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How To Calculate The Size of Capacitor Bank - One by Zero Electronics
How To Calculate The Size of Capacitor Bank - One by Zero Electronics
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How to calculate the size of capacitor bank ???
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Example:
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Blog Archive
How to Calculate the Required Capacitor bank value in
both kVAR andFarads? ►
2021
(1)
(How to Convert Farads into kVAR and Vice Versa)
►
2020
(16)
►
2017
(12)
Example:
3
►
2016
(39)
A Single phase 400V, 50Hz,
motor takes a supply current of 50A at a P.F ▼
2015
(173)
(Power factor) of 0.6. The motor
power factor has to be improved to 0.9 by ►
December
(3)
connecting a capacitor in parallel
with it. Calculate the required capacity of
►
November
(3)
Capacitor in both kVAR and Farads.
►
October
(11)
►
September
(9)
Motor Input = P = V x I x Cosθ ►
August
(18)
= 400V x 50A x 0.6
►
July
(9)
= 12kW
►
June
(14)
Actual P.F = Cosθ1 = 0..6
Required P.F = Cosθ = 0.90
▼
May
(41)
How to Use Virtual Desktops in
θ1 = Cos-1 = (0.60) = 53°.13; Tan θ1 = Tan (53°.13) = 1.3333 Windows 10...???
θ2 = Cos-1 = (0.90) = 25°.84; Tan θ2 = Tan (25°.50) = 0.4843 What are the Causes of Poor Power
Factor ???
Required Capacitor kVAR to
improve P.F from 0.60 to 0.90 Active, Reactive, Apparent and
Complex Power. Simp...
Required Capacitor kVAR = P
(Tan θ1 – Tan θ2)
Why Power Plant Capacity Rated in
= 5kW (1.3333– 0.4843) MW and not in MV...
Why Battery rated in Ah (Ampere
= 10.188 kVAR hour) and not in V...
Why Motor rated in kW instead of
kVA ???
**************************************************************** STARTER COIL,HOLDING CONTACT
AND PUSHBUTTON...STAN...
*************
How to calculate the size of
capacitor bank ???
= (10.188kVAR) / (2 x π x
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Example
4 :
Solution:
IC = QC / V
= 783 / 208
= 3.76A
And
XC = V / IC
= 208 / 3.76 = 55.25Ω
C = 1/ (2 π f XC)
C = 1 (2 π x 60 x 55.25)
C = 48 μF (required Capacitance Value in Farads)
Good
to Know:
Power in Watts
kW = kVA x Cosθ
kW = HP x 0.746 or (HP x 0.746)
/ Efficiency … (HP = Motor Power)
kW = √ ( kVA2– kVAR2)
kW = P = VI Cosθ … (Single Phase)
kW = P =√3x V x I Cosθ … (Three Phase)
Apparent Power in VA
kVA= √(kW2+ kVAR2)
kVA = kW/ Cosθ
Reactive Power in VA
kVAR= √(kVA2– kW2)
kVAR = C x (2 π f V2)
Power Factor = Cosθ = kW / kVA … (Both Single Phase & Three Phase)
****************************************************************
*************
Example
5 :
§ Calculate
Size of Capacitor Bank Annual Saving in Bills and Payback Period
for Capacitor
Bank.
§ Electrical
Load of (1) 2 No’s of 18.5KW,415V motor ,90% efficiency,0.82
Power Factor ,(2)
2 No’s of 7.5KW,415V motor ,90% efficiency,0.82 Power
Factor,(3) 10KW ,415V
Lighting Load. The Targeted Power Factor for System
is 0.98.
§ Electrical
Load is connected 24 Hours, Electricity Charge is 100Rs/KVA and
10Rs/KW.
§ Calculate
size of Discharge Resistor for discharging of capacitor Bank.
Discharge rate of
Capacitor is 50v in less than 1 minute.
§ Also
Calculate reduction in KVAR rating of Capacitor if Capacitor Bank is
operated
at frequency of 40Hz instead of 50Hz and If Operating Voltage 400V
instead of
415V.
§ Capacitor
is connected in star Connection, Capacitor voltage 415V, Capacitor
Cost is
60Rs/Kvar. Annual Deprecation Cost of Capacitor is 12%.
Calculation:
For Connection (1):
§ Total Load
KW for Connection(1) =Kw / Efficiency=(18.5×2) /
90%=41.1KW
§ Total Load
KVA (old) for Connection(1)= KW /Old Power Factor= 41.1
/0.82=50.1 KVA
§ Total Load
KVA (new) for Connection(1)= KW /New Power Factor= 41.1
/0.98= 41.9KVA
§ Total Load
KVAR= KWX([(√1-(old p.f)2) / old p.f]- [(√1-(New p.f)2) / New
p.f])
§ Total Load
KVAR1=41.1x([(√1-(0.82)2) / 0.82]- [(√1-(0.98)2) / 0.98])
§ Total
Load KVAR1=20.35 KVAR
§ OR
§ tanǾ1=Arcos(0.82)=0.69
§ tanǾ2=Arcos(0.98)=0.20
§ Total Load
KVAR1= KWX (tanǾ1- tanǾ2) =41.1(0.69-0.20)=20.35KVAR
Protection of
Capacitor Bank:
Size of HRC Fuse for
Capacitor Bank Protection
§ Size
of the fuse =165% to 200% of Capacitor Charging current.
