB RICA NT S

A ND F LU ID S
F - 40 - 22
L UB RICA NT S AN D FL UIDS
-4
A M B I E N T T E M P E R A T U R E R A N G E D U R I N G F I LL P E R I O D
14 32 50 68 86 104 12 2
CAUTION BELL EQUIPMENT C0. S.A.
C
(PTY) LTD
- 40 - 30 -2 0 -1 0 0 10 20 30 40 50
ENGINE OIL - M-BENZ

- O IL S T O M E ET ‘ M -B E N Z 2 2 8 . 5
S P EC I FI C AT IO N S
P R EF E RR E D : - C A S TR O L DY N A M AX 1 0 W - 4 0
- C A LT EX XL D 1 0 W - 4 0
S AE 1 0 W- 4 0
S A E 1 5W -4 0
27 30 RICHARDS BAY
SOUTH AFRICA
ENGINE COOLANT - M-BENZ
- EX T E N D ED LI FE C O O L A N T T O M EE T M -B E N Z 3 2 5 . 3
- PR E FE R R ED : C A LT E X E X T E N D ED LI FE C O O LA N T
PR E - MI X 5 0 /5 0
TRANSMISSION AND TRANSFER CASE OIL

C A LT EX EX TEN D E D L I F E CO O L A NT PR E- M IX 5 0 / 5 0
42 21 653 2
- US E O N L Y C A S T R O L C A STR O L T RA N SM A X Z, S O R T R A N SY ND
T R A N S M A X Z , S O R TR A N SY N D
HYDRAULIC OIL
- O IL S T O M E ET A TF
C O M P LY I N G W IT H VI C K ER S M- 2 9 5 0 - S
AT F
S AE 1 0 W
207339
S P EC I FI C AT IO N
S AE 3 0
P R EF E RR E D : - C A L T EX TE XA M AT IC TY P E- G
WET DISC BRAKES

- O IL S T O C O M P L Y W I TH FO R D M 2 C 1 3 4 - D A N D
J O HN D E ER E J D 2 0 C SP E C IF IC A TI O N S .
P R EF E RR E D : - C A L T EX TE XT R A N T D H P R E MI U M
DRIVE AXLES - BELL

- O IL S T O M E ET A P I G L - 5 , M IL - L - 2 1 0 5 D
SP E C IF IC T IO N
GREASE
PR E FF ER E D : - C A LTE X G EA R O I L Z F (8 0 W 9 0 )
- PR E FE R R ED : - C A L TE X M ULT IFA K E P N G L I N 0 . 2
DANGER
- C A L TE X U L T RA D U TY G R EA S E N G L I N 0 . 2
Start only from

- P TO P RO PS H A FT
21651 4
seat in park or R134a

38 neutral.
Refrigerant
WARNING
Starting in gear
kills. 207408
PAG
34 Lubricant
STAY CLEAR 207381
OPERATOR 25
MAY WARNING
REVERSE SPRING UNDER
PRESSURE
THE Read the manual
before carrying out
MACHINE. 32 maintenance in this
(OFF)
207 337 area 207350
WARNING P
P
41
(ON) 207412
Crushing injury may result in 207412
hinge area if machine is turned.
Make sure people are clear of
machine before starting engine 24 WARNING
or moving steering wheel. PRESSURISED GAS
Attach locking bar before Avoid injury from escaping
fluid. Refer to Operator’s
performing service near center Manual for correct removal,
of machine or transporting on
a truck. 28 installation and maintenance
procedure.Typical unladen
working pressure:
4800 kPa (700 PSI).
207 336 36 207340
40
26
WARNING
IMPORTANT
EMERGENCY EXIT
WARNING Use tool to break window
31
207349
20 7383
207411
7-124
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
24 207336 2 DECAL, ARTICULATION CRUSH X X X
25 207337 3 DECAL, VISIBILITY WARNING X X X
26 207338 1 DECAL, PARK BRAKE WARNING X X X
27 207339 1 DECAL, PASSENGER SEAT X X X
28 207340 2 DECAL, SUSPENSION CYLINDER X X X
30 207347 1 DECAL, GREASING BANK 3 X X X
31 207349 2 DECAL, COMPRESSED AIR X X X
32 207350 1 DECAL, SPRING PRESSURE X X X
34 207381 1 DECAL, REFRIGERANT X X X
35 207382 1 DECAL, CAB TILT X X X
36 207383 1 DECAL, CAB SUPPORT X X X
37 207385 1 DECAL, SHIFT INHIB. / PARK BRAKE X X X
38 207408 1 DECAL, STARTER MOTOR X X X
40 207411 1 DECAL, EMERGENCY EXIT X X X
41 207412 1 DECAL, PARK BRAKE X X X
42 216532 1 DECAL, ROPS, FOPS X X X REPLACES PART NO. 207417
43 216514 1 DECAL, RSG X X X REPLACES PART NO. 207435
7-125
WARNING HOT
MAXIMUM SPEED
28% 1 7.6 km/h 4.7 Mph GREASE
17% 2 16.2 km/h 10.0 Mph 60 EVERY
40 Ton 14% 3 23.4 km/h 14.5 Mph 500HRS
ADT
11% 4 35.8 km/h 22.2 Mph
45 218321
9% 5 46.8 km/h 29.1 Mph

8% 6 53.2 km/h 33.1 Mph
This decal applies to 40 ton ADT's with a fully laden gross vehicle mass of 65850 kg 207900
(145174 lb), with the exhaust brake & EVB fully functional, the transmission
retarder set to maximum, and with the transmission locked in the specified gear.
216503
52
RAISE
COLD
WARNING LOWER
MAXIMUM SPEED
30% 1 8.0 km/h 5.0 Mph
44 207897
18% 2 17.0 km/h 10.5 Mph

