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Methanol Capacity Building Workshop
Methanol Capacity Building Workshop
Building Workshop
July 13 2021
Singapore | Washington | Brussels | Beijing | Delhi
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Brussels Beijing
2011 2012
Washington, DC
1989
Delhi Singapore
2020 2009
INDONESIA’S CURRENT ENERGY LANDSCAPE
DELIVERED AT WORKSHOP METHANOL DEVELOPMENT IN INDONESIA - SESSION I ON JULY 13, 2021
YUNUS SAEFULHAK
HEAD OF BUREAU OF ENERGY POLICY FACILITATION AND
ASSEMBLY
National Energy Independence is the guarantee of Energy availability by making the most of domestic potential sources
National Energy Security is a condition that guarantees the availability of Energy by utilizing and having public access to Energy at
an affordable price in the long term while still paying attention to the protection of the Environment .
Energy sovereignty is the right of the state and nation to independently determine energy management policies to achieve
energy security and independence.
Equitable economic value is a value / cost that reflects the cost of energy production, including environmental costs and
conservation costs as well as benefits that are assessed based on community capacity and determined by the Government.
*Law Number 30 of 2007 concerning Energy and Government Regulation Number 79 of 2014 concerning National Energy Policy (KEN)
den.go.id dewanenerginasional @dewanenergi dewanenergi dewan energi
REALIZATION AND TARGET KEN AND RUEN
(Gov. Reg. 79/2014 & Pres.Reg 22/2017)*
1. Energy consumption: 0.8 TOE/cap 1. Energy consumption: 1.4 TOE/cap 1. Energy consumption: 3.2 TOE/cap
2. Electricity consumption: 1,086 kWh/cap 2. Electricity consumption: 2,500 kWh/cap 2. Electricity consumption: 7,000 kWh/cap
3. Power plants: 71 GW 3. Power plants: 135 GW 3. Power plants: 443 GW
2020 2050 :
The energy transition towards the NRE and environmentally friendly era with a shift in the percentage of the NRE
energy mix which trend is increasing and fossil energy is decreasing.
Government Regulation Number 79 of 2014 concerning National Energy Policy (KEN), Presidential Regulation Number 22 0f 2017 concerning National Energy General Plan (RUEN)
Startup : 1998
Location : Bontang, East Kalimantan
Product : Grade AA methanol
Capacity : 660,000mt/y Plant : Bontang
Feedstock : Natural Gas 68mmscfd
15
Methanol demand in the world
Methanol Supply and Demand -World
190,000
170,000
150,000
130,000
Thousand Ton
110,000 102,162
90,000
70,000
50,000
30,000
10,000
(10,000) 2016 2017 2018 2019 2020 2021E 2022E 2023E 2024E 2025E
Source: MMSA 16
Methanol demand in the world (by region)
80,000 Asia
Thousand Ton
60,000
North America
40,000
South America
Europe
20,000
Rest of World
0
2016 2017 2018 2019 2020 2021E 2022E 2023E 2024E 2025E
Source: MMSA 17
Methanol demand in the world (by derivative)
Fuel Cells
120,000
DME
100,000 Biodiesel
Thousand Ton
0 Formaldehyude
2016 2017 2018 2019 2020 2021E 2022E 2023E 2024E 2025E
Source: MMSA 18
Major Methanol Applications
Traditional Uses of Methanol Methanol for Energy & MTO
(35% of Demand) (65% of Demand, High Growth)
Formaldehyde Acetic Acid BDF DME
Wood Industry, Pharmaceuticals, Adhesives, Paints, Plastic Substitute for diesel fuel Substitute for LPG
Automotive parts, Bottle,
19
Methanol Application Chart (2020)
(Unit : Ton) Methanol
(102,162K)
The application
Seen in Indonesia
Solvents &
Formaldehyde Acetic Acid MMA Others MTO&MTP Gasoline/Fuel MTBE DME
(23,787) (7,193K) (1,773K) (2,593K) (31,202K) (16,186K) (10,446K) (2,917K)
Phenol Urea
Polyacetal Melamine Vinyl Gasoline LPG
Formaldehyde Formaldehyde Acetate PTA PMMA MBS Biodiesel Fuel Cells Blending Aerosol
(POM) Resins (MF) Acetate Blending
Resins (PF) Resins (UF) Esters
(3,048K) (13K) (13,125K)
Methyl
Amines/DMF
Automotives
Electronics Plywood Laminates PVA EtAC PET Resin Acryl Sheet Methyl Acrylate
Electronics
Insulation MDF Surface Coating EVA BtAC Polyester Products DMT
Strand Board nPropyl AC Fiber Lamp DMC
Film Surface Coating Methyl Chloride
Alkyd Resin THF Paraform Cellulose
Urethan Acetate Impact Modifier
(Paint&Coating) PBT TMP
Foam Pharmaceutical
Spandex NPG
TPU Pesticids Source: MMSA and the calculation by SOJITZ
20
Existing Methanol Applications in Indonesia
Energy applications :
Fatty Acid Methyl Ester (FAME) for bio diesel fuels (BDF)
Methyl tert-Butyl Ether (MTBE) for octane booster [PT.Chandra Asri Petrochemical tbk]
Dimethyl Ether (DME) for aerosol, solvent [PT.Bumi Tangerang Gas Ind.]