§ Size of the
fuse=2×44.9Amp
§ Size of the
fuse=90Amp
****************************************************************
*************
Size of Circuit Breaker
for Capacitor Protection:
§ Size
of the Circuit Breaker =135% to 150% of Capacitor Charging
current.
§ Size of the
Circuit Breaker=1.5×44.9Amp
§ Size of the
Circuit Breaker=67Amp
§ Thermal
relay setting between 1.3 and 1.5of Capacitor Charging current.
§ Thermal
relay setting of C.B=1.5×44.9 Amp
§ Thermal
relay setting of C.B=67 Amp
§ Magnetic
relay setting between 5 and 10 of Capacitor Charging current.
§ Magnetic
relay setting of C.B=10×44.9Amp
§ Magnetic
relay setting of C.B=449Amp
****************************************************************
*************
Sizing of cables for
capacitor Connection:
§ Capacitors
can withstand a permanent over current of 30% +tolerance of
10% on capacitor
Current.
§ Cables size
for Capacitor Connection= 1.3 x1.1 x nominal capacitor Current
§ Cables
size for Capacitor Connection = 1.43 x nominal capacitor Current
§ Cables size
for Capacitor Connection=1.43×44.9Amp
§ Cables size
for Capacitor Connection=64 Amps
****************************************************************
*************
Maximum size of discharge
Resistor for Capacitor:
§ Capacitors
will be discharge by discharging resistors.
§ After the
capacitor is disconnected from the source of supply, discharge
resistors are
required for discharging each unit within 3 min to 75 V or less
from initial
nominal peak voltage (according IEC-standard 60831).
§ Discharge
resistors have to be connected directly to the capacitors. There
shall be no
switch, fuse cut-out or any other isolating device between the
capacitor unit
and the discharge resistors.
§ Max.
Discharge resistance Value (Star Connection) = Ct / Cn x Log (Un
x√2/ Dv).
§ Max.
Discharge resistance Value (Delta Connection)= Ct / 1/3xCn x Log
(Un x√2/ Dv)
§ Where Ct
=Capacitor Discharge Time (sec)
§ Cn=Capacitance
Farad.
§ Un = Line
Voltage
§ Dv=Capacitor
Discharge voltage.
§ Maximum
Discharge resistance =60 / ((5.96/1000000)x log ( 415x√2 /50)
§ Maximum
Discharge resistance=4087 KΩ
****************************************************************
*************
Effect of Decreasing
Voltage & Frequency on Rating of Capacitor:
§ The
kvar of capacitor will not be same if voltage applied to the capacitor and
frequency changes
§ Reduced in
Kvar size of Capacitor when operating 50 Hz unit at 40 Hz
§ Actual KVAR
= Rated KVAR x(Operating Frequency / Rated Frequency)
§ Actual KVAR
= Rated KVAR x(40/50)
§ Actual KVAR
= 80% of Rated KVAR
§ Hence 32
Kvar Capacitor works as 80%x32Kvar= 26.6Kvar
§ Reduced in
Kvar size of Capacitor when operating 415V unit at 400V
§ Actual KVAR
= Rated KVAR x(Operating voltage / Rated voltage)^2
§ Actual KVAR
= Rated KVAR x(400/415)^2
§ Actual
KVAR=93% of Rated KVAR
§ Hence 32
Kvar Capacitor works as 93%x32Kvar= 23.0Kvar
****************************************************************
*************
Annual Saving and Pay Back
Period
Before Power Factor Correction:
§ Total
electrical load KVA (old)= KVA1+KVA2+KVA3
§ Total
electrical load= 50.1+20.08+11.76
§ Total
electrical load=82 KVA
§ Total
electrical Load KW=kW1+KW2+KW3
§ Total electrical
Load KW=37+15+10
§ Total
electrical Load KW =62kw
§ Load
Current=KVA/V=80×1000/(415/1.732)
§ Load
Current=114.1 Amp
§ KVA Demand
Charge=KVA X Charge
§ KVA Demand
Charge=82x60Rs
§ KVA Demand
Charge=8198 Rs
§ Annual Unit
Consumption=KWx Daily usesx365
§ Annual Unit
Consumption=62x24x365 =543120 Kwh
§ Annual
charges =543120×10=5431200 Rs
§ Total
Annual Cost= 8198+5431200
§ Total
Annual Cost before Power Factor Correction= 5439398 Rs
****************************************************************
*********
§ Annual
Saving= 692 Rs
§ Payback
Period= Capital Cost of Capacitor / Annual Saving
§ Payback
Period= 4912 / 692
§ Payback
Period = 7.1 Years
**************************************************************
**********
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