Sr. No.

Description Qty UOM Rate per Sq Mtr Total Amount Service Code
1 High Velocity Oxygen Fuel (HVOF) Coating on Boiler Tube Channel-1 30 Sq Mtr 0 1006090100
0

Sr. No. Scope of work

A HVOC for Boiler Channel- 1 & 3
1 Surface preparation by Copper / Lead slag grit blasting to achieve desired profile and
cleanliness of the surface.
2 Applying two step coating alloy system looking at the wear factors and operating
parameters of the boiler by Twin Wire Arc Spray or by any means up to 500 microns
thickness.
3 For Channel-1 , Water wall Tube Size: , MOC: SA 213 Gr T11, Tube OD 38.1*6.35WT Approx.
Area: 30 Sq M
4 For Channel-3 , Water wall Tube Size: , MOC: SA 210 GrA1, Tube OD 38.1*5WT Approx.
Area: 70 Sq M
5
All the required machines, tools & tackles, necessary PPEs etc. will be arranged by vendor.

6 Work to be executed at height up to 25 mtr. From the slide gate inside Boiler
7 Area of Coating inside the Boiler Pannel as per the drawing
8 All safety PPE,s to be arranged by party, especially safety belt with fall arrestor, gas mask
etc.
HZL Scope
1 Compressor line with 7Kg pressure in 250 CFM volume.
2 Scaffolding at the desired location.
3 Proper electrical connection and lighting arrangement at site.
4 In case of Lead slag
Note

Job to be done on round the clock basis. No worker will be allowed to work more than 16
1 Hrs at a stretch. Separator supervisor to be deputed for day & night shift work

2 1 year guarantee for workmanship. That is no leakage should be from Coated tube .

# Sensitivity: Internal (C3)

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# Sensitivity: Internal (C3)

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# Sensitivity: Internal (C3)

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# Sensitivity: Internal (C3)

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# Sensitivity: Internal (C3)

Safety scope of work:-
As the job will require Cold work, Hot work, W@H, Isolations, Rigging work, Usage of PPE's. Therefore each and eve
HIRA(Hazard Impact & Risk assessment of the activity is to be done.
As per the HIRA, hazards are to be categorised namely:-(1)Eliminate (2)Substitute (3)Engineering control/Isolation (4
Each & every person has to be made aware of all the hazards involved in this activity along with their mitigation plan
After the completion of HIRA, Risk Classification matrix has to be made in which Y-axis will be the consequence & X-
JSA(Job safety analysis of the activity is to be done, while doing so involve cross functional members also & ensure m
Formulate the SOP & WI for this activity after cinducting the HIRA & JSA. SOP & WI for this job should be displayed a
Job specific & mandatory PPE's are to be specifically mentioned in the JSA, SOP & WI and all crew members are oug

Life Saving Rules:-

Do not over ride & interfere with any safety features/devices.
Follow permit to work system.
Immediately report all incidents.
Always fasten seat belt while travelling.
No person shall enter the plant under the influence of alcohol or drugs of abuse.
Mandatory & job specific PPE's must be used.
All the required PPE's(Job specific & mandatory) will be in Vendor's scope
Check list for welding & Cutting Jobs :-
Are welding machine earthed
Are welding machine connections provided through ELCB.
Are Welding machine main supply cable insulation healthy and with out joint.
Are welding machine supply cable connection tight/given through plug socket
Are welding machine supply terminal box covered and tight
Are welding machine out put terminal lead tight.
Are welding lead properly lugged.
Are welding lead insulation proper.
Are welding lead joint properly tight and insulated
Is welding machine earth lead length sufficient to reach & connected to the job which to be welded.
Is welding area free from flammable material/proper precaution taken before start of the welding work?
Are Spark collection arrangements in welding work area?
Are area Cordon off the below the welding work place with warning
Is safety welding goggle being used by welder as well as helper?
Are Dry leather hand gloves being used by welder as well as helper?
Are there any flammable gas present in welding area if yes than necessary precaution has been taken..
Are employees properly instructed and qualified to operate arc-welding equipment?
Does arc-welding equipment comply with the Requirements for Electric Arc-Welding Apparatus (NEMA EW-1-1962,
Association),
Are arc-weldingor the Safety designed
machines Standard and
for Transformer-Type Arc-Welding
constructed to operate Machines
under their (ANSI C33-2-1956,
anticipated Underwriters
environmental La
conditions in
flammable liquids, vibration/shock,
Are alternating-current dust, or and
manual arc-welding weather?
cutting machines limited to 80 volts?
Are alternating-current automatic arc-welding and cutting machines limited to 100 volts?
Are manual or automatic direct-current (DC) arc-welding and cutting machines limited to 100 volts?
Are manual or automatic direct-current (DC) arc-welding and cutting machines limited to 100 volts?
Are terminals for welding leads protected from contact?
When manual electrode holders are used, are they designed specifically for arc welding and cutting?