35 Ton IMPORTANT
14% 3 24.6 km/h 15.3 Mph
ADT REMOVE AND CLEAN AIRCON
11% 4 37.5 km/h 23.3 Mph FILTER DAILY, WHEN OPERATING 55
9% 5 49.1 km/h 30.5 Mph 59 IN A DUSTY ENVIRONMENT. WDB
(FILTER LOCATED BEHIND
8% 6 55.9 km/h 34.7 Mph
OPERATOR'S SEAT.)
OIL
LEVEL
This decal applies to 35 ton ADT’s with a fully laden gross vehicle mass of 59225 kg
(130569 lb), with the exhaust brake & EVB fully functional, the transmission
53 218033
217420
retarder set to maximum, and with the transmission locked in the specified gear.
216504
21
6
67
INFORMATION
9
B40D 6X4 Articulated Dump Truck
FRONT MIDDLE REAR
MAKE MODEL SIZE kPa PSI kPa PSI kPa PSI
MICHELIN XADN 193B 26.5R25 350 51 450 65 450 65
54
MICHELIN XADN 200E 29.5R25 350 51 475 69 475 69 51
GOOD YEAR RL-2+ 193B 26.5R25 350 51 500 72.5 500 72.5
216423
57
208317 46 FUSE AND RELAY LAYOUT
R1 - 12V SUPPLY
Spare Solenoid R2 - GEARHOLD TC U
EC U (20A on J D EC U )
S1 - STUD 1
30 30 OE U BATTERY POWER
C C U2
87a 87a MM
BA TTE RY B AL AN C E R
85 86 85 86
87 87 D IA G N OSTI C
C ON NE C TOR
BAT TERY
FUSE 2
FUSE 1
FUSE 4
FUSE 3
FUSE 5
FUSE 6
FUSE 7
10A
10A
20A
20A
10A
10A
10A
MD U 2
R3 - AUTO NEUTRAL R4 - OVERSPEED IQ AN FUSE 43 12V R AD IO IGN I TIO N
30 30 IN TE R IOR LI G H T, B R AK E S W IT CH
& H AZA R D SW I TC H 10A
87a 87a FUSE 44 12V 2WA Y R A DI O &
R EV ER S E MON ITO R
85 86 85 86 10A
BATTER Y
SPARE 1
SPARE 2
SPARE 3
SPARE 4
87 87
FUSE 10
HOT
FUSE 8
FUSE 9
FUSE 45
10A
10A
10A
10A
10A
10A
10A
12V PO W E R S O CK ET &
12V C IG A RE TTE LI GHT ER
10A
FUSE 46 MM 12V IN P UT &
C C U 12 V IN PU T
10A
47 49 IGNIT ION
FU SE 15 TC U
IGNIT ION
FU SE 22 OE U
IG NIT ION
FU SE 29 C C U2
IG NIT ION
FUSE 36 H AR D W AR E D ETE C TIO N , MM I GN . S TATU S, PA R K

FUSE 47
10A
SPARE 5
12V BAT TER Y POW E R -
R AD I O S UP PLY
HOT
IG NI TIO N STATU S IG NI TIO N STATU S BR A KE D A SH & P RE S. SW I TC H , HI G H R AN G E DIODE 1 ALTE R NAT OR D +
10A 10A 10A 10A PR E S. S W ITC H
FU SE 16 C OLD STAR T FU SE 23 OE U OU TPU T FU SE 30 C C U2 O U TPU T FUSE 37 12 V R ELAY, FR W I PE R PAR K S IGN A L, H D LIG H T
D R IV ER S U PP LY 2 D R IV ER S U PP LY 2 SW I TC H , DR I VE R ID , A UT O GR EA SE R
40A 25A 25A 10A IN D IC ATO R, R E AR W I PE R MOTO R PAR K S IG N AL
FU SE 17 EC U FU SE 24 OE U OU TPU T FU SE 31 C C U2 O U TPU T FUSE 38 LO W A CC BR AK E PR E S. , E ME R GEN C Y
D R IV ER S U PP LY 1 D R IV ER S U PP LY 1 ST EE RI N G, TP M ON 42 06D
10A 15A 15A 10A
FU SE 18 O E U OU TPU T FU SE 25 C C U2 O U TPU T FU SE 32 D IA GN O STI C FUSE 39 AU TO GR EA SE R IG N. S U PP LY
D R IV ER S U PP LY 3 D R IV ER S U PP LY 3 C O N NE C TO R
20A 20A 10A 10A
FU SE 19 O E U OU TPU T FU SE 26 C C U2 O U TPU T FU SE 33 MD U 2 FUSE 40 EL E C TR IC AL SE AT
S2 - STUD 2
D R IV ER S U PP LY 6 D R IV ER S U PP LY 6 IG NI TIO N STATU S
30A 30A 10A 10A
COLD
IGNITION POWER
FU SE 20 O E U OU TP U T FU SE 27 C C U2 O U TPU T FU SE 34 IQ AN FUSE 41 OB W, TP M
D R IV ER S U PP LY 4 D R IV ER S U PP LY 4 IG NI TIO N SY PP LY
20A 20A 10A 10A
COLD FU SE 21
20A
O E U OU TPU T
D R IV ER S U PP LY 5
FU SE 28
20A
C C U2 O U TPU T
D R IV ER S U PP LY 5
FU SE 35
10A
MI R ROR EL E CT RI C AL ZF EOL ZF EOL PR OG. P IN
217845
WDB
OIL 58
LEVEL
208318
HYDRAULIC
OIL
LEVEL MCB 60A
208320
IGNITION
PURGING UNIT 12V

FUEL FILTER
COOLANT LEVEL
SWITCH
IMPORTANT 56
DO NOT OVER SPEED MACHINE
Serious damage can result.
Under NO circumstances must engine speed exceed 2400 rpm.
n/min
4206D & 35, 40 & 50 ton machines. 217846
21 7826
7-126
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
44 207897 1 DECAL, CAB, L/PUMP LEVER X X X
45 207900 1 DECAL, SOUND PRESSURE X X X
46 208317 1 DECAL, TYRE PRESSURE X
47 208318 1 DECAL, WDB OIL LEVEL X
49 208320 1 DECAL, HYDRAULIC LEVEL X X X
51 216423 1 DECAL, SOUND POWER LEVEL X X X
52 216503 1 DECAL, SPEED DOWN X X ITEM ADDED
53 216504 1 DECAL, SPEED DOWN X ITEM ADDED
54 216679 1 DECAL, IGNITION SWITCH X X X ITEM ADDED
55 217420 1 DECAL, WDB OIL LEVEL X
56 217826 1 DECAL, WARNING, OVERSPEEDING X X X
57 217845 1 DECAL, CB'S, FUSES, RELAYS X X X
58 217846 1 DECAL, CB, S & IGN SOL X X X
59 218033 1 DECAL, AIRCON, FILTER, CLEAN X X X
60 218321 2 DECAL, GREASE 500HRS X X X
7-127
7-128
SECTION 8: SERVICE KITS
8-1
SERVICE KITS
BLE
A ILA
T AV
N O
N S
T IO
TRA
L US
IL
KITS
ICE
ERV
S
8-2
SERVICE KITS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
KIT, SERVICE 100HR B35/40D, ALL CONDI-
A 361590 X X X
TIONS, WITH/NO AUTO GREASE
3 222389 1 ELEMEMT, FILTER, HYDRAULIC X X X
4 226019 1 FILTER, AIR ASSY (AIR CON) X X X
KIT, SERVICE-500HR B35/40D, DRY CONDI-

