Professional Documents
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AT-802-802A Pilot Training Course
AT-802-802A Pilot Training Course
REVISIONS
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Contents
Chapter 1 - AT-802/802A Operational Approval, and Regulatory Compliance ...............................6
Roles and Responsibilities........................................................................................................................ 7
Record of Training .................................................................................................................................... 9
Factory Authorized AT-802/802A Instructors ....................................................................................... 10
Restricted Category Airplane Operations .............................................................................................. 11
Chapter 2 - COURSEWARE......................................................................................................... 12
SEGMENT 1 – GENERAL OPERATIONAL SUBJECTS .................................................................................. 12
Lesson 1 - Aircraft and Operating Limitations (30 min.)........................................................... 12
Lesson 2 - Weight & Balance (30 min.) .................................................................................... 17
Lesson 3 - Adverse Weather Operations (45 min.) .................................................................... 18
Lesson 4 – Aerodynamics, Performance Charts, and Management of Installed and Inoperative
Equipment
(1 hr.)
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SEGMENT 2 – AIRPLANE SYSTEMS AND COMPONENTS ......................................................................... 21
Lesson 1 - Fuel and Oil System (30 min.) .................................................................................. 21
Lesson 2 – Powerplant (20 min.) ............................................................................................. 26
Lesson 3 - Electrical System (20 min.) ..................................................................................... 28
Lesson 4 – Dispersal Systems: Agricultural and Firefighting (1 hr.) ........................................... 30
Lesson 5 - Landing Gear and Brakes (10 min.) ......................................................................... 39
Lesson 6 - Pneumatic System (+15 min) .................................................................................... 41
Lesson 7 - Environmental Control (10 min.)............................................................................. 42
Lesson 8 - Flight and Engine Controls (15 min.) ................................................................. 46
Lesson 9 - Instrumentation and Navigation (5 min.) ................................................................. 49
Lesson 10 - Ice and Rain Protection (+15 min.) ........................................................................ 52
Lesson 11 - Fire and Overheat Protection (+10 min.) ................................................................ 53
Lesson 12 - Autopilot and Communications (+10 Min) .............................................................. 54
Lesson 13 – Aircraft Lighting (+10 min) ..................................................................................... 55
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SEGMENT 3 – AIRPLANE SPECIFIC EMERGENCY TRAINING .................................................................... 56
Lesson 1 - Emergency Equipment (10 min.) ............................................................................... 56
Lesson 2 - Emergency Procedures (1 hr.) ................................................................................ 58
SEGMENT 4 – SYSTEMS INTEGRATION TRAINING .................................................................................. 64
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Introduction
This training program was developed to standardize AT-802/802A pilot training, and meet the
requirements of the Conditions and Limitations section of FAA Type Rating Exemption No. 5651. This
program is FAA approved and should be used in conjunction with all AT-802 and AT-802A related pilot
training.
The following Training Program contains the required courseware information to be taught, allotted
lesson times for each segment, and an overview Quiz for each segment.
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An Exemption from the Type Rating requirement of 14-CFR 61.31(a)(1) has been issued by FAA on a
continuous basis since 1993. This Type Rating Exemption has been initiated by Air Tractor on behalf of
its Customer-Operators, and has been granted by FAA with safety and the industry’s economic burden in
mind.
As an AT-802/802A pilot, you have the responsibility of completing the training requirements of the
Type Rating Exemption, receiving documentation of completion of the training requirements, and
maintaining these records as part of your pilot records in the event you are asked to produce them in
the future. You are also required to maintain, possess, and be able to produce a copy of the current
revision level of this Type Rating Exemption, and always operate in accordance with the requirements in
it. A current copy of the Type Rating Exemption can always be found on www.airtractor.com. It is
strongly suggested that you verify that the current copy of the Type Rating Exemption is carried on-
board the airplane at each maintenance/inspection event, and annually prior to the start of your season.
Experienced ag or fire pilots may be able to waive the Pilot Training requirements of the Type Rating
Exemption using previous experience in the Air Tractor airplanes, but should carefully read the
provisions for doing so in the Exemption. A pilot who chooses to use previous experience to waive a
training requirement should ensure that they maintain the proper documentation to do so in their pilot
logbook.
(A current copy of Type Rating Exemption can be found in Chapter 4 of this manual.)
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Reviews and Approves Air Tractor, Inc. AT-802/802A Pilot Training Program
Re-issues Type Rating Exemption No. 5651 seamlessly without delay.
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Presents training center facility for inspection and audit, and submits training records to
Air Tractor, Inc. on request
Installs, maintains, develops, and operates simulators and/or flight training devices.
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Record of Training
Pilots who complete the FAA-Approved AT-802/802A Pilot Training Course that is required by the Type
Rating Exemption should maintain a record of this training in his or her pilot file. This record is an
import part of your operational authority to act as pilot in command of an AT-802/802A.
For an experienced AT-502 series or AT-602 pilot to use flight experience to waive the Ground Training
requirement of the Type Rating Exemption, this suggested endorsement may be used:
“On today’s date, (date) , I, (name, pilot certificate, certificate number ) certify that I have logged more
than 100 hours of flight time, with at least 10 hours in the preceding 12 calendar months, in an AT-502
series airplane, waiving the Ground Training Requirement of FAA Type Rating Exemption No. 5651.”
When a prospective AT-802/802A Pilot successfully completes the AT-802/802A Pilot Training Course, a
record of training (See Chapter 4, Training Completion Record) should be completed by the Factory
Authorized Pilot Trainer, and kept on file:
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A person wishing to become a Factory Authorized AT-802/802A Instructor should assemble and submit a
“Factory Authorized AT-802/802A Instructor Pilot “application to Air Tractor. This application should
include:
1. Resume of flight experience. Include all applicable agricultural and aerial firefighting
experience, all turbine ag aircraft experience, and all flight time that was spent providing
ground and flight training.
2. Current copy of pilot and instructor certificates
3. Current copy of Medical certificates
4. a letter of recommendation from the applicant’s Chief Pilot/employer declaring that the
applicant possess the experience, professionalism, knowledge, and skill to qualify him/her to
train to a level of standard of excellence consistent with the expectations of Air Tractor, Inc.
and the ag aviation industry.
5. a copy of any additional training materials that the applicant wishes to use to conduct training.
6. Professional references who are familiar with the applicant’s aviation experience,
qualifications, and professional relationships.
7. The applicant’s full name, pilot certificate numbers, and contact information, including email
and mailing address.
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Operation of the airplane outside of the special purpose missions for which it was licensed isn’t
authorized.
