Operations Manual: Data Pro

Operations
Manual
DATA PRO
SURFACE READOUT EQUIPMENT
NOTICE
This manual is intended for private information only, with the understanding that any other use
of the subject matter, in whole or in part, by reference or otherwise, shall be only with the prior
knowledge and approval of Sercel-GRC Corp, and with the further understanding that this
manual is for informational purposes only and that suggestions and recommendations
contained herein shall not be understood or construed as a guarantee or warranty of any
method, product or device.
Federal copyright law protects the publication. No part of this publication may be copied or
distributed, transmitted, transcribed, stored in a retrieval system, or translated into any human
or computer language, in any form or by any means, electronic, magnetic, manual or
otherwise, or disclosed to third parties without the express written permission of Sercel-GRC
Corp.
Any questions concerning the content of this manual, equipment operation, field maintenance,
maintenance assistance and operation or maintenance training courses should be directed to:
MODEL: Data Pro

OPERATION MANUAL
Copyright © 2015-2016 by Sercel-GRC Corp

All rights reserved worldwide.
Sercel-GRC Corp.
6540 East Apache Street, Tulsa, Oklahoma 74115-3616 USA

P.O. Box 581570, Tulsa, Oklahoma 74158-1570 USA
Telephone: (1) 918-834-9600/ Fax: (1) 918-838-8846
Contact GRC by e-mail at: sales@Sercel-GRC.com or support@Sercel-GRC.com
Visit our web page at www.Sercel-GRC.com
Data Pro P/N 10029355 Rev AD

Operation Manual Page 2 of 92
Table of Contents
1.0 Data Pro Overview ................................................................................................ 6
1.1 Ordering Options .............................................................................................. 6
1.2 Data Pro User Replaceable Parts ..................................................................... 6
1.3 Data Pro Specifications..................................................................................... 7
2.0 Connecting Power ................................................................................................ 8
2.1 AC Power Connection....................................................................................... 9
2.2 External DC Power Connection ........................................................................ 9
3.0 Data Pro Peripheral Connections...................................................................... 10
3.1 Analog Input.................................................................................................... 11
3.2 Analog Output ................................................................................................. 11
3.3 Latched Relays ............................................................................................... 11
4.0 Pre-Power Up ...................................................................................................... 12
5.0 Power Up ............................................................................................................. 12
6.0 Data Pro – Start Up Screen ................................................................................ 13
6.1 Peripherals Tab .............................................................................................. 13
6.2 Data Tabs ....................................................................................................... 14
6.3 Download Button (Logs) ................................................................................. 15
6.4 Graph Button .................................................................................................. 15
6.5 Menu Button – Main Menu .............................................................................. 18
7.0 Main Menu ........................................................................................................... 19
7.1 Logging ........................................................................................................... 19
8.0 Modbus Setup ..................................................................................................... 23
8.1 Modbus Devices Tab ...................................................................................... 24
8.1.1 Name ......................................................................................................... 24
8.1.2 COM .......................................................................................................... 24
8.1.3 Baud/IP ...................................................................................................... 24
8.1.4 M/S ............................................................................................................ 24
8.1.5 ADDR ......................................................................................................... 24
8.1.6 Unit_ID ....................................................................................................... 24
8.1.7 Enabled ...................................................................................................... 25
8.1.8 Import Button ............................................................................................. 25

8.2 Modbus Device Tab ........................................................................................ 25
8.3 Peripheral Configuration ................................................................................. 26
8.3.1 Input #1, 2, & 3 (Analog Input) ................................................................... 26
8.3.2 Output #1 & 2 (Analog Output (4-20mA)) ................................................... 26
8.3.3 Relay #1 (Relay Configuration) .................................................................. 27
8.4 About .............................................................................................................. 30
8.5 Interface Setup for FIC.................................................................................... 30
8.5.1 FIC Status .................................................................................................. 31
8.5.2 Restart Interface ........................................................................................ 32
8.5.3 Update Firmware ....................................................................................... 32
8.5.4 Save Gauges / Clear Gauges .................................................................... 33
8.5.5 Config (FIC Configuration) ......................................................................... 34
8.5.6 Ch. Info (Channel Information) ................................................................... 37
8.5.7 Gauge Alias ............................................................................................... 37
8.6 Interface Setup for SPS .................................................................................. 38
8.6.1 Restart Interface ........................................................................................ 39
8.6.2 Upload Firmware........................................................................................ 39
8.6.3 Clear Board ................................................................................................ 40
8.6.4 Config (SPS Configuration) ........................................................................ 41
8.6.5 Gauge Alias ............................................................................................... 45
8.6.6 Channel Configuration ............................................................................... 45
8.7 System ............................................................................................................ 47
8.7.1 Unit & Time ................................................................................................ 47
8.7.2 Menu Password ......................................................................................... 48
8.7.3 Menu Timeout ............................................................................................ 49
8.7.4 Firmware Update ....................................................................................... 49
8.7.5 Sample Rate .............................................................................................. 50
8.7.6 Restart ....................................................................................................... 50
8.7.7 Factory Default Reset ................................................................................ 51
8.7.8 LCD Timeout .............................................................................................. 52
8.7.9 Network ...................................................................................................... 52
9.0 FIC Troubleshooting .......................................................................................... 53
10.0 SPS-1500 Troubleshooting ................................................................................ 54

11.0 Appendix 1: Default Data Pro Modbus Map ..................................................... 56
12.0 Appendix 2: Impersonated SPS Modbus Map.................................................. 71
13.0 Appendix 3: Impersonated FIC Modbus Map ................................................... 72
14.0 Appendix 4: Impersonated Scout-3000 Modbus Map ...................................... 78
15.0 Appendix 5: Impersonated V7 Modbus Map .................................................... 79
16.0 Appendix 6: Data Pro Main Interfacing Board.................................................. 80
16.1 Configuration jumpers ..................................................................................... 80
16.1.1 Watchdog Enable Jumper (JP2) ............................................................. 80
16.1.2 Analog Input Jumpers (JP5, 6, 7) ........................................................... 80
16.1.3 Modbus 120 ohm Load Termination Jumpers (JP3, 4, 8) ....................... 80
17.0 Appendix 7: Data Pro Wiring Table ................................................................... 82
18.0 Appendix 8: Data Pro with FIC-1500 (Single) ................................................... 84
19.0 Appendix 9: Data Pro with FIC-1500 (Dual) ...................................................... 85
20.0 Appendix 11: Modbus Poll Example ................................................................. 86
21.0 Appendix 12: Creating a Modbus Map via DataWorks .................................... 87
21.1 Device and connection tree ............................................................................ 88
21.2 Device Description .......................................................................................... 90
21.3 Device Modbus Map ....................................................................................... 90

1.0 Data Pro Overview
The Data Pro is a high-performance universal configurable surface readout. The Data Pro can operate
as a simple independent RTU and/or support internal SPS-1500 or FIC-1500 gauge interfaces. The
main features are data logging, real-time graphing, historical graphing, Modbus communication, and
gauge configuration. The system is powered by either an AC or DC power supply and resides in an
NEMA-4X rated non-conductive, rust-proof enclosure with a transparent window and side latches.
1.1 Ordering Options
99C1440 - 0 0 0 1 0 0 0
0 = No option installed
1 = Qty: 1 FSK
2 = Qty: 2 FSK’s
3 = Qty: 1 SPS
1 = Enclosure with window
2 = Enclosure without window
Table 1 – Ordering Options
1.2 Data Pro User Replaceable Parts
Part Number Description

034-0185-01 8 GB USB Thumb Drive
072-0030-01 Strain Relief, Gland w/ Pigtail
072-0031-01 Locknut, 1/2NP Nylon
119-2500-54 Resistor,1 Watt 1% 250 Ohm Wire
119-5000-54 Resistor,1 Watt 1% 500 Ohm Wire
Table 2 - Data Pro Part List

1.3 Data Pro Specifications
Operating Temperature Range -20ºC to +60ºC
+12VDC (2.4A) to +24VDC (1.5A)
DC Operating Voltage
Capable of handling 3A of inrush current on startup
100VAC Min (400mA) to 240VAC Max (200mA)
50Hz – 60Hz
AC Operating Voltage
NOTE: Primary current over protection must be
supplied by user to limit current to 1A.
Display 7-inch Color LCD, resolution 840 x 480
User Interface Touch-Screen LCD
Enclosure Dimensions 12” x 10” x 5”
Enclosure Rating NEMA-4X
Analog Inputs 3 x 0-15VDC or 0-64mA 15-bit resolution
Analog Outputs 2 x 4-20mA 12-bit resolution
2 x DPST dry contacts
Alarm/Relay Outputs 5A @ 250 VAC
5A @ 30 VDC
1 x RS-485 (Non-Isolated)
Modbus Ports
2 x RS-232 (Non-Isolated)
1 x RS-485 or RS-232 (Isolated)
USB Ports 1
Ethernet Ports 2 (Modbus TCP/IP or SFTP)
Storage Capacity 5 GB Internal
Table 3 - Data Pro Specifications

2.0 Connecting Power
!! WARNINGS !!
HIGH VOLTAGES MAY BE PRESENT INSIDE THE ENCLOSURE. DISCONNECT ALL AC
POWER FROM SOURCE BEFORE ATTEMPTING TO WIRE THE DATA PRO.
ANY WIRING TO THE INTERIOR OF THE DATA PRO MUST BE PERFORMED BY

QUALIFIED PERSONNEL AS LETHAL AC VOLTAGES MAY BE PRESENT WHEN
CONFIGURED TO OPERATE FROM A CURRENT PROTECTED AC PRIMARY POWER
SOURCE.
AFTER SERVICING, FRONT PANEL SCREWS MUST BE RE-TORQUED TO 10 IN*LBS TO

PREVENT ACCESS TO HIGH VOLTAGES THAT MAY BE PRESENT INSIDE THE UNIT.
THE FRONT PANEL SWITCH DOES NOT CONTROL AC MAIN POWER. MAKE THE
CONNECTIONS FIRST AND THEN CONNECT THE AC POWER SOURCE. THE AC
PRIMARY POWER SOURCE MUST BE OVER CURRENT PROTECTED TO 1A BY THE
USER FOR SAFETY.
NOTE:
Remove the internal anti-static packaging foam before operating the Data Pro.
The mechanical panel fasteners and screws are to be re-torqued after servicing to
prevent accidental access.