B 361591 X X X
TIONS, WITH AUTO GREASE
4 262947 1 KIT, FILTER, AUTO GREASE X X X
5 DC221513 1 ELEMENT, KIT OIL FILTER X X X
KIT, SERVICE-500HR B35/40D, DRY CONDI-

C 361592 X X X
TIONS, NO AUTO GREASE
KIT, SERVICE-500HR B35/40D, WET CONDI-

D 361593 X X X
KIT, SERVICE-500HR B35/40D, WET CONDI-

E 361594 X X X
TIONS, NO AUTO GREASE
KIT, SERVICE-1000HR B35/40D, DRY CON-

F 361595 X X X
DITIONS, WITH AUTO GREASE
3 221379 1 ELEMENT, PRIMARY, AIR CLEANER X X X
9 DC221512 1 ELEMENT, FUEL FILTER X X X
11 DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X X
12 DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X X
8-3
SERVICE KITS (CONTD)
BLE
ILA
A
AV
N OT
N S
IO
R AT
T
US
ILL
IT S
K
VICE
R
SE
8-4
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
KIT, SERVICE-1000HR B35/40D, DRY CON-
G 361596 X X X
DITIONS, NO AUTO GREASE
KIT, SERVICE-1000HR B35/40D, WET CON-

H 361597 X X X
DITIONS, WITH AUTO GREASE
KIT, SERVICE-1000HR B35/40D, WET CON-

I 361598 X X X
DITIONS, NO AUTO GREASE
10 DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X
8-5
BLE
ILA
A
AV
N OT
N S
IO
R AT
T
US
ILL
IT S
K
VICE
R
SE
8-6
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
KIT, SERVICE-2000HR B35/40D WDB, ALL
J 361599 X X X
CONDITIONS, WITH AUTO GREASE, WDB
3 220736 1 ELEMENT, FILTER, HYDRAULIC X X X
4 220949 1 FILTER: AIR DRYER X X X
5 221378 1 ELEMENT, SAFETY, AIR CLEANER X X X
8 222389 1 ELEMEMT, FILTER,HYDRAULIC X X X

K 361600 X X X
CONDITIONS, NO AUTO GREASE, WDB
8 222389 1 ELEMEMT, FILTER,HYDRAULIC X X X
KIT, SERVICE-2000HR B35D, ALL CONDI-

L 361601 X X
1 207694 1 ELEMENT, FILTER X X
3 220949 1 FILTER: AIR DRYER X X
4 221378 1 ELEMENT, SAFETY, AIR CLEANER X X
5 221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
7 222389 1 ELEMEMT, FILTER,HYDRAULIC X X
8 226019 1 FILTER, AIR ASSY (AIR CON) X X
9 262947 1 KIT, FILTER, AUTO GREASE X X
10 AL260044 1 KIT, FILTER, 4" SUMP X X
11 DC221512 1 ELEMENT, FUEL FILTER X X
12 DC221513 1 ELEMENT, KIT OIL FILTER X X
13 DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
14 DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X
8-7
BLE
ILA
A
AV
N OT
N S
IO
R AT
T
US
ILL
IT S
K
VICE
R
SE
8-8
I BBS Vin Series

Q
T 43 /
E 05T From:
Y
M DDK To:
KIT, SERVICE-3000HR B35/40D WET/WAG,
P 361605 X X X
WET CONDITIONS, WITH AUTO GREASE
2 210340 1 STRAINER X X X
12 SEDC221759 1 S/E, PULLEY, A/CON PUMP, 9 GROOVE X X X
KIT, SERVICE-3000HR B35/40D WET/NAG,

Q 361606 X X X
WET CONDITIONS, NO AUTO GREASE
2 210340 1 STRAINER X X X
11 SEDC221759 1 S/E, PULLEY, A/CON PUMP, 9 GROOVE X X X

R 361607 X X X
CONDITIONS, WITH AUTO GREASE, WDB
14 DC222191 1 BELT, V-POLY X X X
17 DC222053 1 KIT, CONVERT, CYCLONIC BREATHER X X X
8-9
8-10
SECTION 9: LUBRICANTS, ADHESIVES
AND PAINTS
9-1
LUBRICANTS
As per RECOMMENEDED SERVICE GUIDE Decal (Bell part number 216514)
Kindly contact your nearest BELL EQUIPMENT operation for more information.
WARNING
Torque all wheel
nuts to 650 N.m
[480 LB.FT.] after
the first 5 hours
and then again
CAUTION after 50 hours.
BEFORE WELDING ON THIS UNIT: Repeat this
To avoid co ntr ol cir cuit damage:
1. Turn th e elect rical disco nnect
swit ch to “ OF F” .
procedure if
2. M ake su re t he vehicle gr oun d straps
are p ro perly installed.
wheels are
3. The w elding groun d clamp m ust
have a goo d con nection to t he
machin e st ru ctur e and clo se to t he
changed.
poin t of weld.
4. Attach w elding groun d clamp d irectly
to st ru cture bef ore weldin g.
B35D AND B40D PERIODIC MAINTENANCE