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Chapter 2 - COURSEWARE
The Air Tractor AT-802/802A is an all-metal cantilever low-wing monoplane designed especially for
agricultural and firefighting operations. The AT-802/802A is powered by a Pratt & Whitney PT6A
turboprop engine. There are three engine models that are currently offered: PT6A-65AG (1295 SHP),
the -67AG (1350 SHP), and the -67F (1424 SHP). Several other variants of the large PT6A are certified for
use on the AT-802/802A, but are no longer available in new production. Reference the Type Certificate
Data Sheet and/or the Airplane Flight Manual for a list of all applicable engine models.
The AT-802/802A is equipped with a Hartzell five-blade, reversing, feathering, constant-speed propeller.
The -65 series engines use the 115-inch diameter prop model, and the -67 series engines use the 118-
inch diameter prop model. Other propeller variants are approved for use. Reference the TCDS and/or
AFM for more detailed information on eligible propeller models.
The two-piece hopper is made of fiberglass and has a capacity of 800 U.S. gallons in the ag configuration,
and 820 gallons in the fire-fighting configuration. The horizontal stabilizer is all metal and strut braced.
The vertical fin is cantilevered. The elevators and rudder are of all-metal construction. The rudder is
actuated by cables, and the elevator is actuated by a push-pull tube and system of bellcranks. The
fuselage is of conventional steel tube truss design, and features removable aluminum skin panels for
ease of maintenance and cleaning. “Fowler-type” flaps are actuated by pushrods attached to bellcranks
that are driven via a torque tube by a fuselage-mounted electric motor-driven jackscrew mechanism.
V Speeds
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Airspeed Markings
Powerplant Limitations
-65AG
-67AG
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-67F
Starter Limitations:
• Motoring
• Maximum duration of 30 seconds followed by 1 minute of cool down.
• Can total 3 cycles, then must be allowed to cool for 30 minutes
• During engine start (per 802 AFM)
• If ITT fails to rise within 10 seconds after moving the Start Control lever to
the “Run” position, shut off fuel (pull Start Control lever to “C” stop) and
release Start switch. Allow 30 seconds for fuel to drain plus 5 minutes for
starter cool down. Conduct a 15 sec dry motoring run and allow 10 minutes
for starter cool down before attempting another start.
Fuel Flow
The following data is based on a factory flight test using an AT-802 with a PT6A-67F engine.
Recommended Climb, Cruise, and Descent fuel flows are not published in the Airplane Flight
Manual. The information listed in the chart below is intended to be used for basic planning
purposes only and to give the pilot an estimated fuel burn number for quick calculations. The
digital fuel flow meter on board the aircraft provides real time accurate fuel flow data.
Indicated airspeed not shown because there are several typical airplane configurations.
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Approved Fuels:
JET A, JET A1, JET B, MIL-T-5624, JP-4, JP-8
If jet fuel is not available, Aviation gasoline MIL-G-5572, all grades, may be used for
maximum of 150 hrs between overhauls. Avgas is not approved for use in the PT6A-67F
engine.
Approved Oils:
MIL-L-7808 (NATO Spec 0-148)
MIL-L-23699 (NATO Spec 0-156)
Do not mix types or brands. Most new aircraft are delivered with Eastman Turbo Oil
2380. Use flushing procedures described in the engine Maintenance Manual to drain
the oil system if brand or type of oil is changed.
Weight Limits:
Maximum: 16,000 lbs (7257 kg.)
Baggage Compartment: 60 lbs (27.2 kg)
Maximum Hopper Load: 8,800 lbs (3992 kg.) (800 US Gallons / 3028 Liters)
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Definitions
• Indicated Airspeed (IAS) – airspeed actually read from the airspeed indicator with zero
instrument error.
• Calibrated Airspeed (CAS) – airspeed corrected for pressure input errors (position error)
Stall Speeds
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Below are some example loading scenarios of a typically-equipped Air Tractor AT-802 plotted on the
AFM CG envelope. The two scenarios represent a forward CG loading case and an aft CG loading case.
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The AT-802/802A is certified for Day/Night VFR operation. It is not certified for flight into known icing
conditions and should not be operated near thunderstorm activity. A lateral offset of greater than 20
miles is recommended when there are thunderstorms in the area.
Flight in vicinity of thunderstorms is prohibited except when the requirements of Air Tractor Drawing
11615, “Installation – Lightning Protection – 802” are incorporated. This modification is a combination
of airframe changes added to help absorb, or control static discharge. This modification includes coating
conductive items in contact with the external tank skin with an insulating sealant and inserting insulating
standoff elements as necessary. Airframe components that are modified for lightening protection
include low fuel sender switches, fuel level senders, fuel tank vent items & etc. The tank skins on the
upper side of the wing are made of thicker material to resist burn-through if a strike occurs. Any electric
or mechanical items (boost pump, fuel gauges, wiring, etc.) that come in contact with fuel get grounded
to airframe to provide a current path separate from the fuel. Covers or lighting-designed components
for wing tank ports, vents, fillers, and sumps have also been incorporated. The design concept of
lightning protection is to redirect electrical current to the airframe ground or prevent charge buildup
that can trigger a lightning strike. Fuel tank vents are designed to minimize the likelihood of fuel vapor
ignition. Static wicks are used on trailing edges of control surfaces to control corona discharge and limit
the trigger of a strike. Bonding straps are used to span across control surface hinges to maintain a bond
to airframe ground.
The AT-802/802A is certified as a day/night VFR only aircraft. Flight into IMC, even with adequate
instrumentation, is not authorized. Should inadvertent flight into IMC occur, the pilot should exercise
basic instrument flying techniques and execute a level standard rate turn in the shortest direction back
to VFR conditions allowing for terrain clearance. It is also advised to turn off the strobes to minimize
blinding of the pilot from cloud, fog, or haze reflection, but only if it can be accomplished without
distracting the pilot. A good instrument crosscheck is of critical importance, and if maneuvers by
reference to instruments have not been accomplished in a while, it would be beneficial for a new 802
pilot to practice them in VFR conditions in an instrument-capable airplane, with a qualified safety pilot.
The AT-802/802A is not equipped with airframe icing protection and is not certified for flight into known
icing conditions. Airframe and induction icing can occur in conditions of visible moisture and freezing
temperatures. Emergency procedure for inadvertent encounters of Induction icing are discussed later in
the Engine/Powerplant Section. If freezing temperatures are to be encountered, it is advised to use a
Fuel System Icing Inhibitor (FSII), such as Prist fuel additive, when operating below 40 deg F (4.4 C).
As with any other flying, the best practice for avoiding hazardous weather conditions is a proper check
of the weather prior to flying. There are several sources readily available online to pilots for building a
solid picture of the conditions. To name just a few:
On-board weather reporting via satellite is becoming more commonplace in modern airplane cockpits.
