New Wave  FROM MITSUBA

Power to innovate, Power to create the new generation of technologies


Head office●
(Park-Bloom Mitsuba)
Ueda factory●
Integration of our technologies to provide total automated
systems solutions
We at Mitsuba are very proud to have celebrated our 81th
anniversary in the year 2011.
MITSUBA was founded back in 1930, in Shinagawa, Tokyo.
Since then we have been serving customers with our
various products from our welding plant, plastic and
rubber extruding plant, and our electric wire coating plant.
MITSUBA has long been supplying reliable products, and
has been recognized as a top manufacturer in these areas.
From the beginning, MITSUBA has offered personalized
production services to meet the needs of our customers.
NewWave　 M I T S U B A
Power to innovate, Power to create the new generation of technologies
(Park-Mitsuba)●
MITSUBA
Mission statement
Company's policy
Understanding & Cooperation
Word of the founder Gratitude, Service & Harmony
Over the past few years we have made substantial
investment in enhancing our production systems and
facilities, to provide even lower cost while continuing
Creation
to improve quality with better service. We have been
rewarded with the fruits of our labor.
Now, in the 21st century, we at MITSUBA will continue make it serious, and be diligent.
to devote ourselves to studying and developing creative Carry it out resolutely if you consider it.
and innovative means of ensuring high quality to Every day is reached newly without regretting it.
supply reliable and trusted products and services to our Devote yourself to the society. 1
customers.
FROM
 Go to the future....
NewWave　M FROM
ITSUBA
Products of the integrated ●Full Auto Mesh Manufacturing Machines
●Optical Fiber Line
technologies.
We are the specialists in innovating and ●Full Auto Roll Manufacturing Unit
●Extruding (Resin, Rubber)

developing new technologies. Integration of

technologies

High-Technology. Key technologies

Resistance Welding●

●Automation
All engineers have a dream at least once in their lives development. We don't reject any idea, but strive to
"To create a unique product based on only their own discover in it something new, to realize our dreams.
original skills".
We, the engineers of MITSUBA, are proud to say that
Our wide range of products, born of this spirit, have been
recognized for their reliability and quality by users around Without good skills and
MITSUBA's
we have never lost the spirit of polishing our skills and the world. We hope that you look forward to what comes technologies, the factory would Key technology
be just an empty box. MITSUBA
2 studying new technologies in the search for better quality next from MITSUBA with the same eager anticipation as 3
develops and produces various
and innovation. we do.
high-quality products, based on ●Auto Control
Even a tiny piece of an idea inspires us to new product our key technologies.

Meeting customers' needs

Test Laboratory
Various systems are developed and launched from our test laboratory. This
laboratory is "the womb" of our all products. There, ideas are made in a physical
form and then a series of tests are performed to develop products which meet our
customers needs, with a range of equipment and facilities.

■Test Facility(for resin)
Screws for PVC, PE, fluoride resin and
engineering plastic extrusions are equipped.
You can try the multi-layer extrusion test
with combination of the those extrusions.
■Test Facility(for rubber)
Various sizes for the synthetic rubber and
silicon are equipped.
The test of the extrusion with the latest
technology can be performed.
■Viscosimeter of brabender
We have a characteristic data base of
elastomer with extrusion experience in the
past.
The design of the extruder which is the most
suitable for the user is held by making use
effectively.
■Capillary rheometer
The rheometer output data are very efficient
for the design of "Seat Head", "Profile Head"
and "Fixed Head for cable".
Mitsuba can supply any extruder matching
to your needs, with data analysis and a lot of
past experience.

Flow to delivery Test Request Test Trial Test Result Submission of Contract Design Material Supply Manufacturing Inspection Trial Run Delivery of

of goods Report Quotation Machines

(Processing/ Assembly)
 NewWave　M FROM
ITSUBA

High-
We produce our products through our well-reviewed quality Products Guide
WELDING
1
control systems at our originally developed facilities.
Welding Machine Fully-automated production systems have
Division
MACHINES
Quality.
achieved very good cost performance.

