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00257650-BO11432 - Rev PB - Waste Heat Recovery Equipment
00257650-BO11432 - Rev PB - Waste Heat Recovery Equipment
00257650-BO11432 - Rev PB - Waste Heat Recovery Equipment
Equipment/Materials Requisition
Waste Heat Recovery Equipment No Date Page
Requisition No. 2020.01.17
00257650‐BO11432 PB 1
CLIENT: LITHIUM NEVADA CORPORATION
PROJECT: THACKER PASS
SIGNATURE DATE
PREPARED BY : D. Lyon
REVIEWED BY : Y. Zhou
APPROVED BY: T. Van Daele
ISSUE/REVISION HISTORY
Issue Revision
Revision Details
Code No. By Rev’d. App. Date
RR PA DL YZ TVD 2020.01.03 Released for Review
RQ PB DL YZ TVD 2020.01.17 Released for Quotation
Issue Codes: RC = Released for Construction, RD = Released for Design, RF = Released for Fabrication, RI = Released for Information, RP = Released for
Purchase, RQ = Released for Quotation, RR = Released for Review and Comments.
This Specification is the property of EXP U.S. Services Inc. (EXP). Information and know‐how herein are
confidential and may not be used, reproduced, or revealed to others except in accordance with contract or
other written permission of EXP.
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00257650‐BO11432 PB 2
TABLE OF CONTENTS
1 SCOPE OF WORK ............................................................................................................................. 3
1.1 Introduction ................................................................................................................................ 3
1.2 Work Included ............................................................................................................................ 3
1.3 Work Excluded ............................................................................................................................ 5
2 TECHNICAL ATTACHMENTS ............................................................................................................. 6
3 VENDOR DELIVERABLES .................................................................................................................. 7
4 VENDOR DATA REQUIREMENTS ...................................................................................................... 8
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Requisition No. 2020.01.17
00257650‐BO11432 PB 3
1 Scope of Work
1.1 Introduction
Provide Waste Heat Recovery Equipment, ancillary equipment, and related services as described
herein.
1.2 Work Included
1.2.1 Engineering and Services
Design the equipment in accordance with the Material/Equipment Specifications, all included
appendices, the applicable codes and standards, reference specifications, equipment data sheets and
local government regulations, and ensure that the blower is suitable for the duties specified.
Submit with the tender package a list of all deviations from and exceptions to the specification and all
reference specifications, codes and standards, and describe each in detail.
Provide evidence of satisfactory experience in the equipment and associated components design, and
fabrication for heavy‐duty applications.
Obtain approval and registration from the appropriate authorities.
Consult the Engineer for clarification wherever discrepancies in the technical information exist
between the various documents contained in the bid package.
Corrosion allowances are to be as outlined in the technical specifications.
The waste heat recovery equipment shall be sized on the basis of 2% heat loss.
1.2.2 Procurement and Supply
Supply and deliver the Waste Heat Recovery Equipment complete with ancillary components, and
furnish all materials, accessories and services required for the complete testing and commissioning of
the same.
Include in the scope of work items, accessories and services that are usual or necessary to complete
the work, but which may not have been specifically mentioned herein.
1.2.3 Fabrication
Fabricate the Waste Heat Recovery Equipment in accordance with the specifications and all included
appendices, the applicable codes and standards, reference specifications, drawings, equipment data
sheets and local government regulations.
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1.2.4 Shop Assembly
Equipment is to be shop fabricated to the maximum extent possible. In this respect Code welding at
the construction site is to be limited to the risers and downcomers connecting the boiler.
1.2.5 Verification and Testing During Fabrication
Submit details of all tests to be carried out during manufacture in the form of an Inspection and Test
Plan with detailed Vendor/sub‐vendor inspection points shown and test procedures clearly defined.
Prior to shipment, perform the tests as defined by the Quality Assurance requirements of the
specification.
1.2.6 Provision of Technical Data, Drawings and Instruction Manuals
Provide design data, calculations, specifications, shop drawings, General Arrangement 3D Model (for
import to SmartPlant) catalogue data sheets, installation and maintenance information, etc. in
accordance with the attached Vendor Data Requirements Schedule which forms part of the
specification.
1.2.7 Shipment, Packing and Preparation
Prepare the equipment for shipment and pack the equipment in accordance with the referenced
Standard Specification 00257650‐0000‐45EG‐0005 Packing and Shipping.
1.2.8 Spare Parts, Special Tools and Equipment
Supply the spare parts necessary for the installation and commissioning of the equipment in
accordance with the standard specification 00257650‐0000‐45EG‐0002 Spare Parts.
