Ansi Awwa c215-10

ANSI/AWWA C215-10
(Revision of ANSI/AWWA C215-04)
The Authoritative Resource on Safe Water®
AWWA Standard
Extruded Polyolefin
Coatings for the
Exterior of Steel
Water Pipelines
Effective date: April 1, 2010.

First edition approved by AWWA Board of Directors June 19, 1988.
This edition approved Jan. 17, 2010.
Approved by American National Standards Institute Jan. 26, 2010.
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Copyright © 2010 American Water Works Association. All Rights Reserved.

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minimum requirements and do not contain all of the engineering and administrative information normally contained in specifi -
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ii

Committee Personnel
The SWPMTAC Task Group for AWWA C215, which developed this standard, had the following
personnel at the time:
Mark S. Soloninka, Chair

F.D. Barnes, Barnes Group International, Windsor, Calif. (AWWA)
S. Barnes, Scapa North American, Renfrew, Ont. (AWWA)
R.M. Buchanan, Canusa-CPS, Toronto, Ont. (AWWA)
A. Fletcher, TYCO Water, Melbourne, Australia (AWWA)
D. Kathrein, Tapecoat Company, Evanston, Ill. (AWWA)
A. Mamish, Berry Plastics, Lexington, Mass. (AWWA)
M.P. Murphy, Ameron International, Rancho Cucamonga, Calif. (AWWA)
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D. Seals, JCM Industries, Nash, Texas (AWWA)

M.S. Soloninka, ShawCor Pipe Protection, Houston, Texas (AWWA)
J.A. Wise, Canus International Sales Inc., Surrey, B.C. (AWWA)
The AWWA Standards Committee on Steel Pipe, which reviewed and approved this standard, had
the following personnel at the time of approval:
John H. Bambei Jr., Chair

Dennis Dechant, Vice-Chair
John Luka, Secretary
General Interest Members
W.R. Brunzell, Brunzell Associates Ltd., Skokie, Ill. (AWWA)

R.J. Card, Lockwood Andrews & Newnam, Houston, Texas (AWWA)
R.L. Coffey, HDR Engineering Inc., Omaha, Neb. (AWWA)
H.E. Dunham, MWH Americas Inc., Bellevue, Wash. (AWWA)
S.N. Foellmi, Black & Veatch Corporation, Irvine, Calif. (AWWA)
M.B. Horsley,* Black & Veatch Corporation, Kansas City, Mo. (AWWA)
J.K. Jeyapalan, Pipeline Consultant, New Milford, Conn. (AWWA)
R.A. Kufaas, Norske Corrosion & Inspection Services Ltd., Surrey, B.C. (AWWA)
J.L. Mattson, Corrosion Control Technologies, Sandy, Utah (AWWA)
D.L. McPherson,* MWH Americas Inc., Cleveland, Ohio (AWWA)
W.J. Moncreif,* HDR Engineering Inc., San Diego, Calif. (AWWA)
R. Ortega,* Lockwood Andrews & Newnam, Houston, Tex. (AWWA)
* Alternate
iii

E.S. Ralph,* Standards Engineer Liaison, AWWA, Denver, Colo. (AWWA)
A.E. Romer, AECOM, Newport Beach, Calif. (AWWA)
H.R. Stoner, Consultant, North Plainfield, N.J. (AWWA)
C.C. Sundberg, CH2M HILL, Issaquah, Wash. (AWWA)
G.J. Tupac, G.J. Tupac & Associates Inc., Pittsburgh, Pa. (AWWA)
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W.R. Whidden, Post Buckley Schuh & Jernigan, Orlando, Fla. (AWWA)
K.E. Wilson,† Standards Council Liaison, Post Buckley Schuh & Jernigan,
Tampa Fla. (AWWA)
Producer Members
S.A. Arnaout, Hanson Pressure Pipe Inc., Dallas, Texas (AWWA)

H.H. Bardakjian, Consultant, Glendale, Calif. (AWWA)
M. Bauer, Tnemec Company Inc., North Kansas City, Mo. (AWWA)
R.R. Carpenter, American SpiralWeld Pipe Company, Birmingham, Ala. (MSS)
D. Dechant, Dechant Infrastructure Services, Aurora, Colo. (AWWA)
W.B. Geyer, Steel Plate Fabricators Association, Lake Zurich, Ill. (AWWA)
B.D. Keil, Northwest Pipe Company, Portland, Ore. (AWWA)
J.L. Luka,† American SpiralWeld Pipe Company, Columbia, S.C. (AWWA)
R.D. Mielke,† Northwest Pipe Company, Raleigh, N.C. (AWWA)
J. Olmos, Ameron International, Rancho Cucamonga, Calif. (AWWA)
J.A. Wise, Canus International Sales Inc., Surrey, B.C. (AWWA)
User Members
G.A. Andersen, New York City Bureau of Water Supply, Little Neck, N.Y. (AWWA)
J.H. Bambei Jr., Denver Water Department, Denver, Colo. (AWWA)
D.W. Coppes, Massachusetts Water Resources Authority, Southborough, Mass. (AWWA)
R.V. Frisz, US Bureau of Reclamation, Denver, Colo. (USBR)
G. George, Tacoma Water, Tacoma, Wash. (AWWA)
T.J. Jordan, Metropolitan Water District of Southern California, LaVerne, Calif. (AWWA)
M. McReynolds, Metropolitan Water District of Southern California,
Oak Park, Calif. (AWWA)
G. Oljaca, Metro Vancouver, Burnaby, B.C. (AWWA)
V.B. Soto, Los Angeles Department of Water & Power, Los Angeles, Calif. (AWWA)
G.P. Stine, San Diego County Water Authority, Escondido, Calif. (AWWA)
J.V. Young, City of Richmond, Richmond, B.C. (AWWA)
* Liaison, non-voting
† Alternate
iv

Contents
All AWWA standards follow the general format indicated subsequently. Some variations from this
format may be found in a particular standard.
SEC. PAGE SEC. PAGE
Foreword 4.5 Coating Repair ................................ 11