R EFER TO OPERATOR ' S M ANU AL F OR DETAI L ED I NFOR MA TIO N
I N TE R VA L I TE M M A I N TE N A N CE A PP R O V ED A LL S YS TE M C H E CK S AR E TO B E M A D E W I TH :
H OU R S NO I TE M P O I NT S D ES C R I PT I O N MA T E R I A L
- M A CHI NE O N L EVEL S URF AC E
3 A I R CL EA N E R PR E - C LE A NE R 1 C H EC K A N D C L EA N B O W L - B OD Y LO WER ED
4 A I R CL EA N E R PR I MA R Y F I LTE R 1 R EP L A C E AS R EQ ’D A C C O R DI N G BELL FILTERS - T R ANSM I SSIO N IN NEUTR AL WITH PAR K BR AKE EN GA GE D
TO I N D I C AT O R - M I NI M U M: O N C E A YE A R - R EM OVE K EY FR OM IG NI T IO N SWI TCH AN D ATT AC H “D O NO T OPER ATE”
4 A I R CL EA N E R SE C O N D AR Y F I LT E R 1 R EP L A C E EV E RY TH I R D P R I MA R Y BELL FILTERS
WA RNI NG S IG N TO ST EERI NG WHEE L
AS FI L T ER C H A NG E - MI N I M U M : O N C E A Y E AR - T U RN BA TT ER Y D ISC ON NECT SW ITCH T O “ OFF ” PO SI TI ON
8 P R IM A RY F U E L F I LT E R / WA TE R SE P ER A TO R 2 C H EC K C O L D . D R A I N W AT ER B E FO R E ST A R TI N G - I NST ALL A RTIC ULATIO N L OC K BA R
R EQ UI R E D
10 C H A RG E A I R C O O LE R 1 C H EC K , C LE A N A S RE Q U I R ED
11 T R A N S M I S SI O N C O O LE R 1 C H EC K , C LE A N A S RE Q U I R ED
39 R A D IA T O R , G R I L L , A I R C O N C O N DE N S ER C H EC K , C LE A N A S RE Q U I R ED
40 TIR E S 6 C H EC K T I R E PR E SS U R E 29 5 6 9 10 41 39 7 4
H I N G ES G R E AS E
SEE LUB RIC AN TS
42 6
1 R A D IA T O R C O O L A NT L E VE L 1 C H EC K C O L D
4 A I R C L EA N E R P R I M A R Y F ILT ER 1 C H EC K I N D IC A TO R 18
5 E NG IN E O I L L E V EL 1 C H EC K 3
15 T R A N S FE R C A S E O I L L EV E L 1 C H EC K T H E O I L L E VE L 2
17 H YD R A U LI C O I L LE V EL 1 C H EC K C O L D
17 B R A KE A C CU M U LAT O R S 1 TE S T TH E BR A K E A C C U M U LA T O R F UN C TI O N 8 28
24 W ET D IS C B R AK E C O O LI N G O I L L EV EL 1 C H EC K ( W H ER E A PP LI C A B LE )
10 30 O P ER A TO R C O N TR O LS A N D I N S TR U M E N T S C H EC K
HOURS 20
30 W AR N I N G LI G H T S, W AR N I N G B U ZZE R C H EC K E VE R Y S T AR T - UP 14
OR 31 E XT ER N A L LI G H T S, R EV E R SE B UZ Z E R C H EC K
D A I LY 32 A U T O G R E AS I N G SY S T E M G R E AS E LE VE L C H EC K ( I F A P PL IC A B LE ) 19
33 S TE ER I N G C YL I ND E R S 4 G R E AS E UN T I L I T ES C A PE S A T J O I N T 30
34 O S C IL L A T I O N J O I N T S 1 G R E AS E UN T I L I T ES C A PE S A T J O I N T SEE LUB RIC AN TS
35 A R T I C U LA TI O N J O I N TS 2 G R E AS E UN T I L I T ES C A PE S A T J O I N T SEE LUB RIC AN TS 17
36 B O D Y L I FT C Y LI N D ER S 4 G R E AS E UN T I L I T ES C A PE S A T J O I N T SEE LUB RIC AN TS 23
37 D U M P BO DY PI V O T P I N S 2 G R E AS E UN T I L I T ES C A PE S A T J O I N T SEE LUB RIC AN TS
38 2 1
O S C IL L A T I O N TH R U D RI V E B E A R I NG S G R E AS E UN T I L I T ES C A PE S A T J O I N T SEE LUB RIC AN TS
SEE LUB RIC AN TS 13
12
6 E NG IN E O I L A N D O I L F I LT E R 2 D R A IN W A R M A ND R E PL AC E SEE LUB RIC AN TS 43
22 PA R K B R AK E 1 C H EC K B R A KE PA D W EA R 27
23 C A L I P ER B R A KE ( S ER V I CE ) 8 C H EC K PA D W EA R ( W H ER E A PP L I C A B L E ) ( B )
26 2 C H EC K H EI G H T S, LE A K S, R U B B ER B O O TS 42
S US P EN S I O N ST RU T 32
27 A I R CO N A I R F I LT E R 1 C H EC K A N D C L EA N O R RE P LA C E ( D )
29 B AT TE R I ES 2/ 4 C L E A N A N D TI G H T E N TE R M I N A LS ( SE E O M ) 26
50 0 33
H OU R S 32 A U T O - G R E A SI N G FI L LE R F I LT E R
( I F A P PL IC A B LE ) 1 R EP L A C E 42 35
41 E LE CT R I CA L C O N N E C T I O N S H A R N E SS ES C H EC K C O N D I TI O N O F H A R N ES SE S , L O O M S
1
42 A XL E, T RA N S M I S SI O N A N D T R AN S F E R
C A SE B R EA TH E R 5 C H EC K A N D C L EA N 15 11
43 P TO P RO PS H AF T FR O N T U- J O I N T 1 I N SP E CT C O N DI T I O N
12 T R A N S M I SS I O N O I L LE V EL 1 C H EC K C O L D O R W AR M WH I L E E NG IN E I D LE S SEE LUB RIC AN TS 16
38
7 E N G IN E VA LV E C LE A R A N CE 1 2 A D J U ST 25
8 P R IM A RY FU E L F I LT E R / WA TE R SE P ER A TO R 2 R EP L A C E F I LT E R EL EM EN T BELL FILTERS 34
9 S EC O N D A R Y FU E L F I LT ER S 2 R EP L A C E BELL FILTERS
10 00 15 T R A N S FE R C A S E O I L F I LT E R 1 R EP L A C E & T O P U P O I L AF TE R F I LT E R BELL FILTERS 36
HOURS C H A NG E SEE LUB RIC AN TS 24
18 H Y DR A U LI C T A N K BR E AT H ER FI LT ER 1 R EP L A C E 22
21 A X L E A N D FI N A L D R IV E O I L LE VE L 9 C H EC K
2 R A D IA T O R E XT EN D E D L I F E CO O LA N T 1 C H EC K C O O LA N T C O N D I TI O N E R 42 23
13 T R A N S M I SS I O N O I L 1 C H A NG E TH E O I L ( A ) SEE LUB RIC AN TS
14 T R A N S M I SS I O N F I LT E R S 2 R EP L A C E EV E RY 2 0 0 0 H R S O R BELL FILTERS
20 00 W I TH A BN O R M A L O I L SA M PL E ( A )
HOURS 16 TR A N S FE R C A S E OI L 1 D R A IN A N D RE FI L L ( A ) ( C ) SEE LUB RIC AN TS
21 A XL E A N D FI N A L D R IV E O I L 9 D R A IN A N D RE FI L L SEE LUB RIC AN TS
24 W ET D IS C B R AK E C O O LI N G O I L 1 C H A NG E ( W H E RE A PP LI C A B LE ) SEE LUB RIC AN TS 40
25 W ET D IS C B R AK E C O O LI N G O I L F IL T ER 1 R EP L A C E ( W H ER E A P PL I C AB L E) BE LL FILTERS 21
28 P NE U MA TI C SY S TE M A I R D R YE R FI L TE R 1 R EP L A C E BELL FILTERS
40 00 19 H YD R A U LI C S YS TE M R E T U R N F I LTE R 1 R EP L A C E
HOURS 20 H YD R A U LI C T A N K 1 D R A IN A N D RE FI L L ( A ) SEE LUB RIC AN TS
80 00 2 R A D IA T O R E XT EN D E D L I F E CO O LA N T 1 C H A NG E TH E C O O LA N T SEE FLUI DS
HOURS - M I N I MU M : EV ER Y 4 Y E A RS
31 36
IM P O RT AN T NO T E S :
- RE FE R T O O P ER A T O R S M A N U AL F O R C O R RE C T M AI N T EN A N C E P R O C ED U R ES 37
- FO R B R EA K I N O R R E B UI L D , S E E O P ER A TO R S M A N U AL
- FO R S E VE R E W O R K I N G CO N D I TI O N S, R E D UC E SE R VI C E I NT ER VA L S
A . C H A N G E I N TE R VA LS MA Y B E E X T E ND E D B Y O I L S A MP L I N G
B . C H A N G E I N TE R VA LS TO E VE R Y 2 5 0 H R S I F O PE R AT ED I N EX T R E ME LY W E T C O N D IT I O N S
C . D E PE N D AN T O N S I TE AP P L I C AT I O N
D . I N SE V ER E A P P LI C AT IO NS C H EC K W EE K LY O R D A I L Y
LUBRI CANTS AND FLUIDS