The demand in Indonesia is mostly occupied with Biodiesel and Formaldehyde, and at the lack of petrochemicals like Acetic
Acid, MMA (Methyl Methacrylate), etc.
Others
Demand Structure by country
Methanol-to-Olefins
100%
Fuel Cells
90% Biodiesel
DME
80% Methanol-to-Olefins
MTBE Biodiesel
Methanol-to-Olefins
70% Gasoline Blending & Combustion
Thousand Ton
Acetic Acid is one of the biggest methanol derivatives with wider supply chains, however, in Indonesia, there is no production.
The demand booster is local Vinyl Acetate (VAM) production, which, however, doesn’t exist in Indonesia, neither.
Acetic Acid
Ethylene CO (Global Demand: 14 mil ton)
Methanol
2,000
B10 B20 B30 B40
1,800
1,600
1,400
1,200
1,000tons
1,000
400
1,800 90%
1,600 80%
1,400 70%
1,200 60%
KMI's share
1,000tons
1,000 50%
800
Import 40%
600 30%
400 20%
0 0%
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021E2022E2023E
350 50%
300
40%
250
200 for 30%
150 Domestic 20%
100
10%
50
0 0%
27
WE DO THE BEST, BECOME THE BEST, YES WE CAN!
GLOBAL METHANOL INDUSTRY OVERVIEW
ENTERING THE LOW-CARBON ERA
Prepared For:
Methanol Institute
Indonesia Capacity Building Workshop
July 13th ,2021
By:
Simon Maddren
Managing Director, Proprietary Services (MMSA)
30
Low Carbon Methanol Forum – June 10th 2021 © MMSA Pte Ltd. All Rights Reserved.
Industry needs to add at least 40 new world-scale
methanol plants in the next 20 years
China needs methanol to grow its economy but priorities for natural gas and renewable energy lie elsewhere.
31
Low Carbon Methanol Forum – June 10th 2021 © MMSA Pte Ltd. All Rights Reserved.
The industry is heavily reliant on Chinese coal as a
feedstock; unsustainable in a decarbonising world
32
Low Carbon Methanol Forum – June 10th 2021 © MMSA Pte Ltd. All Rights Reserved.
Companies are now required to report on all
sources of carbon across their operations
Low Carbon Methanol Forum – June 10th 2021 © MMSA Pte Ltd. All Rights Reserved.
33
Low Carbon Methanol, deciphering the labels
Low Carbon Methanol Forum – June 10th 2021 © MMSA Pte Ltd. All Rights Reserved.
34
Green methanol projects can be part of the solution
Low Carbon Methanol Forum – June 10th 2021 © MMSA Pte Ltd. All Rights Reserved.
35
The current producers need to decarbonise their existing
plants and build new blue methanol plants
Low Carbon Methanol Forum – June 10th 2021 © MMSA Pte Ltd. All Rights Reserved.
36
Takeaway points
Low Carbon Methanol Forum – June 10th 2021 © MMSA Pte Ltd. All Rights Reserved.
37
Conventional Methanol Production
CO2
CO/CO2/H2
Natural Gas Reforming
Atmosphere
‘Grey’ Fuels
Reformers Converters
Steam Methane Reformer (SMR) Axial Steam Raising Converter (A-SRC)
Pre-Reformer / Catalytic Rich Gas (CRG) Tube Cooled Converter (TCC)
Autothermal Reformer (ATR) Radial Steam raising converter (R-SRC)
Gas Heated Reformer (GHR)
CO/CO2/H2
Mixed Municipal Waste Gasification
CCS H2
CO2 or H2
CO/CO2/H2
Natural Gas/Coal
Reforming/ ‘Blue’ Fuels
Gasification Methanol Chemicals
41
A world that’s cleaner and healthier; today and
for future generations
42
3
01 About CRI
02 What?
03 How?
04 Why?
05 Where?
06 Indonesia?
Quick facts about CRI
Biomethanol E-methanol
H2 from biomass H2 from electrolysis
CO2 + 3H2 -> CH3OH + H2O
Quick aside about water electrolysis...