Countless applications for smartphones and handheld devices are also available. If you’re in an area
with no internet service, 1-800-WXBRIEF is still a viable source for a brief as well as filing. If updates are
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needed inflight and the pilot does not have weather receiving capabilities through a GPS with XM or an
ADSB receiver, then calling flight service is still an option.
The Air Tractor AT-802/802A is a versatile airplane that can be configured for a variety of missions. The
most common variant is the agricultural configuration, which can be set up to apply either liquid or dry
crop protection products. Liquid products are dispensed using a spray pump, valve, and boom and
nozzle system. Dry products are usually dispensed using a material spreader clamped to the bottom of
the hopper gate box. A firefighting Single Engine Air Tanker variant is also common and represents
approximately 20% of the fleet. These airplanes are equipped with computer controlled firegates. Air
Tractor offers an FAA approved factory fire gate system. Other manufactures of fire gates exist as well,
and the pilot should be intimately familiar with the operation of the specific system installed on his
airplane. An amphibious scooper version of the AT-802 called the “Fireboss” is becoming more common
in the firefighting segment of our industry. Training on the systems and equipment specific to the
Fireboss is beyond the scope of this Training Program, and are covered in a separate Fireboss-specific
training program, supplied by the STC holder. Some AT-802s are equipped with a 1000-gallon fuel
transport tank, and are used to deliver home and industrial heating fuel to remote areas. There is a
militarized version of the AT-802 called the “802U”, but that airplane and its mission are beyond the
scope of this training program and will not be covered.
Every external configuration of the AT-802/802A will have its own particular, and slightly varied,
performance and handling characteristics. For example, an airplane set up for dry fertilizer dispersal will
have a higher total drag configuration than an airplane set up for firefighting, and its takeoff, climb, and
cruise performance will reflect that total drag difference. Because of the wide variety of configurations
and equipment available on 802/802As, a new pilot should always receive thorough training in the
particular airplane he is planning to operate.
Run sample problems of takeoff and climb performance, with emphasis on high density
altitude operations, obstacle/climb clearance requirements, and short runway operations.
Reference the AFM and use the correct performance charts for the airplane that is being
trained.
The AT- 802 is certified in the Restricted Category and is not required to have a published Minimum
Equipment List (MEL). Individual operators may develop their own MEL’s and submit them to the FAA
for approval. The airplane is equipped from the factory for 14-CFR 91.205 Day/Night VFR operations.
The Air Tractor 802/802A Airplane Flight Manual and the Air Tractor 802 Type Certificate Data Sheet
(A19SW) say the following equipment must be installed:
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The Equipment List section of the 802 Airplane Flight Manual lists many of the optional pieces of
equipment that may be installed at the factory. After delivery, a wide range of other equipment may be
installed using other approved post-production methods (STC, 337, etc). As new equipment becomes
available, more possibilities are likely in operational aircraft. After completing this Air Tractor AT-
802/802A Pilot Training Program, all operators should provide their new pilots with training on the
avionics package applicable to the specific airplane they will be flying. Below is a list of some of the
equipment that you may come across in the field depending on how the aircraft is used:
Further information on the Certification Basis can be obtained from the FAA Type Certificate Data Sheets
database website.
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Fuel
The AT802/802A fuel system has two integral fuel tanks in the wings that are located between the main
spar and aft rear spar of each wing structure. Three optional fuel tank sizes are available from the
factory: 256 gallon (250 usable), 308 gallon (302 usable), and 380 gallon (374 usable). These tanks
gravity feed into a small header tank that is located behind the chemical hopper and below the rear spar
attach tube in the fuselage. Both wing fuel tanks are interconnected through this header tank and there
is no means to select either tank individually. Finger strainers are installed at the fuel outlet of each
wing tank to strain out large particles from the fuel system.
This aircraft is equipped with visual fuel tabs at the fuel filler openings that show the approximate 3/4
fuel level of the fuel tanks. The purpose of these fuel tank tabs are to visually verify the quantity of fuel
added to the wing fuel tanks. Verifying the quantity of fuel on board the aircraft is of utmost
importance and these tabs are used in conjunction with the cockpit fuel indicators (fuel gauges), fuel
flowmeter/totalizer, and ground fueling equipment to ensure the proper amount of fuel has been
loaded on board the aircraft.
The fuel tank tabs do have inherent limitations when coupled with the long length of the wing fuel
tanks. Parking on uneven surfaces, uneven tire pressure, or the particular loading of the aircraft could
cause the wings to be slightly out-of-level and affect the apparent fuel quantity at the tabs. It is
important to consider these limitations when using the fuel tabs.
Each fuel tank has an overboard vent located near the wing tip. With both tanks completely full, it is
possible during flight to vent a small amount of fuel overboard by skidding the aircraft or rolling sharply.
Some fuel may also vent from these locations on the ground when the fuel expands due to high outside
air temperature.
The fuel is drawn from the header tank through an electric fuel boost pump, a fuel shutoff valve, and
firewall fuel filter by the engine driven fuel pump. The engine driven fuel pump operates continuously
while the electric fuel boost pump is used only to fill the fuel lines prior to starting and as a back-up to
the engine-driven pump. Either pump will deliver fuel at a minimum pressure of 15 psi to the fuel
control pump which is part of the engine.
The fuel valve handle is located within reach of the pilot on the lefthand side of the cockpit. This valve is
used to shut off the flow of fuel to the engine in an emergency.
If additional fuel capacity is needed for a long distance flight, the optional ferry fuel system may be
installed that uses the hopper as an additional fuel tank. In this arrangement, the fuel shutoff valve
becomes a selector valve and is used to switch between OFF, Hopper Fuel, and Main Fuel positions.
Consult the aircraft Owner's Manual for installation information.
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Several aftermarket single point fueling systems are available. These are generally installed using
Supplemental Type Certificates (STC), and should include Airplane Flight Manual Supplements to
describe their operation. The pilot should familiarize himself with the system and operation prior to
use.
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Corrective Action:
If the low fuel warning light illuminates, fly straight and level and monitor fuel gauges. Land as soon as
practical. However, if fuel gauge monitoring indicates a fuel imbalance with adequate fuel remaining,
flight may be continued after allowing fuel to transfer and equalize.
An intermittent (flickering) low fuel warning light should be treated the same as a steady warning light.
The fuel tank tabs do have inherent limitations when coupled with the long length of the wing fuel tanks.
Parking on uneven surfaces, uneven tire pressure, or the particular loading of the aircraft could cause the
wings to be slightly out-of-level and affect the apparent fuel quantity at the tabs. It is important to
consider these limitations when using the fuel tabs.
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Oil
• The AT-802/802A (-65AG, -67AG, -67F engines) should be serviced with a total of 16 quarts
of oil. 10 quarts are held in the engine oil tank, and the other 6 quarts are held in the oil
lines and oil cooler.