A M B I E NT T E M P ER A T U R E R A N G E DU R I N G FI LL PE R I O D
RECOMMENDED LUBRICANTS
F - 40 - 22 -4 14 32 50 68 86 10 4 12 2
AND FLUIDS C - 40 - 30 -2 0 -1 0 0 10 20 30 40 50
ENGINE OIL - M-BENZ

- O ILS TO M EET ‘ M -B ENZ 2 2 8. 5
S AE 1 5 W- 4 0
SPECI FICATI ON S
SAE 10 W-4 0
PREF ER RED : - CASTR OL D YNA M AX 1 0 W- 40
- C AL TEX XL D 1 0W- 4 0
ENGINE COOLANT - M-BENZ CALT EX EXT ENDED LIF E C OO LA NT PRE- M IX 5 0/ 50

- EXTEN DED L IFE C OO L AN T TO M EET M - BENZ 32 5. 3
- PRE FE RRED : CA LTEX EXT END ED LI F E CO O LA NT
P RE- M IX 5 0 /5 0
TRANSMIS SION AND TRANS FE R CAS E OIL

- USE O NLY CA STRO L CAST RO L TRAN SMA X Z , S O R TRA NSYND
T RA NSM AX Z, S O R T R ANSY ND
HYDRAULIC OIL
- O ILS TO M EET ATF ATF
CO M PLYI NG WI T H VI CK ERS M- 2 95 0 -S
SPECI FICATI ON SAE 10 W
SAE 30
PREF ER RED : - CAL TEX TEXA M AT IC T YPE- G
WET DIS C BRAKES

- O ILS TO CO M PL Y WI TH FO RD M 2C 13 4 -D AN D
JO HN DE ERE JD 20 C SPECI FICATI ON S.
PREF ER RED : - CAL TEX TEXTR AN TDH PREM I UM
DRIVE AXLES - BELL

- O ILS TO M EET A PI GL - 5, M IL- L-2 10 5 D
SPEC IFIC TIO N
PRE FFER ED: - C AL TE X G EAR O IL ZF ( 80 W9 0 )
GREASE
- PRE FE RRED : - CA LT EX MU LTI FA K EP NG LI N 0. 2
- C ALT EX ULT RA DUTY GR EASE NG LI N 0. 2
- PTO PR OPSH AF T
2 1 6 51 4
AM BI EN T T E MPE R AT UR E RA NG E DU RI NG F IL L P ER I OD
RECOMMENDED LUBRICANTS
F - 40 - 22 -4 14 32 50 68 86 104 122
AND FLUIDS C - 40 - 30 -20 -10 0 10 20 30 40 50
ENGINE OIL - M-BENZ

- OILS TO MEET ‘M-BENZ 228.5
SPECIFICATIONS SAE 15W-40
SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40
ENGINE COOLANT - M-BENZ CALTEX EXTENDED LIFE COOLANT PRE-MIX 50/50

- EXTENDED LIFE COOLANT TO MEET M-BENZ 325.3
- PREFERRED: CALTEX EXTENDED LIFE COOLANT
PRE-MIX 50/50
TRANSMISSION AND TRANSFER CASE OIL

- USE ONLY CASTROL CASTROL TRANSMAX Z, S OR TRANSYND
TRANSMAX Z, S OR TRANSYND
HYDRAULIC OIL
- OILS TO MEET ATF ATF
COMPLYING WITH VICKERS M-2950-S
SPECIFICATION SAE 10W
SAE 30
PREFERRED: - CALTEX TEXAMATIC TYPE-G
WET DISC BRAKES

- OILS TO COMPLY WITH FORD M2C134-D AND
JOHN DEERE JD20C SPECIFICATIONS.
PREFERRED: - CALTEX TEXTRAN TDH PREMIUM
DRIVE AXLES - BELL

