NPS Operational and Expansion Scope 2021

Site ID 6463

CMPAK 2021 NPS OPERATIONAL AND EXPANSION

SCOPE PRELIMINARY ACCEPTANCE TEST

PROCEDURE

Region: Central-2

City: Bhakar

Site ID: 6463

Equipment Type Rectifier. BB Cabinet +Li 400

(Power Solution):

SiteCo-ordinates:

PATdate:

Vendor Representative Signatures & Date

CMPak Representative(s) Signatures & Date

 NPS Operational and Expansion Scope 2021
Site ID 6463

Site Scenario
No.  Check That  Result 

1 Separate Rectifier (Model) □ Yes □ No □ NA

2 Integrated Rectifier (Model) □ Yes □ No □ NA

3 Battery Cabinet (Model) □ Yes □ No □ NA

4 Lithium Batteries (Model) □ Yes □ No □ NA

5 Quantity of Lithium Batteries Banks

6 Quantity of rectifier module Deployed as per BOQ □ Yes □ No □ NA

7 ACMETER and GIM(or GMU) Card as per BOQ □ Yes □ No □ NA

8 Third Party Rectifier/Batteries □ Yes □ No □ NA

Rectifier & BB Cabinet General Installation Verification Checklist

1) CabinetInstallation

No.  Check That  Result 

1 The cabinet is placed in accordance with the design drawing. □ Yes □ No

2 The base is secured. □ Yes □ No

3 All bolts, especially the bolts used for electrical connections, are fully □ Yes □ No
tightened. Flat washers and spring washers are all installed in correct
sequence.

4 The cabinet is clean, free of dust and dirt. □ Yes □ No

5 All labels are correct, clear, and complete. □ Yes □ No

6 Cable inlet holes must be sealed/Closed □ Yes □ No

2) EnvironmentalChecks

No.  Check That  Result 

1 There are no unnecessary adhesive tape or cable ties on cables. □ Yes □ No

2 There are no adhesive tapes, cable ties, paper scraps, or packing materials □ Yes □ No
around the cabinet.
 NPS Operational and Expansion Scope 2021
Site ID 6463

3) ElectricalConnections

No.  Check That  Result 

1 All the ground cables prepared onsite contain copper core wires and have correct □ Yes □ No
diameters. No switches or fuses are installed on the cables and no short-circuit occurs.

2 Ground cables, AC input power cables, and internal cables are connected in accordance □ Yes □ No
with the circuit diagram and screws are fully tightened. No short-circuit occurs on power
inputs or outputs.

3 Power cables and ground cables are not coiled and extra parts are cut off. □ Yes □ No

4 Connectors for power cables and ground cables are soldered or crimped securely. □ Yes □ No

5 Bare cables and terminal handles are completely wrapped with heat-shrink tubing’s. □ Yes □ No

6 Flat washers and spring washers are securely installed for all OT terminals, and all OT □ Yes □ No
terminals are intact and properly connected.

4) Cablechecklists

No.  Check That  Result 

1 All cable joints are secured properly, especially signal cables and the cables to the □ Yes □ No
bottom of the cabinet.

2 Cables are bound neatly, and cable ties are secured evenly and properly in the same □ Yes □ No
direction.

3 Power cables, protection cables, and signal cables are bound separately. □ Yes □ No

4 Cables are routed in a way convenient for maintenance and capacity expansion. □ Yes □ No

5 The cable tie tails on indoor cables are cut smoothly from the root, and the cable tie tails □ Yes □ No
on outdoor cables are cut with a margin of 3 mm to 5 mm.

6 Unused ports are protected. □ Yes □ No

7. All the electrical power cables must be connected tightly as per Standard procedures □ Yes □ No

8 Battery cabinets must be connected from the rectifiers with dual cables as per BOQ if □ Yes □ No
applicable
 NPS Operational and Expansion Scope 2021
Site ID 6463

Communication Testing of the Rectifier with Lion Batteries

and Sensors

No.  Check That  Result 

1 Temperature and Humidity sensors are installed correctly on TEM-HUM Port of □ Yes □ No
UIM02C/SIU Card of rectifier and working

2 Smoke sensors are installed correctly on Smoke port of the UIM02C/SIU Card of □ Yes □ No
rectifier and working

3 Liquid Level Sensor are installed correctly on Water/RS485-1 port of the □ Yes □ No
UIM02C/SIU Card of rectifier and working

4 Wireless DCMB have installed in case of cascading Rectifier and Sensing □ Yes □ No □ NA
current of Old rectifier cabinet DC load