**Be aware that when the engine oil is drained, the contents of the engine oil tank are
drained, but the contents of the oil lines and oil cooler may not necessarily be drained.**
• In general, it is recommended to fill the engine to 1 quart below the maximum when hot.
• For most accurate oil level determination, oil level should be checked just after engine shut
down.
• There is a spring loaded check valve to prevent oil loss in the event the dipstick is not
installed. CAUTION: WHEN ADDING OIL, POUR THE OIL INTO THE FILLER TUBE SLOWLY TO
PREVENT OVERRUNNING THE SPRING-LOADED CHECK VALVE AND SPILLING THE OIL.
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Engine
The AT-802/802A is powered by the Pratt and Whitney Canada “large” PT6A engine
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Oil Level
Sight Window
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Electrical
The AT-802/802A is equipped with a 250 Amp (300 amp optional), 28-Volt electrical system. Three
firewall-mounted 24V batteries are wired in parallel to provide sufficient starting current. The system is
charged by the engine-driven 28V starter-generator. The figure below provides an architectural
overview of the electrical system.
System components:
24 volt 250/300 amp system
• Lucas 250-Amp 28-Volt starter generator (SG)/ 300 amp version optional
• Generator Control Unit (GCU) - mounted R/H side of fuselage, below cockpit floor
• Line Contract Relay (LCR) – right side of firewall
• Start Relay – right side of firewall
• Start Switch – Lower instrument panel
• Generator Switch – Lower instrument panel
• Pilot’s Panel Voltmeter – Lower instrument panel
• Low Voltage Warning Light – Upper instrument panel
• 15 amp GCU Circuit Breaker – Lower instrument panel
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Hot start (starting an engine soon after shutdown and/or during periods of high ambient temperate
conditions) events on a PT6A engine, especially with weak batteries, pose one of the single greatest
threats to engine health. A Ground Power Unit (GPU) plug receptacle is installed on the left hand side of
the lower cowling, just forward of the firewall. This receptacle can be used for battery charging and
should be used for engine starting anytime the batteries have a charge of less than 24 Volts. The GPU
can be used to charge the batteries even with the cockpit Master "BATT" switch in the OFF position.
CAUTION:
Be sure to check orientation of the GPU plug before attempting connection. Do not disconnect the
GPU plug from the airplane during the start process. Allow engine to stabilize at Ground Idle with the
GEN switch OFF, prior to disconnecting the GPU plug.
Fully charged batteries should allow the gas generator to peak at about 18% Ng before the Start control
lever is advanced to the “Run” position. At this high an Ng speed, a “cool” start with an ITT peak of
around 610 to 620°C is possible, which is desirable.
The electrical system is protected by a series of circuit breakers located on both sides of the lower
instrument panel. There is also a single master breaker located underneath the cowling on the upper
right corner of the firewall. This is the “CB MAIN BUS” breaker and protects the main power bus.
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Dispersal
The AT-802/802A can be equipped with various types of equipment for agricultural missions. This
manual will only provide a basic overview of the standard factory configuration. Individual operators
should train their new pilots on the equipment that is specific to their operation.
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Fire Fighting
The AT-802/802A can be equipped with a variety of firefighting mission equipment. The Air Tractor Gen I
Firegate system was developed and certified in the early 1990s. The Gen II system was developed and
certified in the mid 2000s, and introduced significant upgrades and improved reliability. Other,
aftermarket firegate systems have been developed, including the Vondron Hydromax, the Conair, and
the Hatfield firegate systems. For the purposes of this training program, only the Air Tractor Gen II gate
will be discussed. If the aircraft is equipped with other firegate systems, the pilot should receive proper
training on that system prior to operation.
Recognize the importance of proper fire gate maintenance and operational training.
Firegate systems and their associated pilot controls can vary from airplane to airplane,
and from operator to operator. Firegate failures and pilot input errors are
unacceptable in the wildfire environment because of the critical and unforgiving
nature of those operations (low level, high traffic density, hot and high environment,
steep terrain, turbulence). An operational SEAT pilot MUST be intimately familiar with
the operation of his airplane’s dispersal equipment prior to mission flying.
The AT-802’s Fire Retardant Dispersal System (FRDS) uses state-of-the-art electronic controls and
hydraulic power. The FRDS uses a programmable computer to control the hydraulically powered release
system.
The AT-802/802A hopper provides a total capacity of 820 gallons when equipped with an Air Tractor
firegate system. An 18-gallon Water Enhancer (aka, “Foam”) system attached to the upper engine
mount legs, forward of the firewall, allows a variety of water enhancing products (foams, gels, etc) to be
injected into the hopper contents. The pilot interface on the left hand side of the instrument panel
allows the pilot to program the drop and monitor the dispersal system. The on-board processor
contained in the pilot interface monitors various parameters such as liquid level, instantaneous G’s,
hydraulic pressure, and dump door position, and uses that data to accurately control the drop when
commanded by the pilot.
The hydraulic system is pressurized by an electrically driven hydraulic pump. When the system is first
turned ON, the pump charges a hydraulic accumulator up to the normal operating pressure. When the
system is Armed and fired, valves allow the accumulator to discharge high-pressure hydraulic fluid into
the rotary actuator, moving the doors to an open position. Following the drop, the system returns the
doors to the closed position and the hydraulic pump runs to maintain normal operating pressure.
All current production AT-802/802As built in firefighting configuration are equipped with the Air Tractor
Gen II Fire Gate System.
Located on the lower left side of the instrument panel, the FRDS Control panel receives power from the
main battery bus and is activated by turning the aircraft Battery Switch ON. Operation of the control
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panel is fairly intuitive. It will first display a title screen showing the manufacturer, model, version, and
date of last update. Then it will conduct a self-test and eventually come up to the default settings Home
screen. The numbers displayed represent the values of the different variables listed around the outside
of the screen. A blinking cursor will highlight the value to be manipulated. The rotary knob on the left
will change the value by turning it left or right. Not all the variables displayed can be manipulated. The
cursor will only go back and forth between Coverage level and Gallons to Dump. The other variables are
display indications showing quantities or pressures. Depressing the same knob will enter the value and
cycle the cursor through the different variables.
A series of indicator lights on the lower left of the control panel give a basic status of the gate’s systems.
The toggle switches across the bottom control the general operation of the gate. The Armed, Mode,
and Hydraulic Power switches are fixed position toggles that must be set to the pilot’s desired
configuration. The Foam, Lamp Test, and Gate switch are spring loaded switches that are depressed and
released to momentarily activate the corresponding system.