Split the list and price the items individually as follows:
Commissioning Spares ‐ Form B
Spares required for 24 months of operation – Form A
Special tools and equipment for:
o Installation
o Commissioning
o Maintenance
1.2.9 Alternatives
The Vendor may supplement his base tender with alternatives provided that they offer significant
advantages with respect to capital cost, operating cost, delivery date, safety, quality, reliability or
suitability for a specific service. However, it is mandatory that the equipment be capable of meeting
the duty and throughput rate(s) as indicated in the specification.
Complete and return the equipment data sheets with the tender otherwise the tender may not be
considered.
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00257650‐BO11432 PB 5
1.3 Work Excluded
Equipment foundations will be designed, supplied and installed by Others.
Equipment anchor bolts will be supplied and installed by Others.
Equipment access platforms, walkways, handrailing, ladders and stairways will be designed, supplied
and installed by Others.
Equipment will be off‐loaded, handled and stored at the site by Others.
Equipment will be installed at the site by Others.
Equipment Ocean Freight will be handled by Others.
Equipment insulation materials and installation by Others.
Connecting ducting and piping to the equipment by Others.
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Requisition No. 2020.01.17
00257650‐BO11432 PB 6
2 Technical Attachments
REQ. Document No. Doc. Document Title
Rev Rev.
00257650‐0000‐33EG‐0001 PB QA Requirements
00257650‐0000‐40EG‐0001 PB Vendor Documentation
00257650‐0000‐41EG‐0001 PB Geographic, Climatic and Seismic Data
00257650‐0000‐41EG‐0002 PB Site Utilities
00257650‐0000‐45EG‐0002 PB Spare Parts
Form A PB 2 yr. Operational Spare Parts
Form B PB Commissioning Spare Parts
00257650‐0000‐45EG‐0004 PB Installation, Operation and Maintenance Manuals
00257650‐0000‐45EG‐0005 PB Packing and Shipping
00257650‐0000‐48EG‐0001 PB Instrumentation Requirements for Packaged Equipment
Technical Specifications
00257650‐1000‐45ES‐0034 PB Waste Heat Boiler with Steam Drum
00257650‐2000‐45ES‐0013 PB Economizers (and Air Heater)
00257650‐2000‐45ES‐0026 PB Superheaters
Data Sheets
00257650‐1000‐45ED‐0034 PB Waste Heat Boiler with Steam Drum
00257650‐2000‐45ES‐1301 PB Economizer 3A
00257650‐2000‐45ES‐1302 PB Economizer 3B
00257650‐1000‐45ES‐1303 PB Air Heater
00257650‐2000‐45ES‐2601 PB Superheater 1C
00257650‐2000‐45ES‐2602 PB Superheater 2B
00257650‐2000‐45ES‐2603 PB Superheater 3A
Drawings
00257650‐0000‐49DS‐0001 00 Boiler Feedwater Steam Flow diagram
Reference Data
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Requisition No. 2020.01.17
00257650‐BO11432 PB 7
3 Vendor Deliverables
NOTE: The term Vendor shall be synonymous with Contractor, Supplier or similar terms identified in the Contract.
REQ. Item No. Tag No. Qty. Unit Description
Rev.
1 X342.20 1 Ea Waste Heat Boiler with Steam Drum
2 X342.10 1 Ea Economizer 3A/3B, Superheater 3A
3 X332.03 1 Ea Air Heater
4 X344.01 1 Ea Superheater 1C
5 X344.02 1 Ea Superheater 2B
6 1 Ea Datasheet ‐ Waste Heat Boiler with Steam Drum
7 1 Ea Datasheet ‐ Economizer 3A
8 1 Ea Datasheet ‐ Economizer 3B
9 1 Ea Datasheet ‐ Air Heater
10 1 Ea Datasheet ‐ Superheater 3A
11 1 Ea Datasheet ‐ Superheater 1C
12 1 Ea Datasheet ‐ Superheater 2B
13 1 3D Model GA ‐ Waste Heat Boiler with Steam Drum
14 1 3D Model GA ‐ Economizer 3A/3B, Superheater 3A
15 1 3D Model GA ‐ Air Heater
16 1 3D Model GA ‐ Superheater 1C
17 1 3D Model GA ‐ Superheater 2B
18 1 Lot Instrumentation and Controls as specified
19 1 Lot Anchor bolts and setting templates
20 1 Lot Operating spare parts list for 2 years operation, with unit
cost – Form A
21 1 Lot Commissioning spare parts – Form B
22 1 Lot Vendor data per Section 4.0 – Vendor Data Requirements
23 1 Lot Installation, Operating, and Maintenance Manuals
24 1 Lot Special Tools
25 1 Lot Export Packaging
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Requisition No. 2020.01.17
00257650‐BO11432 PB 8
4 Vendor Data Requirements
Notes:
1. This Section to be read in conjunction with Standard Specification 00257650‐0000‐40EG‐0001 Vendor
Documentation.
