CHINA HARBOUR ENGINEERING COMPANY LIMITED

Construction of Surface
Water Treatment Plant and
Impounding Reservoir
CONTRACT No. KWASA / KWSP /
ICB-02
CQCP-Method Statement
02a-Remedial Work for the
Anchoring System

Date:2017.06.12 Revision:00

CQCP-MS-02a
Remedial Work for the Anchoring System

CONTENTS
Scope
Materials
Machinery & Equipment
Manpower
Procedure of remedial work
Flow Chart
Appendix

Prepared By Reviewed By Approved By

Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

1. Scope

The scope under this paper covers the procedure to be followed in course of the remedial work
of anchoring system between Deadman and steel sheet pile in IPR.

2. Materials

The major materials used for the construction of steel sheet pile installation, but are not limited
to the following.
1) Concrete anchor blocks
2) Steel strand
3) Anchor bearing plate
4) Head cap
5) Anchor & clip
6) Grease
7) PVC pipe

Pic1: Steel Strand Pic2: Anchor Clip

Pic 3: Tension Machine Pic4: Bearing plate, Head cap, Anchor

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

3. Machinery & Equipment

1) Tension machine
2) Jack
3) Digger
4) Welding Machine
5) Road roller
6) Crawler crane

4. Manpower

1) Site Engineer
2) Contractor’s Site supervisor
3) Steel strand foreman
4) Welder
5) Worker

5. Reason of Failure

The reasons for the failure of the anchoring system are as follow:

1) Site operation not follow the proper procedure that involved to anchoring system and
backfill between sheet pile and Deadman. For example, the backfill performed before
installing of the steel strand and tension.

¦ Õ
15.2 STEEL STRAND
ANCHOR YJM15-3

ANCHOR YJM15-3
ANCHOR BEARING PLATE

¦ Õ
15.2 STEEL STRAND
ANCHOR CLIP

ANCHOR YJM15-3

ANCHOR YJM15-3 SECTION

Sketch of the anchoring mechanism

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

More details please see attachment Drawing.

6. Procedure of Remedial Work

 North & West Side :-

1) Step1-

i. Survey sheet pile alignment and record displacement.

ii. Identify where adjustment need to be made.

2) Step 2-

i. Excavate to expose end cap of Deadman

ii. Remove end cap
iii. Remove welds between steel strand and anchor clip using grinding.
iv. Check anchor clip and plate; replace if necessary.

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

v. Adjust strand to give 300mm projection anchorage.

3) Step 3-

i. Set up tension machine (pump, hydraulic jack) at sheet pile side to tensioning bottom
strand.
ii. Apply tension force 200 KN.

4) Step 4-

i. Bind the strand together using 24 no GI wire.

ii. Filling and form cradle for pull pipe 100mmØ formwork
iii. Fill the pipe with grout (cement Sand ratio 1:2)

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

5) Step 5-

i. Dredging and filling to underside of higher level strand.

6) Step 6-

i. Remove end cap of top strand

ii. Remove welds between steel strand and anchor clip using grinding.
iii. Check anchor clip and plate; replace if necessary.
iv. Adjust strand to live 300mm projection anchorage.

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

7) Step 7-

i. Set up tension machine (pump, hydraulic jack) at sheet pile side to tensioning top
strand.
ii. Apply tension force 200 KN or as necessary for correct alignment of sheet piles.

8) Step 8-

i. Bind the strand together using 24 no GI wire.

ii. Filling and form cradle for pull pipe 100mmØ formwork
iii. Fill the pipe with grout (cement sand ratio 1:2)

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

9) Step 9-

i. Dredging and filling to finish level of +5.0m.

10) Step 10-

i. Survey alignment of sheet pile to confirm within the tolerance.

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

 South & East Side :-

1) Step1-

i. Excavate to 2.0 m below penetration point of top strand through the sheet pile.

2) Step 2-

i. Survey alignment of sheet pile and records produced.

ii. Identify where adjustments need to be made.

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

3) Step 3-

i. Excavate to expose bottom strand anchorage at Deadman side.

4) Step 4-

i. Remove end cap

ii. Remove welds between steel strand and anchor clip using grinding.
iii. Check anchor clip and plate; replace if necessary.
iv. Adjust strand to give 300mm projection anchorage.

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

5) Step 5-

i. Set up tension machine (pump, hydraulic jack) at sheet pile side to tensioning bottom
strand.
ii. Apply tension force 200 KN.

6) Step 6-

i. Bind the strand together using 24 no GI wire.

ii. Filling and form cradle for pull pipe 100mmØ formwork
iii. Fill the pipe with grout (cement sand ratio 1:2)

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

7) Step 7-

i. Dredging and filling to underside of higher level strand at Deadman side.

8) Step 8-

i. Remove end cap

ii. Remove welds between steel strand and anchor clip using grinding.
iii. Check anchor clip and plate; replace if necessary.
iv. Adjust strand to give 300mm projection anchorage.

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

9) Step 9-

i. Set up tension machine (pump, hydraulic jack) at sheet pile side to tensioning
top strand.
ii. Apply tension force 200 KN or as necessary for correct alignment of sheet
piles.

10) Step 10-

i. Bind the strand together using 24 no GI wire.

ii. Filling and form cradle for pull pipe 100mmØ formwork
iii. Fill the pipe with grout (cement sand ratio 1:2)

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

11) Step 11-

i. Dredging and filling to finish level of +5.0m.

12) Step 12-

i. Survey alignment of sheet pile to confirm within the tolerance.

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

Flow Chart for remedial work of anchoring system north & west side:

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

Flow Chart for remedial work of anchoring system south & east side:

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 02a-Remedial Work for the Anchoring System

APPENDIX: Tracking sheet for Deadman and steel strand remedial work:

CONSTRUCTION OF SURFACE WATER TREATMENT PLANT & IMPOUNDING RESERVIOUR

REMEDIAL WORK FOR STRANDS/DEADMAN
BOTTOM BOTTOM ALIGNMENT TOP ALIGNMENT TOP
DEADMAN
SIDE TENSION DATE GROUTING DISPLACEMENT TENSION DATE DISPLACEMENT GROUTING REMARK
NO
(KN) DATE (mm) (KN) (mm) DATE

CHEC AECOM / SMEC KWASA

NAME:_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ NAME:_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ NAME:_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

SIGNATURE:_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ SIGNATURE:_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ SIGNATURE:_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

DATE: DATE: DATE:

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