To set the FRDS system up for basic operation of the gate, the following must be turned on and
indicating:
1. Aircraft Master – ON
2. Hyd Power – ON
3. (self-test complete, default settings screen displayed)
4. Low Pres indicator light – Not Illuminated
5. Gate Closed light – Green
6. Mode – selected (usually Auto)
7. Armed Switch – Up for ARM (Green Light illuminates)
With these steps completed, depressing the gate door open switch, in the trigger position of the control
stick, will activate the gate.
Some basic settings techniques will be discussed later in the Segment covering Maneuvers; Firefighting
deliveries.
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The hydraulic pump is equipped with a check valve to prevent reverse flow of fluid when the pump is
OFF. It also has a pressure relief valve to ensure that system pressure does not exceed 3200 psi. This
valve will be active in the event that the system’s pressure transducer fails to signal the computer to
stop the pump when 3000 psi has been attained.
There are two fluid filters in the system. The low-pressure filter is located between the fluid reservoir
and the pump, on the suction side of the system. The high-pressure filter is located between the pump
and the accumulator.
The one-gallon accumulator holds a nitrogen precharge of 1650 psi. Two programmed dumps may be
executed with a fully charged accumulator.
When a drop is initiated with the trigger switch, the supply solenoid opens, allowing pressurized
hydraulic fluid to flow from the accumulator to the servo valve. The servo valve shuttles between the
CLOSED - and - OPEN positions, supplying fluid to the rotary actuator in response to commands from the
computer. The servo valve also opens a route for the displaced fluid to return to the fluid reservoir.
System Components
(Some components are inside the gate and cannot be seen is these pictures)
• Motor/Pump combination
• Accumulator
• Servo-Supply-Solenoid-Valve
• Low-Pressure Filter
• High-Pressure Filter
• Servo Valve
• Rotary Actuator
• Bleed-Solenoid Valve
• Emergency-Dump-Solenoid Valve
• Check Valve
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Dump Gate
The dump gate consists of a hopper adaptor and a centerline mounted pair of hinged gate doors that are oriented
fore and aft beneath the hopper tanks. These doors pull up to seal against rubber seals mounted to the door
edges.
Each of the doors is operated by one of the pair of parallel shafts that run fore and aft through the gatebox
adaptor. The rotary motion of these shafts is synchronized by the mesh of a pair of spur gears that are attached to
the forward end of each of the shafts, outside the hopper plenum. A rotary hydraulic motor drives one of the gear
and shaft assemblies through approximately 180 degrees of travel. The mating gear and shaft assembly is driven
through a mirror image travel of that for the motor driven gear and shaft assembly.
Elbow type linkage arms are attached along the length of these shafts, with the opposite end of the linkage
attached to the dump doors. As the shafts rotate through 180 degrees of travel, the elbow linkages move the
doors from full closed to full open positions. While the doors are closed, the linkages are in an over center lock
position. This ensures that the doors are held closed without hydraulic assistance.
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Smoke System
The smoke system consists of a 2-gallon tank and pump assembly, and a smoke oil line.
Smoke Tank located just aft of cockpit on left side. Fill port is on the left side of fuselage just aft
of the door at the base of the fiberglass canopy.
Total quantity is approximately 2 gallons and is pumped into the right hand exhaust stack
Activation is via a press and hold button on the control stick.
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Landing Gear
• Spring type landing gear: low drag, min. maintenance, high energy absorption
• Main tires: 11.00-12 10-ply (60 - 62 psi) with Cleveland wheels and brakes
• Tail wheel: 17.5x6.25-6 10-ply, 6.00-6 tube (60 psi)
• 360 swivel, centering lock located left side of cockpit
The AT-802/802A brake system is a typical aircraft toe-brake arrangement. The brakes are applied by
pressing the top of the rudder pedals to actuate the brake master cylinders, applying pressure to the
dual brake calipers on each main wheel. Differential braking is achieved by using the right and left
pedals independently. The right pedal controls the righthand main wheel brake caliper and the left
pedal controls the lefthand main wheel brake caliper.
The brake fluid is the conventional red petroleum base Mil-H-5606A fluid. This brake fluid reservoir is
mounted in the cockpit on the back side of the hopper behind the instrument panel. The reservoir is
translucent so that the pilot can monitor the amount of brake fluid remaining.
The parking brake is set by holding pressure on both brake pedals and then pulling the parking brake
valve handle toward the pilot. The parking brake valve is spring loaded, so the handle should be held
while the pressure on the brake pedals is released.
To release the parking brake, apply pressure to both brake pedals simultaneously. The spring loaded
parking brake valve will return to the open position and the parking brake function will be released.
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The only pneumatic system used on the aircraft is for the emergency dump on the firefighting
configured 802’s. They require a minimum of 60 psi prior to takeoff. The gauge is located on the lower
left next to the throttle. In the event an emergency dump is necessary, the system is activated by
depressing the red button on the E-Dump handle and pushing the handle forward. This will result in a
full salvo dump of the contents of the hopper. The doors will then remain open until the system is
recharged and reset. This is accomplished by securing the E-Dump handle back to its aft position,
confirming pressure restored on the gate system, and then manually closing the gate doors using the
toggle switch located on the gate control panel. Be advised, if the system does not close the doors,
rebooting the fire gate control panel may be required. In this case simply turn the gate off, wait ten
seconds, then turn it back on and try closing the doors again.
Manual gate
operation switch
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Air Conditioning
The AT-802/802A air conditioning system uses a R134A gas-cycle system for climate control in the most
adverse temperature and humidity situations. The functional layout of the air-conditioning system is
shown in the schematic in this section.
The engine driven compressor causes the refrigerant to become a hot, high-pressure gas that travels to
the condenser coil in the tail of the airplane. The condenser coil uses two fans to cool this refrigerant to
a warm liquid that is under high pressure. Next, the warm liquid passes to the receiver/dryer. The
receiver/dryer acts as an accumulator to dampen pressure pulses from the compressor. It also removes
moisture from the system, preventing internal freeze-up of the expansion valve. When the warm liquid
passes through the expansion valve, it is converted to a cold gas at a lower pressure. This cold gas flows
through the evaporator coil, cooling the air that is flowing over the coil and into the cockpit. The
refrigerant is warmed and returns to the suction port of the compressor to begin the process again.
This air conditioning system is a versatile system that allows the pilot to select fresh ram air from
outside, or to recirculate cockpit air, or a combination of the two. The blower speed and cockpit vents
can be controlled to vary the amount and direction of the cool air flowing into the cockpit. Below is an
overview of the system controls and how each can be used to produce the desired result.
Cockpit Vents
In all AT-802A (single seat) airplanes there are four cockpit vents ("eyeball vents"). Two are mounted
above the pilot's shoulders on the aft cockpit wall and two are positioned near the pilot's knees on
either side of the cockpit. These vents can be used to direct the airflow towards or away from the pilot.
