Presentation on Industrial

Training Report
B.TECH IN MECHANICAL ENGINEERING

Submitted by
YOGESH
18-ME-167-L
Company Introduction
● Voestalpine Vae Vkn India is a member of the voestalpine Vae Group
which is the global market leader for the railway turnout system solutions.
● Numerous well known references for high speed heavy haul and urban
traffic applications from all over the world.
● It is also engaged in manufacturing highly specialized alloy steel and other
types of special steel castings ranging from 1 kg to 6,000kg.
● It is a RDSO certified class-A foundry and approved supplier for a wide
range of track work products of INDIAN RAILWAYS.
● The company is managed by competent well qualified technical commercial
and managerial professionals merging international and local Indian
expertise.
Company Milestone
1964 - Foundation of Veekay industries by the Indian family Aggarwal-in Batala, Punjab
and Manufacturing switches, Elastic Rail Clips, Nuts and bolts upto 1999 primarily for
Indian Railways.
2000 - Further expansion to Sonepat, Haryana.for manufacturing cast manganese
crossings(CMS)
2001 - Approved vendor from RDSO for CMS crossings.Approval of 4 prototypes of CMS
in record time of 8 months.
2004 - Joint venture with VAE gmbh.
Company Mission
● Continuous Quality-improvement of services and products.
● Introduction of latest technological production processes.
● Reduction of life-cycle costs of products supplied.
● Optimized materials, processes and Designs.
● Supply of high quality products according to latest designs.
● Increase of track-safety through excellence of products.
● Maximum involvement of employees in the decision process.
● New-Technology partner of INDIAN RAILWAYS.
Factory Infrastructure Details
● Total Area of Factory - 20,000m^2
● Power sanctioned (HP) - 3000KVA
● Plan for Expansion - New foundry for small castings with a moulding
capacity of 3 tonne per hour.
● Quality control - Qualities being maintained by predefined Quality
control procedures.
● Inspection - Testing/ Inspection is being done by RDSO(Lucknow).
Products

● CMS(cast Mn Steel) crossings-Mn steel (12-14% Mn,1.2-1.4% C)

● Base plates - MS plates (G20Mn5), SG Iron, etc.
● Railway components- SG Iron -EN-GJS-400-18 & Amp;
EN-GJS-400-15
● Components for oil Excavation- Drum- High Mn Steel Material.
● Components for Mining crusher- High Mn Steel Material.
● Complete turnout set-up with design of layout.
 LAYOUT
OF
PROCESSES
Various Departments

● Design Department
● Mechanical Maintenance
● Electrical Maintenance
● Quality Control Department
● Quality Assurance Department
● Production Department
● Pattern shop, Moulding, Machine shop,
● CNC Department & Melting Department.
‘
5-S Methodology
Quality control

● QC is a process by which entities review the quality of all factors

involved in production. ISO 9000 defines Quality control as “A part of
quality management focused on fulfilling quality requirements.”
● INSPECTION is a major component of quality control, where physical
products are examined visually.
● QUALITY ASSURANCE (QA) is a way of preventing mistakes and
defects in manufactured products and avoiding problems when
delivering services to customers.
List of Measuring Instruments

1. Micrometer
2. Vernier Caliper
3. Steel Scale
4. Steel tape
5. Pressure Gauge
6. Feeler Gauge
7. Right Angle
Physical Laboratory Testing Equipment

● Universal Testing Machine

● Brinell Hardness Testing Machine
● Rockwell Hardness Testing Machine
● Charpy Impact Testing Machine
● Dye Penetration Testing kit
● Ultrasonic Testing machine
Conclusion
After 2 months completion of my industrial training at Voestalpine Vae Vkn India pvt.
Ltd, sonepat I came to gain overview of the mechanical department, Quality management
system and services provided by the company. As a final year student of Mechanical
Engineering, I understood the role of engineers in design, fabrication, Testing and
Development along with the management skills which will definitely help me in the future
days.

I have experienced various things which I haven’t observed during my graduation but
observed them in the company during my industrial training.