# Sensitivity: Internal (C3)

Are the outer surfaces of the jaws of the holder and all current-carrying parts passing through the portion of the hol
re manual electrode holders of a capacity capable of safely handling the maximum rated current required by the ele
Are arc-welding and cutting cables completely insulated, flexible, and capable of handling the maximum current req
in
Areprogress?
arc-welding machine frames or cases electrically grounded?
Does the circuit between the ground and the grounded power conductor have resistance low enough to permit suffi
Do ground return cables have a safe current-carrying capacity equal to or greater than the maximum output capacit
Are chains, wire ropes, cranes, hoists, elevators, and conduits containing electrical conductors prohibited from bein
If pipelines are temporarily used to complete work-lead circuits, are they free from threaded joints, flange-bolted jo
If a structure or pipeline is used as a ground-return circuit, are periodic inspections performed to determine that the
exists
Are allat all joints?connections checked to determine that they are mechanically strong and electrically adequate for
grounding
current?
Is a disconnecting switch with overcurrent protection located at or near each arc-welding machine that does not ha
Is a disconnecting switch with overcurrent protection provided for each outlet intended for connection to a portable
For individual welding machines, is the rated current-carrying capacity of the supply conductors not less than the ra
Are employees assigned to operate or maintain arc-welding equipment acquainted with the requirements of 29 CFR
1910.254
Are employees engaged in gas-shielded arc-welding acquainted with Recommended Safe Practices for Gas-Shielded
Are arc-welding machine hookups checked before starting operations?
Is coiled welding cable spread out before use to avoid serious overheating and damage to insulation?
Is the grounding of the welding machine frame checked before operations are started?
Are arc-welding machines checked for leaks of cooling water, shielding gas, or engine fuel before operations are sta
Is proper switching equipment provided for shutting down the machine?
When
Are thenot in use for anyprinted
manufacturer's substantial
rulesperiod of time (such
and instructions as during
covering lunch hour
operation orquipment
of the overnight)supplied
are (a) electrodes remov
strictly followed
(b) the holders safely placed so they cannot make contact with people, conductive objects, fuel or compressed gas t
machines disconnected form the power source?
Are electrode cables free from splices within 10 feet from holders?
Is the operator required to report any equipment defects or safety hazards and to discontinue use until safety has b
Are arc-welding machines repaired only by qualified personnel?
IfAre
arc-welding
cables with machines
damagedbecome wet,orare
insulation they thoroughly
exposed dried and
bare conductors tested before use?
replaced?

Is dipping hot electrode holders into water prohibited?

When metal-arc welding with inert gas, are special precautions taken for hazards associated with chlorinated solven

Checklist for Portable hand & power tools:-

Are all portable hand or power tools maintained in a safe condition?
If compressed air is used for cleaning purposes, is it used at pressures less than 30 psi and only with effective chip gu
Are power tools equipped and used with guards whenever possible?
Are all belts, gears, shafts, pulleys, sprockets, spindles, drums, flywheels, chains, or other reciprocating, rotating or m
Is all necessary personal protective equipment provided whenever the use of hand and power tools could create fal
Are all chain saws, percussion tools, and hand-held powered circular saws (with blades greater than 2 inches in diam
Are all hand-held powered drills; tappers; fastener drivers; horizontal, vertical and angle grinders (with wheels great
than a nominalone-fourth (1/4) inch); and other similarly power tools equipped with a constant pressure switch or c

Are all-hand held powered platen sanders, grinders (with wheels two-inch diameter or less), routers, planers, lamin
Note: A positive "on-off" control means a switch that you must push to turn the tool on and then push again to turn
Note: This requirement does not apply to concrete vibrators, concrete breakers, powered tampers, jackhammers, ro
Are all portable power driven circular saws (with blade diameter greater than 2 inches) equipped with guards above
Are all portable, electrically powered tools properly grounded or double insulated?
Are pneumatic power tools secured to the hose or whip by some positive means, so as to prevent the tool from bein
Are all compressed air hoses and hose connections designed for the pressure and service to which they are subjecte