Full Auto Mesh Manufacturing Machines Semi-automatic Type Welding Machine

Wanderer

NC program system

NC(Numerical Control) machine shop ●

CNC machine（NC-lathe 450）
Parts are processed into the high They produce the mesh used for the reinforcing rod concrete of the formed This type welding machine is used for producing the road mesh and reinforcement mesh

Engineering Division and Development ● precision by many NC machine tools
with the software made by an automatic
programme system.
Especially, a complex shape screw is
completely reproduced by the screw
c u t t i n g b o a r d " Wa n d e r e r " a n d N C
4 5
program system developed by Mitsuba: it
results in a short delivery date.
Three dimensions measuring instrument
concrete supplied for a wide range from the building to a general house.
They can produce the various meshes with online corresponding to a small
lot and wide variety whose width, thickness, length, and strength are different
respectively.
installed at the U-shape concrete grooves,etc. After an operator just sets the wrap wires to
right position and starts the machine, the weft wires are automatically supplied to welding
point and each wrap-weft wire is welded.Those processes are controlled by NC controller.
We have three models-full automatic,semi automatic and manual type.
Full-automatic Ring Manufacturing Unit
The measuring, ring foaming, butt welding, bur-
collecting, and annealing are automatically done
for the coiled wire, and then the ring is stocked

● Production Management System

Design and development room
Specialists of machine design, electric
design and information technology work
together on a large floor.
The products which meet the customer
needs are produced by Drawing Server
CAD System and each member's frank
communications.
at the hunger.
The high precise rings used for bead wire,
electric fan guarding ring etc. can be produced.
This is a system developed by Mitsuba.
The system is composed of various
subsystems and has function almost
close to the ERP(Enterprise Resource
Planning) system.
Full-automatic Door Lock
CAD system Heat-calking Unit
The plate and U type parts put in the bucket are supplied
in line by the parts feeder, and then heat-calking is done
for them.

Ueda factory G H

E
C
I F Chain Production Line

B
D
A
A Head office and Laboratories F Welfare facility
B Material preparation factory G Machine assembly factory 1
C Fully-Automated storage systems H MC, NC processing factory Various lines for the tire chains and the road chains, etc. are assorted according to the
usage. To produce the chain, the wire is continuously supplied from hooped coil and
D Laboratories and testing facilities I Machine assembly factory 2 led to several processing machines like a straightening, notching, link foaming, combing
E Parts inspection division neighboring each link and wrap/weft link welding.
 NewWave　M FROM
ITSUBA
Products Guide
EXTRUDING
2

Extruding Machine Wide range of products and High quality standard Fluoride Thin-walled Tube Three-layers Tube Line for Medical
Division (Resin, Rubber)
FORMING
we design to enhance the productivity of our users' production Line (Inner gauge sizing type)

facilities.
Roller Head
MACHINES
Gear Pump The tube can be produced with downward
extruding: it results in equal thickness and
for Rubber best quality.

High precise extruding can be performed by adopting the gear pump.

Each thickness of three-layers can be continuously changed with the
original control technology of MITSUBA.

It is for the tire, belt and rubber seat production.

It can realize the low temperature extrusion and/or precise extrusion with
The maximum rubber characteristic can be brought out by combining
combination of Feeder extruder.
Four Layers Profile
with the bent type pin extruder or the bent type pin convert extruder.
A lot of applications are expected as the next generation of extrusion system. Extruder for Resin

Hose Production Line

Roll Manufacturing Unit

6 7
The high per formance output can be PE Pipeline
obtained by the screw and the cylinder
designed by MITSUBA's original technology. We can produce the head with a well resin flow characteristic
It is also applicable for Cross Linking PE (for by analyzing each resin with the capillary rheometer.
one-step and two-step) . The best screw can be designed for the material by executing
the test beforehand.

Fluoride Resin Tube Line

The tube with a stable dia meter

We have a large share in Japan and can
gauge can be produced by outer
offer various systems from the semi-
We can offer various manufacturing systems (including the spiral gauge sizing method.
conductor roll to the industrial roll.
unit) for Fuel hose, Freon hose and Radiator hose, and also offer The thickness gauge can be also
the system cooping with the environment by combining with TPX controlled.
resin extruder.

