R Sivakumar MSc(Textiles)

Mobile: +91 9488570297/+91 9600826158

E-Mail: r.sivakumar_loyaltextiles@yahoo.co.in

In quest of career enhancing opportunities in the domain of Sales /Production

Planning & Control / Quality Assurance with a growth-oriented organisation of
repute

CAREER ABSTRACT
 A dynamic professional with over 28 years of experience in Production Planning &
Control, Quality Assurance, Material Management and Team Management/ Sales
 Proficient in developing & streamlining systems with proven ability to enhance
operational effectiveness and meet operational goals within the cost, time & quality
parameters.
 Experience in conceptualizing profitable production plans and managing operations
encompassing procurement, quality, and industrial relations.
 Adept in establishing corporate goals, short term & long-term budgets and
developing business plans for the achievement of factory targets.
 Possesses strong research, analytical, problem-solving, and interpersonal
communication skills.

PROFICIENCY MATRIX
Strategic Planning
 Planning & directing efficient production operations as well as assigning &
evaluating the work performance of personnel assigned.
 Carrying out analysis & fixing the process routes decrease the re- process.

 Overseeing production as per plan, safety management, quality management,

energy efficiency management and environment friendly waste management.
 Tracking the productivity & progress of employees and setting the direction by
developing a clear vision.

Manufacturing Operations
 Ensuring quality product delivery & managing overall operations involved in
production planning including coordinating with marketing department, manpower
management, supplies and up-time of equipment
 Overseeing production of products and implementing plans with a view to ensure
timely accomplishment of production targets within the cost parameters.
 Achieving zero hassle factors and executing the analysis of scrap.
Quality Control
 Ensuring complete in-process parameters are checks in each and every machine
(quality control) and continuous improvement in process capabilities.
 Managing quality across raw materials and finished goods in various functional
departments as per the standards.
 Conducting analysis of finished goods rejections and ensuring the effectiveness of
online inspection.
 Ensuring Utilisation, The M/CS (Efficiency).

Material Management
 Coordinating with logistics & spare parts department to eliminate dispatch problems
& managing material.
 Liaising with stores officials for liquidation of higher value items inventory control,
minimising inventory and reviewing physical inventory of material.
 Maintaining the finished goods stocks to eliminate any dispatch failure as well as
monitoring reports for timely removal of rejected material from production line.

Team Management
 Leading, mentoring & monitoring the performance of team members to ensure
efficiency in sales operations and meeting of production targets.
 Creating and sustaining a dynamic environment that fosters development
opportunities and motivates high performance amongst team member

MY EXPERIENCE

Feb’20 till date working with GG Organics Pvt Ltd., as a General manager

April’18 to Jan’20 working Rossari Biotech Ltd., South as Technical sales manager

Mar’17 to April’2018 R.K Exports, Cuddalore, Tamilnadu as Unit head

Oct’15 to Feb’17 Ruby mills ltd, Mumbai, Maharashtra, as Plant Head (Quality and
Technical and Training).

Dec'14 to Oct’15 Asian fabrics Ltd., Karur, Tamilnadu, as Factory manager

July’13 to Dec’14 with Maharaja dyeing pvt. Ltd., Mumbai, Maharashtra, as Vice
president(technical)

Jan’10 to Jun’13 with Madhava Textile Processors. Ltd., Kolkata as General Manager
(Processing)
Apr’08 to Jan 10, with Indus fila Ltd., Mysore as Senior Manager (Dyeing & Bleaching)

Jan 03 to Mar 08 with loyal super fabrics, Cuddalore as Senior production manager

Significant Highlights across the Tenure:

 Handled matching of the shades and worked on getting approval.
 Monitored the efficiency of the systems and drafted production planning.
 Worked on preparing process costing and charted out reports.
 Controlled process cost – analysis of cost and cost reduction.
 Administered quality control and followed up orders with the aim to achieve the
target at 96% + level).
 Ordered chemicals and dyestuff.
 Looked after system arrangement and implementation of ISO 9001 – 2000.
 Gained sound knowledge in:
o Pigment Padding.
o Peach Finish
o Brushing Finish (Cotton/ Polycotton).
o Calendar Finish
o Hosiery & Yarn Dyeing.
o Wider Width (preparation & dyeing)
o System 5S, TPM & ISO
o Standard GOTS, IMO, OEKO TEX & REACH
 Looked after chemical, dyestuff & downtime decrease or improve machine
utilisation.
 Significantly fixed the process routes.
 Successfully streamlined System 5S, TPM & ISO.
 Undertook troubleshooting of Crease Mark, Patch Dyeing & Uneven Dyeing.
 Lab to bulk implementation for RFT

SKILLS SET
 Processing:
o Continuous Bleaching Range (Kuster) , Goller
o Continuous Bleaching Range (Menzel) & Goller
o P/C Blend Cotton/100 % Cotton/ P/V Blend
o Scouring - CBR
o Semi Bleaching – RFD
o Full Bleaching – wider width (Preparation & Dyeing)
o 100 % Polyester, 100% Cotton, P/C Blend Cotton
o Polyester Dyeing (Disperse Dyes E – Control)
o Cotton Dyeing (Reactive E – Control) or CDR and CPB
 o Vat Dyeing (E – Control Specialist and exhaust dyeing )
o Knitting (Dyeing, Bleaching, P/ c dyeing , sulphur dyeing)

 Matching Knowledge both Visual & Computer:

o Mechth – 7000 Spectro Photo Meter
o Mechth – 2180 Spectro Photo Meter
o Tree Point Colour Master 2.0.0.0
 Finishing:
o Crease Recovery Finish
o Air Proof Finishing
o Water Proof Finishing
o Flame Retardant Finish all types
o Resin Finish and Wrinkle Free Finish
o Silicone Finish
o Coating
 Machineries:
o Burner Singeing and Designing Machine (Osthoff)
o Mercerizer – Calico Kuster and Benninger with chain
o C.B.R. – Calico Kuster / Bruckner/ Menzel
o Washing Machine – Calico Kuster/ Menzel
o Bharr Jigger (VAT)
o 7 Chamber Wide Width Stenter (Bruckner)/Monforts/Harish
o Brushing Machine- Lafer
o Pre-Shrinking Machine – Ralson/ Monforts
o Küster Padding Mangle and Manfort E – Control
o Goller Fully Automised Secon 737 XL Jigger
o Pad Dry - Kuster Bruckner/ Monforts
o Pad Steam Kuster Bruckner/ Menzel
o High Pressure High Temperature (MCS,THIES, SCLAVOS & WINCH)
o Taskar Coating Machine
 Testing
o Lab Dips Preparation and Matching
o All kinds of Lab Test (in Process)
o Computer Colour Matching
o Dyes and Chemicals Test Methods
o Testing of Raw Material (Grey, Chemicals and Dyes)
 PREVIOUS ASSIGNMENTS

Feb’97 to Mar’08 with Loyal Super Fabrics, Cuddalore, Tamil Nadu

Growth Path
Feb’93 to Jun’97 Supervisor
Jun’97 to Dec’99 Supervisor
Dec’99 to Sep’01 Senior Supervisor (Woven)
Sep’01 to Dec’02 Assistant Manager (Woven)
Jan’03 to Dec’06 Dyeing Manager (Woven)
Jan’07 to Mar’08 Senior Production Manager (Woven)

SCHOLASTIC

M.Sc. (Industrial Chemistry- specialised in Dyes & Paints) from AVVM Sri Pushpam
College, Poondi, Tanjore, affiliated to Bharathidasan University in 1993.

PERSONAL DOSSIER
Date of Birth: 25th May 1969

Languages: Tamil, English, Telugu, Kanada, Bengali & Hindi

Passport no: P0491891/ valid date; 23/05/2026

Current CTC: Rs.1,50,000 + EXPENSES + INCENTIVES

Permanent Address:
78 SMS Illam
Raghavendra nagar
Vadalur-607303
Cuddalore Dist.
Tamilnadu, India
09488570297

Date: 25.05.2021
Place: VADALUR SIGNATURE