I Introduction .................................... vii 4.6 Field Procedures .............................. 12
I.A Background ..................................... vii 4.7 Coating of Field Joints..................... 13
I.B History ............................................ vii 4.8 Holiday Testing ............................... 13
II Special Issues ................................... vii
5 Verification
III Use of This Standard ....................... vii
5.1 Coating Materials Prequalification .. 13
III.A Purchaser Options and
5.2 Quality Assurance and Records ....... 15
Alternatives ............................... vii
5.3 Inspection and Testing by the
III.B Modification to Standard ............... viii
Purchaser .................................. 15
IV Major Revisions.............................. viii
5.4 Quality Control Requirements of
V Comments ....................................... ix Coating Systems (Type A, B,
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and C) ....................................... 16
Standard
5.5 Rejection ......................................... 17
1 General
6 Delivery
1.1 Scope ................................................ 1
6.1 Packaging and Marking .................. 18
1.2 Purpose ............................................. 2
6.2 Loading, Shipping, Handling, and
1.3 Application........................................ 2
Outdoor Storage ........................ 18
2 References ........................................ 2
6.3 Affidavit of Compliance .................. 18
3 Definitions ....................................... 4
Tables
4 Requirements 1 Physical Properties of Adhesive
4.1 Equipment ........................................ 4 (Type A) ...................................... 5
4.2 Materials and Workmanship ............. 4 2 Physical Properties of Adhesive
4.3 Coating System ................................. 4 (Type B and C) ........................... 5
4.4 Coating Application .......................... 8 3 Physical Properties of Polyolefin

Resin for Polyolefin Sheath
(Types A, B, and C) .................... 5

4 Physical Properties of the 6 Quality Control Properties of
Liquid Adhesives (Primer) Coating Systems (Types A, B,
for Type C ................................... 5 and C) ......................................... 6
5 Prequalification Requirements of
Coating Systems (Types A, B,
and C) ......................................... 6
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vi

Foreword
This foreword is for information only and is not a part of ANSI/AWWA C215.
I. Introduction.
I.A. Background. Extruded polyolefin pipe-coating systems were first applied
on steel pipe in 1956 using a crosshead-die extrusion system. In 1965, side extrusion
was introduced in Europe and became available in the United States in 1972.
I.B. History. The first edition of ANSI/AWWA C215 was approved by the
AWWA Board of Directors on June 19, 1988, and had an effective date of Jan. 1, 1989.
The second edition of ANSI/AWWA C215 was approved on Jan. 30, 1994, and had
an effective date of Nov. 1, 1994. The third edition incorporated the latest technology
and requirements. It was approved on June 20, 1999. The fourth edition of ANSI/
AWWA C215 was approved on Jan. 18, 2004. The fifth edition incorporates the latest
technology and requirements. It was approved on Jan. 17, 2010.
II. Special Issues. ANSI/AWWA C215 is intended to govern the exterior
coating of steel water pipelines for underground or underwater installation under normal
conditions. It is based on current experience, but it is not intended for unqualified use
under all conditions. The applicability of its use for any installation must be reviewed
by the purchaser.
Currently, significant experience in extruded polyolefin coatings applied to steel
water pipe is limited to polyethylene (PE) material.
Extruded polyolefin coatings described in ANSI/AWWA C215 can be shop-applied
to straight lengths of steel water pipe up to 144 in. (3,650 mm) diameter. Three coating-
application systems are described in the standard: the crosshead-die system (Type A) up
to 36 in. (900 mm) diameter; and the side-extrusion system with and without primer for
Type B and C up to 144 in. (3,650 mm) diameter.
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Future air emission rules may regulate the use of liquid adhesives (primers) described
in this standard. If this occurs, consult the manufacturer for equivalent alternatives.
III. Use of Standard. It is the responsibility of the user of an AWWA standard
to determine that the products described in that standard are suitable for use in the
particular application being considered.
III.A. Purchaser Options and Alternatives. The following items should be
provided by the purchaser:
1. Standard used—that is, ANSI/AWWA C215, Extruded Polyolefin Coatings
for the Exterior of Steel Water Pipelines, of latest revision.
vii

2. Any exceptions to the standard.
3. Diameter, length, weld configuration, and location of pipeline.
4. Temperature of conveyed water (Sec. 1.1.2).
5. Requirements for coating thickness (Sec. 4.3.1.4).
6. Certified reports for each lot of adhesive (Sec. 4.3.2.1).
7. Certified reports for each resin for sheath (Sec. 4.3.2.3).
8. Requirements for coating application at pipe ends (coating cutback) (Sec.
4.4.3.4, 4.4.4.4, and 4.4.5.5).
9. Requirements for coating repair (Sec. 4.5).
10. Requirements for pipe bedding and trench backfill (Sec. 4.6.3).
11. Requirements for coating of field joints (Sec. 4.7).
12. Requirements for inspection and testing (Sec. 5.1, 5.2, and 5.3).
13. Requirements for loading, shipping, handling, and outdoor storage (Sec. 6.2).
14. Affidavit of compliance (Sec. 6.3).
III.B. Modification to Standard. Any modification of the provisions, definitions,
or terminology in this standard must be specified by the purchaser.
IV. Major Revisions. The major revisions made to the standard in this edition
include the following:
1. Added future air emissions rules in the foreword.
2. Added a Type C coating system to the Scope of the standard (Sec. 1.1)
and under Sec. 4.3, which included revisions to Sec. 4.3.1 and the addition of new
Sec. 4.3.1.2 and Sec. 4.3.2.2 covering Type C adhesives.
3. Section 2, 4.5, and 4.7 were revised to exclude reference to ANSI/AWWA
C203, which is no longer applicable.
4. Deleted definition of abrasive blast cleaning (Section 3).
5. Sec. 4.3 and 4.4 were revised to include Type C coating applications.
6. Sec. 4.4.2, Pipe Preparation, was renamed Surface Preparation and revised.
7. Addition of Table 4, Physical properties of the liquid adhesives (Primer) for
Type C.
8. Addition of Table 5, Prequalification requirements of coating systems (Type
A, B, and C).
9. Addition of Table 6, Quality control properties of coating systems (Type A,
B, and C).
10. Added a new section (Sec. 4.4.5) on Type C coating application.
11. Revisions were made to Sec. 4.5, Coating Repair.
12. Sec. 4.6, Field Procedures, was rewritten.
viii

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13. The laboratory tests section under Section 5, Verification, was retitled as
Sec. 5.1, Coating Materials Prequalification, and a new paragraph on prequalifica-
tion of coating materials was added.
14. Added a new section on adhesion testing (Sec. 5.1.16).
15. Added a new section on cathodic disbondment qualification test (Sec. 5.1.17).
16. The coated pipe tests section was revised and renamed to Sec. 5.4, Quality
Control Requirements of Coating Systems (Type A, B, and C).
17. A new section on adhesion testing was added (Sec. 5.4.4.)
V. Comments. If you have any comments or questions about this standard,
please call the AWWA Volunteer and Technical Support Group at 303.794.7711, FAX
at 303.795.7603, write to the group at 6666 West Quincy Avenue, Denver, CO 80235-
3098, or e-mail at standards@awwa.org.
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ANSI/AWWA C215-10
(Revision of ANSI/AWWA C215-04)
AWWA Standard
Extruded Polyolefin Coatings for the

Exterior of Steel Water Pipelines
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SECTION 1: GENERAL
Sec. 1.1 Scope

