PROJECT SEZ HNUU & PLATFORMER REVAMP

CLIENT RELIANCE INDUSTRIES LIMITED

CALC. TITLE AIV ANALYSIS FOR PSV-J09A/B
REF. STRESS 10102-PLC-AYZ221-632-1
CALC NO:
ISOMETRIC NO:

Where,
P1 = Abs. Pressure at the upstream of the restriction device (PSV, CV etc.) in Pa = 2101325
P2 = Abs. Statics pressure at the downstream of the restriction device (PSV, CV etc.) in Pa = 131325
ΔP= Pressure drop accross the restriction device (PSV, CV etc.) in Pa = 1970000
W= Mass flow rate through restriction device in kg/s = 20.8425
Te = Upstream temperature in K = 449
MW = Molecular Weight of Reliving Gas in kg/kmol = 113.3
PWL Sound Power Level a source (Point A in attached Iso), in dB = 158.6
 PROJECT SEZ HNUU & PLATFORMER REVAMP
CLIENT RELIANCE INDUSTRIES LIMITED
CALC. TITLE AIV ANALYSIS FOR PSV-J09A/B
REF. STRESS 10102-PLC-AYZ221-632-1
CALC NO:
ISOMETRIC NO:

Where,
P1 = Abs. Pressure at the upstream of the restriction device (PSV, CV etc.) in Pa = 2101325
P2 = Abs. Statics pressure at the downstream of the restriction device (PSV, CV etc.) in Pa = 131325
ΔP= Pressure drop accross the restriction device (PSV, CV etc.) in Pa = 1970000
W= Mass flow rate through restriction device in kg/s = 20.8425
Te = Upstream temperature in K = 449
MW = Molecular Weight of Reliving Gas in kg/kmol = 113.3
PWL Sound Power Level a source (Point A in attached Iso), in dB = 158.6
 PROJECT SEZ HNUU & PLATFORMER REVAMP
CLIENT RELIANCE INDUSTRIES LIMITED
CALC. TITLE AIV ANALYSIS FOR PSV-J09A/B
REF. STRESS 10102-PLC-AYZ221-632-1
CALC NO:
ISOMETRIC NO:
PWL Sound Power Level a source (Point P1 in attached Iso), in dB = 158.6
l= Piping length upto P5 on header in m. (as per attached isometric) = 4.13

Sound Power Level attenuation for an pipe length l𝒍in m., is given by

Ext. Dia of pipe = 0.2198 m.

Thk. Of Pipe = 0.00818 m.
Innternal dia of Pipe = 0.20344 m.
PWL loss after length 1.21805

Therefor PWL at P5due to PSV J09A= 157.4

 PROJECT SEZ HNUU & PLATFORMER REVAMP
CLIENT RELIANCE INDUSTRIES LIMITED
CALC. TITLE AIV ANALYSIS FOR PSV-J09A/B
REF. STRESS 10102-PLC-AYZ221-632-1
CALC NO:
ISOMETRIC NO:
PWL Sound Power Level a source (Point P1 in attached Iso), in dB = 158.6
l= Piping length upto P5 on header in m. (as per attached isometric) = 3.48

Sound Power Level attenuation for an pipe length l𝒍in m., is given by

Ext. Dia of pipe = 0.2198 m.

Thk. Of Pipe = 0.00818 m.
Innternal dia of Pipe = 0.20344 m.
PWL loss after length 1.026347

Therefor PWL at P5due to PSV J09A= 157.6

 PROJECT SEZ HNUU & PLATFORMER REVAMP
CLIENT RELIANCE INDUSTRIES LIMITED
CALC. TITLE AIV ANALYSIS FOR PSV-J09A/B
REF. STRESS 10102-PLC-AYZ221-632-1
CALC NO:
ISOMETRIC NO:

where,
dext = Branch Pipe external diameter, in m. = 0.2198
t= Branch Pipe thickness, in m. = 0.00818
d= Branch Piping internal diameter in m. = 0.20344
PWL Sound Power Level at Point 3 in attached Iso due to PSV J28 & J29, in dB = 160.54
Dext = Header Pipe external diameter, in m. = 0.2198
T= Header Pipe thickness (Sch. STD), in m. = 0.00818
D= Header Pipe internal diameter, in m. = 0.20344

We need to check the Likelyhood Of Faliure at point B as it is considered as a potential faliure points

Before finding the LOF, N, i.e. the Number of cycles to faliure need to be calculated

Where,

= 65.02958

= 0.95076

B= 149.634597
log10N = 10.6932
N= 1010.69
This number of cycles practically need correction, based on the following criterias:
1) FLM1 : Correction Factor based on the D/d factor
If, Dext/dext < 10,

or else, FML1 = 0.5

Here, Header Dia, Dext, in m. = 0.2198
Branch Dia, dext, in m. = 0.2198
Therefore, Dext/dext = 1
FML1 = 1.745