5 MS/Existing Power (connection of old rectifier with Cascading Rectifier) must □ Yes □ No □ NA
be visible on RMS.

6 Lithium-Ion batteries have correctly installed within Cabinets as per Plan □ Yes □ No

7 Communication cables between the Li Batteries and from Li batteries to rectifier □ Yes □ No
correctly installed

8 Grounding cable for the Li Batteries installed for each Li Battery □ Yes □ No

9 Battery cabinet properly installed and communicating with the existing/New □ Yes □ No
Rectifier from CAN/RS485 port of SMU02C/SIU port to COM_IN port of first
installed battery

10 RMS connectivity cable properly installed and site is Visible on RMS NOC for □ Yes □ No
Monitoring and configuration

11 In Case of DG control for sites belonging to NPS/NOMC scope, the DG control □ Yes □ No □ NA
board properly installed and control the DG via Rectifier upon Voltage based
control setting Start Check

12 Battery cabinet door Alarm cable properly lay between the battery cabinet door □ Yes □ No □ NA
sensor to UIM02C/SIU Board DIN4/Door ALM port

13 DC Air Con Communication cable properly installed between Battery cabinet □ Yes □ No □ NA
COM_IN port to COM port of UIM02C/SIU RS485 port of rectifier

14 The Air Conditioner of BB cabinet power cable properly connected(Must □ Yes □ No □ NA

Physically check cooling and Visibility on RMS)
 NPS Operational and Expansion Scope 2021
Site ID 6463

15 Li batteries will be charged with the Existing AGM/FCB/ACB/Existing batteries □ Yes □ No □ NA

in case of Hybrid batteries

16 In case of existing batteries are Lithium 50/100/150/200Ah the New lithium □ Yes □ No □ NA
batteries can support

17 Battery cabinet material Galvanized Steel Sheet Minimum of >=1 mmHigher will be Yes □ No □ NA
better & Insulation should be sandwiched between two Steel sheets (outer >=1mm)

18 Racks/cabinets are adjustable to accommodate batteries of different capacities Yes □ No □ NA

19 Copper bus bar (99.999% Pure Copper), Proper copper bus bar with sufficient holes for Yes □ No □ NA
cable termination of 10 x Liion cells both for +ive and -ive terminals.

20 Hidden Lock defined in the section (Cabinet Doors). To prevent door opening and Lock Yes □ No □ NA
shouldn’t be easily accessible for cutting.Multiple Livers Locking System for Cabinet
Doors.

21 Provision of Proper Mechanism for stainless steel Cage installation insideorOutside the Yes □ No □ NA
Cabinet.

22 SPD (Surge Protection Device) (Check Color on front of SPD shall be GREEN, In case
Yes □ No □ NA
of RED/BLACK, it is declared to be faulty)

23 DC Aircon (Li-Battery Cabinet Provided with 1600W DC aircon, integrated cabinet

Yes □ No □ NA
provided with 1600W DC Aircon working is OK,Cooling fine.)

Wireless RMS system shifting

No.  Check That  Result 

1 RMS port shifted from old rectifier cabinet to new rectifier cabinet □ Yes □ No

2 RMS properly installed for new rectifier cabinet □ Yes □ No

3 WIM/GMU card unit is properly power up from LLVD2 breaker of rectifier. □ Yes □ No

4 WIM/GMUcard connectivity with SMU02C (GE port of WIM card to FE port □ Yes □ No □ NA
of SMU02C)

5 GE1/GE2 port of WIM card for Laptop connectivity □ Yes □ No □ NA

6 Rectifier visible and configured with RMS □ Yes □ No □ NA

7 2 Ac meter properly sync and visible in system. □ Yes □ No

8 1 DG properly sync and visible in system. □ Yes □ No

9 1 Fuel properly sync and visible in system. □ Yes □ No

 NPS Operational and Expansion Scope 2021
Site ID 6463

No.  Check That Result

16 Wireless DCM BoX and Sensors Correctly installed and working □ Yes □ No □ NA

17 AC METER Properly installed in Rectifier □ Yes □ No □ NA

18 AC METER grounding cable installed □ Yes □ No □ NA

19 Ct's and Voltage cable installed properly on ACMeter □ Yes □ No □ NA

20 Ct's and voltage of ACMeter installed in MCCB for mains and in DG ATS for DG □ Yes □ No □ NA

21 GIM/GMU card installed properly on Rectifier □ Yes □ No □ NA

22 DG control cables installed properly on DG control module card □ Yes □ No □ NA

23 RMS Verification done completely □ Yes □ No □ NA

Parameters Settings of Rectifier & BB Cabinet

No.  Parameter  Setting  Result 

1 Language English □ Yes □ No

2 Enter Password Vendor to provide(0063) □ Yes □ No

3 Setting the time zone. Set this parameter to the local time zone. □ Yes □ No

4 Set the date and time Set this parameter to the local date and time. □ Yes □ No

5 Battery Vendor Set the parameters based on site requirements. □ Yes □ No

NOTE: In the scenario where lead-acid batteries and lithium batteries
6 Battery Model are used together, set this parameter to the battery model for lead-acid
batteries.