This standard describes the materials, systems, and application requirements
for shop-applied, extruded polyolefin coatings for the exterior of steel water pipe up
to 144 in. (3,650 mm) diameter.
1.1.1 Extrusion types. This standard describes the following three types of
coating-system applications:
Type A, crosshead-die extrusion, consists of an adhesive and an extruded
polyolefin sheath. This system is limited to pipe diameters 1/ 2 in. through 36 in.
(13 mm through 900 mm).
Type B, side extrusion, consists of an extruded adhesive and an extruded
polyolefin sheath. This system is limited to pipe diameters 2 in. through 144 in.
(50 mm through 3,650 mm).
Type C, side extrusion, consists of a liquid adhesive (primer) layer, extruded
butyl rubber adhesive, and extruded polyolefin sheath. This system is limited to
pipe diameters 2 in. through 144 in. (50 mm through 3,650 mm).
1.1.2 Maximum temperatures. AWWA steel pipe coating standards are
written for and are based on the service temperature of potable water. Extruded

2 AWWA C215-10
polyolefin coatings have performed at higher temperatures. Consult the coating

manufacturer for conditions and limitations.
1.1.3 Conditions not described in this standard. This section does not discuss
the additional materials and procedures that may be required for difficult installation
conditions, such as those encountered in the construction of submerged lines, casing
pipe, river crossings, or lines that are in exceptionally rocky areas or where soil condi-
tions are known to be severe. Under these conditions, additional layers of material,
rockshields, such as, but not limited to, cement–mortar overcoat, specially prepared
backfill, or other methods or materials may be necessary. The manufacturer should
be consulted for specific recommendations when these conditions exist.
Sec. 1.2 Purpose

The purpose of this standard is to provide purchasers, manufacturers, and
constructors with the minimum requirements for extruded polyolefin coatings for
steel water pipe, including material, application, inspection, testing, marking, han-
dling, and packaging requirements.
Sec. 1.3 Application
This standard or sections of this standard can be referenced in documents for
purchasing and receiving steel water pipelines with extruded polyolefin coatings.
This standard can be used as a guide for applying, inspecting, and testing extruded
polyolefin coatings. The requirements of this standard apply when this document
has been referenced and then only to extruded polyolefin coatings used for the
exterior of steel water pipelines.
SECTION 2: REFERENCES
This standard references the following documents. In their latest editions,

they form a part of this standard to the extent specified within the standard. In any
case of conflict, the requirements of this standard shall prevail.
ANSI*/AWWA C209—Cold-Applied Tape Coatings for the Exterior of Spe-
cial Sections, Connections, and Fittings for Steel Water Pipelines.
ANSI/AWWA C216—Heat-Shrinkable Cross-Linked Polyolefin Coatings for
the Exterior of Special Sections, Connections, and Fittings for Steel Water Pipelines.
ASTM† D5—Test Method for Penetration of Bituminous Materials.
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* American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036.
† ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428.

EXTRUDED POLYOLEFIN COATINGS 3
ASTM D71—Test Method for Relative Density of Solid Pitch and Asphalt
(Displacement Method).
ASTM D149—Test Method for Dielectric Breakdown Voltage and Dielec-
tric Strength of Solid Electrical Insulating Materials at Commercial Power Fre-
quencies.
ASTM D570—Test Method for Water Absorption of Plastics.
ASTM D638—Test Method for Tensile Properties of Plastics.
ASTM D1000—Standard Test Methods for Pressure Sensitive Adhesive-
Coated Tapes Used for Electrical and Electronic Applications.
ASTM D1238—Test Method for Melt Flow Rates of Thermoplastics by
Extrusion Plastometer.
ASTM D1505—Test Method for Density of Plastics by the Density-Gradient
Technique.
ASTM D1693—Test Method for Environmental Stress-Cracking of Ethyl-
ene Plastics.
ASTM D4417—Standard Test Methods for Field Measurement of Surface
Profile of Blast Cleaned Steel.
ASTM E28—Test Methods for Softening Point of Resins Derived from
Naval Stores by Ring-and-Ball Apparatus.
ASTM E96—Test Methods for Water Vapor Transmission of Materials.
ASTM G8—Test Methods for Cathodic Disbonding of Pipeline Coatings.
ASTM G12—Test Method for Nondestructive Measurement of Film Thick-
ness of Pipeline Coatings on Steel.
ASTM G14—Test Method for Impact Resistance of Pipeline Coatings (Fall-
ing Weight Test).
ASTM G17—Test Method for Penetration Resistance of Pipeline Coatings
(Blunt Rod).
NACE* RP0274—High-Voltage Electrical Inspection of Pipeline Coatings
Prior to Installation.
SSPC† AB1—Mineral and Slag Abrasives.
SSPC AB3—Ferrous Metallic Abrasive.
SSPC SP 1—Solvent Cleaning.
SSPC SP 6/NACE No. 3—Commercial Blast Cleaning.
* NACE International, 1440 South Creek Drive, Houston, TX 77084.

† SSPC: The Society for Protective Coatings, 40 24th Street, Pittsburgh, PA 15222.
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4 AWWA C215-10
SECTION 3: DEFINITIONS
The following definitions shall apply in this standard:

1. Constructor: The party that provides the work and materials for place-
ment and installation.
2. Manufacturer: The party that manufactures, fabricates, or produces
materials or products.
3. Purchaser: The person, company, or organization that purchases any
materials or work to be performed.
SECTION 4: REQUIREMENTS
Sec. 4.1 Equipment

Equipment for blast cleaning and coating shall be designed, manufactured,
and maintained to comply with the procedures and to obtain the results prescribed
in this standard.
Sec. 4.2 Materials and Workmanship

Materials provided shall meet the provisions of this standard. The extruded
polyolefin coating shall be applied by personnel trained in the application of
extruded polyolefin coating systems.
Sec. 4.3 Coating System

4.3.1 Description. Three types of polyolefin coating systems are defined
as follows:
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Type A: Crosshead Die
1. Mastic adhesive layer applied through a wiper ring
2. Polyolefin sheath layer applied by extrusion
Type B: Side Extruded
1. Butyl rubber adhesive layer applied by side extrusion
2. Polyolefin sheath layer applied by side extrusion
Type C: Side Extruded
1. Liquid adhesive (primer) applied by spray or other suitable means
2. Butyl rubber adhesive layer applied by side extrusion
3. Polyolefin sheath layer applied by side extrusion
The properties of the three (3) coating systems shall conform to the appropri-
ate values listed in Tables 1, 2, 3, 4, 5, and 6.