2. Vendor to supply the Standard Installation, Operation and Maintenance Manuals per in the English
language in accordance with Specifications 00257650‐0000‐45EG‐0004.
3. The term Vendor shall be synonymous with Supplier or similar terms identified in the Requisition.
Legend:
AC As Completed AWR As and When Requested PTS Prior to Shipment
ARO After Receipt of Order E Electronic Copy (CD‐ROM) WS With Shipment
AS After Shipment H Hard Copy PSF Prior to Start of Fabrication/
Construction
Number of Copies
REQ. Code Document Description With For Review Final/As Builts
Rev. No. Tender
E H Weeks E H Weeks
G. General
G.1 SCHEDULE OF VENDOR DOCUMENT SUBMITTALS 1 1 2 ARO
G.2 GENERAL ARRANGEMENT DRAWING 1 1 2 ARO 1 4 2 PTS
G.3 GENERAL SHOP, INSTALLATION DRAWING 2 ARO 1 4 2 PTS
G.4 3D GENERAL ARRANGEMENT MODEL 1 1
G.5 COMMISSIONING INSTRUCTIONS / PROCEDURES 1 2 ARO 1 4 2 PTS
G.7 INSTALLATION, OPERATION AND MAINTENANCE
1 2 ARO 1 4 2 PTS
MANUALS
G.9 INSTRUCTIONS FOR STORAGE / WAREHOUSING 2 ARO 1 4 2 PTS
G.10 SPARE PARTS MANUALS WITH LIST OF 2 YEARS
1 1 2ARO 1 4 2 PTS
OPERATING SPARE PARTS (Form A)
G.11 LIST OF CONSUMABLES, CHEMICALS, SPARES FOR
1 1 2ARO 1 4 2 PTS
START‐UP / COMMISSIONING (Form B)
G.12 LIST OF CONSUMABLES & CHEMICALS FOR ONE
1 1 2 ARO 1 4 2 PTS
YEAR
G.17 ENVIRONMENTAL, EFFLUENT AND EMISSION DATA
LIST
G.19 LIST OF AVAILABLE ERECTION EQUIPMENT.
G.20 PRODUCTION SCHEDULE & REGULAR UPDATES 1 1 2 ARO
G.21 PERMITS ‐ LIST & STATUS 1 2 ARO
G.22 PERMITS ‐ COPY 1 2 ARO
G.23 LIST OF SPECIAL TOOLS FOR INSTALLATION /
MAINTENANCE 1 1 2 ARO 1 4 2PTS
G.24 LIST OF DEVIATIONS FROM SPECIFICATIONS AND
1 1
DATASHEET
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Number of Copies
REQ. Code Document Description With For Review Final/As Builts
Rev. No. Tender
E H Weeks E H Weeks
Q. QUALITY ASSURANCE/QUALITY CONTROL
Q.1 QUALITY MANUAL 1 2 ARO 1 4 2 PTS
Q.2 PROJECT QUALITY PLAN 1 3ARO 1 4 2 PTS
Q.3 QUALITY SYSTEM REGISTRATION CERTIFICATE 1 2 ARO 1 4 2 PTS
Q.4 INSPECTION & TEST PLANS AND PROCEDURES 1 2 ARO 1 4 2 PTS
Q.5 QUALITY RECORDS 1 AC 1 4 2 PTS
Q.7 QC DOSSIER / CODE DATA BOOKS‐MASTER RECORD 2 PTS
4
BOOK
Q.8 WELDING PROCEDURE SPECIFICATIONS 1 2 ARO
Q.9 WELDING PROCEDURE QUALIFICATION RECORDS
Q.10 WELDER QUALIFICATION RECORDS 1 2 ARO
Q.12 WELD MAP 1 4 2 PTS
Q.13 NDE PROCEDURES
Q.14 NDE REPORTS 1 AC 1 4 2 PTS
Q.15 NDE OPERATOR QUALIFICATIONS 1 AC 1 4 2 PTS
Q.16 TEST REPORTS (all types) 1 AC 1 4 2 PTS
Q.17 PRESSURE TEST CERTIFICATES 1 AC 1 4 2 PTS
Q.18 MATERIAL CERTIFICATES 1 4 2 PTS
Q.19 INSPECTION REPORTS (ON SUB‐VENDORS) 1 AC 1 4 2 PTS