J1 J2 J3
ST1 - Earth Ground
AC-DC Power Supply J5
Line
J7
Neutral
Figure 1 - Power Supply Figure 2 - Power Connection
2.1 AC Power Connection

Connect a ‘Black’ wire from the Primary current protected AC-DC power source to ‘Line’ of Figure 1.
Connect a ‘White’ wire from the Primary current protected AC-DC power source to ‘Neutral’ of Figure 1.
Connect a ‘Green’ wire from the AC-DC power to the AC grounding block. Confirm ST1 - Earth Ground
and grounding block are connected to Earth Ground. See Figure 2 - Power Connection.
Remove & Replace
Figure 3 – Power Switch
2.2 External DC Power Connection

1. Remove the factory connections between Figure 2J5 and J7 ports (see Figure 2), and the DC
output of Figure 1.
2. Connect the external DC power supply “Ground“ J7 “GND”. Keep the jumper connection between
J5 and J7 as both ports are powered from the same source.
3. Disconnect the fan connection from J1 if the external DC power supply is higher than 12VDC.
4. If available, make the ‘Earth Ground’ connection to ‘ST1 - Earth Ground’ terminal on Figure 2.
5. If the Data Pro has the front panel power button installed, carefully remove the power wire from the
bottom of the switch (see Figure 3) and replace it with the “+” DC voltage from the DC power
supply. If the power button is not installed, connect the “+” DC voltage from the DC power supply to
J7 “+” (see Figure 2).

3.0 Data Pro Peripheral Connections
The Data Pro’s main interfacing board is shown in Figure 4 with all the peripheral connections marked.
Table 4 lists the Data Pro interfacing board connections with their adequate torques.
See also: Appendix 6: Data Pro Main Interfacing Board

Appendix 7: Data Pro Wiring Table
5 6
7 8
9
10
4
3 1 11
2
Figure 4 – Peripheral Connections
ID # Connector Description Torque

(in-lbs)
1 J14, J15 Alarm/Relays 5
2 JP5, JP6, JP7 Analog input voltage/current selection N/A
3 J13 Analog input – 3 channels 2
4 J12, J10 Analog outputs – 2 channels 2
5 J5, J7 DC power input 5
6 ST1 Earth ground screw for input power 8
7 J2, J3 Power connection for SPS or FIC’s 2
8 J6 COM3 – RS-485 Modbus slave 2
9 J8 COM2 – RS-232 Modbus slave 2
10 J11 COM5 – Reserved for SPS/FIC Modbus Connection 2
11 J17, J16 COM1 – RS-232/RS-485 Modbus port 2
Table 4 - Peripheral Connections
3.1 Analog Input

The analog inputs (port J13) are configurable for voltage or current measurements via jumper
placement. Measured values are displayed on the Data Pro main screen and logged into the *.csv file.
The analog inputs are available as parameters for further processing with other options such as
graphing, relay configurations, and 4-20mA configuration. Table 5 shows the placement of jumpers for
three analog input channels.

Channel Jumper Jumper Installed Jumper Installed
No. Designator Across Pin 1 and 2 Across Pin 2 and 3
1 JP7 Current Loop Voltage Input
Table 5 – Analog Input Configuration
3.2 Analog Output

The analog output ports (4-20mA) can be wired with either an on-board or off-board voltage. Both
analog output ports share the same internal electronics; hence, the same voltage connection type
(either internal or external) is applicable to both ports. The maximum external voltage is 40VDC,
restricted by the internal circuitry. The 4-20mA output signal can be sensed as 1-5VDC when the loop is
powered with an internal voltage (12VDC) and 2-10VDC when the loop is powered with an external
voltage of 15VDC or higher. Table 7 shows the analog output connections made on the ports J10 and
J12.
Analog Output
Internally powered Loop Externally Powered Loop
J12 and J10
Pin 1 (+VIN) Jumper pins 1 to 2 Not Connected
Pin 2 (LOOP) Jumper pins 1 to 2 V+ of an ext. power supply

4-20mA Output [250 Ω (119- 4-20mA Output [500 Ω ( 119-
Pin 3 (VOUT)
2500-54) for 1-5VDC] 5000-54) for 2-10VDC]
4-20mA Return (termination 4-20mA Return, V- of ext. supply
Pin 4 (GND)
of 250 Ω) (termination of 500 Ω )
Table 6 – Analog Output Configuration
3.3 Latched Relays

The relays are used to set the alarm conditions (discussed in Section 9.3). Each relay can operate as a
normally open or normally closed contact. The de-energized state of the relay is printed on the board
and is normally set to open. Relay trip events are logged to the events csv file. The events csv file can
be copied to the removable USB memory stick. If a relay trips, the relay label on the main screen will
change to red and a new label will appear indicating which event caused the relay trip. Both relays are
configured through the interface screen to monitor and trigger on any of the following parameters:
 Three Analog Inputs
 Two Analog Outputs
 Any gauge parameter
 Any Modbus parameter
4.0 Pre-Power Up
Before powering up and after checking all peripheral and power supply connections, check the ribbon
cable orientation and the Panel-PC jumper placement to ensure these connections are secure.

Orientation of Ribbon cable
observed by Red Strip
Panel PC Jumper Placement on ‘SD Boot’
Figure 5 - Data Pro Assembly
5.0 Power Up
 If the Data Pro is AC powered, set the panel “On/Off” switch to “On”.
 If the Data Pro is DC powered, turn on the DC power supply.
 On the Data Pro, set the panel “On/Off” button to “On”.
 On power up, the system takes approximately 45 seconds to perform the boot-up process
and start the software application.
 If the Data Pro is acting as a Modbus master with no gauge control, you should start seeing
data tabs for all connected devices within a few seconds.
 If the Data Pro is using an FIC gauge interface, it will take approximately 1.5 minutes to
complete the power up process during which time a tab for each FIC will appear showing
the boot up status.
 If the Data Pro is using an SPS gauge interface, it will take approximately 3 minutes to
complete the power up process during which time a tab for the SPS will appear showing the
boot up status
6.0 Data Pro – Start Up Screen

The startup screen shown in Figure 7 displays peripheral data in the first tab and gauge data in
subsequent tabs. The software performs the following key operational functions:
 Logs gauge and I/O data.

 Displays real-time and historical gauge and I/O data.

 Communicates data via three independent Modbus slave channels.
 Provides configurable relay control information based upon gauge and I/O events.
 Measures external voltage or current.
 Provides configurable 4-20mA outputs.
New gauge data tabs are displayed as the system detects the new gauge connections. The gauge data
tab updates the information in the real-time. The ‘Auto Toggle Tabs’ checkbox enables toggling
between the peripheral and data tabs. The bottom of the screen displays the ‘Up’ time and available
data storage space. The ‘Up’ time represents the operating time since the last power-up.
All sub screens have a timeout that if left unattended will automatically close and bring you back to the
main menu.
6.1 Peripherals Tab

The Peripherals tab shows the analog input measurements, analog output readings, Data Pro internal
temperature, and the relay status. If a “relay alarm” occurred, two new labels will appear red showing
when the trip condition happened and the reason for the trip.
Figure 6 shows the Peripherals tab with its nine displays:

1. Analog Input Readings
2. Analog Output (4-20mA) Readings
3. Relay Status
4. Data Pro Internal Temperature
5. Checkbox for ‘Auto Toggle Tabs’
6. Elapsed Running Time since last power cycle
7. SD Card Free Space
8. Total Sensor Count
9. Communication Errors

2
1
5
6
7 8 9
Figure 6 – Peripherials Tab
6.2 Data Tabs

Each device connected to the Data Pro will have its own Data Tab. If the device is a Modbus device
then the tab will show the Modbus map along with the current readings. If an SPS or FIC is connected
to Com 5 then the Data Tab will contain a grid showing the last five reading from the gauge. In the case
of the FIC, where you can have multiple gauges on one FIC, each gauge will have its own Data tab. .
Figure 7 shows the Information displayed on a gauge tab for Gauge “12345678”:
1. Gauge Serial Number or Alias Name
2. Gauge readings per user selected units
3. User specified sample rates for gauge data

1
Figure 7 – Start Up Screen with Gauge Data
6.3 Download Button (Logs)

The gauge and the peripheral data are stored on an internal SD card. The user can download the
stored data to a USB drive through the front panel USB port. The data files are in a comma delimited
*.csv format which can be opened using a csv file viewer such as Microsoft Excel.
The Data Pro creates the following log files:
 Individual gauge files (One file per gauge)
 Analog data file (Peripheral analog input and output readings)
 Event Text file (Relay trip information)
Each file contains time stamped data and one *.csv file per gauge. A new file will be created for a
gauge if its parameter units are changed. The ‘Download’ feature on the front screen allows the user to
download data without opening the main menu or typing a password. There are additional features
available through “Menu  Logging” which are covered in Section 9.
6.4 Graph Button

The user can plot real-time or historical gauge and peripheral data by clicking the “Graph” button in
Figure 7. This brings up five tabs to assist the user in creating graphical displays:
 Time tab
 Device
 Left Y-axis
 Right Y-axis
 Graph

Figure 8 – Different Graphing Options
The time tab shown in Figure 8 lets the user select real time, 24 hours, last week or a specific date
range to graph. To plot a specific time-period, enter dates into the ‘From’ and ‘To’ fields before clicking
the ‘Date Range’ button (see Figure 8 and Figure 9).
Figure 9 – From and To Windows for Date Range Graph Option
The ‘Device’ tab (Figure 10) shows all the devices that have been connected to the system for the
selection of ‘24 Hours’, ‘Last Week’, and ‘Date Range’ under ‘Time’ tab. The selection of ‘Real-
Time’ shows only currently connected devices.

Figure 10 – Graphing Devices Tab
The “Left Y-Axis” and “Right Y-Axis” tabs allow the user to select which sensor or Modbus channel to
plot on the y and x axes (Figure 11).
Figure 11 – Graphing Axis Parameters
After all the selections have been made, click the ‘Graph’ button. The ‘Loading Chart Data’ message
displays while the data buffers to memory. The ‘Real Time’ option plots the selected parameter for 30
minutes. After 30 minutes, if the graphing screen is idle, the plot screen is closed and the main screen
is shown.
Figure 12 is an example of a graph with intake temperature on the left y-axis (in red) and intake
pressure on the right y-axis (in blue). The title of the graph at top shows the selected gauge serial
number and parameter names. After viewing the graph, select the ‘Done’ button to return to the Start
Up Screen in Figure 7.

Figure 12 – Plot of Gauge Data
6.5 Menu Button – Main Menu

Clicking on the ‘Menu’ button from the start up screen in Figure 7 lets the user enter the Main Menu
screen with a password to protect the customer’s configuration settings. The factory default password is
‘1234’. The user is encouraged to change the password in the ‘System’ configuration menu. After
entering the password, the ‘Main Menu’ displays (see Figure 12).
NOTE: It is important not lose the new password as there is

no recovery method for the changed password.
Figure 13 - Main Menu Window
NOTE:
The factory default password to enter the Main Menu is ‘1234’.