Table 1 Physical properties of adhesive (Type A)

Requirement
Test Method
Property Minimum Maximum (ANSI/AWWA C215)
Softening point °F (°C) 140 (60) Sec. 5.1.2
Penetration at 77°F (25°C); 100 g, 5 sec; mm 2.5 12.0 Sec. 5.1.3
Density, g/cm3 77°F (25°C) 0.9 01.2 Sec. 5.1.4
Table 2 Physical properties of adhesive (Type B and C)

Requirement
Test Method
Property Minimum Maximum (ANSI/AWWA C215)
Melt-flow rate, g/10 min 01.80 8.0 Sec. 5.1.5
Density, g/cm3 0.95 1.5 Sec. 5.1.6
Table 3 Physical properties of polyolefin resin for polyolefin sheath (Types A, B, and C)
Requirement Test Method
Property Minimum (ANSI/AWWA C215)
Density (clear), g/cm3
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000.93 Sec. 5.1.70
Environmental-stress crack resistance, condition B, 300.00 Sec. 5.1.80
F50, 100% Igepal, HRS
Ultimate elongation, percent 500.00 Sec. 5.1.90
Tensile strength at yield, psi (MPa) 2,700 (18.7) Sec. 5.1.10
Table 4 Physical properties of the liquid adhesives (Primer) for Type C

Property
Color Base Weight Flash Point

Black Rubber and synthetic resins Flammable 6–8 lb/gal –10°F (–23°C) or greater
(0.72–0.96 kg/L)
Black Rubber and synthetic resins Nonflammable 10–12 lb/gal None
(1.20–1.44 kg/L)
Compatibility: The Liquid Adhesive Primer and the Butyl Rubber shall be compatible with one another.

6 AWWA C215-10
Table 5 Prequalification requirements of coating systems (Types A, B, and C)

Test Method
Property Requirement (ANSI/AWWA C215)
Dielectric strength 500 V/mil (average of 5 samples), minimum Sec. 5.1.11
Impact resistance 25 lbf·in (2.8 N·m), minimum Sec. 5.1.12
Penetration resistance at 20% maximum penetration Sec. 5.1.13
72°F (22°C)
Water absorption (24 hr) 0.2%, maximum by wt Sec. 5.1.14
Water vapor transmission 0.2 perm (1.1 × 10–11 kg) / (Pa·s·m2) maximum Sec. 5.1.15
Adhesion to steel substrate 20 pli minimum avg (Type A) Sec. 5.1.16
20 pli minimum avg (Type B) Sec. 5.1.16
30 pli minimum avg (Type C) Sec. 5.1.16
Cathodic disbondment (28 days) 8 mm (0.3-in.) radius, maximum Sec. 5.1.17
Table 6 Quality control properties of coating systems (Types A, B, and C)

Test Method
Property Requirement (ANSI/AWWA C215)
Adhesion to steel substrate 20 pli minimum avg (Type A) Sec. 5.4.4
20 pli minimum avg (Type B) Sec. 5.4.4
30 pli minimum avg (Type C) Sec. 5.4.4
Minimum coating thickness, based on pipe diameter (minimum thickness of each layer)
up to 2 in. (50 mm) 30 mil (763 μm) [8 mil (203 μm) adhesive, Sec. 5.4.3
22 mil (560 μm) polyolefin]
3–6 in. (75–150 mm) 38 mil (967 μm) [8 mil (203 μm) adhesive, Sec. 5.4.3
8–16 in. (200–400 mm) 44 mil (1,119 μm) [8 mil (203 μm) adhesive, Sec. 5.4.3
18–36 in. (450–900 mm) 48 mil (1,219 μm) [8 mil (203 μm) adhesive, Sec. 5.4.3
40 mil (1,016 μm) polyolefin]
38–144 in. (950–3,650 mm) 68 mil (1,727 μm) [8 mil (203 μm) adhesive, Sec. 5.4.3
60 mil (1,524 μm) polyolefin]
4.3.1.1 Adhesive (Types A, B, and C). The function of the adhesive is to

provide a bond between the pipe surface and the polyolefin sheath. The adhesive
for Type A shall consist of a blend of rubber, asphalt, and high-molecular-weight
resins. The adhesive shall be heated and applied through a wiper ring to the prop-
erly prepared pipe surface. The adhesive for Types B and C shall consist of a blend
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of butyl rubber, tackifiers, and high-molecular-weight resins. The adhesive shall be

extruded onto the properly prepared pipe surface. (See Sec. 4.4.2.)
4.3.1.2 Liquid adhesive (Primer) (Type C). Liquid adhesive (primer) shall
consist of a dispersion of rubbers and synthetic compounds. The liquid adhesive
(primer) shall be applied to the properly prepared pipe surface before application
of the butyl rubber adhesive. The function of the liquid adhesive (primer) is to
enhance the adhesion of the high-viscosity butyl rubber adhesive to the pipe.
4.3.1.3 Polyolefin sheath (Types A, B, and C). The function of the poly-
olefin sheath is to form a moisture-vapor barrier and mechanical protection for the
complete coating systems of Types A, B, and C. The polyolefin sheath shall consist
of extruded polyolefin pigmented resins forming a continuous sheath. The polyole-
fin sheath shall be compounded so that it will be suitable for an outdoor storage
environment. (See Sec. 6.2.5.)
4.3.1.4 Coating thickness. The total thickness of the coatings, which are
made up of adhesive and an outer polyolefin sheath, may be varied depending on
pipe diameter and operating and installation conditions. In some cases, a thicker
layer (Type B and C) or more than one application (Type A) of adhesive and
extruded polyolefin sheath may be used. Determining the total required thickness
and the combinations of either thicker layers or additional layers is the responsibil-
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ity of the purchaser, but in no case shall the thicknesses be less than the minimum
requirements stated in Table 6.
4.3.2 Coating Materials.
4.3.2.1 Adhesive (Types A, B, and C). The adhesive shall be in a form
suitable for use with the coating system selected. For Type A systems, the adhesive
shall be heated and then applied through a wiper ring. For Type B and C systems,
the adhesive shall be heated and applied through an extruder. The properties of the
adhesive shall conform to the appropriate values listed in Table 1 for Type A coat-
ing systems and in Table 2 for Type B and C coating systems. If specified by the
purchaser, the adhesive manufacturer shall provide the constructor with certified
test reports for each lot of the adhesive provided.
4.3.2.2 Liquid Adhesive (Primer) (Type C). Liquid adhesive (primer)
shall consist of a dispersion of rubbers and synthetic compounds. The liquid adhe-
sive (primer) shall be applied to the properly prepared pipe surface before applica-
tion of the butyl rubber adhesive. If specified by the purchaser, the liquid adhesive
(primer) manufacturer shall provide the constructor with certified test reports for
each lot of the liquid adhesive (primer) provided.