Electrolyzer Hydrogen
Electricity (AC to DC)
Further processing
Water or steam
Oxygen
Industry, healthcare
How does CRI produce e-methanol?
Traditional process CRI Emissions-to-Liquids™ process
Hot front end for reforming of natural Direct hydrogenation of CO2 based syngas (CO2 + H2)
gas to syngas (CO + H2). with captured CO2
Net CO2 emissions. No net CO2 emissions.
Emissions
Electricity
1 TWh el + 145,000 t CO2 + 150,000 t H2O = 100,000 t methanol = 430,000 bbl oil equivalent
Why e-methanol?
Use of renewable electricity as hydrogen source and captured waste CO2 as carbon
source supplies a replacement for current fossil fuel thus offsetting GHG emissions
Chemical feedstock Fossil fuel replacement
E-methanol E-methanol
tCO2/t methanol
+0.2 t* 0t
Emitter ETL Emitter ETL
-1.2 t +0.2 t
Electricity* Carbon sink Electricity*
Emitter Emitter
+0.5 t** +1.4 t
+1.9 t
+0.8 t
Coal or gas +3.0 t Oil**
*Assuming Norwegian grid mix (19 gCO2/kWh) ** Assuming EU market fossil fuels (WTT 24 gCO2/MJ)
Why e-methanol?
E-methanol as chemical feedstock E-methanol as fossil fuel replacement
Offsets -2.0 to -4.2 tCO2/t methanol Offsets 1.7 tCO2/t methanol
E-methanol* -1.2
Net emissions tCO2/t methanol +1.9 tCO2 +0.2 tCO2 = –1.7 tCO2
Source: Natural gas: Johnson Mathey Tech. Rev. (2017) 61, 4, Coal: Qin et. al. En. Conv. and Mgmt (2016), 124
Where is e-methanol produced?
CRI has built and operated the only three industrial e-methanol plants globally in 3 countries and is
soon adding #4 (Norway). In 2021 a 110 kt/yr ETL plant will be commissioned in China.
264 195 36
Opportunity Increased utilization of renewable energy resources Energy island Grid balancing
ETL ETL
04 produced by CRI at
scale since 2012 05 Indonesia to better
utilize wind and solar
resources
06 commercial e-methanol
solution
Carbon Recycling International Main Office:
Holtasmari 1
201 Kopavogur
ANY QUESTIONS? E:
W:
Info @cri.is
carbonrecycling.is
WASTE TO CHEMICALS
TECHNOLOGIES
2500 490
10^6 Mtons/year
602
269 Africa
174
129 177 255
0
2016 2030 2050
unauthorized
STRICTLY
https://datatopics.worldbank.org/what-a-waste/trends_in_solid_waste_management.html
5
PRODUCTION OF WASTE IN THE WORLD 2016-2050
Refuse Derived Fuel and Plastic Waste are valuable sources of carbon to be used in substitution of convention fossil
feedstock.
Property of NextChem S.p.A. to be returned upon request and used only in reference to contract or proposal of this company. Reproduction of
C 32-55% w
H 5-8% w
O 20-28% w
Cl 0.5-3% w
N 0.5-1.5% w
S 0.1-1% w
use of patented or patentable features disclosed hereon is prohibited.
C 47-61%
H 5-7%
O 14-20%
Cl 0.8-1.5%
CONFIDENTIAL
N 0.2-0.5%
S 0.02-0.3%
NOT RECYCLABLE PLASTIC Moisture 5-9%
unauthorized
STRICTLY
Ashes 7-20%
this print or
6
CHEMICAL CONVERSION OF WASTE, HIGHLIGHTS
Stabilization
Zone H
H
SYNGAS
Property of NextChem S.p.A. to be returned upon request and used only in reference to contract or proposal of this company.
