Man Hours Estimation for Mirrored SRU Unit

Type of Man Hours Man Hours

Equipment Orientation/ Equipment Type of Document to Total
Qty Status Type Service Document No. Document (New (Revised Remarks
Tag Number Location Title be Developed Hours
Available document) Document)

Datasheet considered as revised document.

Acid Water 'Assuming that data for existing pump can be
2 2008-01/02 H / AG Relocated Pump Acid Water N/A N/A Datasheet (5 A4) 0.00 3 3
Pumps found either from equipment list or equipment
nameplate.

1. Datasheet ( 3 A4) Datasheet & GA considered as Revised

Acid Gas KO
1 2006-01 V / AG Relocated Vessel Acid Gas 4959-02-0051-D Datasheet & GA 2. General Arrangement 0.00 2+4 6 Document
Drum
Drawing (1 A3)

Datasheet considered as revised document.

SWS Water 'Assuming that data for existing pump can be
2 2008-03/04 H / AG Relocated Pump Acid Water N/A N/A Datasheet (5 A4) 0.00 3 3
Pumps found either from equipment list or equipment
nameplate.

1. Datasheet ( 3 A4)
SWS Gas KO Datasheet considered as Revised Document
1 2006-02 V / AG Relocated Vessel Acid Water N/A N/A 2. General Arrangement 10.00 2 12
Drum GA considered as New Document
Drawing (1 A3)

1. Datasheet ( 3 A4)
Fuel Gas KO Datasheet considered as Revised Document
1 2006-08 V / AG Relocated Vessel Hydrocarbons 4959-02-0058-D N/A 2. General Arrangement 10.00 2 12
Drum GA considered as New Document
Drawing (1 A3)

1. Datasheet ( 3 A4)
Datasheet considered as Revised Document
1 2005-04 H / AG Acid Gas Burner Relocated Heater Acid Gas N/A N/A 2. General Arrangement 10.00 4 14
GA considered as New Document
Drawing (1 A3)

1. Datasheet ( 3 A4)
Reaction Datasheet considered as Revised Document
1 2005-01 H / AG Relocated Furnace Claus Gas N/A N/A 2. General Arrangement 14.00 5 19
Furnace GA considered as New Document
Drawing (1 A3)

1. Datasheet ( 3 A4) Datasheet & GA considered as Revised

Reaction Shell Water/Steam PRO/EPS
1 2005-02 H / AG Relocated Boiler Datasheet & GA 2. General Arrangement 0.00 5+10 15 Document
Furnace Boiler Tube Claus Gas /678173102
Drawing (2 A3)

1. Datasheet (3 A4)
Shell Steam Datasheet & GA considered as New Document
1 2007-01 H / AG Condenser 1 Relocated Condenser - N/A 2. General Arrangement 10+12 0 22
Tube Claus Gas
Drawing (1 A3)

1. Datasheet (3 A4)
Shell Steam Datasheet & GA considered as New Document
1 2007-02 H / AG Condenser 2 Relocated Condenser - N/A 2. General Arrangement 10+12 0 22
Tube Claus Gas
Drawing (1 A3)

Shell Side Claus

1. Datasheet (3 A4)
1st Stage Gas/Regeneration Gas Datasheet considered as Revised Document
1 2007-07 H / AG Relocated Heater 4959-01-0017 Datasheet 2. General Arrangement 10.00 4 14
Reheater Tube Side Electric GA considered as New Document
Drawing (1 A3)
Heater
Shell Side Claus
1. Datasheet (3 A4)
2nd Stage Gas/Regeneration Gas Datasheet considered as Revised Document
1 2007-08 H / AG Relocated Heater 4959-01-0018 Datasheet 2. General Arrangement 10.00 4 14
Reheater Tube Side Electric GA considered as New Document
Drawing (1 A3)
Heater

1. Datasheet (3 A4)
Datasheet considered as Revised Document
1 2006-05 H / AG Converter 1 Relocated Reactor Claus Gas N/A N/A 2. General Arrangement 12.00 5 17
GA considered as New Document
Drawing (1 A3)

1. Datasheet (3 A4)
Datasheet considered as Revised Document
1 2006-06 H / AG Converter 2 Relocated Reactor Claus Gas N/A N/A 2. General Arrangement 12.00 5 17
GA considered as New Document
Drawing (1 A3)

1. Datasheet (3 A4)
Shell Steam Datasheet & GA considered as New Document
1 2007-03 H / AG Condenser 3 Relocated Condenser - N/A 2. General Arrangement 10+12 0 22
Tube Claus Gas
Drawing (1 A3)

1. Datasheet (3 A4)
Shell Steam Datasheet & GA considered as New Document
1 2007-04 H / AG Last Condenser Relocated Condenser - N/A 2. General Arrangement 10+12 0 22
Tube Claus Gas
Drawing (1 A3)

1. Datasheet (3 A4)
Datasheet considered as Revised Document
1 2006-07 H / AG 3rd Converter Relocated Reactor Claus Gas N/A N/A 2. General Arrangement 12.00 5 17
GA considered as New Document
Drawing (1 A3)

Shell Side Claus

1. Datasheet (3 A4)
3rd Stage Gas/Regeneration Gas Datasheet considered as Revised Document
1 2007-09 H / AG Relocated Heater 4959-01-0019 Datasheet 2. General Arrangement 10.00 4 14
Reheater Tube Side Electric GA considered as New Document
Drawing (1 A3)
Heater