8 AWWA C215-10
4.3.2.3 Polyolefin resins for polyolefin sheath. The polyolefin resins pig-
mented and compounded for resistance to outdoor storage shall be provided in pellet
form to be heated then extruded over the adhesive, producing a continuous sheath.
The properties of the polyolefin resins for Types A, B, and C shall conform to the
values listed in Table 3. If specified by the purchaser, the resin manufacturer shall
provide the constructor with certified test reports for each lot of resins provided.
Sec. 4.4 Coating Application

4.4.1 General. The coating application for Type A and B shall be a con-
tinuous three-step operation, starting with step one (1), a properly prepared pipe
surface. Steps two and three, which follow immediately one after another, shall
consist of (2) application of the adhesive directly onto the blast cleaned surface and
(3) application of the polyolefin directly on top of the adhesive.
The coating application for Type C shall be a four-step operation, starting
with (1) a properly prepared pipe surface. Steps two, three, and four, which follow
immediately after one another, shall consist of (2) application of the liquid adhesive
(primer) directly onto the blast-cleaned surface, (3) application of the butyl rubber
adhesive directly onto the dried primed pipe surface, and (4) application of the
polyolefin directly on top of the butyl rubber adhesive.
4.4.2 Surface preparation.
4.4.2.1 Surface condition. Surfaces to be coated shall be free from mud,
mill lacquer, wax, coal tar, asphalt, oil, grease, and any other foreign material.
Before blast cleaning, surfaces shall be inspected and, if required, precleaned
according to SSPC-SP 1 to remove oil, grease, and loosely adhering deposits. Vis-
ible oil and grease spots shall be removed using a solvent. Only solvents that do not
leave a residue shall be used.
4.4.2.2 Abrasive blast cleaning. Pipe surfaces shall be abrasive blast
cleaned with mineral abrasives, slag abrasives, steel shot or grit (reference SSPC-
AB1 and SSPC-AB3) in accordance with SSPC-SP6/NACE No. 3.
The blast anchor pattern or profile depth shall be 1.5 mils (38 μm) to 4.0 mils
(102 μm) measured in accordance with ASTM D4417.
4.4.2.3 Visual comparative standards. Before abrasive blast cleaning is
started, the constructor shall prepare a representative area of the abrasive blast-
cleaned surface on the actual work surface, as well as visual standards on panels that
are a minimum of 6 in. × 6 in. × 0.25 in. (150 mm × 150 mm × 6 mm). On agree-
ment between the purchaser and the constructor that the visual standards meet
the requirements of Sec. 4.4.2.2., the panels shall be wrapped in 4-mil to 6-mil

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(102-μm to 152-μm) plastic; sealed with tape, or otherwise protected from surface
contamination and corrosion; and maintained as a visual reference throughout the
coating operation. Alternatively, other industry-accepted, visual comparative stan-
dards, such as those provided by NACE or SSPC and agreed on by the purchaser
and constructor, may be used.
4.4.2.4 Abrasive working mix. To produce a consistent surface condi-
tion, frequent small additions of new grit, shot, or a combination of both shall
be used to maintain the abrasive working mix in the abrasive-recycling blasting
machines commensurate with abrasive consumption. Infrequent, large additions
of abrasive shall be avoided. The abrasive working mix in abrasive-recycling blast-
ing machines shall be kept free of contaminants by continuous-effect operation of
blasting-machine scalping and air-wash separators.
4.4.2.5 Surface inspection. The cleaned exterior pipe surface shall be
inspected for sufficient surface preparation. Surface imperfections, such as slivers,
scabs, burrs, weld spatter, and gouges, shall be removed by hand filing or grind-
ing if necessary to prevent holidays. Residual blast products from the interior and
exterior surfaces of the pipe shall be removed.
4.4.2.6 Protection from moisture. Blast-cleaned pipe surfaces shall
be protected from conditions of high humidity, rain, or surface moisture. Blast-
cleaned pipe shall not be allowed to flash rust before coating.
4.4.2.7 Weld-seam treatment. Weld seams shall be ground flush to the
parent metal for a distance of 18 in. (450 mm) along the length of the pipe on both
ends. Along the body of the pipe, the weld seam shall have a maximum height of
/ in. (0.8 mm).
1 32
4.4.3 Type A coating application.

4.4.3.1 Adhesive application. When being applied, the temperature of
the adhesive shall be per the manufacturer’s recommendation. The minimum
thickness is defined in Table 6. The adhesive shall be applied to provide uniform
coverage without voids, drips, sags, or other defects.
4.4.3.2 Polyolefin application. Immediately following application of
adhesive, the polyolefin shall be extruded over the adhesive, per the manufacturer’s
recommendation, to provide a smooth sheath free of pinholes, bubbles, blisters,
wrinkles, cracks, voids, or contamination from other plastics and color pigments.
Minimum thickness of the polyolefin is defined in Table 6.
4.4.3.3 Cooling. Coated pipe shall be cooled immediately by water or
other suitable methods to facilitate handling, inspection, and repair.

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10 AWWA C215-10
4.4.3.4 Coating cutback. Coating shall be cut back as specified by the

purchaser. Allow for coating shrinkage when selecting a field joint coating. There
shall be a minimum cutback of 3 in. (75 mm) from the field weld to ensure the
coating system avoids the weld area. A 4-in. to 6-in. (100-mm to 150-mm)-wide
tape shall be placed without tension over the cutback area and extended over the
polyolefin sheath to protect the exposed adhesive until the field joint is made. The
protective tape shall be removed prior to any welding.
4.4.4 Type B coating application.
4.4.4.1 Adhesive application (Type B). The adhesive shall be applied to
the prepared pipe surface in the form of a molten sheet extruded in single or mul-
tiple layers at a temperature recommended by the manufacturer. The minimum
specified thickness of adhesive is defined in Table 6. Spirally applied Type B adhe-
sive shall be overlapped at the edges not less than 1/ 4 in. (6 mm) to ensure that voids
will not occur.
4.4.4.2 Polyolefin application (Type B). Immediately following the appli-
cation of the adhesive, the polyolefin shall be extruded over the adhesive in a mol-
ten sheet in single or multiple layers as recommended by the manufacturer. The
polyolefin sheath shall be free of pinholes, bubbles, blisters, cracks, voids, or con-
tamination. The minimum thickness of the polyolefin sheet is defined in Table 6.
Spirally applied polyolefi n shall be overlapped at the edges not less than 1/ 4 in.
(6 mm) to ensure that voids will not occur.
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4.4.4.4 Coating cutback. Coating should be cut back as specified by the

polyolefin sheath to protect the exposed adhesive from contamination until the
field joint is made. The protective tape shall be removed prior to any welding.
4.4.5 Type C coating application.
4.4.5.1 Liquid adhesive (primer) application. The liquid adhesive (primer)
shall be applied to the entire exterior surface of the properly prepared pipe by spray
or other suitable means. The liquid adhesive (primer) shall be uniform and free from
bare spots. Prior to application of the adhesive layer, the liquid adhesive (primer) shall
be allowed to dry in accordance with the manufacturer’s recommendations.