# Sensitivity: Internal (C3)

Checklist for Slings:-
Are damaged or defective slings immediately taken out of service?
Are slings the original length without the use of knots, bolts, or other devices to shorten them? (i.e., have not been
Are slings free of kinks?
Are sling loads always at or below the rated capacities?
If a basket hitch is used, has the load been balanced to prevent slippage?
Are slings always securely attached to their loads?
Are slings padded or protected from the sharp edges of their loads?
Are suspended loads kept clear of all obstructions?
Are employees kept clear of loads to be lifted and suspended?
Have all employees been instructed not to place hands or fingers between the sling and the load while it is being tig
Is shock loading prohibited?
Have employees been instructed not to pull a sling from under a load when the load is resting on the sling?
Are all slings, fasteners, and attachments inspected for damage or defects by a competent person each day before t
Do alloy steel chain slings have permanently affixed durable identification stating the size, grade, rated capacity, and
Do hooks, rings, oblong links, pear-shaped links, welded or mechanical coupling links, or other attachments have rat
Is the sling used at or below the rated capacity of the weakest component?
Are makeshift links or other fasteners formed from bolts or rods prohibited?
Is a thorough inspection made of the alloy steel chain sling at least once every 12 months?
Are written records kept of these inspections?
Are thorough inspections of alloy steel chain slings performed by competent persons?
Have new, repaired, or reconditioned alloy steel chain slings been proof tested by the manufacturer, and is a certific
Are of alloy steel chain slings used with loads at or below the rated capacities?
Are alloy steel chain slings permanently removed from service if heated above 1,000ºF?
Are maximum working loads reduced in accordance with the manufacturer's
recommendations if the coupling
Is the use of mechanical chain or sling
links isorexposed to temperatures
low carbon above
steel repair links 600ºF?
prohibited?
Are slings removed from service if their hooks are cracked or are opened more than 15 percent of the normal throa
Are slings removed from service if their hooks are twisted more than 10 degrees from the plane of the unbent hook
Are wire rope slings immediately removed from service if any of the following conditions are present?
a. Ten randomly distributed broken wires in one rope lay, or five broken wires in one strand in one rope lay
b. Wear or scraping of one-third the original diameter of outside individual wires
c. Kinking, crushing, bird caging, or other damage resulting in distortion of the wire rope structure
d. Evidence of heat damage
e. End attachments that are cracked, deformed, or worn
f. Hooks that have been opened more than 15 percent of the normal throat opening (measured at the narrowest po
Corrosion of the rope or end attachments

Checklist for Work at Height Activities:-

JSA available & attached along with the permit.
Portable ladder, manlift or other means of access being used are tagged safe to use.
Scaffoldings provided with Green tag for safe for use and daily inspection completed.
Is area below the job proerly cordoned off and displayed cautionary sign board.
Only full body harness with double lanyard and double action snap hooks are being used.
All harness, lanyard, hooks, lifelines, rope grabs etc are certified & visually inspected.
Person working t height are trained in use of full body harness with double lanyard.
Persons working at height are medically fit.

# Sensitivity: Internal (C3)

Have suitable anchor points for 'tie-off' been identified, including when climibing/descend?.
Is rope/grab fall arrestor provided when using vertical lifelines?
Have all lifelins been anchored to supports as per the expected load?(2250 kgs/person).
Are all tools, other material secured at height to prevent injury from falling objects?
Is adequate precaution taken if any overhead electrical line passing through working area.
Attendant designated and is present at work site to initiate rescue.

Checklist for Hot work:-

Has combustible material/oil spillage in nearby vicinity been removed/proerly covered?
While carrying out the arc welding job the earthing shall be provided directly & it shall be a on the job.
Keep fire extinguishers/sand/running water hose near the job.
Has proper covering been provided i.e. GI sheet/asbestos blanket etc over the fuel/gas cylinder/cables/any combus
While carrying out cutting the job "Flash Back Arestor" shall be provided at both the side of hoses.
Welding cable joints must be with lugs and insulated.
Are Gas regulators,hoses, torches, flash back arrestors, welding cables & holders are ISI marked & in healthy conditi
Can spark/metal slag fall on any fuel/gas cyinder/cable/any combustible materials?
Is welding machine connection provided through ELCB?

Checklist for Hazardous energy sources:-

Does the program require that all hazardous energy sources be isolated, locked or tagged, and otherwise disabled before anyo
the unexpected energization, startup, or release of stored energy could occur and cause injury?