- OILS TO MEET API GL-5, MIL-L-2105D
SPECIFICTION
PREFFERED: - CALTEX GEAR OIL ZF (80W90)
GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0.2
- PTO PROPSHAFT
216514
TD0003811A
9-2
ADHESIVES
RECOMMENDED ADHESIVES
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
280016 LOCTITE: 2 FORM-A-GASKET X X X
280039 THREADLOCKING COMPOUND, HIGH X X X
STRENGTH
280085 THREADLOCKING COMPOUND, MEDIUM X X X
STRENGTH
280089 THREADLOCKING COMPOUND X X X
280107 LOCTITE: 518 ANAEROBIC GASKET X X X
280111 LOCTITE: 599 GASKET, (HIGH TEMP) X X X
280450 LOCTITE: 767 ANTI-SEIZE X X X
280227 TECTANE 1020 X X X
9-3
PAINTS AND PROCEDURES
RECOMMENDED PAINTS AND PROCEDURES
1. Washing and Degreasing
Use AQUA-SOLV DEGREASER (GR1) or equivalent water-based degreaser.
2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),
at a recommended D.F.T (Dry Film Thickness) of 25-35 microns.
3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC
(Bell Part number 280221) at a recommended D.F.T of 30-40 microns each.
CAUTION:
Do not use Lacquer Thinners
9-4
SECTION 10: SPECIAL TOOLS
10-1
ENGINE - OM 501 SERVICE TOOLS, KIT 262129
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
P011181
10-2
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 DC280029 1 TOOL, BOX WRENCH WAF 17 X X X
2 DC280127 1 TOOL, TUBE WRENCH INJ. LINES X X X
3 DC280162 1 TESTER, COOLING SYSTEM X X X
4 DC280155 1 TOOL, COMPRESSION-RECORDER MERC X X X
5 DC280088 1 CRANKING, DEVICE MERC ENGINE X X X
6 DC280141 1 WRENCH, VALVE-ADJUSTMENT MERC X X X
7 DC280033 1 TOOL, IMPACT PULLER INJ/NOZZLES X X X
8 DC280178 1 TESTER, CHARGE AIR PRESSURE X X X
9 281301 1 TOOL, ENG, DC, HAND PRESS, GUN X X X
10 281330 1 TOOL, ENG, DC, PIN, MAGNETIC X X X
11 281336 1 TOOL, ENG, DC, SLEEVE X X X
12 281377 1 TOOL, ENG, DC, SCREWDRIVER BIT X X X
13 281381 1 TOOL, ENG, DC, SCREWDRIVER BIT X X X
14 281383 1 TOOL, ENG, DC, CONNECTOR, INJECTOR X X X
15 281394 1 TOOL, ENG, DC, DIAGRAM SHEETS X X X
16 281380 1 TOOL, ENG, DC, THREADED INSERT X X X
10-3
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
17 18 P011182
10-4
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 DC280096 1 TOOL, GAUGE CYL. PROTRUSION X X X
2 DC280099 1 TOOL, DRIFT X X X
3 DC280100 1 TOOL, INSTALATION S/RING T/CASE X X X
4 DC280106 1 TOOL, DRIFT X X X
5 DC280130 1 DRIFT, FLYWHEEL TO CRANK GUIDE X X X
6 DC280071 1 TOOL, PISTON RING CLAMPING X X X
7 DC280075 1 TOOL, PISTON RING PLIERS X X X
8 DC280103 1 TOOL, THRUST PIECE X X X
9 DC280149 1 TOOL, FRONT-CRANK SEAL MERC X X X
10 DC280152 1 TOOL, CRANKS, FRONT SEAL PULLER X X X
11 DC280160 1 TESTER, HARDNESS X X X
12 DC280147 1 TOOL, VALVE-LIFTER MERC X X X
13 DC280134 1 TOOL, PLIERS PISTON RING X X X
14 DC280180 1 HANDLE, SPRING RETAINER X X X
15 DC280062 1 TOOL, REAMER X X X
16 DC280064 1 TOOL, VALVE GUIDE HOLE X X X
17 DC280136 1 BOLT, COMP. DRIVE GEAR 24MM MERC X X X
18 DC280139 1 TOOL, A/COMPRESS. CRANKS/BLOCKER X X X
10-5
19 20 21 22
23 24 25 26
27 28 29 30
31 32 33 34
35 36 P011183
10-6
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
19 DC280167 1 OIL CONTAINER, PRIMING LUB. SYST X X X
20 281322 1 TOOL, ENG, DC, DIAL GUAGE X X X
21 281340 1 TOOL, ENG, DC, HOLDER, DIAL GAUGE X X X
22 281376 1 TOOL, ENG, DC, SLOTTED NUT WRENCH X X X
23 281359 1 TOOL, ENG, DC, MEASURING PLATE X X X
24 281361 1 TOOL, ENG, DC, TOOL, REMOVE & INSTAL X X X
25 281349 1 TOOL, ENG, DC, WRENCH SOCKET X X X
26 281366 1 TOOL, ENG, DC, MEASURING BRIDGE X X X
27 281316 1 TOOL, ENG, DC, PULLER X X X
28 281308 1 TOOL, ENG, DC, INTERNAL EXTRACTOR X X X
29 281312 1 TOOL, ENG, DC, COUNTER SUPPORT X X X
30 281358 1 TOOL, ENG, DC, GUIDE SLEEVE X X X
31 281327 1 TOOL, ENG, DC, REAMER X X X
32 281378 1 TOOL, ENG, DC, ADITIONAL PIECE X X X
33 281363 1 TOOL, ENG, DC, DRIFT WITH BUSH X X X
34 281364 1 TOOL, ENG, DC, CLAMP HOLDER X X X
35 281326 1 TOOL, ENG, DC, STEPPED, DRIFT X X X
36 281362 1 TOOL, ENG, DC, PISTON RING PLIER X X X
10-7
37 39 40
41 42 43
P011184
10-8
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
37 281374 1 TOOL, ENG, DC, DRIFT X X X
39 281369 1 TOOL, ENG, DC, ADAPTER M33 X X X
40 281337 1 TOOL, ENG, DC, PUNCH X X X
41 281333 1 TOOL, ENG, DC, THRUST PIECE X X X
43 DC280187 1 DEVICE, LOCKING AUX COMPRESSOR X X X
10-9
1 2 3 4
5 6 7
P011185
10-10
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 DC280170 1 VALVE, SEATRING TURNING CUTTER X X X
2 281335 1 TOOL, ENG, DC, BOX, SUPERCOOLING X X X
3 281395 1 TOOL, ENG, DC, VALVE SEAT CUTTER X X X
4 281396 1 TOOL, ENG, DC, VALVE SEAT CUTTER X X X
10-11
1 2 3 4
5 6
P011186
10-12
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 DC280089 1 TOOL, WRENCH A/COMPRESSOR BOLT X X X
2 281357 1 TOOL, ENG, DC, RETAINING WRENCH X X X
6 281375 1 TOOL, ENG, DC, PULLING DEVICE X X X
10-13
ALLISON TRANSMISSION
1 2 3 4
5 6 7 8
9 10 11 12
17
18
13 14
15 16 P011187
10-14
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 261677 1 KIT, OIL SAMPLING ALLISON X X X
2 280349 1 TOOL, LOCK PLATE-HD4560 FLANGE X X X
3 281056 1 COMPRESSOR, C2 SPRING X X X
4 281057 1 COMPRESSOR, C5 SPRING X X X
5 281058 1 BASE, C1, C2, C5 SPRING COMP TOOL X X X
6 281059 1 INSTALLER, OUTPUT SEAL X X X
7 281060 1 INSTALLER, INPUT SEAL X X X
8 281061 1 INSTALLER, OUTPUT BEARING CUP X X X
9 281062 1 SLEEVE, OUTPUT BEARING INSTALLER X X X
10 281063 1 SET, SPANNER NUT TORQUE TOOL X X X
11 281064 1 INSTALLER, TURBINE SHAFT BUSHING X X X
12 281065 1 INSTALLER, P1 CARRIER BUSHING X X X
13 281066 1 INSTALLER, ROTATING CLUTCH BUSH X X X
14 281067 1 INSTALLER, FRONT SUPPORT SLEEVE X X X
15 281068 1 INSTALLER, TORQUE CONVERTER X X X
16 281069 1 INSTALLER, CHARGING PUMP BUSHIN X X X
17 281070 1 BKT, TRANSMISSION HOLDING X X X
18 281093 1 FIXTURE, MAIN CASE HOLDING X X X
10-15
19 20 21 22
23 24 25 26
27 28 29
P011188
10-16
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
19 281071 1 BEARING, RACE REMOVER X X X
20 281072 1 HANDLE, DRIVE X X X
21 281073 1 REMOVER, SEAL X X X
22 281076 1 STAND, REPAIR X X X
23 281077 1 SET, VALVE BODY PARTS TRAY X X X
24 281088 1 COMPRESSOR, PISTON SPRING C5 X X X
25 281091 1 REMOVER/ INSTALLER MAIN PRESS. X X X