4.4.5.2 Adhesive application (Type C). The adhesive shall be applied to

the primed pipe surface in the form of a molten sheet extruded in a single or
multiple layers at a temperature recommended by the manufacturer. The specified
minimum thickness of adhesive is defined in Table 6. Spirally applied adhesive
shall be overlapped at the edges not less than ¼ in. (6 mm) to ensure that voids
will not occur.
4.4.5.3 Polyolefin application (Type C). Immediately following the appli-
cation of the adhesive, the polyolefin shall be extruded over the adhesive in a mol-
ten sheet in a single or multiple layers as recommended by the manufacturer. The
polyolefin sheath shall be free of pinholes, bubbles, blisters, cracks, voids, or con-
tamination. The minimum thickness of the polyolefin sheath is defined in Table 6.
Spirally applied polyolefin shall be overlapped at the edges not less than ¼ in. (6
mm) to ensure that voids will not occur.
4.4.5.5 Coating cutback. Coating shall be cut back as specified by the
polyolefin sheath to protect the exposed adhesive until the field joint is made. The
protective tape shall be removed prior to any welding.
Sec. 4.5 Coating Repair

Unless otherwise specified by the purchaser, the coating shall be repaired
with cold-applied pipeline coating tapes that meet the requirements of ANSI/
AWWA C209, or with a heat-shrinkable, cross-linked polyolefin repair-patch
method meeting the requirements of ANSI/AWWA C216, or as recommended by
the manufacturer. All coating repairs shall be retested according to Sec. 5.4.
4.5.1 Mill coating repair. Pipe requiring repair because of coating imper-
fections and small defects shall be repaired by suitable polyolefin repair-patch
methods or polyethylene melt sticks, as recommended by the manufacturer.
Extrusion-coated pipe with more than four repairs per length shall be repaired by
double coating. Pipe sections with major coating defects, such as partial coating,
excessive holidays or inadequate coating thickness, shall be double coated to meet
the requirements of this standard. The pipe lengths that are double coated shall be
identified.
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12 AWWA C215-10
Double coating shall not be permitted if the initial adhesive thickness does
not meet the requirements of Table 6. Where double coating is used, the second
coating of polyolefin and adhesive shall conform in all respects to the requirements
stated in Tables 1 through 6.
Before application of the second coating, the initial sheath shall be trimmed
and cut smooth to prevent protrusions from forming on the exposed surface of the
second sheath. The initial coating and undercoating shall be removed 6 in. (100
mm) beyond the cutback.
The adhesive and polyolefin sheath of the second coating shall be applied for
the full length of the pipe, less the amount of cutback.
Double-coated pipe shall be tested for holiday inspection in accordance with
Sec. 5.4.2.
Sec. 4.6 Field Procedures

At all times during construction of the pipeline, the constructor shall take
precautions to minimize damage to the protective coating. No metal tools or heavy
objects shall be permitted to come in contact with the finished coating. Workers
shall be permitted to walk on the coating only when necessary, in which case only
shoes with rubber or composition soles and heels shall be worn. Coating damage
during installation shall be repaired in accordance with the applicable section of
this standard.
4.6.1 Handling. Coated pipe shall be handled in a manner that prevents
damage to the coating. When coated articles are hoisted, it shall be done using
wide belt sling(s) or other suitable means. Chains, cables, tongs, or other equip-
ment that causes damage to the coating will not be permitted, nor will dragging or
skidding of the pipe. When forklifts are used, appropriate padding to prevent coat-
ing damage shall be used. The constructor shall allow for inspection of the coating
on the underside of coated articles while the articles are suspended. Any coating
damage shall be repaired in accordance with Sec. 4.5.
4.6.2 Protection during welding. A heat-resistant material of sufficient
width shall be placed on each side of the coating holdback during welding to avoid
damage to the coating by hot weld spatter. No welding ground shall be made on
the coated part of the article.
4.6.3 Pipe bedding and trench backfill. Placement of bedding and backfill
around the exterior of the coated pipe shall be performed at all times in a manner
that avoids damage to the coating. Unless otherwise specified by the purchaser, the
following requirements shall be met:
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A layer of screened earth, sand, gravel, or other materials approved by the pur-
chaser shall be used. The layer of material shall be no less than 6 in. (150 mm) thick
with a maximum particle size of 3/ 4 in. (19 mm). A minimum of 6 in. (150 mm) of
the bedding and backfill material shall completely surround the pipe coating and
be placed in a manner that will not damage the coating.
All remaining pipe zone backfill and foundation material shall be free from
cinders, ashes, refuse, vegetable or organic material, boulders, rocks or stones, fro-
zen soil, or other unsuitable materials described by the purchase documents.
4.6.4 Compaction. Care shall be taken to ensure compaction equipment
does not damage the coating.
Sec. 4.7 Coating of Field Joints
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The exterior of field joints shall be coated with cold-applied tape, or heat-
shrink sleeves, according to the requirements of ANSI/AWWA C209, ANSI/
AWWA C216, or with other suitable polyolefin systems approved by or as specified
by the purchaser.
Sec. 4.8 Holiday Testing
After completion of the field joints, the constructor shall electrically test for
flaws in the coating repairs and field joints in accordance with NACE RP0274.
Defects shall be repaired according to Sec. 4.5 of this standard.
SECTION 5: VERIFICATION
Sec. 5.1 Coating Materials Prequalification

A prequalification of the coating materials shall be the manufacturer’s certi-
fied test reports submitted by the constructor or as specified from the following: (1)
the testing of samples of the coating materials submitted by the constructor with
testing conducted by an independent, accredited laboratory, or (2) acceptance on
another specified basis.
5.1.1 Coating materials tests. Prior to the acceptance and application of
the coating materials, if specified by the purchaser, samples of materials submitted
by the constructor shall be tested in the purchaser’s laboratory or in an indepen-
dent commercial laboratory designated by the purchaser. Alternatively, the pur-
chaser may choose one of the following methods: (1) acceptance on the basis of the
manufacturer’s certified test reports, or (2) acceptance on another basis defined and
specified by the purchaser.