7 Battery High 45℃ □ Yes □ No

Temperature Threshold

8 Battery Low Voltage 48.0V Or As per Customer □ Yes □ No

Alarm Threshold

9 BLVD Pure Li: LLVD1 47V, BLVD/LLVD2 46V □ Yes □ No

LI+AGM: LLVD1 45V, BLVD/LLVD2 44V
Or As per Customer site by site.

10 LLVD Vendor to provide □ Yes □ No

Breakers on LLVD: 80Ax2x1P, 63Ax2x1P, 32Ax2x1P,

 NPS Operational and Expansion Scope 2021
Site ID 6463

16Ax2x1P, Spare Slots for 2 x 80A Breakers.

Breakers on LVBD: 63Ax2x1P, 32Ax4x1P, 16Ax2x1P,

Spare Slots for 2 x 80A Breakers.

11 FC Voltage 54.0V Or As per Customer □ Yes □ No

12 BC/EC Voltage 56.4V Or As per Customer □ Yes □ No

13 AC OV/UV Alarm Threshold AC Voltage High Threshold>286Vac □ Yes □ No

Nominal AC Supply AC Voltage Low Threshold<154Vac

14 Battery Over Voltage 57.0V Or As per Customer □ Yes □ No

Alarm Threshold

15 Charge Limit >=0.5C to 0.8C in case of Pure Li Recommended is 0.5C □ Yes □ No

Third Party Integration Checklist

Category  Criteria  Remarks 

Lithium + AGM Yes □ No □ NA

Hybrid Functionality Lithium + Lithium (Same Capacity) Yes □ No □ NA

Lithium + Lithium (Different Capacity) Yes □ No □ NA

Parallel Operation with upto 1000 AH Li-Ion Capacity Yes □ No □ NA

Lithium + Lithium (Same Capacity) Yes □ No □ NA

Parallel Operation
Lithium + Lithium (Different Capacity) Yes □ No □ NA

Lithium + Lithium (Different Capacity) two different vendor Yes □ No □ NA

Cell level battery capacity Yes □ No □ NA

Cell level battery Temperature Yes □ No □ NA

Cell level battery SOC/DOD Yes □ No □ NA

Cell Level Battery Health Yes □ No □ NA

Total Battery Bank Capacity Yes □ No □ NA

Visibility on Vendor Battery Charge/Discharge Control Parameters Yes □ No □ NA

Supplied Rectifier and RMS
Single Tab for network report (total installed cells/ total
Yes □ No □ NA
capacity/ Charge Parameters etc)

Battery Theft Alarm Yes □ No □ NA

Battery Disconnect Alarm Yes □ No □ NA

Battery Malfunction Alarm Yes □ No □ NA

Battery Addition Alarm Yes □ No □ NA

 NPS Operational and Expansion Scope 2021
Site ID 6463

ALARMS TESTING

No.  Check That  Result 

1 Main Failure  □ Yes □ No

2 DC under voltage alarm  □ Yes □ No

3 Rectifier module Fault alarm  □ Yes □ No

4 Fuse burn Out alarm  □ Yes □ No

5 High Temperature alarm  □ Yes □ No

6 Fire/Smoke alarm  □ Yes □ No

7 Water Leakage alarm  □ Yes □ No

8 Battery/Rectifier cabinet door open alarm  □ Yes □ No

9 SPD failure alarm (Remove any of 4 SPD to generate alarm.) □ Yes □ No

10 Fuse burn Out alarm (Switch off any breaker with DC load connected to generate.
□ Yes □ No
Make sure to choose breaker with secondary load to avoid any outage in service.)

Note: - In case of Re-use Existing rectifier, the cascading and Old rectifier alarms must
be cascaded

Vendor Representative Signatures & Date

CMPak Representative(s) Signatures & Date

 NPS Operational and Expansion Scope 2021
Site ID 6463

SNAG LIST 6463

Fault Fault Resolved

Severity Vendor CMPakVeri
Item Detail Description of Snags Date
Level (B) Verified fied

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

Vendor Representative Signatures & Date

CMPak Representative(s) Signatures & Date

 NPS Operational and Expansion Scope 2021
Site ID 6463

PRELIMINARY ACCEPTANCE TEST

CMPAK
Team Lead – Rollout Team Lead - FOPS
Name: Name:

Signature: Signature:

Date: Date:

Rollout Manager FOPS Manager

Name: Name:

Signature: Signature:

Date: Date:

Vendor Representative Signatures & Date

CMPak Representative(s) Signatures & Date