7.0 Main Menu
The Main Menu screen allows the user to access six customer applications:
 Logging
 Modbus Setup
 Peripherals
 About
 Interface Setup
 System
7.1 Logging
All the device and peripheral data is stored on internal memory. The user can export the stored data to
the removable USB memory stick through the front USB drive port.
The ‘Memory Logging’ screen displays the following information/functions (see Figure 14):
1. Timestamp when the system first starts logging.
2. Timestamp when the system was working last.
3. Elapsed time represents the length of time the system has been logging.
4. The storage used.
5. The system log files occupy the memory space (not for end user, mainly used for program
validation).
6. The data storage space available on the internal memory ( Available memory is shown on the main
screen as a percentage of internal memory)
7. The space left for program memory (not for end user, mainly used for program memory check).
8. The time left on the internal memory before it is full is automatically calculated by the application
based upon set sample rate and all parameters logged.
9. Delete all the data files, event files, and analog files.
10. The internal log data exports to the USB memory stick via the front panel USB port.
11. The system log and binary files can be copied to the USB memory stick then sent to GRC for
analysis or troubleshooting assistance

1 6
2 7
3 8
9 10 11
Figure 14 – Memory Logging
The user can download the logs from the main screen or through the logging screen by:
Menu  Logging  Download Logs
Once the ‘Download Logs’ is clicked, the system detects the presence of the USB stick and opens the
window to enter the folder name. The default folder name is ‘Data Pro time stamp’ (Figure 15 see
Figure 15). Change the folder name as need and then press “Save”. The system shows the download
progression bar during the download and a message upon its successful completion (Figure 16).
Figure 15 – Memory Logging Dowload Logs

Figure 16 – ‘Download Logs’ Execution
NOTE:
Perform ‘Clear Logs’ operation after ‘Download Logs’ once the internal memory Free
Space isbelow 50%.
The ‘Clear Log’ operation enables the user to delete all the accumulated logs to free up space on the
SD card by following below menu steps:
Menu  Logging  Clear Logs
Press “NO” to abort the ‘Clear Logs’ action. The screen will return to the ‘Memory/Logging’ screen
without erasing the internal log file data. Once the ‘Clear Log’ action is performed and successful, the
‘percentage free space’ on the bottom-left of the main front screen should be around 80%. The
successful execution of ‘Clear Log’ resets the ‘Data Start’ time stamp of the Data Pro.
NOTE:
The execution of ‘Clear Logs’ does affect the amount of data displayed in ‘Date Range’
graphing option.
The ‘Export Diagnostics’ option allows the users to download the application log files (*.log) and the
gauge binary files (*.bin) which are not part of the standard ‘Download logs’ option. These files can be
sent to GRC support staff to troubleshoot any application related issues.
The internal memory stores a large amount of data so the export to USB can take significant time. As
an example of data storage, the system with two PCP-5500 gauges (6 parameters per gauge {Pi, Ti,
Pd, Td, Vx, Vy}) writes 12 parameters. As a result, 1000 megabytes of SD card memory is consumed in
about 1 week with a setting of 2 seconds sample rate. Table 7 shows the time taken to transfer the data
to the USB drive based on the current data export rate, which is 32 Megabytes/min. The export of 100
megabytes to the USB stick does take about 3.2 minutes, whereas export of 5 gigabyte can take about
2.5 hours. It is advisable to perform ‘Clear Logs’ once the ‘Total Data’ is above 1 GB, in order to limit
the USB export time to approximately 30 minutes.

Total Data Saved Data Pro Elapsed USB Drive Export Gauge
(Mega Bytes) Time (Weeks) Time (Minutes) Information
100 0.82 3.21 Two PCP-5500 (12
gauge parameters)
500 4.1 15.62
logged at 2
1000 8.2 32.25 seconds sample
rate
5000 41.2 156.25
Table 7 - SD Card Usage and USB Transfer Rates
Table 8 shows an example of system with two PCP-5500 gauges with different sample rates. The
sample rate of 2 seconds will fill up the SD card in just 46 weeks whereas sample rate of 1 minute will
fill up the SD card in 119 weeks.
Data Pro Sample Rate Data Pro Elapsed Gauge

(Seconds) Time (Weeks)) Information
2 46 Two PCP-5500
(12 gauge
20 107
parameters)
30 112 consume available
data space
60 119
Table 8 – SD Card Consumption with PCP gauge
Table 9 shows an example of system with one ESP-3500 gauge (8 parameters Pi, Ti, Tm, MOR, Vx,
Vy, Lc, Lv) with different system sample rates.
Data Pro Sample Data Pro Elapsed Gauge

Rate (Seconds) Time (Weeks)) Information
2 71 One ESP-3500
(8 gauge
20 115
parameters)
30 118 consume
available data
60 120 space
Table 9 – SD Card Consumption with ESP gauge
NOTE:
The Data Pro application calculates the approximated data-space/time-left based on the
set sample rate and all sampled parameters.

8.0 Modbus Setup
The Data Pro is capable of acting as a slave or a master device. There are four (4) serial Modbus ports
and two (2) Ethernet ports. The Ethernet ports are available for TCP/IP Modbus. Serial Modbus ports t
can have multiple devices connected as long as they have a unique address and have the same baud
rate. If no devices have been assigned to a com port, then the Data Pro will treat that port as a Modbus
slave port and will be listening for incoming Modbus requests. A device connected to the Data Pro must
have an internal Modbus map assigned for the Data Pro to sample and store the data to internal
memory. Only Modbus addresses configured in the Data Pro will be saved to memory. Access a
connected device by using the Unit_Id from any of the unused Modbus Ports. For example, if a device
has a slave address of 1, this is the address that the Data Pro uses for communication with the device,
but the device’s data will be available on Unit_Id 2. Simple configuration can be performed via the Data
Pro, An available PC software application called ‘DataWorks’ is utilized for more advanced
configuration by creating a file that is saved to a USB memory stick then imported to the Data Pro via
the front panel USB port. Five (5) preconfigured Modbus maps pre-configured internally on the Data
Pro:
1. V7 - (Table 16)
2. SPS-1500 - (Table 13)
3. SCOUT-3000 - (Table 15)
4. FIC - (Table 14)
5. DL4200 – (Default map) – (Table 12)
NOTE:
Data Pro use port 502 for TCP/IP Modbus communication
Any changes to the Modbus setup will cause the Data Pro to reboot.

8.1 Modbus Devices Tab
The Modbus devices tab give an overview of all connected devices along.
Figure 17 – Modbus Devices Tab
8.1.1 Name
The name of a Modbus device must be unique and cannot contain spaces. The name of the device is
used as the file name for the data collected and for referencing in other parts of the program.
8.1.2 COM
COM will show where the device is connected it will show either the com port number or TCP.
8.1.3 Baud/IP
If the device is a serial type device, this field will show the baud rate. If the device is a TCP/IP device it
will show the IP address for that device.
8.1.4 M/S
This field indicates how the device is being used. If it is set to “S” (slave) then the Data Pro will actively
poll that device if a Modbus map is set. If it is set to “M” (master)then the Data Pro will be listening for
requests.
8.1.5 ADDR
This field displays the Modbus slave address that the Data Pro will use to communicate with an
attached device.
8.1.6 Unit_ID
This field displays the address, which an external master uses to poll/command the attached device.

8.1.7 Enabled
This field indicates whether the device is active or not.
8.1.8 Import Button

This button loads a saved or imported Modbus configuration file from the USB drive for the Data Pro
and replaces all current configurations and device settings including the maps.
8.2 Modbus Device Tab
Figure 18 – Modbus Device Tab
This tab allows editing of the current selected device on the “Devices” tab. The “Up” and ”Dn” buttons
allow the user to navigate up and down the list of devices from the “Devices” tab without having to
switch between tabs. The “Add” and “Del” buttons will add or remove devices from the “Devices” tab.
See important items to note below:
1. If “COM” type is “TCP”, then “Baud” will change to “IP Addr”.
2. The load button will install a preconfigured map, or a new map from the front panel USB drive. The
difference between this button and the “Import” button are that the “Devices” tab only affects the
currently selected device.

8.3 Peripheral Configuration
8.3.1 Input #1, 2, & 3 (Analog Input)

The Data Pro has three (3) analog inputs that can be set to voltage or current and have scaling applied. (see
Figure 19
Figure 19 – Analog Input
8.3.1.1 Alias
The default name for this parameter is “Analog In”. The alias is an alternate name for the default name
that will be referenced in the log files.
8.3.1.2 Input Range
The “Volts/Current” settings must match the jumper settings on the main board for accurate value
calculation. Enter a “Min” and “Max” reading for scaling.
8.3.1.3 Calculated Values
These values represent the “Min/Max” values displayed and saved. For instance, if the “Input Range –
Min” is set to 5, and the “Calculated Values – Min” is set to 25, and the current reading from the actual
sensor is 5, then the Data Pro will output 25 to the display, Modbus map, and csv. The units field is a
free-hand field without calculation and can be used to identify the reading. If no “Calculated Values” are
entered, then no scaling will occur and raw data will be output.
8.3.2 Output #1 & 2 (Analog Output (4-20mA))

To configure the 4-20mA Out#1 or 4-20mA Out#2, select the following menu steps:
Menu Peripherals  4-20mA Out#1  Edit (Sensor)  Select  OK  Edit (4mA

value)  Enter value  Save  Edit (20mA)  Enter Value  Save
Select any gauge or peripheral parameter to output through the 4-20mA loop (Figure 20). The

‘4mA’ and ‘20mA’ selection windows display the selected channel name and channel reading to
assist the user while setting up the limits (Figure 21).
The 4-20mA configurations are saved automatically. The saved configurations are loaded after a
power cycle.. On the initial power up, the ‘4-20mA Out’ readings on the main screen are
displayed ‘4mA’ for the gauge parameters selection only for during FIC-1500/SPS-1500
initialization period. Once the scanning process is complete and gauge readings are available,
then ‘4-20mA Out’ readings on the main screen will be true representation of the set ‘4mA’ and
‘20mA’ limits.
Figure 20 – Output Configuration
Figure 21 – Analog Output (4-20mA) Configuration
8.3.3 Relay #1 (Relay Configuration)

Each relay can have maximum of ten separate threshold conditions and the relay is triggered if anyone
out of ten set conditions become true (Figure 22).
After the relay trips, the main front screen shows the selected channel reading and tripped date and
time in red. Follow the menu steps below to configure the Relays (example is for Relay #1 only):

Menu  Peripherals  Relay#1  Set Threshold (Numbered from 1 to 10)  Edit  Select
Threshold Condition Type  OK  Select Sensor to Use  Enter Threshold limit  Save 
Enter Delay  Save
Figure 22 – Relay Configuration
To disable the ‘Alarm’ condition select the ‘Threshold Disabled/off’ button via Menu  Peripherals 
Relay#1  Edit  Threshold Disabled/off (Figure 23). The relay resets automatically once the channel
reading is below the set-threshold value if the user selects ‘Auto Reset’ in the threshold type while
setting up the relay configuration.
Figure 23– Different Relay Reset Configurations
The relays reset manually by following below menu steps:

Main Menu  Peripherals  Relay#1 (or Relay#2)  Reset

The latched relays can be set to trigger on any peripheral or gauge parameter (Figure 24). The user is
encouraged to assign a ‘Delay’ to each threshold condition to avoid false triggering. The delay ensures
that the relay alarm triggers only if the selected parameter value continues to exceed the defined
threshold for set delay period (Figure 25). The ‘Delay’ value is set in seconds and is limited to 3 hours.
The relay-tripped events automatically save to ‘events_timestamp.txt’ file and the file is accessible to
the user via the ‘Download’ option.
Figure 24 – Available Parameters in Relay Configuration
Figure 25 – Threshold Value and Delay Setting Window

8.4 About
The Data Pro firmware resides on the internally installed micro SD card. Select the “About” menu to
display the Data Pro firmware version (Figure 26):
Menu  About
Figure 26 – Firmware and Contact Information
8.5 Interface Setup for FIC

Each FIC-1500 supports up to six channels and each channel represents multiple sensors. The Data
Pro application automatically detects connected FICs and identifies them with their connected gauges
(Figure 27), accessed via following link below:
Main Menu Interface Setup
The option, ‘Search for Interfaces’, enables the user to perform a scan on the connected FIC based
on the entered addresses in ‘Enter Start Search Address’ and ‘Enter End Search Address’ (Figure
30). The application default scanning range is set from address one through eight. Perform ‘Search for
Interfaces’ if the FIC has slave addresses outside of the default range. Once the scanning is complete,
the Data Pro displays the gauge tabs.
The option, ‘No Gauge Present, Disable Search’, allows the Data Pro to run without any gauge
interface. This feature is used for demonstration or using the unit as a Modbus data collection device.
Figure 27 – Gauge Interface Search Window

NOTE:
The Data Pro will scan the configured range for FIC interfaces. Default scan ‘Start –
End’ address range is 1 through 8. If the FIC interface is outside this range, the FIC
interface will not be detected.
8.5.1 FIC Status

The FIC communicates with the attached GRC gauges using FSK technology and communicates with
the Data Pro application using Modbus protocol.
Information displayed on the FIC Status tab (Figure 28):
1. Total gauge channels communicating
2. Restart Gauge Interface (see Section 8.5.2)
3. Firmware version
4. Operating time since the last power up
5. Line and COM voltage setting
6. Communication Signal level (minimum/ average /maximum)
7. Firmware Update
8. Communication packet count
9. Total gauge channels detected
10. Save and Clear gauge option (see Section 8.5.4)
1 2
3
4
5 7
6
8
10
9
Figure 28– FIC Status Screen

8.5.2 Restart Interface
Restarting the FIC allows the FIC to re-scan newly connected gauges. During restart process, the FIC
displays the Slave ID, Baud Rate, FIC Firmware version, and scans gauge addresses from 32 through
48.
The Data Pro provides the ability to restart the FIC using the following steps:
Menu  Interface Setup  Interface for Gauges Restart Interface
Clicking on the ‘Restart Interface’ takes the user to the front Main Menu screen and then proceeds
with scanning process.
8.5.3 Update Firmware

Follow the menu steps below to perform the update on the FIC:
Menu  Interface Setup Interface for Gauge Status  Update Firmware
The installed FIC-1500 should have the firmware version 4.0 (FIC_Burn20_App40a.hex) or higher in
order to utilize this feature. A warning message displays if the FIC does not have the correct firmware.
Only one FIC may be powered during the firmware update process as the system cannot perform
firmware update on two FICs simultaneously. The user must either power-off or detach the Modbus-
connections on second FIC, if installed.
The user copies the correct firmware (*.bin) file to the USB stick and then inserts it into the USB-port.
After that clicks on the ‘Update Firmware’ button which opens up the USB directory (Figure 29) with a
prompt to select the firmware file ‘Find firmware *.bin file’.
Once the user has selected the correct *.bin file and clicked ‘Open’, another window shows informing
the user of the pending restart of the application (Figure 30).
Finally, the user clicks ‘Yes’ to proceed with the FIC firmware update. The Data Pro shows the
progress bar during the firmware update process (Figure 31). Once the update is complete, the
application restarts. The user can check the ‘FIC Surface FW Version’ via Menu  About.
Figure 29 – FIC Firmware Update Steps

Figure 30 – Application Restart Message
Figure 31 – FIC Firmware Update Status Window
8.5.4 Save Gauges / Clear Gauges

The FIC scans for the connected gauges on every power cycle (. Modbus address 32 through 48). The
Data Pro provides the option of ‘Save Gauges’ which enables the FIC to bypass the default scan-
range and to check gauges only at previously configured addresses. Saving gauge addresses reduces
the startup and scanning time so the gauge tabs come up quickly in the event of the Data Pro
application restart. The ‘Save Gauges’ turns to ‘Clear Gauges’ once the application completes the
execution of the task (Figure 32). The user has to click on ‘Clear Gauges’ before making any new
gauge connections so that the FIC scans the complete Modbus address range from 32 through 48
detecting new gauge connections. The text ‘Save Gauges’ on the FIC status screen indicates that
gauge addresses are not saved and the FIC is in the correct state to detect new gauge connections.
** CAUTION **
THE FIC STATUS WINDOW SHOULD DISPLAY ‘SAVE GAUGES’ BEFORE ADDING OR
CHANGING GAUGES.

Figure 32 – FIC Clear Gauges
8.5.5 Config (FIC Configuration)

There are several configurable parameters on FIC (Figure 33).
Figure 33 – FIC Configuration Screen
8.5.5.1 AutoVolt (Auto adjusted voltage)
If ‘AutoVolt’ is enabled, FIC continuously analyzes the gauge communication and automatically
determines the appropriate voltage levels for the ‘Target Signal’, ‘Line Volts’, and ‘COM Voltage’. If
this feature is disabled then the user must manually set the ‘Target signal’, ‘Line Volts’, and ‘COM

Voltage’ values. The recommendation is to keep ‘Auto Volt’ enabled for self-diagnostic checks and
optimum communication operation.
Follow the menu steps below to enable/disable the AutoVolt:
Menu  Interface Setup  Interface For Gauge  Config  AutoVolt  Edit
A message displays after its successful execution.
8.5.5.2 Target Signal (AutoVolt Target)
When ‘Autovolt’ is enabled, the ‘Target Signal’ represents the desired signal level seen by the FIC
that is about ½ the desired tool voltage. The default ‘Target Signal’ is 9mA, which corresponds to 18V
desired tool voltage as set by the FIC controller.
Follow the menu steps below to change the ‘Target Signal’:
Menu  Interface Setup  Interface for Gauge  Config  Target Signal  Edit
8.5.5.3 Line Volts (Starting Line Voltage)
If ‘Auto Volt’ is OFF, ‘Line’ and ‘COM’ voltages stay at their default settings. The user can try different
‘Line Volts’ values to mitigate the gauge communication problems. The recommended minimum and
maximum Line Volt values are 15V and 27V respectively. The combined ‘Line’ and ‘COM’ voltages
cannot exceed 33V as set by the FIC interface for the downhole gauge.
Follow the menu steps below to change the ‘Line Voltage’:
Menu  Interface Setup  Interface For Gauge  Config  Line Voltage  Edit
8.5.5.4 COM Voltage (Communication Voltage)
A general rule is to set the ‘COM’ voltage to ¼ of the Line voltage (for example, if Line voltage is set to
20, then set COM voltage to 5). The recommended minimum and maximum ‘COM Volt’ settings are 3V
and 10V respectively. Follow the menu steps below to change the COM Voltage:
Menu  Interface Setup  Interface For Gauge  Config COM Voltage  Edit
8.5.5.5 Address (FIC Slave Address)
The installed FICs have Modbus slave ‘ID’ of 1 and 2. Change the FIC slave ID via following menu
steps:
Menu  Interface Setup  Interface For Gauge  Config Address  Edit
The FIC Modbus slave ID configuration screen will show the allowed range of addresses. The user
enters the new address using the onboard keypad then selects ‘Save’. The application will show a
message after the successful change of the Modbus ID.

NOTE:
The FSK/FIC-1500 are shipped with default Modbus slave ID of ‘1’.
8.5.5.6 Chan Addr (Slave Addresses)

The gauges can have a Modbus address from 32 to 48.
The default gauge addresses are:
 32 for Pressure/Temperature (e.g. gauge model C-4000 and QTIEG-4000)
 32 for Pressure/Temperature, 33 for Vibration (e.g. C-4500)
 32 for Intake Pressure/Temperature, 33 for X and Y Vibration, and 34 for Discharge
Pressure/Temperature (e.g. C-5500)
The gauge serial number will have a suffix to indicate particular sensor types:
 ‘D’ (Discharge)
 ‘I’ (Intake)
 ‘V’ (Vibration)
 Combination of ‘D’,’V’, and ’I’
NOTE:
When connecting multiple gauges to the Data Pro, first configure each gauge
individually. The gauges connected to each FIC musthave different Modbus address.
The recommendation is not to change gauge address while the gauge is downhole. A warning
message appears on the screen for the user to acknowledge and confirm the action of ‘Gauge Address
Change’. The menu steps to change the gauge Modbus address:
Menu  Interface Setup  Interface For Gauge  Config Chan Addr  Edit
Figure 34 – Gauge Addresses

The address configuration window opens up (Figure 34) that has the gauge serial numbers printed
adjacent to the Modbus addresses.
The user selects the sensor/channel and clicks ‘OK’. Then another window opens up for the address
assignment and the selected channel address appears on top of the screen. The user enters the new
address and clicks ‘Save’. The application shows the warning if the address is already assigned to
another gauge.
Verify new gauge addresses by viewing the individual channel address in the channel information tab
(see Section 8.5.6).
** CAUTION **
DO NOT ATTEMPT TO CHANGE ADDRESS OF A GAUGE AT TEMPERATURES ABOVE
800C.
8.5.6 Ch. Info (Channel Information)

The application displays the Modbus address and communication information on the menu tab ‘Ch.
Info’. (Figure 35)shows the gauge serial number and the gauge type (capacitive transducer, quartz
transducer, or vibration transducer) and the Modbus address of each channel. The increasing number
of ‘Packets’ count provides an indication of proper communication between the FIC and the downhole
gauge. Access ‘Ch. Info’ tab via:
Menu  Interface Setup  Interface For Gauge  Ch. Info
Figure 35 – Channel Info tab in FIC Configuration
8.5.7 Gauge Alias

Follow the menu steps below to enter/change the gauge alias:
Menu  Interface Setup  Interface For Gauge  Config  Gauge Alias  Edit
The ‘Gauge Alias’ screen displays a maximum of six gauge connections. The user selects the ‘Edit’
button corresponding to the gauge serial number in order to assign/change gauge alias. The user
enters the alias name using onboard keyboard and then selects ‘Save’. The Main screen will show the

replacement of the gauge serial number with its newly entered alias name (Figure 36). The exported
data log files will contain both the gauge alias name and the gauge serial number.
Figure 36 – Gauge Alias Configuration
8.6 Interface Setup for SPS

The Data Pro can interface with an ESP (Electrical Submersible Pump) gauge interface controller
called SPS-1500, which serves as the gauge interface to the downhole gauges. The SPS-1500
processes gauge 16 analyzing steps on initial power up to optimize communication settings. The SPS
then begins normal communication with the downhole ESP gauge.
NOTE:
The Data Pro displays the gauge tab after 3 minutes of power-up because of SPS-1500
initialization and synchronization processes.
Information displayed on the SPS Status tab (Figure 37):

1. Operational status of SPS
2. Restart Gauge Interface (see Section 7.4.1)
3. Firmware version
4. Operational time since the last power up
5. Line and COM voltage setting
6. Signal level during communication
7. Clear SPS Configuration (see Section 7.4.2)
8. Communication packet count
9. Total gauge channels count
10. Update firmware

1 2
3
4
5 10
6
8
7
9
Figure 37 - Interface Setup for SPS
8.6.1 Restart Interface

Restart the gauge interface module via:
Menu  Interface Setup  Interface For Gauges Restart Interface
During the restart of the SPS, the user can observe the following messages on the SPS LCD:
 SPS Baud Rate
 SPS Slave ID
 SPS Firmware version
 Sync Phases 1 – 16
 Power Off in between to synchronize
 Analyze Phases
 Checking Tool
 Programming Tool
 Tool Response
 Tool Configured!
 Rcv Hdr 0
 Rcv Hdr 1 (only available on U-Command ESP gauges)
8.6.2 Upload Firmware

This function allows the user to update the firmware of the internal SPS-1500 by loading a file
from the Data Pro front panel USB drive. Copy the firmware *.bin file to the root of a USB drive.

