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Corrosion Behaviour of Electrodeposited Zn-Co-Fe Alloy: July 2016
Corrosion Behaviour of Electrodeposited Zn-Co-Fe Alloy: July 2016
Corrosion Behaviour of Electrodeposited Zn-Co-Fe Alloy: July 2016
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Mortaga Abou-Krisha* ,a,b , Fawzi Assaf a , Omer Alduaij b , Abdelrahman Alshammari b and
Fatma El-Sheref a
a
Faculty of Science, Chemistry Department, South Valley University, Qena, 83523, Egypt.
b
College of Science, Chemistry Department, Al Imam Mohammad Ibn Saud Islamic University (IMSIU), Riyadh
11623, KSA.
It has been shown that zinc alloys can provide zinc alloys are Zn–Co, Zn–Fe and Zn–Ni2,4. The
improved the corrosion resistance for ferrous electrodeposition of Zn–Co alloys is interesting
substrates mainly in the automobile industry because these alloys exhibit a significantly
compared to pure zinc in which the corrosion higher corrosion resistance and better surface
resistance is not satisfactory and unacceptable morphology than pure zinc coatings5. Coatings
under sever atmospheric conditions1. Also, Zn with high Co content are nobler than steel,
alloys used as a substitute for toxic and high- provide a barrier type of protection6,7. On the
cost cadmium coatings2,3. The most common other hand, the electrodeposited Zn–Fe alloy
coatings possess many excellent properties,
__________ such as high corrosion resistance due to the
*Corresponding author
E-mail: m_abou_krisha@yahoo.com
Page INDIAN J. CHEM. TECHNOL, OCTOBER 2015
nature of the Zn–Fe phase, excellent bath of the following composition 0.2 M
paintability and good welding properties of Zn– ZnSO4, 0.2 M CoSO4, 0.2 M FeSO4, 0.2 M
Fe phase in comparison to the pure zinc8. Zn– Na2SO4, 0.2 M H3BO3 and 0.01 M H2SO4. The
Fe alloys exist in various phases, and also their electrolytes used for the electrodeposition of
9
structure and morphology determines the different deposits were freshly prepared using
corrosion resistance of a deposit. Many research Analar grade chemicals without further
groups have reported the preparation of these purification and dissolved in appropriate
alloys with high or low iron content, amounts of double distilled water. All
10,11
respectively . The codeposition of Fe into the experiments have been carried out in duplicate;
binary Zn-Co alloy or Co into the binary Zn–Fe the measurements have shown good
alloy leads to improve the characteristics and reproducibility. The pH of the plating bath was
performance of the produced ternary Zn–Co–Fe measured at 30.0˚C ± 1ºC and was found to be
alloy. Recently there is a growing interest on 2.5 ± 0.02. The deposits were obtained on a
the electrodeposited Zn–Co–Fe alloy because of pure steel rod, which prepared in a Teflon
12-14
their superior protective properties . mount with a geometrical area 0.196 cm2 for
Conceicao et. al.14 were studied the corrosion electrochemical studies. For morphological
behavior of electrodeposits of zinc and zinc properties (SEM) and contents determination of
alloys by means of electrochemical tests in an the electrodeposited alloy study, 1.0 cm of
aerated solution of 3.5% (0.6 M) NaCl at pH width and length of the stainless steel sheet
8.2. They concluded that the Fe presence in the cathode was used. Electrodeposition of alloy on
alloy results in a good adhesion to the substrate copper sheet was used for EDX and XRD
and allows application of these materials at high analysis to prevent the difficulties due to that
temperatures. the deposit contains Fe. Before each experiment
Many metals and alloys suffer from the surface of the steel rod electrode was hand
pitting corrosion in different environments; polish with emery paper (up to 1500) then
among these metals are Zn and its alloys. immersed in ethyl alcohol and rinsed with
Therefore the present paper aims to study the doubly distilled water and then dried. After
anodic dissolution process of Zn–Co–Fe alloy, surface preparations, the steel immediately
electrodeposited galvanostatically on a steel placed in the plating bath. The electrolytic cell
rod, in 0.5 M NaOH solution. Also study the was used in the present work as detailed in
influence of varying scan rate; temperature and Ref.15. Before each run, the cell was cleaned
concentration of NaOH solution on with chromic/sulfuric mixture, washed with
electrodeposited Zn–Co–Fe alloy. first and second distilled water and filled with
50 cm3 of the electrolyte of temperature 30.0˚C.
Experimental The counter electrode was a platinum electrode
Pure Zn, Fe and Co; Zn–Co, Zn–Fe, Fe–Co and the reference electrode was standard
and Zn–Co–Fe alloys were electrodeposited calomel electrode (SCE). Cyclic voltammetry
galvanostatically on steel rod from a sulfate and anodic linear sweep voltammetry
ABOU-KRISHA et al.: CORROSION BEHAVIOR OF ELECTRODEPOSITED ZN-CO-FE ALLOY Page
Table 1: Contents % of the various coatings on the stainless steel sheet substrate
Deposit
Parameter Zn Co Fe Zn-Fe Zn-Co Zn-Co-Fe
Zn content /% 100 0 0 73.8 97.3 65.8
Co content /% 0 100 0 0 2.7 8.9
Fe content /% 0 0 100 26.2 0 25.3
Page INDIAN J. CHEM. TECHNOL, OCTOBER 2015
charging of the double layer, followed by a 1800
Zn, FeCo, Fe
rising of potential due to either the growth of 1600
1400
Lin (counts)
a new phase and/or to an increase of the 1200
16,17
number of nuclei . Finally, the potential 1000
800
substrate
600
FeCo, Fe
400
findings suggest that the electrodeposition
FeCo, Fe
200
Zn
Zn
Zn
Zn
Zn
process is diffusion controlled by a typical
Zn
0
40 50 60 70 80 90 100
18 2 - scale
nucleation mechanism .