2) FLM2 : Correction Factor based on fittings

Now, here as per piping spec 8"X8" Equal connection is Weldolet

FML2 = 1

2) FLM3 : Correction Factor based Duplex Material

FML3 = 1.0 (No Duplex material)

Corrected Number of Cycle before falire, NCORR = NxFML1xFML2xFML3 86091141502.35 = 1010.935

LOF = -0.1303ln(NCORR)+3.1
=> LOF = -0.180781

NO AIV FALIURE IS EXPECTED

 PROJECT SEZ HNUU & PLATFORMER REVAMP
CLIENT RELIANCE INDUSTRIES LIMITED
CALC. TITLE AIV ANALYSIS FOR PSV-J09A/B
REF. STRESS 10102-PLC-AYZ221-632-1
CALC NO:
ISOMETRIC NO:
Where,
PWL Sound Power Level at P5 in dB = 160.5
PWL a the down stream of the point P5 = 158.5
l= Piping length upto header in m. (as per attached isometric) = 7.28
Sound Power Level attenuation for an pipe length l𝒍in m., is given by

where,
dext = Branch Pipe external diameter, in m. = 0.2198
t= Branch Pipe thickness, in m. = 0.00818
d= Branch Piping internal diameter in m. = 0.20344
PWLLoss,L Sound Power Level attenuation for any pipe length of L in dB 2.1470704
PWL Sound Power Level at P7 in attached Iso due to PSV J09A/B in dB = 156.4
Dext = Header Pipe external diameter, in m. = 0.406
T= Header Pipe thickness (Sch. STD), in m. = 0.00952
D= Header Pipe internal diameter, in m. = 0.38696

We need to check the Likelyhood Of Faliure at point B as it is considered as a potential faliure points

Before finding the LOF, N, i.e. the Number of cycles to faliure need to be calculated

Where,

= 49.25294

= 0.98801

B= 149.76726
log10N = 10.6502
N= 1010.65
This number of cycles practically need correction, based on the following criterias:
1) FML1 : Correction Factor based on the D/d factor
If, Dext/dext < 10,

or else, FML1 = 0.5

Here, Header Dia, Dext, in m. = 0.406
Branch Dia, dext, in m. = 0.2198
Therefore, Dext/dext = 1.847134
FML1 = 1.342

2) FML2 : Correction Factor based on fittings

Now, here as per piping spec it is 16" x 8" weldolet
FML2 = 0.2

2) FML3 : Correction Factor based Duplex Material

FML3 = 1.0 (No Duplex material)

Corrected Number of Cycle before falire, NCORR = NxFML1xFML2xFML3 11997029135 = 1010.079

LOF = -0.1303ln(NCORR)+3.1
=> LOF = 0.07600739

NO AIV FALIURE IS EXPECTED

 PROJECT SEZ HNUU & PLATFORMER REVAMP
CLIENT RELIANCE INDUSTRIES LIMITED
CALC. TITLE AIV ANALYSIS FOR PSV-J09A/B
REF. STRESS 10102-PLC-AYZ221-632-1
CALC NO:
ISOMETRIC NO:
Where,
PWL Sound Power Level a source P1& P2 in attached Iso, in dB = 158.646
l= Piping length upto header in m upto point P3 & P4 = 2.3
Sound Power Level attenuation for an pipe length l𝒍in m., is given by

where,
dext = Branch Pipe external diameter, in m. = 0.1683
t= Branch Pipe thickness, in m. = 0.00717
d= Branch Piping internal diameter in m. = 0.15396
PWLLoss,L Sound Power Level attenuation for any pipe length of L in dB 0.8963367
PWL Sound Power Level at Point 3 in attached Iso due to PSV 111A, in dB = 157.74988
Dext = Header Pipe external diameter, in m. = 0.2198
T= Header Pipe thickness (Sch. STD), in m. = 0.00818
D= Header Pipe internal diameter, in m. = 0.20344

We need to check the Likelyhood Of Faliure at point B as it is considered as a potential faliure points

Before finding the LOF, N, i.e. the Number of cycles to faliure need to be calculated

Where,

= 65.02958

= 0.95076

B= 146.98627
log10N = 11.6053
N= 107.662
This number of cycles practically need correction, based on the following criterias:
1) FML1 : Correction Factor based on the D/d factor
If, Dext/dext < 10,

or else, FML1 = 0.5

Here, Header Dia, Dext, in m. = 0.2198
Branch Dia, dext, in m. = 0.1683
Therefore, Dext/dext = 1.306001
FML1 = 1.524

2) FML2 : Correction Factor based on fittings

Now, here as per piping spec it is latrolet

FML2 = 1 (latrolet) (As for Dummy Leg, FLM2 = 1)