26 281096 1 GAUGE, TORQUE CONVERTER ENDPLAY X X X
27 281097 1 TOOL, TORQUE CONVERTER BOLTTOOL X X X
28 281100 1 INSTALLER, RIVET X X X
29 281113 1 COMPRESSOR, MAIN PRESSURE X X X
10-17
GEAR RATIO 17000 TRANSFER CASE
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
17 18 19 20 P011189
10-18
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 281000 1 FIXTURE, LOCKING X X X
2 281001 1 FIXTURE, TIGHTENING X X X
3 281002 1 SHIELD, PUNCH X X X
4 281003 1 PLUG, HEATING X X X
5 281004 1 SEAL, PUNCH X X X
6 281005 1 PRESS, TOOL BEARING X X X
7 281006 1 PIN, INSERTING TOOL X X X
8 281007 1 SPEC. 2 PIN SPANNER X X X
9 281008 1 TOOL, PRESS X X X
10 281009 1 PLATE, CLAMPING X X X
11 281013 1 PLUG, HEATING X X X
12 281016 1 GUIDE PIN X X X
13 281017 1 GUIDE PIN X X X
14 281018 1 FIXTURE, PRESS X X X
16 281020 1 FIXTURE, SUPPORT X X X
17 281021 1 FIXTURE, PRESS X X X
18 281024 1 SUPPORT FIXTURE X X X
20 281026 1 PRESS FIXTURE X X X
10-19
21 22 23 24
25
P011190
10-20
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
21 281027 1 PROTECTION FIXTURE X X X
22 281028 1 HOLDING DEVICE X X X
23 281029 1 LIFTING/ MEASURING DEVICE X X X
24 281030 1 LIFTING DEVICE X X X
25 281031 1 DISC, SUPPORTING X X X
10-21
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL
1 2 3 4
5 6 7 8
P011191
10-22
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 280145 1 TOOL, FNT, REAR DIFF INST. X X X
2 280146 1 TOOL, THRU DRIVE DIFF INST. X X X
3 280147 1 TOOL, THRU DRIVE SEAL DRIFT X X X
4 280149 1 TOOL, BEARING RESISTANCE X X X
5 280173 1 TOOL, BEARING ADJUSTING, HUB X X X
6 280174 1 STUD, GUIDE, STUB AXLE X X X
7 280273 1 TOOL, CASSETE SEAL, INST. X X X
8 280401 1 TOOL, FLANGE X X X
10-23
SUSPENSION, REPAIR & OVERHAUL
1 2 3 4
P011192 A
10-24
SUSPENSION, REPAIR & OVERHAUL
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 121463 1 PLUG, ANDERSON X X X
2 280177 1 TOOL, SOCKET, MOD, STRUT X X X
3 280245 1 TOOL, PRESS, SPHERICAL BEARING X X X
4 280257 1 TOOL KIT, CHARGING NITROGEN X X X
5 280549 1 TOOL, PLT, SUSP. STRUT GAUGE X X X
10-25
HYDRAULICS, REPAIR & OVERHAUL
1 2 3 4
5 6 7
P011193
10-26
HYDRAULICS, REPAIR & OVERHAUL
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 190331 1 COVER, DUST, STEERING CYL. X X X
2 201873 1 POINT, TEST, HYD X X X
3 206082 1 GAUGE, QUAD, PRESS X X X
4 240498 1 HOSE ASSY, TEST, MINIMESS X X X
5 240499 1 HOSE ASSY, TEST, MINIMESS X X X
6 280261 1 TOOL, ADJUSTABLE C SPANNER X X X
7 280470 1 WRENCH, NECKBUSH NUT X X X
10-27
FRAME & OSCILLATION TOOLS
1 2 3 4
P011194
10-28
FRAME & OSCILLATION TOOLS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 280081 1 CHAIN, WRENCH, OSCIL-TUBE X X X
2 280329 1 TOOL, C-SPANNER OSCIL. NUT X X X
3 280246 1 TOOL, SPEC. PULLER, STAB, PIN X X X
4 280251 1 TOOL, PIN PULLER X X X
10-29
DIAGNOSTIC TOOLS (DRIVELINE)
1 2 3 4
P011195
10-30
DIAGNOSTIC TOOLS (DRIVELINE)
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 280528 1 ALLISON, PROLINK VERSION 8 X X X
2 280537 1 TOOL, ALLISON, PCMCIA CARTRIDGE X X X TO BE USED WITH 280528
3 280538 1 TOOL, ALLISON, PCMCIA CARD X X X TO BE USED WITH 280537
4 280479 1 MERC, MINIDIAG 2 X X X
5 207663 1 HARNESS, DIAGNOSTIC X X X
10-31
TYRE INFLATION KIT (OPTIONAL)
3 7
TD0003035A
10-32
TYRE INFLATION KIT (OPTIONAL)
I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 262867 1 KIT, TYRE INFLATION X X
2 280071 1 GUAGE, INFLATOR, COMBI X X
3 120053 2 ADAPTOR, MALE NPTF, PUSHLOCK X X
4 200033 2 CLAMP, HOSE X X
5 120926 1 FITTING, HOSE ADPT, 1/4” BSP X X
6 130020 10m HOSE, PUSHLOCK 1/4” X X
7 200743 1 VALVE, REDUCER X X
10-33
10-34
SECTION 11: AUTOMATIC GREASING
SYSTEM
11-1
KIT, AUTO GREASING (OPTIONAL)
A
14 6
13
12 18
1 2
11
15
16
20 262087 F
17 TD0003812
11-2
KIT, AUTO GREASING (OPTIONAL)
I BB S Vin Series
Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
A 262087 1 KIT, AUTO GREASE XX X
1 910321 1 STRIP, GROMMET, BLACK XX X
2 290438 1 GREASER, AUTO XX X
3 243910-2 1 HOSE XX X
4 243910-1 1 HOSE XX X
5 243909-2 1 HOSE XX X
6 243909-1 1 HOSE XX X
7 243908-4 1 HOSE XX X
8 243908-3 1 HOSE XX X
9 243908-2 1 HOSE XX X
10 243908-1 1 HOSE XX X
11 218619 1 HARNESS, AUTO GREASER XX X
12 208771 1 GROMMET XX X
13 206945 11 MOUNTING, RUBBER, SQUIGLY XX X
14 201439 3 P CLIPS XX X
15 176176 1 MTG, BKT, AUTO GREASER XX X
16 176175 1 COVER, AUTO GREASER XX X
17 100731 4 SCREW XX X
18 100085 4 SCREW XX X
11-3
GREASING SYSTEM HOSES LAYOUT
1
2
P008707
11-4
GREASING SYSTEM HOSES LAYOUT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
REFER TO SIB 2006/1039; REPLACES PART
1 243908 4 HOSE, HIGH PRESSURE X X X NO. 208163
11-5
GREASING INSTALLATION MAIN LINES
1 7
4
3
P008708 A
11-6
GREASING INSTALLATION MAIN LINES
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 208163 4 HOSE, HIGH PRESSURE X X X
4 208503 1 7-PORT BLOCK, COMPLETE X X X
7 226044 2 COUPLING, BULKHEAD STRAIGHT X X X
8 226045 2 COUPLING, ELBOW X X X
11-7
FRONT TWIN DISTRIBUTION PORT BLOCK
1 2 4 5 5
11
3 5 5
10
P008709 A
11-8
FRONT TWIN DISTRIBUTION PORT BLOCK
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 207745 1 METERING UNIT, NO 9 X X X
6 208166 7 PIPE, GREASE X X X
7 100085 1 SCREW, HEX HEAD X X X
10 226042 4 COUPLING, STRAIGHT STUD X X X
11 226229 4 COUPLING, STRAIGHT X X X
11-9
MIDDLE TWIN DISTRIBUTION PORT BLOCK
10
1 2 3 5 6
12
2 4 6
11
P008710 A
11-10
MIDDLE TWIN DISTRIBUTION PORT BLOCK
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 207746 2 METERING UNIT, NO 8.5 X X X
5 208507 1 PRESSURE SWITCH, COMPLETE X X X
6 207737 2 PLUG, SHUT-OFF X X X
11 226042 4 COUPLING, STRAIGHT STUD X X X
11-11
REAR TWIN DISTRIBUTION PORT BLOCK
6
7
1 2 2
11
9 10
3 3
P008711 A
11-12
REAR TWIN DISTRIBUTION PORT BLOCK
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
2 207746 2 METERING UNIT, NO 8.5 X X X
8 226043 4 COUPLING, ELBOW STUD X X X
10 226208 2 PLUG, THREADED X X X
11 226207 2 RING, SEALING X X X
11-13
GINA PROGRAMMING KIT
P008712 A
11-14
GINA PROGRAMMING KIT
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 208509 1 GINA UNIT X X X
2 208510 1 T-ADAPTER X X X
3 208511 1 COMMUNICATION CABLE X X X
11-15
TWIN PUMP COMPONENTS
5 2
6
P008899 A
11-16
TWIN PUMP COMPONENTS
I BBS Vin Series