Q.22 PAINTING / GALVANISING INSPECTION REPORTS 1 4 2 PTS
Q.23 CONSTRUCTION / INSTALLATION QUALITY
CONTROL PLANS
Q.24 EQUIPMENT CALIBRATION CERTIFICATES 4 ARO 1 4 2 PTS
Q.26 CERTIFICATES OF CONFORMITY 1 AC 1 4 2 PTS
Q.27 NON‐CONFORMITY REPORTS (internal & sub‐ 2 PTS
1 AC 1 4
vendor)
Q.29 SHIPPING RELEASES 1 4 2 PTS
B. Architectural
B.1 DETAILED SCHEDULE OF VENDOR
DOCUMENTATION SUBMITTALS
B.2 DETAILED TECHNICAL SPECIFICATION
B.3 DETAILED WORKING DRAWINGS AND GENERAL
LAYOUT DRAWINGS
B.10 PRODUCT DATA SHEETS
B.11 DETAILED SHOP DRAWINGS & ERECTION
DRAWINGS
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00257650‐BO11432 PB 10
Number of Copies
REQ. Code Document Description With For Review Final/As Builts
Rev. No. Tender
E H Weeks E H Weeks
B.14 SAMPLES
C. Civil
C.1 CIVIL DESIGN CALCULATIONS
C.2 CONCRETE LAYOUT DRAWINGS
C.3 PILING LAYOUT DRAWINGS
C.4 CONCRETE DETAIL DRAWINGS
C.5 COLUMN LOADING DRAWINGS
C.6 REINFORCEMENT DETAIL DRAWINGS
C.7 BENDING SCHEDULES
C.8 CAST‐IN ITEMS DRAWING / SCHEDULE
C.9 DYNAMIC ANALYSIS REPORT
C.10 CIVIL SPECIFICATION
S. Structural
S.1 DESIGN CALCULATIONS
S.2 LAYOUT DRAWINGS
S.3 SHOP DETAIL DRAWINGS
S.4 BILL OF QUANTITIES
S.5 CLADDING AND FIXING DETAILS
S.6 EXPANSION JOINT DETAILS
S.7 VENTILATOR DETAIL DRAWINGS
S.8 DRAWING SHOWING LOCATION AND SIZE OF
FRESH AIR INTAKE LOUVRES
S.9 FOUNDATION LOADINGS
S.10 FOUNDATION OUTLINE DRAWINGS
S.11 PERMISSIBLE EXTERNAL LOADS
S.15 CLADDING DATA SHEET
S.16 DATA SHEETS ON ALL MATERIALS (INCLUDING
NEOPRENE INSULATION)
S.17 SHOP PRE‐ASSEMBLY DETAILS
S.18 ERECTION DRAWINGS
E. Electrical
E.1 DESIGN CALCULATIONS
E.2 DETAILED TECHNICAL SPECIFICATION
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Number of Copies
REQ. Code Document Description With For Review Final/As Builts
Rev. No. Tender
E H Weeks E H Weeks
E.3 MOTOR AND EQUIPMENT LISTS
E..4 LIST OF BEARINGS AND SEALS
E.5 ELECTRICAL SINGLE LINE DIAGRAMS
E.6 SCHEMATIC AND CONTROL DIAGRAMS
E.7 GENERAL ARRANGEMENT DRAWINGS
E.8 ELECTRIC PLANT LAYOUT
E.9 CERTIFIED DIMENSIONAL DRAWINGS
E.10 ELECTRICAL EQUIPMENT WEIGHTS
E.13 EQUIPMENT DATA SHEETS (COMPLETED)
E.14 CABLE SCHEDULES AND ROUTING DRAWINGS
E.15 BILL OF QUANTITIES
E.16 MOTOR / ALTERNATOR PERFORMANCE AND
OPERATING CURVES
E.17 NOISE AND VIBRATION DATA
E.18 PERFORMANCE TEST PROCEDURES
E.19 PERFORMANCE TEST CERTIFICATES
E.20 NOISE AND VIBRATION TEST CERTIFICATES
E.21 FACTORY TEST REPORTS AND CERTIFICATES
(of each)
E.22 CONSTRUCTION POWER SUPPLY REQUIREMENTS
E.23 PROTECTION SETTINGS
E.24 CONNECTION DIAGRAMS / LISTS
U. INSTRUMENTATION AND CONTROL SYSTEMS