2) FML3 : Correction Factor based Duplex Material

FML3 = 1.0 (No Duplex material)

Corrected Number of Cycle before falire, NCORR = NxFML1xFML2xFML3 614040140983 = 1011.788

LOF = -0.1303ln(NCORR)+3.1
=> LOF = -0.4367754

NO AIV FALIURE IS EXPECTED

 PROJECT SEZ HNUU & PLATFORMER REVAMP
CLIENT RELIANCE INDUSTRIES LIMITED
CALC. TITLE AIV ANALYSIS FOR PSV-J09A/B
REF. STRESS 10102-PLC-AYZ221-632-1
CALC NO:
ISOMETRIC NO:
Where,
PWL Sound Power Level at P7 in dB = 156.4
l= Piping length upto header in m. (as per attached isometric) = 0.5
Sound Power Level attenuation for an pipe length l𝒍in m., is given by

where,
dext = Branch Pipe external diameter, in m. = 0.1
t= Branch Pipe thickness, in m. = 0.01
d= Branch Piping internal diameter in m. = 0.08
PWLLoss,L Sound Power Level attenuation for any pipe length of L in dB 0.375
PWL Sound Power Level at P7 in attached Iso due to PSV J09A/B in dB = 156.0
Dext = Header Pipe external diameter, in m. = 0.406
T= Header Pipe thickness (Sch. STD), in m. = 0.00952
D= Header Pipe internal diameter, in m. = 0.38696

We need to check the Likelyhood Of Faliure at point B as it is considered as a potential faliure points

Before finding the LOF, N, i.e. the Number of cycles to faliure need to be calculated

Where,

= 49.25294

= 0.98801

B= 149.396758
log10N = 10.7708
N= 1010.65
This number of cycles practically need correction, based on the following criterias:
1) FML1 : Correction Factor based on the D/d factor
If, Dext/dext < 10,

or else, FML1 = 0.5

Here, Header Dia, Dext, in m. = 0.406
Branch Dia, dext, in m. = 0.1 EQUIVALENT DIA OF SHOE
Therefore, Dext/dext = 4.06
FML1 = 1.094

2) FML2 : Correction Factor based on fittings

Now, here as per piping spec it is 16" x 8" weldolet

FML2 = 1

2) FML3 : Correction Factor based Duplex Material

FML3 = 1.0 (No Duplex material)

Corrected Number of Cycle before falire, NCORR = NxFML1xFML2xFML3 64565721120 = 1010.81

LOF = -0.1303ln(NCORR)+3.1
=> LOF = -0.1432907

NO AIV FALIURE IS EXPECTED

 PROJECT SEZ HNUU & PLATFORMER REVAMP
CLIENT RELIANCE INDUSTRIES LIMITED
CALC. TITLE AIV ANALYSIS FOR PSV-J09A/B
REF. STRESS 10102-PLC-AYZ221-632-1
CALC NO:
ISOMETRIC NO:
Where,
PWL Sound Power Level a source P1 (Point A in attached Iso), in dB = 158.646
l= Piping length upto header in m upto point 8 (as per attached isometric) = 2.72
Sound Power Level attenuation for an pipe length l𝒍in m., is given by

where,
dext = Branch Pipe external diameter, in m. = 0.1683
t= Branch Pipe thickness, in m. = 0.00717
d= Branch Piping internal diameter in m. = 0.15396
PWLLoss,L Sound Power Level attenuation for any pipe length of L in dB 0.7448654
PWL Sound Power Level at Point 3 in attached Iso due to PSV 111A, in dB = 157.90136
Dext = Header Pipe external diameter, in m. = 0.2191
T= Header Pipe thickness (Sch. STD), in m. = 0.00818
D= Header Pipe internal diameter, in m. = 0.20274

We need to check the Likelyhood Of Faliure at point B as it is considered as a potential faliure points

Before finding the LOF, N, i.e. the Number of cycles to faliure need to be calculated

Where,

= 65.11516

= 0.95048

B= 147.103939
log10N = 11.5625
N= 1011.213
This number of cycles practically need correction, based on the following criterias:
1) FML1 : Correction Factor based on the D/d factor
If, Dext/dext < 10,

or else, FML1 = 0.5

Here, Header Dia, Dext, in m. = 0.2191
Branch Dia, dext, in m. = 0.1683
Therefore, Dext/dext = 1.301842
FML1 = 1.526

2) FML2 : Correction Factor based on fittings

Now, here as per piping spec it is latrolet

FML2 = 1 (latrolet)

2) FML3 : Correction Factor based Duplex Material

FML3 = 1.0 (No Duplex material)

Corrected Number of Cycle before falire, NCORR = NxFML1xFML2xFML3 557159442609 = 1011.4

LOF = -0.1303ln(NCORR)+3.1
=> LOF = -0.4241091

NO AIV FALIURE IS EXPECTED