AT-802 (two seat) airplanes are equipped with an air conditioning duct in the cockpit floor with one vent
per seat.
The air conditioner switch is located on the lower instrument panel or on the radio console. This is a
three position switch. The middle position is OFF. The upper switch position enables only the
evaporator blower. In this position, the air conditioner compressor will not be engaged and cold
refrigerant will not be supplied to the evaporator. The lower switch position enables the full air
conditioning system, providing cold refrigerant to the evaporator and enabling the evaporator blower.
Blower Switch
The blower switch is a three position switch that provides HIGH, MEDIUM, or LOW velocities of air
through the cockpit vents. This switch is only operable when the air conditioner switch is in the
BLOWER (upper) or AIR CONDITIONER (lower) positions.
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The selection lever for the fresh air valve is located on the aft cockpit wall, to the right-hand side of the
pilot. If this lever is in the ON position, then fresh air from the outside airscoop will be directed into the
evaporator plenum and into the cockpit through the cockpit vents. The airscoop is mounted on the
righthand side of the outer cockpit canopy. In flight, with the fresh air valve open, ram air pressure will
cause fresh air to flow through the cockpit vents without the blower fan operating, but the blower can
be used to supplement this airflow as desired.
The fresh air vent can be placed in any position between ON and OFF to provide varying amounts of
fresh air. This can be done with the recirculation door open or closed to provide varying mixes of fresh
air and recirculated air as the pilot desires.
It is not recommended to operate the blower fan with the fresh air valve and the recirculation door
closed. This may cause damage to the blower fan and blower motor.
Recirculation Door
The recirculation door is mounted on the aft cockpit wall, to the right-hand side of the pilot. This door
slides inboard to open and outboard to close. When the door is open, the blower fan pulls air from the
cockpit and recirculates it through the cockpit. When the door is closed and the fresh air vent is open,
then only fresh air is provided to the cockpit. Maximum air conditioning cooling is provided when the
recirculation door is open and the fresh air valve is OFF.
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SEGMENT 1 S
Ensure that the cockpit air recirculate door is FULLY OPEN and free of obstructions (helmet bags, etc.)
any time the air conditioning is ON. Running the air conditioning with the cockpit air recirculate door
closed or blocked will prevent the flow of air across the evaporator coil, causing the coil to ice up. In
the event the evaporator coil ices up, turn the Air Conditioning Master Switch to BLOWER ONLY (a/c
compressor OFF) and allow the evaporator coil to warm and thaw.
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Heating
The cockpit heater is operated by extracting hot bleed air from the compressor section of the engine
and routing it through a valve and muffler beneath the cockpit. The valve is opened by adjusting the
knob on the left side of the seat above the floor. The amount of heat can be regulated by the amount of
valve opening. Hot air is piped to the diffuser on the right hand side of the cockpit floor.
The bleed air tap on the engine has a restrictor fitting to limit the amount of hot air that is available, and
this restrictor should never be removed from the connection.
The cockpit heater manifold can be VERY hot during operation. Always exercise caution during
cockpit heater use.
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Flight controls
• Ailerons and Elevator: push-pull tubes through bell cranks to the control surface
• Rudder: stainless steel cables and an aileron spring interconnect system that eases turn
coordination
• Flaps: Fowler type electrically driven by jack screw to a torque tube
• Can be stopped anywhere between 0 and 30 degrees of travel
• Controlled by toggle switch mounted just aft of throttle quadrant
• 10 deg increment markings on left wing appear as flaps are extended
• Trim
• Elevator trim wheel on left side of cockpit operates a push-pull tube to trim tabs on
elevators
• Rudder trim control wheel located left side of cockpit drives cables to rudder control
tab
• Aileron trim tab is mounted on the inner portion of the aileron and electrically
actuated. A bendable, ground adjustable tab is mounted on the right hand aileron.
• Aileron Servo tabs on the outer end of the control surface are to reduce control force
work load
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Several helpful and entertaining pilot training videos are available on www.airtractor.com
For a video on how to make roll and yaw trim adjustments, visit: https://youtu.be/8ubC9Inm6oA
Engine controls
Aftermarket power quadrants are available from Kawak Aviation, and are commonly found in AT-
802/802As. Beginning in 2018, these quadrants were eligible to be installed under an STC at Air Tractor
during manufacturing. These quadrants feature positive reverse, feather, and cutoff locks, which are
actuated by pulling up on the lever grip.
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The AT-802/802A is produced with basic Day-Night VFR flight and engine instrumentation. Analog
engine instruments (aka “round gauges”) have been the standard for many years. Torque pressure, fuel
pressure, and Oil Pressure are indicated via “wet lines”. The remaining engine gauges use electrical
senders. The fuel system is monitored through dual analog fuel gauges powered by the main battery
bus. Fuel quantity comes from a pair of sender floats; one mounted on the inboard end of the fuel tank,
and another mounted on the outboard end. Note that the “½ Full” indication does not correspond with
half way on the gauge. There is also a Shadin Fuel Flow monitor that can be used to keep a very
accurate fuel level. However, it is important to realize that the Shadin only bases its quantity indication
from a fuel flow sending unit. It will use that data from the sending unit to count down from a quantity
set by the pilot. So if the pilot fails to update the unit after refueling the aircraft, it will give false
readings.
Flight instruments use a conventional pitot-static system for airspeed, altitude, and vertical speed
indication. The standard Digital Horizon attitude indicator and an optional electrical turn and bank
indicator provides an orientation reference. All airplanes are equipped with a whiskey compass located
on top of the lower instrument panel in front of the hopper fill window.
Beginning in 2015, digital monitoring and analysis of all engine parameters was introduced in all models,
including the AT-802/802A, using the Electronics International MVP50-T system.
All engine operating parameters are displayed digitally using arcs and sliders. Each parameter’s value is
also shown. Color coding is used to indicate each parameter’s value in relation to limits that are
established in the AFM. Fuel tank quantities are shown and are measured using a pair of floats in each
wing; one inboard, and one outboard. Fuel totalization is also included using a calibrated fuel flow
transducer. Outside air temperature, main bus voltage, G’s, and various clock and timer functions are
also included.
A pilot new to a glass-equipped AT-802/802A should consult the AFM supplement for the MVP50-T
system and familiarize himself with its operation prior to flight.
