FORM:

ISSUE: AA
DATE: 7/26/2021
PRODUCT AUDIT APPROVED: A BOURDON
AUDIT REFERENCE NUMBER

PART NUMBER AUDITOR

DESCRIPTION DATE OF AUDIT

AUDIT QUESTION Y N REMARK

Control plan, process flow and FMEA are to the customers

prescribed format?
1
(Reference AIAG or customer supplier manuals.)

Control plan is current to the proper revision?

2
(Reference part drawing.)

Customer specified characteristic and/or special symbol

identified on control plan, bar code etc. as required by the
customer?
3
(Reference drawings or agreed customer identified
significant characteristics.)

Operation number correlates between control plan, FMEA,

4
and process flow?

Each operation on the control plan is being carried out?

Correct test equipment defined?

Correct gauges available for the location defined?

Test frequency is being followed?

Test quantity is being carried out?

5
Control methods are correct?

Reaction plan is being conducted?

Current and correct procedures and work instructions

defined?

(Walk the control plan through the production process

flow.)

Is there evidence the control plan and FMEA is an actual

living document?
6
(Reference updates due to customer complaint
corrections, internal team implementation, etc.)

Is there current gauge analysis for each type mentioned on

7
the control plan?

Are internal and external specifications identified on the

8
control plan available for use and complied with?

Are SPC requirements being carried out that are defined

9
on the control plan?

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 FORM: 0
ISSUE: AA
DATE: 7/26/2021
PRODUCT AUDIT APPROVED:
AUDIT REFERENCE NUMBER 0

AUDIT QUESTION Y N REMARK

Is evidence available during non capable processes that
10
corrective actions were taken?
For the product audited, is scrap rate within set goals. If
11
not, is there evidence of corrective actions?

Is there evidence of FMEA reduction to, or plans for,

12
reduction of RPN numbers?

Is this part number within customer PPM level. If not is

13
there corrective actions to reduce the PPM level?

For product audited are there open customer complaints

14
and are the employees aware of the product problem?

15 Are pass-through items identified on the control plan?

16 Is there evidence of job set-up verification?

Have there been any customer complaints in the past?

17
(Customer Management database)

What was done to correct complaint?

18
(Customer Management database, Corrective Action
database)

19 Are the counter-measures still in place?

AUDIT FINDINGS AND SUMMARY

Y N REMARK
DO CORRECTIVE ACTIONS NEED TO BE RAISED?
HAS PART / PROCESS OWNER BEEN NOTIFIED?
HAS FOLLOW UP AUDIT BEEN AGREED?
HAS QUALITY MANAGER BEEN NOTIFIED?

CORRECTIVE ACTION REPORT NUMBER?

PERSON RESPONSIBLE FOR ACTION?
ACTION TO BE COMPLETED BY WHEN?
FOLLOW UP AUDIT TO BE COMPLETED BY WHEN?

AUDITOR SIGNATURE DATE

QAM SIGNATURE DATE

CORRECTIVE ACTION OWNER

DATE
SIGNATURE

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