U.1 DETAILED TECHNICAL SPECIFICATION
U.2 PROCESS AND INSTRUMENTATION DIAGRAM 1 4 ARO 1 4 2 PTS
U.3 AUTOMATION SYSTEM CONFIGURATION
U.4 INTERCONNECTION CABLING BLOCK DIAGRAM
U.5 CONTROL PANEL LAYOUTS
U.6 INSTRUMENT AND CONTROL DEVICE LISTS 1 1 4 ARO 1 4 2 PTS
U.7 INSTRUMENT DATA SHEETS 1 4 ARO 1 4 2 PTS
U.8 INSTRUMENT CALCULATION REPORTS
U.9 INSTRUMENT CALIBRATION REPORTS 1 4 ARO 1 4 2 PTS
U.10 I&C SCHEMATICS
U.11 INSTRUMENT LOOP DRAWINGS
U.12 I&C WIRING AND CONNECTION DIAGRAMS
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Number of Copies
REQ. Code Document Description With For Review Final/As Builts
Rev. No. Tender
E H Weeks E H Weeks
U.13 I&C CABLE LIST
U.14 INSTRUMENT LOCATION DRAWINGS 1 4 ARO 1 4 2 PTS
U.15 CERTIFIED DIMENSIONAL DRAWINGS 1 4 ARO 1 4 2 PTS
U.16 MOUNTING DETAILS 1 4 ARO 1 4 2 PTS
U.17 EARTHING DETAILS
U.18 FUNCTIONAL LOGIC DIAGRAMS
U.19 USER MANUAL 1 4 ARO 1 4 2 PTS
U.20 LEVEL 1 FUNCTIONAL SPECIFICATION
U.21 LEVEL 2 COMPUTER INTERFACE DATA TABLE
U.22 PLC AND OPERATOR INTERFACE DOCUMENTED
PROGRAMME
U.23 SHOP TEST / PLATFORM TEST PROGRAMME
U.24 SHOP TEST / PLATFORM TEST REPORT
U.25 DEMONSTRATION SOFTWARE
U.26 SOFTWARE LISTS
U.27 I/O SCHEDULES
M. MECHANICAL AND PIPING
M.1 DETAILED TECHNICAL SPECIFICATION
M.2 DESIGN CALCULATIONS 1 6 ARO
M.3 DETAILED EQUIPMENT LIST 1 1 3 ARO 1 4 2 PTS
M.4 EQUIPMENT DATA SHEETS 1 1 3 ARO 1 4 2 PTS
M.5 GENERAL ARRANGEMENT DRAWINGS 1 1 3 ARO 1 4 2 PTS
M.6 DETAILED INSTALLATION & CONSTRUCTION
1 3 ARO 1 4 2 PTS
DRAWINGS
M.7 SUB‐UNIT DRAWINGS WITH COMPLETE PARTS
LISTS OR CROSS SECTIONAL DRAWING AND PART 1 6 ARO 1 4 2 PTS
LISTS
M.8 LIST & LOCATION OF BEARINGS AND SEALS
M.9 LUBRICATION SHEETS (Including Frequency)
M.10 VENDOR’S NAME PLATE DRAWINGS 2 3 ARO 1 4 2 PTS
M.11 EQUIPMENT WEIGHTS 1 1 3 ARO 1 4 2 PTS
M.13 FOUNDATION OUTLINE DRAWINGS 1 3 ARO 1 4 2 PTS
M.14 PROCESS FLOW DIAGRAM
M.15 UTILITIES FLOW DIAGRAMS
M.16 CERTIFIED UTILITIES REQUIREMENTS
M.17 ROTATING MACHINERY PERFORMANCE AND
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Number of Copies
REQ. Code Document Description With For Review Final/As Builts
Rev. No. Tender
E H Weeks E H Weeks
OPERATING CURVES
M.18 NOISE AND VIBRATION DATA
M.19 PERFORMANCE TEST PROCEDURES
M.20 PERFORMANCE TEST CERTIFICATES
M.21 NOISE AND VIBRATION TEST CERTIFICATES
M.23 ERECTION CONSUMABLES LIST
M.25 PIPING LAYOUTS 1 3 ARO 1 4 2 PTS
M.26 PIPING ISOMETRICS
M.27 MANUFACTURER’S EQUIPMENT BROCHURES
1 2 ARO 1 4 WS
AND/OR CATALOGUE
M.28 DYNAMIC LOADINGS 2 ARO 1 4 2 PTS
DOCUMENT END
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