14 AWWA C215-10
5.1.2 Softening point, Type A adhesive. The softening point of Type A

adhesive shall be tested according to ASTM E28. An average value below the
minimum requirement stated in Table 1 shall constitute failure of the adhesive to
meet the requirement.
5.1.3 Penetration, Type A adhesive. The penetration of Type A adhesive
shall be tested according to ASTM D5. An average value outside of the limits
stated in Table 1 shall constitute failure of the adhesive to meet the requirement.
5.1.4 Density, Type A adhesive. The specific gravity of Type A adhesive
shall be tested according to ASTM D71. An average value outside the limits stated
in Table 1 shall constitute failure of the adhesive to meet the requirement.
5.1.5 Melt flow rate, Type B and C adhesive. The butyl rubber adhesive
shall be tested for melt flow rate according to ASTM D1238 (190°C/2.16 KG). An
average value outside of the limits stated in Table 2 shall constitute failure of the
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adhesive to meet the requirement.

5.1.6 Density, Type B and C adhesive. The density of the butyl rubber adhe-
sive shall be tested according to ASTM D1505. An average value outside of the limits
stated in Table 2 shall constitute failure of the adhesive to meet the requirement.
5.1.7 Density of polyolefin resin. The density of the polyolefin resin shall be
tested according to ASTM D1505. An average value below the minimum require-
ment stated in Table 3 shall constitute failure of the polyolefin resin to meet the
requirement.
5.1.8 Environmental stress crack resistance of polyolefin resin. Polyolefin resin
environmental stress crack resistance shall be tested according to ASTM D1693,
condition B. An average value below the minimum requirement stated in Table 3
shall constitute failure of the polyolefin resin to meet the requirement.
5.1.9 Ultimate elongation of polyolefin resin. The elongation properties of
the polyolefin resin shall be tested according to ASTM D638. An average value
below the minimum requirement stated in Table 3 shall constitute failure of the
polyolefin resin to meet the requirement.
5.1.10 Tensile strength at yield of polyolefin resin. The tensile properties of
the polyolefin resin shall be tested according to ASTM D638. An average value
below the minimum requirement stated in Table 3 shall constitute failure of the
polyolefin resin to meet the requirement.
5.1.11 Dielectric strength. The dielectric strength of the extruded coating
system shall be tested according to ASTM D149. An average value below the limits
stated in Table 5 shall constitute failure of the coating to meet requirement.

5.1.12 Impact resistance. The extruded coating system shall be tested for
impact resistance according to ASTM G14. Five samples shall be tested and the
results averaged. An average value below the limits stated in Table 5 shall constitute
failure of the coating system to meet the requirement.
5.1.13 Penetration resistance. The extruded coating system shall be tested
for penetration resistance according to ASTM G17. Five samples shall be tested
and the results averaged. An average value above the limits stated in Table 5 shall
constitute failure of the coating system to meet the requirement.
5.1.14 Water absorption. The extruded coating system shall be tested for
water absorption according to ASTM D570. An average value in excess of the
limits stated in Table 5 shall constitute failure of the coating system to meet the
requirement.
5.1.15 Water vapor transmission. The extruded coating system shall be
tested for water vapor transmission according to ASTM E96, with standard test
condition Procedure B. An average value in excess of the limits stated in Table 5
shall constitute failure of the coating system to meet the requirement.
5.1.16 Adhesion. The coating system shall be tested for adhesion per
ASTM D1000. The test shall be modified to use a steel surface prepared in accor-
dance with this standard, and modified to include a 24-hr dwell time of the coat-
ing system to the substrate prior to the adhesion peel test. An average value of three
samples below the limit stated in Table 5 shall constitute failure of the coating
system to meet the requirement.
5.1.17 Cathodic disbondment. The cathodic disbondment of the coating
system shall be determined in accordance with ASTM G8. The test shall be modi-
fied to run at –1.5 volts for 28 days. The disbondment radius shall be a maximum
of 8 mm (0.6 in.) as measured from the edge of the initial holiday.
Sec. 5.2 Quality Assurance and Records

The constructor shall use a quality assurance program or system to ensure
that the quality controls in this section are followed. Completed records of inspec-
tion work shall be maintained and made available upon the purchaser’s request.
Sec. 5.3 Inspection and Testing by the Purchaser

5.3.1 Inspection. The entire procedure of applying the coating as described
in this standard may be inspected by the purchaser from surface preparation to
completion of coating. Such inspection shall not relieve the constructor of the
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16 AWWA C215-10
responsibility to provide coating materials and perform work in accordance with

this standard.
5.3.2 Access for purchaser. The purchaser shall have access to all areas used
to perform the work according to the provisions of this standard.
5.3.3 Facilities for purchaser. In accordance with conditions agreed to by
the purchaser and the constructor, the purchaser shall be provided with facilities
and space for inspection, testing, and information-gathering purposes.
Sec. 5.4 Quality Control Requirements of Coating Systems (Type A, B, and C)

5.4.1 Coating appearance. All coated pipe shall be visually inspected. The
applied coating system shall be uniform and free of defects such as but not limited
to pinholes, bubbles, blisters, wrinkles, cracks, voids, and contamination.
5.4.2 Electrical inspection for continuity. Each coated pipe section shall be
electrically tested for flaws in the coating in accordance with NACE RP0274. The
electrical inspection shall be performed on the extruded coating system. Defects
disclosed by the holiday detector shall be repaired according to Sec. 4.5 of this
standard.
5.4.3 Coating thickness measurement. The thickness of the coating sys-
tems shall be measured according to ASTM G12. The thickness shall be as stated
in Table 6 and shall be checked at a frequency specified by the purchaser. Measure-
ments less than specified shall constitute failure and shall require double coating as
specified in Sec. 4.5.1.
5.4.4 Adhesion. The coating system shall be tested for adhesion per
ASTM D1000 as modified herein. The test shall be modified to use a steel surface
prepared in accordance with this standard, and modified to include a 24-hr dwell
time of the coating system to the substrate prior to the adhesion peel test. Adhesion
testing shall be conducted at temperatures above 65°F (18°C) and less than 75°F
(24°C) on a randomly selected location on the test pipe.
5.4.4.1 Adhesion test area. The adhesion test area shall be prepared in four
steps:
1. A circumferential strip measuring 1 in. (25 mm) wide × 15 in. (375 mm)
long shall be marked on the coated pipe surface.
2. The marked area shall then be cut to the steel substrate along the marked
area on three sides (north, east, and west).