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FLIGHT
INSTRUMENTATION
MVP50-T
WARN
LIGHTS
A/C
CONTROLS
SWITCHES
& CBS
SWITCHES
& CBS
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No Air Tractor is certified for operation in icing conditions. With the exception of optional pitot heat,
there is no real ice protection on the aircraft. However, if operating in precipitation at a cold enough
temperature, then induction icing could be a factor. What will happen is moisture will gather on the air
filter inside the intake plenum. The cool air coming in will drop a few more degrees prior to entering the
engine. This could result in the moisture on the air filter freezing and building an ice layer. What will
happen is the sensor inside the intake plenum will detect a change in the pressure differential and
activate the Air Filter light on the annunciator panel. If warmer conditions are not encountered and the
situation is allowed to continue, a worst case scenario will result in the engine suffocating and a
flameout will ensue. In the event of this very unlikely scenario there is an alternate air door on the back
of the intake plenum. This is opened by pulling a “T-Handle” located on the floor to the right of the
pilot’s seat. However, be aware that once this handle is pulled you are introducing unfiltered air from
inside the cowling directly into the engine.
For rain operations a single windshield wiper has been installed. It has variable speed control through a
rheostat on the lower left instrument panel. Max airspeed for windshield operation (Vww) is 144 KIAS.
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• Single dry chemical fire extinguisher located on the floor of the cockpit to the right of the
seat
• An Engine Fire Detection (only) system, and an Engine Fire Detection and Extinguishing
system are optional installations, but very few 802/802As are equipped with these systems.
• (Use caution when the cockpit heat system is operating. Its operating temperature is high,
and flammable materials should be kept away from the cockpit heat manifold.)
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The Genesys Aerosystems System 50 Two Axis Autopilot (was S-Tec, Cobham, etc.) is approved and
optionally available for installation in 802/802As (If equipped, an AFM Supplement will be inserted into
this manual), This autopilot system provides Altitude hold, a Roll (wing leveler) mode, and a Nav mode
(when interfaced with NAV/GPS equipment.)
After delivery Air Tractors may be outfitted with a multitude of different avionics and communications
packages. The most common post delivery avionics installations include audio panels, com transceivers,
GPS systems, transponders, and autopilots. Manuals are available for each of these pieces of
equipment when they are purchased, as well as online through their respective companies.
This program will not cover the operation of the different avionics equipment. It is up to the owner of
the aircraft and the pilot to make sure proper training is provided on that particular operator’s
equipment before operating the aircraft.
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Exterior Lights
Dual Landing light on engine cowling, Nav and Anti Collision lights on wingtips
Work Lights
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SEGMENT 1 S
Airbags
The AT-802 is equipped with the AMSAFE Aviation Inflatable Restraint System, meeting the
requirements of 14-CFR 23.562 for a 26g impact. These are airbags located inside your shoulder
harnesses. They’re specifically designed to protect your upper body during a survivable aircraft
accident, and subsequently allow an occupant to be able to egress the aircraft.
The four/five-point restraint consists of the airbag unit and the gas hose attached to both shoulder
harnesses of the restraint system. Either a lift latch buckle or a rotary buckle can be used.
A magnetic sensor secured to the aircraft will actuate a switch when 9 G’s of deceleration is experienced
in the forward direction. This switch sends a signal to a high pressure cylinder that will release a charge
inflating the airbags. They only maintain their inflated state through impact. Vent holes allow the
airbags to deflate quickly. This allows the occupant to egress the aircraft much easier not having to deal
with inflated airbags. The entire inflate – deflate event takes less than half a second.
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A visual inspection of the harness should be part of the pilot’s preflight inspection. The pilot should not
make any attempt to open the harness up to inspect the bags. Only a qualified airbag maintenance
technician should inspect the system. This should be accomplished every 1000 flight hours, or annually.
When the rescue handle is rotated toward the front of the aircraft, the two connecting rods pull the
hinge pins out of the hinges at the base of the door. This allows the door to fall down and out regardless
of the position of the normal door entry lever. BE ADVISED, as soon as the Rescue lever is turned, the
person turning the lever will be holding the full weight of the door. For this reason it is important to
brief any ground personnel handling the airplane, on normal operation of the door.
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In this section you will continue seeing the “NOTES”, “WARNINGS”, and “CAUTIONS” just like listed in
the previous sections. These remain unchanged from what they say in the FAA approved 802 Airplane
Flight Manual. Additionally there will be green shaded containers that contain tips and techniques
gathered from pilots in and out of this industry. They are to be used simply as guidance and offered as
techniques. The checklists are very similar to the AFM, but have been adjusted to follow more of a
standard checklist layout and flow. Some steps have been moved around to facilitate a possible better
way of doing things. All checklists have been coordinated with the Flight Test Division of Air Tractor and
meet their approval of safe practice.
When dealing with any emergency don’t forget the very basic priorities of flying: Aviate, Navigate,
Communicate. For anything happening outside the normal routine and/or falling into the Emergency
Procedures section, breakdown the “Aviate” into sub categories of:
Agricultural and firefighting airplanes are usually flown in low-level missions. The low-level
environment usually isn’t the place to perform troubleshooting efforts following an in-flight
emergency or abnormally. When briefing and practicing simulated emergency scenarios, extra
emphasis should be placed on climbing out of the low-level flight environment if possible prior to any
in-flight cockpit troubleshooting work.
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IF FIRE IS MAJOR….
1) FUEL VALVE LEVER - OFF
2) PROPELLER LEVER “P” - Pull aft to feather stop “F”
3) START CONTROL LEVER “S” – Pull aft to fuel cut-off “C”
4) POWER LEVER – Idle
5) All Switches – OFF
6) Prepare for forced landing. Secure seat harness. If going into rough terrain turn Battery
Switch ON, extend flaps, and turn Battery OFF.
7) Side slip aircraft to prevent flames from reaching cockpit.
Engine Failure
An engine failure has different symptoms than an engine flame-out. Engine failure
symptoms contain the failure indications:
- Loud noises followed by heavy vibrations and loss of power
- Rapid loss of power with unusual noises, vibrations, or sudden increases in ITT.
- Loss of power following a drop in oil pressure below redline or an increase in oil
temperature above redline or both.
- Loss of power following overspeed of gas generator (Ng).
- Engine explosion.
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Engine Flame-Out
• The symptoms of an engine flame-out will be the same as those of an engine failure only in
regard to the drop in ITT, Torque, and Ng speed. The flame-out may result from the engine
running out of fuel, or possibly may be caused by unstable engine operation. Severe
turbulence can cause a flame-out by creating a temporary fuel interruption. Once the fuel
supply has been restored to the engine, or the cause of unstable operations has been
eliminated, the engine may be restarted in the manner described under AIR STARTS.
• Remember that turbine engines seldom fail so long as fuel is provided. An important
procedure in this respect is to know the location of the fuel boost pump switch and the
CONTINUOUS position for the ignitor switch.
• At the same time you should be pushing the stick forward to get the nose down to make
sure the airplane doesn’t stall while you are troubleshooting.
Air Start
The best air-start technique is to initiate the re-light procedure immediately after a flame-out
occurs, providing the pilot is certain that the flame-out was not the result of some malfunction
which might make it dangerous to attempt a re-light.