Have procedures been developed, documented, and implemented for the control of hazardous energy when working with suc
Do the procedures clearly outline the scope, purpose, responsibility, authorization, rules, and techniques to be applied to the
Do procedures exist for shutting down, isolating, blocking, and securing (locks and tags) energy?
Do procedures exist and is someone assigned responsibility for removing and transferring locks and tags?
Do requirements exist for testing a machine or equipment to determine and verify the effectiveness of lockout/tagout and oth
Are inspections conducted at least annually by an authorized person (other than the ones using the energy control procedures
Is each inspection certified by identifying the machine or equipment on which the energy control procedure was being used, t
Is training provided and documented to ensure that
(a) the purpose and function of the energy control
procedures are understood, and (b) the knowledge
and skills required for the safe application and
removal of energy controls are acquired

Are all energy-isolating devices operated only by authorized persons or under the direct supervision of an authorized person?
Are all employees notified of the application and removal of lockout and tagout controls whenever such controls directly affec
Does the application of energy control follow the sequence listed below?
a. Machine or equipment shutdown by authorized personnel
b. Machine or equipment isolation: all energy-isolating devices that are needed shall be located and operated in a manner tha
c. Lockout and tagout device application:
1. Lockout devices shall be affixed in a manner that will hold the energy-isolating device in a safe or off position.
2. Tagout devices shall be affixed in a manner that clearly indicates that the operation or movement of energy isolating device
the safe or off position is prohibited.
3. If a tag cannot be affixed directly to the energy isolating device, the tag shall be located as close as safely possible to the dev
d. Stored energy: following the application of lockout and tagout devices, all hazardous, stored, or residual energy shall be reli
Verification of isolation: before starting work on the isolated equipment or process, an authorized person must verify that isol

# Sensitivity: Internal (C3)

3. If a tag cannot be affixed directly to the energy isolating device, the tag shall be located as close as safely possible to the dev
d. Stored energy: following the application of lockout and tagout devices, all hazardous, stored, or residual energy shall be reli
Verification of isolation: before starting work on the isolated equipment or process, an authorized person must verify that isol

Has the work area been inspected before the removal of lockout and tagout devices?
Has the lockout and tagout device been removed by the person who put it on?
Are outside servicing personnel informed of the lockout and tagout procedures before equipment is serviced?

# Sensitivity: Internal (C3)

e training shall be allowed to participate in carrying out this job.

y until & unless the associated risk in this activity is mitigated.

entify potential hazards and to recommend the safest way to do the job.

# Sensitivity: Internal (C3)

1.    Are all portable hand or power tools maintained in a safe condition?
2.    If compressed air is used for cleaning purposes, is it used at pressures less than 30 psi and only with effective ch
3.    Are power tools equipped and used with guards whenever possible?
4.    Are all belts, gears, shafts, pulleys, sprockets, spindles, drums, flywheels, chains, or other reciprocating, rotating
5.    Is all necessary personal protective equipment provided whenever the use of hand and power tools could creat
7.    Are all chain saws, percussion tools, and hand-held powered circular saws (with blades greater than 2 inches in
8.    Are all hand-held powered drills; tappers; fastener drivers; horizontal, vertical and angle grinders (with wheels g
than a nominalone-fourth (1/4) inch); and other similarly power tools equipped with a constant pressure switch or c
9.    Are all-hand held powered platen sanders, grinders (with wheels two-inch diameter or less), routers, planers, la
Note: A positive "on-off" control means a switch that you must push to turn the tool on and then push again to turn
Note: This requirement does not apply to concrete vibrators, concrete breakers, powered tampers, jackhammers, ro
11.  Are all portable power driven circular saws (with blade diameter greater than 2 inches) equipped with guards ab

# Sensitivity: Internal (C3)

# Sensitivity: Internal (C3)
# Sensitivity: Internal (C3)
# Sensitivity: Internal (C3)
1.    Are all portable hand or power tools maintained in a safe condition?
2.    If compressed air is used for cleaning purposes, is it used at pressures less than 30 psi and only with effective ch
3.    Are power tools equipped and used with guards whenever possible?
4.    Are all belts, gears, shafts, pulleys, sprockets, spindles, drums, flywheels, chains, or other reciprocating, rotating
5.    Is all necessary personal protective equipment provided whenever the use of hand and power tools could creat
7.    Are all chain saws, percussion tools, and hand-held powered circular saws (with blades greater than 2 inches in
8.    Are all hand-held powered drills; tappers; fastener drivers; horizontal, vertical and angle grinders (with wheels g
than a nominalone-fourth (1/4) inch); and other similarly power tools equipped with a constant pressure switch or c
9.    Are all-hand held powered platen sanders, grinders (with wheels two-inch diameter or less), routers, planers, la
Note: A positive "on-off" control means a switch that you must push to turn the tool on and then push again to turn
Note: This requirement does not apply to concrete vibrators, concrete breakers, powered tampers, jackhammers, ro
11.  Are all portable power driven circular saws (with blade diameter greater than 2 inches) equipped with guards ab