Q
T PART 43 /
E No. 05T From:
Y
M DDK To:
1 210769 1 PUMP, TWIN GROENEVELD GREASING X X X
2 262947 1 KIT, FILTER, TWIN GREASE X X X
3 208162 1 KIT, O-RING X X X
ITEM 4 IS NEEDED WHEN ITEM 5 IS IN-
4 207707 1 QUICK, CONNECTOR, FEMALE X X X STALLED
5 207708 1 QUICK, CONNECTOR, MALE X X X ONTO THE PUMP.
6 226223 1 CAP, FILL CONNECTOR X X X
11-17

PM AH400 Extended Chassis

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PM AH400 Extended Chassis

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AH400 EXTENDED CHASSIS

FIRST ISSUE: JUNE 2007 (REV 0)

For the latest Bell operations listing please visit :www.bellequipment.com

The following address list was correct as at 28 August 2006.

GROUP OPERATIONS LISTING

German Assembly Plant (Eisenach)

SOUTHERN AFRICA REGION:

KURUMAN (NORTHERN CAPE)

RUSTENBURG (NORTH WEST PROVINCE)

WOLMARANSSTAD (NORTH WEST PROVINCE)

PIET RETIEF (MPUMALUNGA)

Keep a record of your dealer information here:

Table 1: CURRENT SA STRUCTURE BREAKDOWN

i ii iii iv v vi vii viii ix

vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.

vii R Is the plant of manufacture, i.e. R = Richards Bay.

viii 00 Spacer digits that could be used for sequential numbering.

ix 0009 Is the sequential serial number.

Table 2: CURRENT GERMAN STRUCTURE BREAKDOWN

WO9 11 4 8 40 3 0 B39 009

vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.

vii 0 First digit of the build sequence sequential serial number.

viii B39 Is a unique code designated to the German factory.

ix 009 Is part of the sequential serial number.

i ii iii iv v vi vii viii ix

vi 0 Spacer digit that could be used for sequential numbering.

vii R Is the plant of manufacture, i.e. R = Richards Bay.

viii 00 Spacer digits that could be used for sequential numbering.

ix 0009 Is the sequential serial number.

Table 4: NEW GERMAN STRUCTURE BREAKDOWN

WO9 11 4 8 40 0 1 B39 009

i ii iii iv v vi vii viii ix

vi 0 Spacer digit that could be used for sequential numbering.

vii 1 First digit of the build sequence sequential serial number.

viii B39 Is a unique code designated to the German factory.

ix 009 Is part of the sequential serial number.

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

SECTION 1: GENERAL INFORMATION

SECTION 1: GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1

SECTION 2A: ENGINE TIER 2 - - - - - - - - - - - - - - - - - - - - - - - - 2A-1

SECTION 2B: ENGINE TIER 3 - - - - - - - - - - - - - - - - - - - - - - - - 2B-1

TIER 3 - EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-34

SECTION 3: DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-94

SECTION 4: HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

CASE DRAIN & RETURN, HYD KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - 4-20

RELIEF VALVE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-52

SECTION 5: PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

SECTION 6: ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1

SECTION 7: FRAME AND BODY - - - - - - - - - - - - - - - - - - - - - - 7-1

REAR SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-104

SECTION 8: SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1

SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - - - - 9-1

SECTION 10: SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1

SECTION 11: AUTOMATIC GREASING SYSTEM - - - - - - - - - - - - - - 11-1

TECHNICAL DOCUMENTATION BULLETIN RECORD

TECHNICAL DOCUMENTATION BULLETIN RECORD

ADE Atlantic Diesel Engines LHS Left Hand Side