CHINA HARBOUR ENGINEERING COMPANY LIMITED

Construction of Surface CQCP-Method Statement

Water Treatment Plant and
Impounding Reservoir 01-Steel Sheet Pile
Construction Method
CONTRACT No. KWASA / KWSP / Statement
ICB-02

Date:2016.01.24 Revision:01

CQCP-MS-01
Steel Sheet Pile Construction Method Statement

CONTENTS
Materials
Machinery & Equipment
Manpower
Procedure
Safety Management and Control
Quality control
Measurement control

Prepared By Reviewed By Approved By

Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 01-Steel Sheet Pile construction method statement

1. Materials

The major materials used for the construction of steel sheet pile installation, but are not limited
to the following.
1) Steel sheet piles
2) Coatings
3) Grease

2. Machinery & Equipment

1) Crawler crane, quantity-1, capacity-55TON

2) Hydraulic Hammer, quantity-1
(Self weight-6 tons, Max crane pull is 10 tons when working, now there is a little problem
with the crane of hydraulic hammer, we are trying our best to fix it as soon as possible)
3) Vibratory hammer,quantity-1
(Self weight-5 tons, Max crane pull is 15 tons when working, as you see the crane and
vibrate hammers are sufficient to perform the tasks.)
4) Generator, quantity-1
5) Other equipment as work required
6) Theodolite,level gauge(for position,level and verticality control )
7) Vernier calipers，tape meter（for measurement）

3. Manpower

1) Contractor’s Site supervisor

2) Crawler crane operator
3) Hammer operator
4) Helper
5) Theodolite and level gauge surveyor

4. Procedure

Driving construction process flow:

1) Construction preparation: the preparation work like materials, machinery, workers and
technology shall be well done.
2) site leveling:Commencing surface should be the level at which the piling equipment first
enters the ground. After site leveling, the positions of steel sheet piles shall be set out by
Total Station, on which central axis line shall be laid, and two straight lines shall be
marked on inner and outer sides of the central axis line to control the steel sheet pile
position.
3) survey setting-out:The Engineer will provide his approval or instruct any variation relative
to the setting out information that may be required.

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 01-Steel Sheet Pile construction method statement

4) positioning of crawler crane and hammer:the crawler crane and hammer shall be positioned,
and the hammer shall seize the steel sheet pile, and then the crawler crane shall be adjusted
to align with the design position of steel sheet pile
5) positioning of steel sheet piles:The position of first steel sheet pile to be driven shall be
selected according to the setting out and before the driving we will first install the steel
guide frame(see in picture) to make sure the direction of the sheet pile is right and to
control the in plan and vertical tolerance.

6) starting hammer: the hammer shall be started to slowly drive the steel sheet pile into
ground, and the position and elevation steel sheet pile shall be inspected to ensure meeting
the design, after which the driving of the next steel sheet pile can be started
7) driving steel sheet pile:Prior to the driving of the rest steel sheet piles, the steel sheet pile
driven shall be manually supported to interlock with the former steel sheet piles, and the
inserted and driven steel sheet piles shall be fixed and connected together by spot welding.
8) inspection on steel sheet pile position:Throughout the insertion of the first steel sheet pile,
contractor’s survey team shall continually monitor and control the vertical position of the
steel sheet pile by Total Station Instrument so that keep to the specified verticality.
9) qualified
10) entering into the next cycle

5. Safety Management and Control

Safety precaution during the piling operations should comply with the contractor’s project
safety plan.
NOTE: Contractor shall provide and maintain on the Site sufficient proper and efficient
lifesaving appliances. The appliances must be conspicuous and available for use at all times. Site
operators shall be conversant with the use of safety equipment and drills shall be carried out
sufficiently frequently to ensure that all necessary procedures can be correctly observed

6. Quality control

1) Dimensional tolerances (as per specification 02457-2.04 Table 1.0)：

Thickness of section tolerance +/-5%: +/-5%*15.5mm=+/-0.775mm
Length tolerance +/-50mm
2) Interlocks are free and clean from distortion (as per specification 02457-3.01)
3) Setting out (as per specification 02457-1.11)：
Marker pins for the sheet pile wall positions shall be set out and installed by the

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 01-Steel Sheet Pile construction method statement

Contractor. Prior to installation of the sheet pile wall, the element positions shall be checked
by the Contractor and confirmed by Consultant.
4) Positional and alignment tolerance (as per specification 02457-3.02)：
Unless deflected by obstructions, sheet piles shall be installed within the following
tolerances:
In plan tolerance 75mm of the given sheet pile line at commencing surface
Vertical tolerance 1 in 75（within 0.77 angle degrees）
Level tolerance ±50mm of required top level
(tolerances of steel sheet pile see as following draft)

7. Quantity measurement control

1) Numbering
As below picture, we start from corner 1 to corner 2, then corner 1 to corner 4,then corner
4 to corner 3, and finish from corner 2 to corner 3. And we numbering the steel sheet pile
of 4 direction of North, South, East and West. If there are any changes in this order, we
will first inform the Engineer for approval.

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 01-Steel Sheet Pile construction method statement

2) Survey Record Form(for original survey data record)

Construction of Surface Water Treatment Plant and Impounding

Reservoir
CONTRACT No. KWASA / KWSP / ICB-02

Survey Record Form for Piling Rev01

Form number: Date:

A:setting out and survey for in-plan tolerance in every 10 pieces(within +/-75mm)
Designed coordinate Actual coordinate as build Tolerance
No.
x y x y N-S W-E

B:positioning of steel sheet pile

NS-vertical tolerance WE-vertical tolerance Top level tolerance

No.
（within 0.77°） （within 0.77°） （+/-50mm）

Singed by Contractor’s surveyor: Singed by Engineer’s surveyor:

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 01-Steel Sheet Pile construction method statement

3) Record Form(for sheet pile deriving details record)

Driving Sheet Pile Details

RL Remarks
Date Pile No. Start Time Finish Time
HI SR Final RL

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 01-Steel Sheet Pile construction method statement

4) Check List

Construction of Surface Water Treatment Plant and Impounding Reservoir

CONTRACT No. KWASA / KWSP / ICB-02

No.
Employer Engineer Contractor
KWASA AECOM/SMEC CHEC
CHECK LIST FOR STEEL SHEET PILE INSTALLATION
（ Notice to proceed）

Submission---------------- Date: _____ Time: _____

This form must be completed and passed to the RE together with supporting documents. Work must not start until
approval is given by the RE's staff.

Location: _____ Element: _____ Date: _____

The time to commence the activity: _____
This section to be completed by contractor, one form should be provided for steel sheet pile installation.
Approved Drawings Reference No. : _____ Total Meters of piling（m）: _____
Ref. Survey record form number:_____ Relevant BOQ: Bill No.2-I/A、I/C
Description/Information:

This section to be completed by the contractor and for IPC preparing

No-Objection Item Signed by CR’s Site Eng Verified by RE’s Staff Remarks
Dimensional tolerance
Interlocks are clean

Interlocks are free from distortion

Setting out
In plan tolerance(75mm)
NS-Vertical tolerance(within 0.77°)
WE-Vertical tolerance(within 0.77°)
Top level tolerance(+/-50mm)

Approved by:
Resident Engineer: _________________ Date: _________________

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