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  • kx80 Página 155

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    Pablo
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    This document provides instructions for servicing the brakes on a vehicle. It describes how to: 1. Disassemble the front and rear master cylinders by removing various parts like pistons, cups, springs, dust covers, and circlips. 2. Inspect the disassembled master cylinder components for damage or wear and replace any faulty parts. 3. Reassemble the master cylinders by reversing the disassembly steps, taking care not to damage any surfaces. 4. Check the entire brake system for issues like leaks or weak braking after reassembly.

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    This document provides instructions for servicing the brakes on a vehicle. It describes how to: 1. Disassemble the front and rear master cylinders by removing various parts like pistons, cups, springs, dust covers, and circlips. 2. Inspect the disassembled master cylinder components for damage or wear and replace any faulty parts. 3. Reassemble the master cylinders by reversing the disassembly steps, taking care not to damage any surfaces. 4. Check the entire brake system for issues like leaks or weak braking after reassembly.

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    © All Rights Reserved
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    8 views1 page

    kx80 Página 155

    Uploaded by

    Pablo
    This document provides instructions for servicing the brakes on a vehicle. It describes how to: 1. Disassemble the front and rear master cylinders by removing various parts like pistons, cups, springs, dust covers, and circlips. 2. Inspect the disassembled master cylinder components for damage or wear and replace any faulty parts. 3. Reassemble the master cylinders by reversing the disassembly steps, taking care not to damage any surfaces. 4. Check the entire brake system for issues like leaks or weak braking after reassembly.

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    © All Rights Reserved
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    of 1

    10-18 BRAKES

    •Tighten the reservoir mounting bolt secureiy. CAUTION


    •Bleed the brake line after master cyiinder
    installation (see Bleeding the Brake Line).
    •Check the brake for weak braking power, brake IWt remova cup from ttw *ton
    drag, and fluid leakage. remova it.
    'Check the brake pedal position.
    'Remove the circiip, and take off the connector
    and packing.
    Front Master Cylinder Disassembly Rear Cywer
    'Remove the front master cylinder (see Front Master
    Cylinder Removal)
    'Remove the reservoir cap and diaphragm, and pour
    the brake fluid into a container.
    •Unscrew the locknut and pivot bolt, and remove
    the brake lever.
    •Push the dust cover out of place, and using circlip
    pliers
    9
    tool: 57W1-143), remove the circlip.
    'Remove the washer, and pull out the piston,
    secondary cup, primary cup, and reWrn spring.

    CAUTION
    1. Push
    mt rennve wp from *ton 2. Dust Cover
    renwvd wa dan. it. 3. Piston Stop 4
    4. Circlip 3

    CyE& 5. Piston
    6. Secondaty Cup
    7. Primary Cup
    8. Retum Spring
    9. Master Cylinder
    10. Packing
    8 4 11. Circlip
    12. Connector

    7 1. Dust Cover
    2. Circlip
    3. Washer Master CylinderAssembly Notes
    4. •Assembly is the reverse of
    Piston
    5. Secondary disassembly.
    Cup'Take care not to damage the inner surface of the
    cylínder,
    6. Primary Cup or the piston.
    7. Rebam Spring 'Clean all parts with brake fluid or alcohol, and apply
    8. Reservoir brake fluid to the inner surface of the cylinder
    before assembly.
    'Tighten the brake lever pivot bolt locknut securely.

    Rear Master Cylinder Disassembly


    'Remove the aear master cylinder (see Rear Master Master Cylinder Inspection
    Cylinder Removal). (Visual Inspection)
    'Slide the dust cover on the push rod out of place, 'Disassemble the front and rear master cy[inders.
    and using circlip pliers (special tool: 57W1-143), •Check that there are no scratches, rust or pitting on
    remove the circlip. the inside of each master cylinder and on the
    'Pull out the push rod with the piston stop. outside of each piston.
    'Take off the piston, secondary cup, primary cup, a master cyiinder or piston shows any damage,
    and retum spring. replace them-
    'Inspect the primary cups and secondary cups.

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