Insert the USB drive into the Data Pro’s front panel USB port and press the “Upload Firmware”
button. The Data Pro will read the firmware file from the USB port and start the upload
process. After the process completes, the Data Pro will reboot.
8.6.3 Clear Board

The ‘Clear Board’ provides the option to erase previous SPS configurations via:
Menu  Interface Setup  Interface For Gauges Clear Board
The execution of this feature erases previous SPS settings and restarts the SPS with default settings
as shown in Table 10.
SPS Control Description Default
Power On Voltage Setting Sets initial Line Voltage at startup 40.00
MBWD:Modbus Watchdog Enables 5 Min Modbus packet timer on
SAFEV:Safe Voltage Measures Signal Levels before gauge power on on
Auto Volt Sets optimum line voltage on
Auto Analyze Analyzes for optimum line communication on
Auto Baud Toggle Auto Baud on
Minimum Baud Rate Edit Minimum tool baud rate 3
Maximum Baud Rate Edit Maximum tool baud rate 6
Line Voltage Tolerance Edit Line Voltage Tolerance 4
No Tool Amp Edit current threshold while no tool connected 5
Low Current Edit low current threshold 16-18
High Current Edit high current threshold 30-32
LCD Backlight Toggle LCD backlight on
LCD Time Adjust time between data screens 3
LCD F W Info. Toggle Display: Firmware Version off
LCD Tool Information Toggle Display: Tool Information on
LCD Modbus Information Toggle Display: Modbus Information on
LCD Wye Imbalance Toggle Display: Wye Voltage Imbalance on
LCD Comm Settings Toggle Display: SPS Communication Settings on
LCD Signal Levels Toggle Display: SPS-Tool Signal Levels on
LCD Line Voltage Toggle Display: Current Line Voltage on
LCD Run Time Toggle Display: SPS-1500 Power On Time on
Table 10- SPS Default Configurations

8.6.4 Config (SPS Configuration)
The SPS-1500 handles the communications between the Data Pro and the ESP downhole gauges. The
system does offer several configurable features that are useful during the gauge connection or
communication troubleshooting. Access to configurations via:
Menu  Interface Setup  Interface for Gauges Config
The user can access the long list of configurable features by clicking on ‘Up’ and ‘Dn’ buttons (Figure
38)
Figure 38– SPS Configurations
8.6.4.1 Address (SPS Slave Address)

The user can change the SPS ‘Address’ via:
Menu  Interface Setup  Interface For Gauges Config  Address  Edit
After clicking on ‘Edit’ button, another window opens up to enter the new address (Figure 39). The
application performs an address change then shows the message after successful execution.

Figure 39 – SPS Address Configuration
8.6.4.2 Line Volts

The user can change the SPS ‘Line Volts’ via following menu steps:
Menu  Interface Setup  Interface For Gauges Config  Line Volts  Edit
The line voltage can be set between 40V and 80V (Figure 40).
Figure 40– SPS Line Voltage Configuration
8.6.4.3 Modbus Watchdog

The function ‘Modbus Watchdog’ monitors the communication packets on SPS-1500 Modbus port.
When the SPS-1500 receives a valid Modbus packet, a timer starts and if it does not receive another
valid Modbus packet within 5 minutes, the SPS-1500 will reset. If the SPS-1500 never receives a
Modbus packet, it runs without starting the timer. The recommendation is to keep Modbus Watchdog in
‘Enabled’ state. The watchdog timer will not start unless a Modbus request is receved from a Modbus
master. The user can enable or disable the ‘Modbus Watchdog’ through following steps:
Menu  Interface Setup  Interface For Gauges Config  Modbus Watchdog  Edit

8.6.4.4 Safe Volt
The ‘Safe Voltage’ prevents the SPS-1500 from operating if a high imbalance voltage is present on the
gauge input line to the SPS-1500. This protects the electronics from overloading the signal when trying
to operate over the imbalance. The recommendation is to keep ‘Safe Volt’ in ‘Enabled’ state. The user
can enable or disable the ‘Safe Voltage’ with the following menu steps:
Menu  Interface Setup  Interface For Gauges Config  Safe Volt  Edit
8.6.4.5 AutoA (Auto Analyze)

The ‘Auto Analyze’ feature allows the SPS-1500 to optimize the drive voltage for the tool by stepping
and analyzing the voltage on startup. The user can enable or disable the ‘Auto Analyze’ feature thru
below menu steps:
Menu  Interface Setup  Interface For Gauges Config  AutoA  Edit
The recommendation is to keep ‘Auto Analyze’ in ‘Enabled’ state.
8.6.4.6 AutoV (Auto Volt)

The ‘Auto Volt’ feature adjusts the line voltage while running to optimize the tool current for best
communication. The SPS-1500 adjusts the tool voltage at the end of every downhole tool
communication packet. The user can enable or disable the ‘Auto Volt’ feature with the following menu
steps:
Menu  Interface Setup  Interface For Gauges Config  AutoV  Edit
The recommendation is to keep ‘Auto Volt’ in ‘Enabled’ state.
8.6.4.7 AutoB (Auto Baud)

The ‘Auto Baud’ feature compensates for gauge communication timing. The SPS-1500 monitors bit
timing on every transmitted byte from the ESP gauge. The SPS-1500 baud clock adjusts to match the
gauge bit timing during the ‘Sync’ packet.
The user can enable or disable the ‘Auto Baud’ feature with the following menu steps:
Menu  Interface Setup  Interface For Gauges Config  AutoB  Edit
The recommendation is to keep ‘Auto Baud’ in ‘Enabled’ state.
8.6.4.8 Max Baud

Setting the maximum Baud on the SPS-1500 can eliminate Baud rate errors from the gauge. It is
common to see ‘Baud Fast’ errors during the line analysis. The application displays the default,
minimum and maximum baud values on the configuration screen.
The user can change the ‘Max Baud’ via below menu steps:
Menu  Interface Setup  Interface For Gauges Config  Max Baud  Edit

8.6.4.9 Min Baud
Setting the minimum baud can eliminate baud rate errors from the tool. It is common to see ‘Baud
Slow’ errors during the line analysis. The user can change the ‘Min Baud’ with the following menu
steps:
Menu  Interface Setup  Interface For Gauges Config  Min Baud  Edit
8.6.4.10 No Tool Amp

The ‘No Tool Amp’ reading provides an indication for the loose gauge/tool connections. The SPS-1500
detects the line current and displays ‘No Tool Amp Error’ if the line current is below the ‘No Tool
Amp’ threshold value. This feature provides good troubleshooting aid during the downhole tool
installation. The recommendation is to keep the ‘No Tool Amp’ at its default value of 5.0mA. Change
the ‘No Tool Amp’ with these menu steps:
Menu  Interface Setup  Interface For Gauges Config  No Tool Amp  Edit
8.6.4.11 Low Amp

The ‘Low Amp’ feature sets the lowest limit allowed for valid tool current. If the line current falls below
this value, then the SPS-1500 increases the Line Voltage (if ‘Auto Volt’ is at ‘Enable’) so that more
current is available to the tool. If the line current still falls below the ‘Low Amp’ threshold value then the
SPS-1500 displays ‘Low Amp Error’.
The user can change the ‘Low Amp’ with these menu steps:
Menu  Interface Setup  Interface For Gauges Config  Low Amp  Edit
The recommendation is to keep the default values for ‘Low Amp’, which is 18mA. The user should
change these values only if specific field installation conditions demand change.
8.6.4.12 High Amp

The feature ‘High Amp’ sets the highest limit allowed for the tool current. If the tool current rises above
this value then the SPS-1500 decreases the line voltage (if ‘Auto Volt’ is at ‘Enable’) so that less
current is available to the tool.
The user can change the ‘High Amp’ by following below menu steps:
Menu  Interface Setup  Interface For Gauges Config  High Amp  Edit
The recommendation is to keep the default values for ‘High Amp’, which is 40mA.
The SPS-1500 is susceptible to the faults caused by the phase imbalances voltages, which can result
in the tool communication problems. In addition, higher voltages can cause the SPS fuse, on gauge
connection, to fail. If this situation occurs, disconnect the Data Pro, remedy the phase imbalance, and
check or change the SPS fuse before attempting further communications with the gauge.
NOTE:
The ESP gauge will not operate properly if any phase on the motor circuit becomes
shorted or open.