(2A)
a- Zn
-900 b- Co
c- Fe
d- Zn-Co
-950 e- Zn-Fe
f- Zn-Co-Fe
b
E vs. SCE/ mV
-1000
c
-1050
-1100
df
-1150 e
a
-1200
-1250
0 1 2 3 4 5 6 7 8 9 10
t/ minute
(2B)
Figure 1: E-t curves for deposition of various
Figure 2 A- XRD patterns and B- EDX peaks
coatings on steel cathode
for Zn-Co-Fe alloy, electrodeposited
galvanostatically on a copper substrate
Figure (2A( shows the XRD pattern of
the electrodeposited Zn–Co–Fe alloy on copper
The grain size of the deposited alloys was
sheet revealing the presence of pure Zn and
calculated using Sherresʼs equation (1).
Fe/FeCo phase in the deposited film. It is
obvious from this figure the overlapping of
FeCo and Fe phases19. EDXF analysis was
carried out to investigate the metal percentage
of the deposit. Distinct peaks for metals were where K is taken as 1, λ the wave length of X-
observed by EDXF analysis of the deposit ray used and β the full width of the half
which confirms the formation of Zn–Co–Fe maximum of the peak. The grain size was
alloy on copper sheet; their compositions are calculated around the most intense peak. The
quantified in Fig. (2B). It can be observed from calculated grain size for Zn-Co-Fe film is small
the peaks the presence of sulfur peak due to the and existence in the nano size range 32 nm.
reduction of sulfate group to sulfur20. Also, the The surface morphology of Zn–Co–Fe
presence of copper peak due to the alloy deposits from the plating bath is shown in
electrodeposition of Zn–Co–Fe alloy was on Fig. (3), which indicates the complete coating,
copper sheet.
ABOU-KRISHA et al.: CORROSION BEHAVIOR OF ELECTRODEPOSITED ZN-CO-FE ALLOY Page
compact and homogeneous deposits on the the potential range from -1300 mV to -1425
substrate surface. mV.
20
a- Zn
b- Fe
15 c- Co
g- Zn-Co-Fe
10
-2
i/ mA cm
g
5
a
0
-5
b
-10
c
-2
i/ mA cm
g
Cyclic voltammograms measurements a
5
Figures (4 A-B) show the cyclic -1400 -1200 -1000 -800 -600 -400 -200 0 200 400
E vs. SCE/ mV
voltammetric behavior of the electrodeposited (4B)
14 A2
scan rates. From the anodic scan it seems that,
-2
ip / mA cm
12
8
scan rates 25 and 50 mV s-1, it's interesting to 6
2
electrodissolution process in alkaline media at 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13
1/2 1/2 -1/2
potential range from -1300 mV to -1425 mV / mV s
that may be due to that at more negative Figure 6 Relation between the peak current
potentials zinc prefers to be in zinc ions form. density (ip) and the root of scan rate (ν1/2) for
20 the anodic peaks A1 and A2 for Zn-Co-Fe
e
18
16
d a- 25 mV s
b- 50 mV s
-1
-1
alloy, electrodeposited galvanostatically on
14
c c- 75 mV s
-1
b
12
d- 100 mV s
e- 125 mV s
-1
10
a
8 solution at 30.0˚C
6
4
-700
2
0
-800
A2
-2
-4 -900
-6
Ep vs. SCE/ mV
-1400 -1200 -1000 -800 -600 -400 -200 0 200 400 -1000
E vs. SCE / mV
-1100
-1200 A1
Figure 5 i-E curves (cyclic voltammograms)
-1300
e
the charge passed per unit time is greater, hence 14 a- 0.1 M
d b- 0.3 M
an increase in ip, while the total amount of 12 c- 0.4 M
d- 0.5 M
e- 0.6 M
-2
10
charge is the same.
i/ mA cm
c
8
6
b
Anodic linear sweep voltammetry (ALSV) 4
1.2
A1
for A1 and A2 from Fig. 11 were 26 and 25
A2
1.1 kJ/mol respectively, and therefore the diffusive
-2
1.0
character of the process was confirmed.
log ip/ mA cm
0.9
0.8
e
24
o
0.7 a- 10 C
d o
b- 20 C
0.6 20 o
c- 30 C
o
c d- 40 C
0.5
-2
o
-0.60 -0.55 -0.50 -0.45 -0.40 -0.35 -0.30 -0.25 -0.20 -0.15 16 e- 50 C
i/ mA cm
log [NaOH]/ M
12
b
Figure 9 Linear dependence of the peak 8
˚ ˚
solution temperature from 10 C to 50 C on the 1.4 A1
A2
1.2
1.1
(10). The general shape of the dissolution
1.0
dependence of log ip of the anodic peaks (A1 0.0030 0.0031 0.0032 0.0033 0.0034 0.0035 0.0036
-1 -1
-1 T /K
and A2) and 1/T K for electrodeposited Zn–
Co–Fe alloy. The rise of solution temperature Figure 11 Linear dependence of (log ip) of
enhances the heights of the anodic peaks, and the anodic peaks and (1/T) for Zn-Co-Fe
shifts the peak potentials toward more negative alloy, electrodeposited galvanostatically on
values. This indicates that the increase in steel substrate and dissolved in 0.5 M NaOH
temperature accelerates the diffusion rate of the solution with scan rate 50 mV s-1 and at
diffusing species to or from the anode surface. different temperature values
Also the height of the anodic peaks ip can be
corresponded to increasing the solubility of zinc
components in the deposit.
Page INDIAN J. CHEM. TECHNOL, OCTOBER 2015
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