Reaction Zone
Reproduction of this print or unauthorized use of patented or patentable features disclosed hereon is prohibited.
or WOOD, BIOMASS
Melting Zone
INERTS METALS
10% in mass 1% in mass
1% in volume 0,15% in volume
Steel production
Rockwool
Civil application
58
HIGH TEMPERATURE WASTE CONVERSION
TECHNOLOGY - MAIN REFERENCES
INDUSTRIAL
INDUSTRIAL
MUNICIPAL
AND
MUNICIPAL
SOLID
MUNICIPAL
SOLID INDUSTRIAL
MORE THAN 40 REFERENCES
FEED WASTE AND
WASTE
INDUSTRIAL
WASTE
WASTE SOLID INCLUDING BOTH
SLUDGE SOLID WASTE
WASTE ENRICHED AIR AND PURE O2
AS GASIFICATION AGENT
9
CHEMICALS PATHWAY FROM WASTE
Waste feedstock can be converted into SYNGAS to be used as BUILDING BLOCK for the synthesis of
chemicals and fuels. A premium on final end product may be recognized.
Property of NextChem S.p.A. to be returned upon request and used only in reference to contract or proposal of this company. Reproduction of
• HT Gasification
• Syngas Cleaning
• Syngas Purification
this print or unauthorized use of patented or patentable features disclosed hereon is prohibited.
• Syngas Conditioning
Ethylene
Not acqueous
Polycarbonate
electrolyte solution
for Lithium Batteries
Jet Fuel Polyethylene Ammonia Urea/AdBlue 14
WASTE GASIFICATION FOR SUSTAINABLE MOBILITY
(DIESEL BLENDING)
H2 FUEL CELLS
MTBE H2
(GASOLINE BLENDING)
BUNKER OIL
MeOH SYNGAS EtOH
UREA (AdBlue)
DME
this print or unauthorized use of patented or patentable features disclosed hereon is prohibited.
(LPG BLENDING)
GASOLINE ETBE
BLENDING CH4 (GASOLINE BLENDING)
GASOLINE
CNG / LNG BLENDING
JET FUEL
15
CASE STUDY - WASTE TO METHANOL
Overall balance methanol production 100.000 t/y
Saving CO2 = 97%
Property of NextChem S.p.A. to be returned upon request and used only in reference to contract or proposal of this company. Reproduction of
Overall yield CO2 avoided = 261,000 t/a
Methanol yield 0,52 kgMeOH/kg RDF-Plasmix
RDF(75%)-PLASMIX(25%)
24 t/h (PCI=16 MJ/kg) Pure CO2
18,5 t/h
N2=1440 Nm3/h
this print or unauthorized use of patented or patentable features disclosed hereon is prohibited.
O2=9517 Nm3/h
Methanol
WASTE GASSIFICATION METHANOL
NG=1110 Nm3/h SYNGAS 12,5 t/h
AND SYNGAS PRECLEANING
PURIFICATION AND SYNTHESIS AND
Power=14 MWh/h CONDITIONING PURIFICATION
Wastewater pretreatment
Industrial water=4,5 t/h
Steam
Granulate Concentrated Pretreated Sulfur Process
4,0 t/h sludge Waste water 50 kg/h condensate
9 m3/h MPS LPS
1,5 m3/h Condensate
25 t/h 5 t/h
Flue gas
(*) Compared to conventional scheme (waste incineration + methanol synthesis) and assuming electric power grid having 30% of renewable energy (at 100 % renewable energy saving
will be higher than 100%).
INTEGRATION OF W2C PLANTS WITH ELECTROLYSIZERS,
A CASE STUDY – METHANOL
𝐶𝑂 + 𝐻2 𝐶 𝐻3 − 𝑂 𝐻 Methanol Ratio
𝐻2 −𝐶𝑂2
(Ratio H2 to CO 1:1) = 2.1
𝐶𝑂+𝐶𝑂2
𝐶𝑂
Shift conversion equation 2 ∙ 𝐻2
𝐻2 𝑂 + 𝐶𝑂 ⇋ 𝐶𝑂2 + 𝐻2 (Ratio H2 to CO = 2:1)
Robuste and commercially proven process units for gasification, purification and chemical synthesis.
NextChem W2C technology represents a process economically competitive with a low carbon
footprint.
this print or unauthorized use of patented or patentable features disclosed hereon is prohibited.
The proposed technology fits perfectly into the concept of Circular Economy, which promotes
the use of waste as a feedstock for the
synthesis of new products.
Integration of waste to chemical scheme with hdyrogen produced by electrolyzers can increase overall
yields and further reduce carbon foot print down to ZeroCO2
NextChem S.p.A. – MyRechemical S.r.l.
Registered Office:
Via di Vannina 88/94
00156 Rome - Italy
P +39 06 9356771
Operating Offices:
Via Gaetano De Castillia 6A
20124 Milan – Italy
P +39 02 63131
www.nextchem.com
30
Panel Discussion
Q&A