8.6.5 Gauge Alias
Follow below menu steps to enter/change the ‘Gauge alias’:
Menu  Interface Setup  Interface for Gauge  Gauge Alias  Edit
The user selects the ‘Edit’ button corresponding to the gauge serial number and use onboard keyboard
and then select ‘Save’. The change is cascaded to main front screen and the exported log files.
8.6.6 Channel Configuration

If the downhole tool supports the U-Command protocol, the “Ch. Config” tab will be visible; otherwise
the tab is hidden. The user can scroll up and down the screen to look at all the gauge parameters
(Figure 54). The user can enable or disable any gauge parameter with the below menu steps:
Menu  Interface Setup  Interface For Gauge  Ch. Config  Pi (Any Gauge Parameter)  Edit
Clicking on ‘Edit’ button opens up another window (Figure 41) which shows the selections for
enable/disable the channels and subsequently for high-speed (Figure 42). The user makes the
selections and clicks on ‘Back’ button to returns to the ‘Ch. Config’ screen. The ‘Enabled’ and ‘High
Speed’ columns reflect the recently made selections. ‘High Speed’ is only available on “U-Commnd”
enabled gauges. Click on ‘Upload’ button to save the selections to SPS, which will trigger the restart of
the SPS unit and the Data Pro application (Figure 43).
NOTE:
The user shall make the required selection for all the channels at once and then click on
the ‘Upload’ button to save the changes to the Data Pro.
Figure 41– ESP Gauge Channel Configuration

Figure 42– ESP Gauge Channel Streaming Configuration
Figure 43– ESP Gauge Channel Configuration Upload Message
The streaming mode, available only on ‘U-Command’ gauges, sets the faster sampling time for the
‘High Speed Enabled’ channels and their sampling rate is reflected in the ‘Rate (Sec.)’ column on the
‘Ch. Config’ screen. The ‘High Speed Enabled’ channel is represented by ‘+’ sign next to parameter
name on the front screen gauge data grid. After changes, new gauge log files are created based on the
updated enabled/disabled channel. Data will then record at sample rate set by:
Menu  System  Sample Rate
In order to record the ‘high speed’ channel data, the user must change the sample rate of the Data Pro
to match the ‘Rate (Sec.)’ time,

NOTE:
‘High Speed’ is only available on “U-Command” gauges. The user may need to increase
the Data Pro’s sample rate to view/record the ‘High Speed’ channel data.
8.7 System
Figure 44shows the features that are available to the user under System Configuration tab.
Figure 44– System Configuration
8.7.1 Unit & Time

The user can record the gauge measurements in various pressure and temperature units (seeFigure
45). To make the changes on any of the parameters, select the corresponding ‘Edit’ button. All the
configuration menus display the allowed maximum and the minimum limits for the corresponding
selection. The following features are available on the ‘Units & Time’ tab:
1. Pressure unit selection (there are 15 available unit categories, seeFigure 46)
2. Pressure and Temperature decimal placement selection (0 to 2 digits)
3. Temperature unit selection (Celsius or Fahrenheit)
4. Date and Time settings

The change in units or decimal places propagates to the gauge data grid on the main screen and to the
log files. New gauge log ‘*.csv’ files are created every time the user changes the pressure and
temperature units. A new peripheral data ‘analog.csv’ file is created if the temperature unit is changed.
The new files contain the converted data based on newly selected pressure and temperature units. The
software application restarts after performing date/time change, as indicated on the screen.
Figure 45– Units and Time Configuration
Figure 46– Pressure unit selection menu
8.7.2 Menu Password

The user can change the Data Pro password by clicking on:
Menu  System  Menu Password
Select ‘Menu Password’, and follow the steps below:
1. Enter Current Password
2. Enter New Password
3. Confirm/Re-enter New Password
There is no limit on character length for the password setting. Use the on-board keyboard to enter the
password (Figure 47). All the Data Pro units are shipped with a default password of ‘1234’. Setting the

password to nothing will cause the password to be disabled. (The user will not be asked for the password
again.)
Figure 47 – Menu Password Window
8.7.3 Menu Timeout

The menu timeout function sets the time duration that the user’s current screen displays before
reverting back to the Main Menu screen. The default ‘Menu Timeout’ is 300 seconds. Change the
‘Menu Timeout’ by accessing the Menu  System  Menu Timeout (Figure 48).
Figure 48– Menu Timeout Configuration
8.7.4 Firmware Update

Update the firmware on the Data Pro by the following menu steps:
Menu  System  Firmware Update
Copy the programming file ‘DL4200*.zip’ to the USB drive and then insert it into the USB port on the
front panel. The asterisk in the filename represents the firmware version number. There is no need to
unzip this programming file as the software looks for ‘DL4200*.zip’ file during the ‘Firmware Update’
execution.

Once the USB flash drive is in the USB port, allow approximately 30 seconds for the Data Pro
application to detect its presence. Do not remove the USB memory from the port until the update is
complete. Removing the USB memory from the port may damage the operating system. The execution
of ‘Firmware Update’ happens automatically, in the following steps, without input from the
user/operator:
 Closes the current running program
 Updates the Data Pro application
 Reopens the updated application
Figure 49– Firmware Update and FW Version Check
Once the updated application begins, check the ‘Data Pro FW Version’ by going to Menu  About to
make sure that ‘FW Version’ matches the intended USB firmware update version (Figure 49).
8.7.5 Sample Rate

To change the gauge sample rate go to Main Menu  System  Sample Rate.
The sample rate affects the following parameters:
 Refresh rate of gauge data on the front screen.
 Data written to the *.csv files and exported to the USB drive.
 Refresh rate of gauge data in Relay’s ‘Last Reading’ column under ‘Peripheral Configuration’.
 Refresh rate of gauge data in ‘4mA’ and ‘20mA’ cells under ‘Peripheral Configuration’.
The unit for the sample rate is ‘seconds’. As an example, to set aa 15-minute sample rate, enter a
sample rate of 900 seconds (15x60).
8.7.6 Restart
To restart the Data Pro application, execute the following steps:
Menu  System  Restart
This action closes the running program, re-opens the application, then restarts the process of scanning
for connected gauges. It uses the previously saved configuration setting and resumes writing to the
previously created gauge data files.

8.7.7 Factory Default Reset
To execute this feature, select the following menu steps:
Menu  System  Factory Default Reset OK
Clicking on ‘Factory Default Reset’ initiates the closing of the Data Pro application and then opens it
back up with the EULA form (Figure 50). The user checks on “I Agree” to proceed with the opening of
the Data Pro application.
Figure 50– End User License Agreement Window
This feature enables the user to restore the factory default settings (Table 11). The execution of this
feature overwrites the existing configuration file, which means loss of configuration setting on relays,
analog inputs, analog outputs, and communication ports. No logging data is lost by a factory reset. To
remove the log data, the user must proceed to the logging data menu and delete the data.
Parameter Setting
Menu Password 1234
Menu Timeout in seconds 300
Auto Toggle Tabs Enabled
Pressure Units Psia
Temperature Units F
Pressure and Temperature decimal places 1
Sample Rate in seconds 60
Relay#1 and Relay#2 Off
Analog Out #1 and #2 Disabled
Table 11– Data Pro Default Configurations

8.7.8 LCD Timeout
This feature disables the LCD to save power and improve LCD life. If this feature is enabled, and the
timeout has occurred, the LCD will be blank. To see the screen again, touch the LCD to enable the
LCD. When the LCD is off, the Data Pro will continue to run in the background normally.
8.7.9 Network
Configure the network before use. The use may configure both network interfaces along with the FTP
server. The Ethernet ports support DHCP or Static IP addressing. The network can be configured to
support a DNS server. When editing any of the data, a small “*” asterisk will appear on the tab that has
been edited. This shows that the configuration has been changed but not saved. When all changes
have been completed, press the “Save” button to save the settings to the Data Pro. There may be a
small delay after pressing save as the network interfaces are configured and restarted.
The Data Pro has a Secure FTP server that will allow remote data downloading. Default mode is FTP
disabled. To use this feature click the “Enable FTP” check box and set the password as desired then
press “Save”. The user can then connect to the Data Pro via the IP address of either of the network
with an FTP client that supports “Secure FTP” or “SFTP”. After FTP configuration, data may be
downloaded to a remote FTP device. Data CANNOT be deleted via the FTP process.

9.0 FIC Troubleshooting
If the Panel PC displays any issue then first make sure that the Data Pro hardware is working properly
by performing following check:
 Both ribbon cables have good connections on the Main Interfacing board and the Panel PC.
 The jumper on the Panel PC is at the correct position.
 The LCD screen of the FIC is displaying the gauge data.
 The connection from the FIC to Data Pro gauge port (Com 5) is good.
Perform a check on the placement of all jumpers on the Data Pro Main Interfacing board; reference
drawing is available in Appendix 3. The jumper for the ‘Watchdog’ remains at ‘disabled’ position while
other jumpers can be at different positions depending upon the customer application.
Troubleshooting Data Pro problems are grouped into two board categories.
Data Pro Gauge Data – When any issue with the gauge data is observed, first check the gauge
‘Channel Information’ as discussed in section 7.3.5. The increasing number of packets in ‘Ch. Info’
indicates good communication whereas increasing number of repeats indicates the problematic
communication.
Then check the gauge connections to the DIN Rail terminal block and then check LCD of the FIC
module. The FIC module will show a ‘Gauge Dropout’ message whenever the gauge communication
is broken. The following features aretroubleshooting tools; they are discussed in detail in their
respective sections:
 AutoVolt
 Line Volt
 Com Volt
 Target Signal
Once communication between the gauge and the FIC module is established, then check the COM5 and
ribbon cable connections. Make sure that FIC is in the correct state to detect new gauge connections
and then rescan the FIC module. The Data Pro application will start displaying the gauge data on the
Panel PC screen once all the connections are in place.
Modbus Communication – The Modbus communication example is in Appendix 11: Modbus Poll
Example. Make sure that the correct holding register is being selected. Confirm correct register
grouping is configured by referring to the selected Data Pro Word-Order and Modbus-Mapping. Confirm
matching baud rate and the slave ID for the respective Modbus port.

10.0 SPS-1500 Troubleshooting
The proper operationof the SPS-1500 is a significant part of the Data Pro operation (if configured for SPS-
1500 operation). The SPS-1500 may experience communication problems due to electrical connection,
electrical noise from environmental causes, and ground or installation issues.
NOTE:
Switch downhole power off before executing any Megger testing. Failure to do this can
result in equipment damage and personnel injury. All Sercel ESP gauges are designed
to allow a 5KV megger testing.
The LCD of SPS-1500 will display error codes depending on the failure it is detecting. Below is a list of
common error codes and possible solutions to assist with troubleshooting the SPS-1500.
DC-DC Bad
Possible Reason(s)
 Bad ground connection
 Bad SPS circuit board
Correction
 Check connection polarity from SPS to gauge
 Connect Ammeter temporarily between SPS and gauge on the signal line and observe
the current fluctuation between 10mA and 20mA. The current fluctuation indicates that
connections are fine and then remove the Ammeter
 Change out SPS Circuit board
Baud Fast
Possible Reason(s)
 Set voltage to high
Indicators
 Continuous Baud fast error
Correction
 Disable Auto Baud
 Raise Max Tool Baud to 8-10
 Adjust Set voltage (Approx. 60+/-)
 Reboot or cycle power to restart analyzing stage
 Disable Auto volt/ Auto Analyze
Low Amps
Possible Reason(s)
 Cannot get voltage signal to tool
 Disconnected from tool
 Blown Signal fuse
 Low amp setting set too high

Indicators
 Continuous Low amp error
 SyncPhs keeps restarting
Correction
 Measure the voltage between ‘Well GND’ and ‘Signal’ terminals. The voltage switching
between 40V and 0V indicate a bad connection to the gauge.
 The voltage switching between 40V and 70V indicate a good connection to the gauge.
 Check Signal fuse
 Check Setting of Low amp
 Check Setting of High amp
High Amps
Possible Reason(s)
 High and Low amp parameters have been corrupted
 Bad ground
 Bad SPS circuit board
Indicators
 Continuous High amp error
Correction
 Check Setting of Low amp (18mA - 19mA normally for SPS-1500)
 Check Setting of High amp (31mA - 32mA normally for SPS-1500)
 Check Downhole readings (Phase to Phase, Phase-Ground (Reverse Polarity Megger))
 Replace with new SPS-1500
Analyzing
Possible Reason(s)
 Cannot get voltage signal to tool
 Disconnected from tool
 Blown Signal fuse
Indicators
 Continuous Analyzing / SyncPhs
Correction
 Check all connection(s)
 Check Phase to Phase and Phase-Ground connection (Reverse Polarity Megger)
 Check Signal fuse
 Adjust Set voltage (Approx. 60+/- for 1500)
Note:
Many problems with the SPS-1500 are resolved with proper grounding techniques. A
good ground must be connected from the production tubing wellhead back to the
ground point at the surface package for proper operation. A STAR ground is
recommended for all applications. Never daisy chain or loop earth grounds.