1. Datasheet (3 A4)
Steam Datasheet & GA considered as New Document
1 2007-10X H / AG New Condenser LP Steam N/A N/A 2. General Arrangement 10+12 0 22
Condenser
Drawing (1 A3)

1. Datasheet (3 A4)
Vacuum Pump Datasheet considered as Revised Document
1 2006-10 V / AG Relocated Vessel Process Water 4959-02-0060-C Datasheet 2. General Arrangement 10.00 3 13
Drum GA considered as New Document
Drawing (1 A3)

Incinerator
2 2009-03/04 H / AG Relocated Blower Acid SWS Gas N/A N/A 1. Datasheet (2 A4) 5.00 0 5 Datasheet considered as New Document
Blower

Incinerator
1 2005-05 H / AG Relocated Burner Flue Gas - N/A 0.00 0 0 No Effect
Burner

1 2005-03 AG Incinerator Relocated Burner Flue Gas - Duty Spec Datasheet 20.00 20 Datasheet considered as Revised Document

Storage Pit
1 2028-01 AG Relocated Misc. Air + H2S Traces 4959-011/5026 Datasheet (1 A4) 2.00 0 2 Datasheet considered as New Document
Ejector

Sulphur Assuming that data for existing pump can be

1 2008-05 V / Pit Degassing Relocated Pump Liquid Sulphur - N/A Datasheet (5 A4) 0.00 3 3 found either from equipment list or equipment
Pump nameplate.

Assuming that data for existing pump can be

Degassing and
2 2008-06/07 V / AG Relocated Pump Liquid Sulphur - N/A Datasheet (5 A4) 0.00 3 3 found either from equipment list or equipment
Transfer Pump
nameplate.

Assuming that data for existing pump can be

Degas Catalyst
1 2008-08 AG Relocated Pump Catalyst N/A N/A Datasheet (5 A4) 0.00 3 3 found either from equipment list or equipment
Pump
nameplate.

1. Datasheet (2 A4)
Datasheet & GA considered as New Document
1 2027-01 V / AG Catalyst Tank Relocated Tank Catalyst N/A N/A 2. General Arrangement 5+8 0 13
Drawing (1 A3)

Assuming that data for existing pump can be

Sulphur Loading
2 2008-09/10 V / AG Relocated Pump Liquid Sulphur N/A N/A Datasheet (5 A4) 0.00 3 3 found either from equipment list or equipment
Pumps
nameplate.

1. Datasheet (3 A4)
Datasheet considered as Revised Document
1 2006-03 H / AG Steam Drum Relocated Vessel Water Steam 4959-02-0053-D Datasheet 2. General Arrangement 10.00 2 12
GA considered as New Document
Drawing (1 A3)

1. Datasheet (3 A4)
HP Condensate Datasheet considered as Revised Document
1 2006-04 H / AG Relocated Vessel Condensate 4959-02-0054-C Datasheet 2. General Arrangement 10.00 2 12
Drum GA considered as New Document
Drawing (1 A3)

1. Datasheet (1 A4)
Datasheet considered as Revised Document
1 2006-09 V / AG DeSuper Heater Relocated Vessel Steam N/A N/A 2. General Arrangement 10.00 1 11
GA considered as New Document
Drawing (1 A3)

Process Air
2 2009-01/02 H / AG Relocated Blower Air N/A N/A 1. datasheet (2 A4) 5.00 0 5 Datasheet considered as New Document
Blower
 1. Datasheet ( 3 A4) Datasheet & GA considered as Revised
Shell Side Air
1 2007-05 H / AG Air Preheat Relocated S&T 4959-01-0015 Datasheet & GA 2. General Arrangement 0.00 2+3 5 Document
Tube side HP Steam
Drawing (1 A3)

Shell Side Acid-SWS 1. Datasheet ( 3 A4) Datasheet & GA considered as Revised

Acid Gas
1 2007-06 H / AG Relocated S&T Gas 4959-01-0016 Datasheet & GA 2. General Arrangement 0.00 2+6 8 Document
Preheat
Tube Side HP Steam Drawing (2 A3)

1. Datasheet (2 A4)
Datasheet & GA considered as New Document
1 4804-04X V / AG SRU Stack New Stack Flue gas PP-PE-DS-4804-002 N/A 2. General Arrangement 8+12 0 20
Drawing (1 A3)

Basis for Man Hours Estimation:

Direct Total Hours (A)
1- Man hours mentioned above are only for development of detailed engineering stage documents, considering existing 425
information either available as existing data sheet / GA or extracted from equipment list or nameplate.
Piping Hours 70% of A (B)
2- However, no Mechanical calculation i.e. Vessel or Stack design have been considered for above estimation. 298
3- It is assumed that Process Design Condition + Metallurgy will remain same for above items as that of existing. A+B
723
4- For Pump, 5 A4 sheets considered as per approved format in Phase-1. Similarly, for vessel, sheets considered as per
approved format.
Indirect Man Hours (25% of A+B) ( C )
181
5- For Incinerator, Only duty spec found in Murco Data, and it is assumed that extra efforts are required for development
of NEW incinerator datasheet as per Byco conditions.

6- Equipment list, developed at Phase-1 FEED stage for SRU has been used for Man hours estimation. Total Project Hours (A+B+C)

903