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3. A 1-in. (25-mm) strip shall be pried away from the substrate at the north
end and attached with a suitable clamp to a pulling tension scale capable of mea-
suring a minimum of 50 lb (23 kg).
4. The coated pipe shall then be marked at 1-in. (25-mm) increments along
the length of a cut side from 0 to 15.
5.4.4.2 Adhesion test procedure. The adhesion test procedure shall be con-
ducted and evaluated in the following manner:
1. Pull the tension scale at an angle of 180 degrees to the pipe surface at a
rate of 1 in. (25 mm) per 5 sec continuously for 1 min.
2. The pull tension value shall be recorded for each inch (25 mm) of pull.
A minimum of twelve values shall be recorded.
3. The two highest and two lowest values shall be excluded and the remain-
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ing eight values shall be averaged and recorded.
5.4.4.3 Rejection. An average value below the minimum requirement
stated in Tables 5 and 6 shall constitute failure of the coating system to meet the
requirement.
5.4.4.4 Frequency of testing. Adhesion tests shall be performed on the first
pipe, every tenth pipe, and the last pipe of each production day or as specified by
the purchaser.
5.4.4.5 Adhesion Test Repairs. Adhesion test areas shall be repaired in
accordance with Sec. 4.5.
Sec. 5.5 Rejection

5.5.1 Surface preparation. The purchaser may reject any pipe if the sur-
face condition does not comply with the requirements of Sec. 4.4.2. Pipe rejected
because of inadequate cleaning shall be recleaned.
5.5.2 Coating materials. If any sample of coating material does not com-
ply with this standard, the coating materials represented by the sample shall be
rejected.
5.5.3 Coating work. The coating work shall be performed by experienced
workers in the application of the coating process. If at any time it is determined
that the procedure of applying the protective coating material is not according to
this standard, the protective coating shall be rejected on the affected pipe.
5.5.4 Coated pipe. Coated pipe not meeting the minimum requirements
of this standard shall be repaired or rejected.

18 AWWA C215-10
SECTION 6: DELIVERY
Sec. 6.1 Packaging and Marking

Adhesive and polyolefin materials purchased or used according to this stan-
dard shall be packaged in suitable containers to ensure acceptance and safe delivery.
Containers shall be plainly marked with the name of the manufacturer, type
of material, batch or lot number, date of manufacture, storage conditions, and any
information required by federal, provincial, state, and local laws.
Sec. 6.2 Loading, Shipping, Handling, and Outdoor Storage

Coated pipe shall be handled, loaded, stored, and shipped in a manner that
will prevent damage to the coating. Pipe shall be handled per Sec. 4.6.1 and stored
in a manner to prevent damage to pipe walls and ends. Pipe or coating damaged
in handling or other operations shall be repaired in a manner satisfactory to the
purchaser.
Damage to external coating shall be repaired according to Sec. 4.5.
6.2.1 Loading. Pipe shall be loaded for shipment in compliance with
existing shipping standards and regulations.
6.2.2 Shipping. Pipe shall be transported from the coating yard to the
jobsite in a manner that will prevent damage to the coating. Pipe shall be shipped
using sufficient shoring or dunnage, padding, and banding to protect the pipe and
coating.
6.2.3 Stacking. Stacking shall be according to good safety practices. Suf-
ficient spacers or padding shall be used to prevent damage to the pipe and coating.
6.2.4 Trench-side placement. Pipe placed alongside the trench shall be
suitably supported off the ground to avoid damage to the coating.
6.2.5 Outdoor storage. Because environmental conditions vary, the pur-
chaser should consult with the manufacturer as to the specific conditions, includ-
ing ultraviolet light exposure, to which the coated pipe will be subject during its
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period of aboveground, outdoor storage prior to installation.
Sec. 6.3 Affidavit of Compliance

The purchaser may require the constructor to provide an affidavit that all mate-
rials and work provided comply with the applicable requirements of this standard.

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AWWA is the authoritative resource for knowledge, information, and advocacy to improve the quality and
supply of water in North America and beyond. AWWA is the largest organization of water professionals in
the world. AWWA advances public health, safety, and welfare by uniting the efforts of the full spectrum
of the entire water community. Through our collective strength, we become better stewards of water for
the greatest good of people and the environment.
1P-2.6M-43215-3/10-JP Printed on Recycled Paper
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ANSI/AWWA C215-10

(Revision of ANSI/AWWA C215-04)

The Authoritative Resource on Safe Water®

Effective date: April 1, 2010.

6666 West Quincy Avenue Advocacy

Copyright © 2010 American Water Works Association. All Rights Reserved.

American National Standard

Copyright © 2010 by American Water Works Association

Copyright © 2010 American Water Works Association. All Rights Reserved.

Mark S. Soloninka, Chair

D. Seals, JCM Industries, Nash, Texas (AWWA)

John H. Bambei Jr., Chair

General Interest Members

W.R. Brunzell, Brunzell Associates Ltd., Skokie, Ill. (AWWA)

Copyright © 2010 American Water Works Association. All Rights Reserved.

S.A. Arnaout, Hanson Pressure Pipe Inc., Dallas, Texas (AWWA)

Copyright © 2010 American Water Works Association. All Rights Reserved.

Foreword 4.5 Coating Repair ................................ 11

4.4 Coating Application .......................... 8 3 Physical Properties of Polyoleﬁn

Copyright © 2010 American Water Works Association. All Rights Reserved.

Copyright © 2010 American Water Works Association. All Rights Reserved.

Copyright © 2010 American Water Works Association. All Rights Reserved.

Copyright © 2010 American Water Works Association. All Rights Reserved.

Copyright © 2010 American Water Works Association. All Rights Reserved.

Copyright © 2010 American Water Works Association. All Rights Reserved.

Extruded Polyolefin Coatings for the

Sec. 1.1 Scope

Copyright © 2010 American Water Works Association. All Rights Reserved.

polyoleﬁn coatings have performed at higher temperatures. Consult the coating

Sec. 1.2 Purpose

This standard references the following documents. In their latest editions,

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* NACE International, 1440 South Creek Drive, Houston, TX 77084.

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The following deﬁnitions shall apply in this standard:

Sec. 4.1 Equipment

Sec. 4.2 Materials and Workmanship

Sec. 4.3 Coating System

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Table 1 Physical properties of adhesive (Type A)

Table 2 Physical properties of adhesive (Type B and C)

Table 4 Physical properties of the liquid adhesives (Primer) for Type C

Color Base Weight Flash Point

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Table 5 Prequaliﬁcation requirements of coating systems (Types A, B, and C)

Table 6 Quality control properties of coating systems (Types A, B, and C)

4.3.1.1 Adhesive (Types A, B, and C). The function of the adhesive is to

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of butyl rubber, tackiﬁers, and high-molecular-weight resins. The adhesive shall be

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Sec. 4.4 Coating Application

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4.4.3 Type A coating application.

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4.4.3.4 Coating cutback. Coating shall be cut back as speciﬁed by the

4.4.4.4 Coating cutback. Coating should be cut back as speciﬁed by the

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4.4.5.2 Adhesive application (Type C). The adhesive shall be applied to

Sec. 4.5 Coating Repair

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Sec. 4.6 Field Procedures

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Sec. 4.7 Coating of Field Joints

Sec. 5.1 Coating Materials Prequaliﬁcation