11.0 Appendix 1: Default Data Pro Modbus Map
Version = 1.0
WordOrder = High/Low
Register Decimal Register

Register Register Name Comments
Type Places Units
40001 DLVersion_Major byte
40001 DLVersion_Minor byte
40002 Start_Year byte
40002 Start_Month byte
40003 Start_Day byte
40003 Start_Hour byte
40004 Start_Minute byte
40004 Start_Second byte
40005 COM1_Address byte
40005 COM1_Config byte
40009 WordOrder byte
40009 IncludeBoardInfo byte
40010 TotalRun long
40012 CPUTemp int 2
40013 DataProTemp int 2
40014 AnalogIn1_V int 3 V
40015 AnalogIn1_I int 3 mA
40016 AnalogIn1_Calc int

40026 AnalogOut1 int 3 mA
40027 AnalogOut2 int 3 mA
40028 Relay1Status int
40029 Relay1TripTime long
40031 Relay2Status int
40032 Relay2TripTime long
40034 SurfaceLastReadTime long
40036 GaugeCount byte
40036 BoardCount byte
40037 BoardDataEnabled byte
User Configured Values
40037 TempUnits byte
40038 PressureUnits byte
40038 VibrationUnits byte
40039 VoltageUnits byte
40039 AmpUnits byte
40040 FlowUnits byte
40041 SampleRate int
40042 TempDecPl byte
40042 PressDecPl byte
FIC/SPS Gauge Data (SPS only applies to Gauge[1])
41001 Gauge[1].SerialNumber long
41003 Gauge[1].LastPacketTime long
41005 Gauge[1].PacketCount long
41007 Gauge[1].IntakePressure long 2
41009 Gauge[1].IntakeTemperature long 2
41011 Gauge[1].DischargePressure long 2
41013 Gauge[1].DischargeTemperature long 2

41015 Gauge[1].MotorTemp long 2
41017 Gauge[1].VibrationX long 3
41019 Gauge[1].VibrationY long 3
41021 Gauge[1].VibrationZ long 3
41023 Gauge[1].Wye long
41025 Gauge[1].Conductivity long
41027 Gauge[1].ToolVoltage long 2
41029 Gauge[1].LeakageCurrent long 2
41031 Gauge[1].Flow long 2
41033 Reserved
41034 Reserved
41035 Reserved
41036 Reserved
41037 Reserved
41038 Reserved
41039 Reserved
41040 Reserved

41073 Reserved
41074 Reserved
41075 Reserved
41076 Reserved
41077 Reserved
41078 Reserved
41079 Reserved
41080 Reserved
41113 Reserved
41114 Reserved
41115 Reserved
41116 Reserved
41117 Reserved
41118 Reserved
41119 Reserved
41120 Reserved

41153 Reserved
41154 Reserved
41155 Reserved
41156 Reserved
41157 Reserved
41158 Reserved
41159 Reserved
41160 Reserved

41193 Reserved
41194 Reserved
41195 Reserved
41196 Reserved
41197 Reserved
41198 Reserved
41199 Reserved
41200 Reserved
41233 Reserved
41234 Reserved
41235 Reserved

41236 Reserved
41237 Reserved
41238 Reserved
41239 Reserved
41240 Reserved
41273 Reserved
41274 Reserved
41275 Reserved
41276 Reserved
41277 Reserved
41278 Reserved
41279 Reserved
41280 Reserved

41313 Reserved
41314 Reserved
41315 Reserved
41316 Reserved
41317 Reserved
41318 Reserved
41319 Reserved
41320 Reserved

41353 Reserved
41354 Reserved
41355 Reserved
41356 Reserved
41357 Reserved
41358 Reserved
41359 Reserved
41360 Reserved
41393 Reserved
41394 Reserved
41395 Reserved
41396 Reserved
41397 Reserved
41398 Reserved

41399 Reserved
41400 Reserved
41433 Reserved
41434 Reserved
41435 Reserved
41436 Reserved
41437 Reserved
41438 Reserved
41439 Reserved
41440 Reserved

41473 Reserved
41474 Reserved
41475 Reserved
41476 Reserved
41477 Reserved
41478 Reserved
41479 Reserved
41480 Reserved

41513 Reserved
41514 Reserved
41515 Reserved
41516 Reserved
41517 Reserved
41518 Reserved
41519 Reserved
41520 Reserved
41553 Reserved
41554 Reserved
41555 Reserved
41556 Reserved
41557 Reserved
41558 Reserved
41559 Reserved
41560 Reserved

41593 Reserved
41594 Reserved
41595 Reserved
41596 Reserved
41597 Reserved
41598 Reserved
41599 Reserved
41600 Reserved

41633 Reserved
41634 Reserved
41635 Reserved
41636 Reserved
41637 Reserved
41638 Reserved
41639 Reserved
41640 Reserved
41673 Reserved
41674 Reserved
41675 Reserved

41676 Reserved
41677 Reserved
41678 Reserved
41679 Reserved
41680 Reserved
41713 Reserved
41714 Reserved
41715 Reserved
41716 Reserved
41717 Reserved
41718 Reserved
41719 Reserved
41720 Reserved
Table 12 – Data Pro Default Modbus Map

12.0 Appendix 2: Impersonated SPS Modbus Map
Version = 1.0

Type Places Units
40129 Gauge[1].SerialNumber long 0
40131 Gauge[1].LastPacketTime long 1
40133 Gauge[1].PacketCount long 0
40135 Gauge[1].IntakePressure int 1
40136 Gauge[1].IntakeTemperature int 1
40137 Gauge[1].DischargePressure int 1
40138 Gauge[1].DischargeTemperature int 1
40139 Gauge[1].MotorTemp int 1
40140 Gauge[1].VibrationX int 2
40141 Gauge[1].Wye int 0
40142 Gauge[1].Conductivity int 0
40143 Gauge[1].ToolVoltage int 1
40144 Gauge[1].VibrationY int 2
40145 Gauge[1].LeakageCurrent int 2
40146 Gauge[1].VibrationZ int 0
Table 13 – Impersonated SPS Modbus Map

13.0 Appendix 3: Impersonated FIC Modbus Map
Version = 1.0
Register Decimal
Register Register Name
Type Places
41001 Gauge[1].GaugeType byte 0
41001 Gauge[1].Revision byte 0
41004 Gauge[1].SerialType byte 0
41007 Gauge[1].ErrorCount long 0
41009 Gauge[1].SigCurrent int 0
41010 Gauge[1].LastPacketTime int 0
41012 Gauge[1].Pressure long 2
41014 Gauge[1].Temperature long 2
41020 Reserved byte 16





Table 14 – Impersonated FIC Modbus Map

14.0 Appendix 4: Impersonated Scout-3000 Modbus Map
Version = 1.0

Type Places Units
40033 Gauge[1].LastPacketTime long 1

40037 Gauge[1].IntakeTemperature int 1
40038 Gauge[1].IntakePressure int 1
40039 Gauge[1].DischargeTemperature int 1
40049 Gauge[1].DischargePressure int 1
40041 Gauge[1].MotorTemp int 1
40042 Gauge[1].VibrationX int 2
40043 Gauge[1].Wye int 0
40044 Gauge[1].Conductivity int 0
40045 Gauge[1].ToolVoltage int 1
40046 Gauge[1].VibrationY int 2
40047 Gauge[1].LeakageCurrent int 2
40048 Gauge[1].VibrationZ int 2
Table 15 – Impersonated Scout-3000 Modbus Map

15.0 Appendix 5: Impersonated V7 Modbus Map
Version = 1.0

Type Places Units
41201 Gauge[1].IntakePressure float 0 Psia

41203 Gauge[1].IntakeTemperature float 0 F
41205 Gauge[1].MotorTemp float 1 F
41207 Gauge[1].DischargePressure float 0 Psia
41209 Gauge[1].VibrationX float 0 Gs
41211 Gauge[1].LeakageCurrent float 0 mA
Table 16 – Impersonated V7 Modbus Map

16.0 Appendix 6: Data Pro Main Interfacing Board
16.1 Configuration jumpers
16.1.1 Watchdog Enable Jumper (JP2)

Do not enable Watchdog
16.1.2 Analog Input Jumpers (JP5, 6, 7)

These jumpers allow the user to select either Voltage or Current mode operation. Jumpers are
shown in Voltage mode (Jumper pins 2-3) in Figure 52. Jumper pins 1-2 to use Current Mode.
16.1.3 Modbus 120 ohm Load Termination Jumpers (JP3, 4, 8)

Jumper locations shown in purple in Figure 52 are for OPEN or NON-TERMINATED position.
To terminate, move jumper to pins 1-2. See Figure 51 for an example of the load setting
jumper.
Communication ports list with corresponding Modbus Load termination jumper:
COM1 - JP8
COM3 – JP3
COM5 – JP4
See Figure 51below for detailed information on Modbus-485 120 ohm load jumpers:
Figure 51 Modbus-485 Load Termination Jumper Setting

.
Figure 52 - Modbus Termination Location (default shown as OPEN)

17.0 Appendix 7: Data Pro Wiring Table
Peripheral Connections
Analog Input (Max. 15V, 64mA) – J13
+IN1 Voltage - ‘JP7’ on ( 2, 3) OR Current - ‘JP7’ on (1,2)
+IN2 Voltage - ‘JP6’ on (2, 3) OR Current - ‘JP6’ on (1, 2)
+IN3 Voltage - ‘JP5’ on (2, 3) OR Current - ‘JP5’ on (1, 2)
GND
Analog Output (4-20mA) #1 – J12, #2 – J10
+VIN To ‘LOOP’ (internally powered) or unconnected (externally powered)
LOOP To ‘+VIN’ or External Supply (Max. 40VDC)
VOUT To resistor 250Ω (1-5V) or 500Ω (2-10V)
GND To other end of resistor (4-20mA output)
Relay Output#1 – J14, #2 – J15
NC Normally Closed – Tripped relay opens the connection
COM Common – SPDT (Single Pole Double Throw) Relay [250VAC, 5A]
NO Normally Open -- Tripped Relay closes the connection
Power Connections
DC Port – J5, J7
12VDC - 24VDC, 2.4A - 1.5A
+V
Both J5 and J7 require power connections
GND Negative of DC Power Supply
AC Connections
L(+) Single Phase AC 100-240VAC, 0.4-0.2A
N(-) Neutral
Gauge Terminal Block Connections
Signal Out - 35V,15mA with FIC-1500
1
80V,30mA with SPS-1500
2 Negative Gauge Connection
Modbus Communication Ports