# Sensitivity: Internal (C3)

# Sensitivity: Internal (C3)
# Sensitivity: Internal (C3)
# Sensitivity: Internal (C3)
1.    Are all portable hand or power tools maintained in a safe condition?
2.    If compressed air is used for cleaning purposes, is it used at pressures less than 30 psi and only with effective ch
3.    Are power tools equipped and used with guards whenever possible?
4.    Are all belts, gears, shafts, pulleys, sprockets, spindles, drums, flywheels, chains, or other reciprocating, rotating
5.    Is all necessary personal protective equipment provided whenever the use of hand and power tools could creat
7.    Are all chain saws, percussion tools, and hand-held powered circular saws (with blades greater than 2 inches in
8.    Are all hand-held powered drills; tappers; fastener drivers; horizontal, vertical and angle grinders (with wheels g
than a nominalone-fourth (1/4) inch); and other similarly power tools equipped with a constant pressure switch or c
9.    Are all-hand held powered platen sanders, grinders (with wheels two-inch diameter or less), routers, planers, la
Note: A positive "on-off" control means a switch that you must push to turn the tool on and then push again to turn
Note: This requirement does not apply to concrete vibrators, concrete breakers, powered tampers, jackhammers, ro
11.  Are all portable power driven circular saws (with blade diameter greater than 2 inches) equipped with guards ab

# Sensitivity: Internal (C3)

# Sensitivity: Internal (C3)
# Sensitivity: Internal (C3)
# Sensitivity: Internal (C3)
1.    Are all portable hand or power tools maintained in a safe condition?
2.    If compressed air is used for cleaning purposes, is it used at pressures less than 30 psi and only with effective ch
3.    Are power tools equipped and used with guards whenever possible?
4.    Are all belts, gears, shafts, pulleys, sprockets, spindles, drums, flywheels, chains, or other reciprocating, rotating
5.    Is all necessary personal protective equipment provided whenever the use of hand and power tools could creat
7.    Are all chain saws, percussion tools, and hand-held powered circular saws (with blades greater than 2 inches in
8.    Are all hand-held powered drills; tappers; fastener drivers; horizontal, vertical and angle grinders (with wheels g
than a nominalone-fourth (1/4) inch); and other similarly power tools equipped with a constant pressure switch or c
9.    Are all-hand held powered platen sanders, grinders (with wheels two-inch diameter or less), routers, planers, la
Note: A positive "on-off" control means a switch that you must push to turn the tool on and then push again to turn
Note: This requirement does not apply to concrete vibrators, concrete breakers, powered tampers, jackhammers, ro
11.  Are all portable power driven circular saws (with blade diameter greater than 2 inches) equipped with guards ab

# Sensitivity: Internal (C3)

# Sensitivity: Internal (C3)
# Sensitivity: Internal (C3)
 General COVID Guidlinees For Shutdown
1
2
3
4
5
6
7
8
8.1
8.2
8.3
9
10
11
**

# Sensitivity: Internal (C3)

 General COVID Guidlinees For Shutdown
Min. 1st Dose Vaccination + RTPCR Report (48 Hrs Before reporting HZL site) OR Both Covid Dose Vaccinated
Ensure medical examination, training of manpower and record keeping
Ensure Each employee wears masks and other PPEs
Provision of sanitization and washing in his respective area to be ensured
Regularly disinfect all transport /commercial /personal vehicle and hand tools
Sanitization of offices, wash room, stay arrangement and other high touch point area on regular basis
Maintain Social distancing as per guidelines ie.6 feet
face Shield is mandatory where a physical distancing cannot be achieved
Vendor shall ensure for his employees
Thermal screening
Sanitization Arrangements
Masks, face shield and Job specific PPE’s.
Disposal of hand gloves, face shield and dust mask to be done as per HZL guidelines
Maintain hygiene & housekeeping at workplace and stay arrangements
Follow the Corporate Guidelines on Covid-19 outbreak preventing During the plant Shutdown activities

# Sensitivity: Internal (C3)