Silicon Multi-layer Extruder

Extrusion Unit
Turret Type Automatic Coiling & Tying Machine

Line Management
System

The situation of the line can be

easily monitored by adopting
the FA computer and the graphic
It covers from upstream to the panel.
The coiling & tying are performed fully automatically.
downstream like a large screw dia. EXSAC is lined up as a standard
We have a lot of experience in the body seal for the automobile (metal insert etc.). The tying of a cross linking tube, corrugate tube, petrol
straining extruder, the tube related to line monitoring and a control
The pin extruder has good effects for the high viscosity solid rubber: it leads to the pipe and garden hose can be performed.
food or medical, etc. system.
quality improvement of products.
 NewWave　M FROM
ITSUBA
Products Guide
WIRE
3
Ecomaterial Extruder Silicon Rubber Wire Line
Wire Coating Machine Series of systems which realize fully-automated
Division production workflow
COATING Tw o m o d e l s a r e
prepared for the frame

MACHINES
resistant material for
which the magnesium
hydroxide and the
hydroxide aluminum
Optical Sheath Line have been applied.
The test machine
is available for
It manufactures the silicon wire with high heat-
performance check.
resistant. Since the infrastructure heater is
employed for vulcanization, high vulcanization
efficiency is obtained.
Single full-automatic take-up unit is prepared
for the silicon wire.
It is a line for the optical fiber sheath
cable production and can be applied
for both the slot type and nonslot type
cable.
By combining the compact vertical
Dual Take-up
extruder, we can supply the optical
sheath extruder which produces
cables with the stripe line for
identifying the cable.

LAN Cable Production

It is a take-up unit for the high-speed wire production line.
Line The continuous production is possible by the changeover of
bobbin automatically performed from full to empty.

8 Automobile Wire Line 9

Two lines are serialized like automatic
coiling line and single automatic take-up
line.
It is available for various products by the
Silane Cross Linking
combination with the color change system Extrusion Line

HS Flow Change It is an extrusion unit for

The line is for producing the cable for a

high-speed communication network for
the internet etc. rapidly spreading recently.
High-quality cables can be produced due
to the stable take-off speed.
Optical Code Line producing one-step Silane
(Quartz type, POF) cross linking cable.
This unit continuously
The screw is structured so
Mitsuba has two kinds of lines: One is an exclusive code line(one performs the color change by
that a high curing rate can
core, two core) and other is the line used for both optical code and employing two extruders.
be obtained and available for
optical drop wire. There are two models for
granuel and the pellet material.
We can supply a lot of variation of take-up units meeting your needs. inside/outside layer switch and
coating-overflow switch.

Extra Fine Coaxial Cable

Line Pre-heater

High-speed
Mark Reader
Line Management
System
As the coating material is
changed from PVC to PE, the
demands for the pre-heater is
getting increased.
The controller of pre-heater
exactly acts for the setting The print situation of the cable in high-speed producing The situation of the line can be easily monitored by adopting the FA
temperature. can be observed. computer and the graphic panel.
It is a reliable unit designed for low tension and cable expansion.
It is available for the roll print and the ink jet printer. EXSAC is lined up as a standard line monitoring and a control system.
The changeover of bobbin is automatically performed from full to
empty.
 central
gymnasium MITSUBA MFG.CO.,LTD. To Meguro Station
Head office

Yamamotohospital
Park Mitsuba

Ebara No 6
Junior high school

Nishi Koyama Station

Tokyu-Meguro Line

Head office: 5 minutes walk from Nishikoyama Station of Tokyu-Meguro Line. Taking Tokyu-Megro Line, 3 Stations from Megro Station of Yamanote Line.

Jyoshinnetsu motorway

To Nagano
To Nagano
Ueda
by-pass Ueda-sugadaira
inter-change
MITSUBA MFG.CO.,LTD.
To Tokyo
To Ueda factory
Nagano Aoyama To Sugadaira
Route18 Route144

Asama Sun Line To Komoro

Ueda Park Chikumaso hospital
Route18 To Komoro

Shinano Tetsudo Line To Karuizawa

Ueda Station
Route Nagano Shinkansen Line To Komoro
143 Besshosen Line
Ueda Bridge
To Matsumoto The Chikuma River

Ueda factory: 5 minutes by car from Ueda-sugadaira inter-change of Jyoshinnetsu motorway. 10 minutes by car from Ueda Station of Nagano Shinkansen Line (bullet train).

MITSUBA MFG.CO.,LTD.
Head office
Koyama 5-1-1, Shinagawa-ku, Tokyo, Japan 142-0062  Telephone +81+3-3711-5101 Facsimile +81+3-3711-5109
Ueda factory
Chuo-higashi 5-14, Ueda-city, Nagano, Japan 386-8638 Telephone +81+268-24-3131 Facsimile +81+268-24-3136

http://www.mitsuba-ss.co.jp