Isolated Ports - J17, J16
RX COM1 RS232 – J17
GND ‘JP8’ for 120Ω termination
TX Port J17 and J16 cannot be used concurrently
B COM1 RS485 – J16

A ‘JP8’ for 120Ω termination
Non- Isolated Ports – J8, J6, J9

RX
COM2 RS232 – J8
GND
No termination
TX
B COM3 RS485 – J6
A ‘JP3’ for 120Ω termination
RX
COM4 RS232 – J9
GND
No termination
TX
B COM5 RS485 – J11
‘JP4’ for 120Ω termination
A
Gauge Interface Modbus Connection. Not for external use

18.0 Appendix 8: Data Pro with FIC-1500 (Single)
Figure 53 - Configuration with Single FIC-1500

19.0 Appendix 9: Data Pro with FIC-1500 (Dual)
Figure 54 - Configuration with 2 FIC-1500

20.0 Appendix 11: Modbus Poll Example
The Modbus Poll setup window shows that the register number entered in the ‘Address’ (NOTE: For
the ‘Address’ use the Unit_ID of the device you want to read) box is dependent upon the selection of
‘PLC Addresses (Base 1)’. The below example shows that the user enters address ‘1000’ to view the
content of register ‘41001’ when ‘PLC Address (Base 1)’ is unchecked. However, the user enters the
address ‘1001’ to view the content of register ‘41001’ when ‘PLC Address (Base 1)’ is checked
(Figure 55). As a result, the gauge serial number appeared in different registers (Figure 56) .
Figure 55 – Modbus Poll Address Configuration Window

Figure 56– View Gauge Data using Modbus Poll
21.0 Appendix 12: Creating a Modbus Map via DataWorks

DataWorks allows editing and creation of Modbus maps. DataWorks 1.05 or newer is required
for this feature. Open DataWorks from the “Select Device”, select “DataPro”, and press the
“Configuration” button.
Figure 57– DataWorks Select Data Pro
The main screen contains three different sections:

1. Device and connection tree
2. Device Description
3. Device Modbus Map

2
Figure 58 – DataWork Main Screen
21.1 Device and connection tree

This section show you a listing of the available communication port and what devices that are
connected to them.
To add a new device, select one of the communication ports from the list and right click on it. A menu
will appear. Select the appropriate action from this menu.
Figure 59 – Add Device
1. Add New Device

a. When a new device is added the user will see the device name preceded by a number. This
number will be the Unit ID.
b. Selecting this will allow the user to create a new custom device that they can configure
themselves.
i. Import DataPro this will import the Modbus map for a default DataPro
1. (Appendix 1: Default Data Pro Modbus Map)

ii. Import SCOUT3000 this will import the Modbus map for a Scout-3000
1. (Appendix 4: Impersonated Scout-3000 Modbus Map)
iii. Import SPS this will import the Modbus map for a SPS-1500
1. (Appendix 2: Impersonated SPS Modbus Map)
iv. Import V7 this will import the Modbus map for a V7
1. (Appendix 5: Impersonated V7 Modbus Map)
v. Import From File allows the user to import a previously saved device Modbus map.
c. After making a selection a new node will appear under the communication node.
2. Remove Device
a. Select the desired device from the device try and right click and select “Remove Device”
3. Save Device
a. Select the desired device from the device, right click and select “Save Device”. The saved
devices file can be used in the Data Pro see Section 8.2 on how to load this map for a
particular device.
4. Impersonate (Data Works)
a. The Data Pro’s Modbus map can be configured mimic another device. This allows the user
to change the Data Pro to match other equipment’s polling maps.
b. To Impersonate a device
i. Select the top node “1-DataPro” and right click.
ii. Select the type of equipment you want to impersonate and you are done
c. To reset back to the default Data Pro map simply select “Restore DL-4200 Map”
5. Things to note
a. Each device must have a unique name. The stored data file in the Data Pro will use the
name.
b. Each device on Com1, 2, 3, or 4 must have a unique Modbus Address to that port. Modbus
Addresses not on the same port may have duplicate names.
c. Each device must have a unique Unit ID to the Data Pro. The ID must be unique to any
other device on the Modbus network that the Data Pro is connected. The Unit ID is
essentially the Modbus address that other master devices will use to poll data from the Data
Pro.

21.2 Device Description
This area is used to set particulars for each device. The items listed in this section will change
dependent upon which com port it the device is connected to.
i. Owner – An automatically generated name that lets the Data Pro know which com port connects to
the device.
ii. Version – A user definable field that the user can use to identify a different version of a Modbus
map.
iii. Unit Id – This will be the slave address used to poll data from this device by another master device
connected to the Data Pro. Initially, the Unit ID is automatically generated. The Unit ID must be
unique. It cannot match another Unit ID on the Data Pro. If the Data Pro is on a Modbus network
with other Modbus devices, the Unit Id cannot match any other slave address of devices on that
network.
iv. Modbus Address – The address that the Data Pro will use to communicate with the device. This
address must be unique for a single comport. The Modbus Address can be duplicated on a
different comport.
v. Baud – (Only visible for Com1, 2, 3, 4) The baud rate used to communicate between the Data Pro
and the device. The baud rate must be the same for all devices on that comport. One of the other
comports may have a different baud rate.
vi. IP – The IP address for the device. (Only visible for TCP/IP)
vii. Port - The Modbus port that the device uses, Port 502 is default standard for Modbus TCP. (Only
visible for TCP/IP).
viii. Name – The name is the Data Pro filename for data. The Data Pro application will use the name
as to reference the device. The name cannot contain any spaces.
ix. Model – A user definable field to help identify this device
x. Description – A user defined field to help identify this device
xi. Word Order – This field can be set to “High/Low” or “Low/High”. Word Order defines the byte
storage order for communication between the Data Pro and the device.
xii. Coil Reg Start – If the device has coil registers that are to be polled this will be the first address in
the devices map. This address will be used by the Data Pro to determine if the Modbus Address
offset is ‘0’ based or ‘1’ based.
xiii. Input Reg Start – If the device has input registers that are to be polled, this will be the first address
in the devices map. This address is used by the Data Pro to determine if the addresses are ‘0’
based or ‘1’ based.
xiv. Holding Reg Start – If the device has holding registers that are polled, Holding Reg Start will be
the first address in the devices map. The address is used by the Data Pro to determine if the
addresses are ‘0’ based or ‘1’ based.
21.3 Device Modbus Map

This is the actual Modbus map that the Data Pro will use to poll and the data that it will store
and make available to a master device that is polling the Data Pro.
i. Register – The address of the parameter the Data Pro will poll on the device.
ii. Name – A description of the parameter that is polled - If the Modbus map is under the DataPro
mode control, the description will be from a drop down list of devices that can be assigned.
Otherwise, the user may enter the description for that parameter.

iii. Type – The field description of the data type for a particular Modbus register
a. Int – A 16-bit integer requiring one Modbus register
b. Byte – An 8-bit number that uses half of a register (Usually in a high low capacity)
c. Long – A 32-bit double so will require two Modbus registers.
d. Float – An IEEE-754 number that requires two Modbus registers
iv. Decimals – The number of decimal places for the fixed decimal point parameter
v. Units – The user definable field that indicates the units that the Data Pro will show for that
parameter
vi. Description – A user definable field that contains a description for the parameter (The field is not
used by the Data Pro and is for documentation purposes only)

Sercel - GRC CORP
6540 East Apache St.
Tulsa, Oklahoma 74115 / USA
Telephone : (1) 918 834 9600
Fax : (1) 918 838 8846
E-mail : sales@sercel-grc.com
www.sercel-grc.com
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Operations Manual: Data Pro

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Operations Manual: Data Pro

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Operations

MODEL: Data Pro

Copyright © 2015-2016 by Sercel-GRC Corp

6540 East Apache Street, Tulsa, Oklahoma 74115-3616 USA

Data Pro P/N 10029355 Rev AD

Data Pro P/N 10029355 Rev AD

Data Pro P/N 10029355 Rev AD

Data Pro P/N 10029355 Rev AD

1.1 Ordering Options

1.2 Data Pro User Replaceable Parts

Part Number Description

Data Pro P/N 10029355 Rev AD

Data Pro P/N 10029355 Rev AD

ANY WIRING TO THE INTERIOR OF THE DATA PRO MUST BE PERFORMED BY

AFTER SERVICING, FRONT PANEL SCREWS MUST BE RE-TORQUED TO 10 IN*LBS TO

Data Pro P/N 10029355 Rev AD

ST1 - Earth Ground

AC-DC Power Supply J5

Figure 1 - Power Supply Figure 2 - Power Connection

2.1 AC Power Connection

Remove & Replace

Figure 3 – Power Switch

2.2 External DC Power Connection

Data Pro P/N 10029355 Rev AD

Data Pro P/N 10029355 Rev AD

Figure 4 – Peripheral Connections

ID # Connector Description Torque

3.1 Analog Input

Data Pro P/N 10029355 Rev AD

3.2 Analog Output

Pin 2 (LOOP) Jumper pins 1 to 2 V+ of an ext. power supply

3.3 Latched Relays

Data Pro P/N 10029355 Rev AD

Panel PC Jumper Placement on ‘SD Boot’

Figure 5 - Data Pro Assembly

6.0 Data Pro – Start Up Screen

 Logs gauge and I/O data.

Data Pro P/N 10029355 Rev AD

6.1 Peripherals Tab

Figure 6 shows the Peripherals tab with its nine displays:

Data Pro P/N 10029355 Rev AD

Figure 6 – Peripherials Tab

6.2 Data Tabs

Data Pro P/N 10029355 Rev AD

Figure 7 – Start Up Screen with Gauge Data

6.3 Download Button (Logs)

6.4 Graph Button

Data Pro P/N 10029355 Rev AD

Figure 9 – From and To Windows for Date Range Graph Option

Data Pro P/N 10029355 Rev AD

Figure 11 – Graphing Axis Parameters

Data Pro P/N 10029355 Rev AD

6.5 Menu Button – Main Menu

NOTE: It is important not lose the new password as there is

Figure 13 - Main Menu Window

Data Pro P/N 10029355 Rev AD

Data Pro P/N 10029355 Rev AD

Figure 14 – Memory Logging

Figure 15 – Memory Logging Dowload Logs

Data Pro P/N 10029355 Rev AD

Data Pro P/N 10029355 Rev AD

Data Pro Sample Rate Data Pro Elapsed Gauge

Data Pro Sample Data Pro Elapsed Gauge