A successful air start may be achieved at any altitude and airspeed normally flown. However,
with the gas generator rpm (Ng) below 10%, starting temperatures tend to be higher and
caution is required.
Air Start
1) FUEL BOOST PUMP – ON 5 psi min.
2) START Switch – HOLD ON (must achieve 10% minimum)
3) IGNITOR Switch – CONTINUOUS
4) START CONTROL LEVER – CONFIRM FLIGHT Idle
5) Observe engine acceleration to low idle (56-58% Ng), don’t exceed ITT light off limitation
of 1000 deg. C
6) START Switch – Release
7) IGNITOR Switch – ON
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Immediate Re-Light
There is always the chance that the engine may light up successfully just as soon as the
Ignitor switch is turned ON. In an emergency, turn ON the Ignitor (Move switch to
“CONTINUOUS” position) as soon as possible after flameout, provided the generator
speed (Ng) has not dropped below 50%. Under these conditions it is not necessary to
shut off the fuel or feather the prop. The Power Lever should be retarded to the Idle
position, and the fuel boost pump turned ON.
Immediate Re-Light
1) GAS GENERATOR (Ng) – Confirm above 50%
2) IGNITOR Switch – CONTINUOUS
3) POWER LEVER – Idle
4) FUEL BOOST PUMP – ON
Following successful re-light..
5) GAS GENERATOR (Ng) – CONFIRM stable above 56% and ITT stable within limits
6) POWER LEVER – As required
7) IGNITOR Switch – ON
8) FUEL BOOST PUMP – OFF
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If the airframe fuel boost pump becomes inoperative, the electric fuel boost pump should be
switched ON.
If the electric fuel boost pump should also fail, the fuel control pump is adequate for
unrestricted engine operations up to the maximum altitude of 12,500 ft. Continued flight
should be below this altitude.
Spins
The spinning characteristics of this aircraft have not been fully investigated and spin recovery
techniques have not been established. In the event of an inadvertent spin the following
procedure is suggested.
1) POWER – Idle. : The torque of an engine producing power will make spin recovery
more difficult.
2) AILERONS – Neutral. : Attempting to level the wings with aileron input can actually
make the spin worse.
3) RUDDER – Apply full opposite direction of spin. : If you have trouble determining which
way the airplane is spinning, look at your turn coordinator, or turn needle, it will show
you the direction.
4) ELEVATOR – Forward to break stall. : Immediately after applying opposite rudder, apply
a quick forward motion on the control stick and hold anti-spin controls until the aircraft
starts to recover.
5) RECOVER from dive. : Once you have completed the four previous steps, and the
rotation stops, recover from the dive. The descent rate may be high and the airspeed
can rapidly exceed redline. Remember to neutralize the rudder after the rotation stops.
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For agricultural mission – land at a safe location or dump hopper over a suitable
location.
4) Land as soon as practical
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NORMAL OPERATIONS
Cockpit Check
1) Control Lock - STOW
2) Parking Brake – OFF (Take terrain into account)
3) Battery – ON
4) Voltmeter – 24 Volts min for battery start
5) Fuel Quantity Gauges – Check
6) Flaps – EXTEND
7) Battery – OFF
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Exterior Check
1) Baggage Door – CLOSED and FASTENED
2) Booms, Spray Nozzles, and Fittings – CHECK for leaks and secure
3) Flaps – CHECK secure
4) Aileron – CHECK secure, no slop, servo arm moves opposite of aileron, and trim tab
secure
5) Wing Tip – NO Damage, NAV/Anti Collision lights secure, turning light fully stowed
6) Fuel Vent Tube – Clear no obstructions
7) Pitot Tube – Lift cover and check clear
8) L/H Fuel Cap – Visually check secure
9) Left Wing Fuel Sump – Drain and check for debris/water
10) Header Tank Sump – Drain and check for debris/water
11) E-Dump Sump (Lower Aft Fire Gate Box Fairing) – Drain
(Fire Bombing models with pneumatic E-dump system only)
12) Spray Plumbing – Check for leaks and loose connections
13) Left Hand Gear Leg - Inspect for cracks, damage, stress marks
- Optional Wire cutters may be installed on leading edge of gear leg – check
secure
14) Left Wheel and Brake assembly – Check no chords showing on tire, inflated to 62 PSI,
brake pads are free to move slightly
15) Oil Service Door on top Cowl – Check oil level not more than 2 quarts below “Full”
mark. Cap secure.
16) FRDS Equipped models – Check hydraulic oil level 2 ¾ - 3 in. from the top of filler neck
- Service FRDS Gen II system with Dextron III (ATF)
- Service FRDS Gen I system with Conoco Super Hydraulic Oil 6 or equivalent
17) Prop – Remove tether and rotate briskly while listening for unusual rubbing or metallic
noise
18) Cowling – Check for any unfastened Camlocs
19) Air Intake – Check for foreign objects
20) Exhaust Stacks – Remove covers
21) Right Hand Gear Leg - Inspect for cracks, damage, stress marks
- Optional Wire cutters may be installed on leading edge of gear leg
– check secure
22) Right Wheel and Brake assembly – Check no chords showing on tire, inflated to 62 PSI,
brake pads are free to move slightly
23) Right Wing Fuel Sump – Drain and check for debri/water
24) R/H Fuel Cap – Visually check secure
25) Fuel Vent Tube – Clear no obstructions
26) Wing Tip – NO Damage, NAV/Anti Collision lights secure, turning light fully stowed
27) Aileron – CHECK secure, no slop, servo arm moves opposite of aileron.
28) Flaps – CHECK secure
29) Booms, Spray Nozzles, and Fittings – CHECK for leaks and secure
30) Right Hand Side of Fuselage – Check skins for unfastened Camlocs
31) Static Port – Clear of obstructions
32) Right Hand Stabilizer and Strut – Check secure, should be no play in any direction
33) Right Hand Finlet – Check secure
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34) Right Hand Elevator – Check hinge bolts, move up and down, check for security
35) Trim Tabs – Check for security, inspect linkage
36) Rudder – Start from top down, inspect hinge bolts, move from stop to stop to check
security, inspect rudder cables and connections
37) Tail Wheel Assembly – Check attach points to fuselage
i. Inspect Tailwheel Fork
ii. Check for broken centering springs
iii. Check tailwheel lock by lifting plunger by hand
iv. Tire inflation to 60 PSI
38) Left Hand Elevator – Check hinge bolts, move up and down, check for security
39) Left Hand Finlet – Check secure
40) Left Hand Stabilizer and Strut – Check secure, should be no play in any direction
41) Static Port – Clear of obstructions
42) Left Hand Side of Fuselage – Check skins for unfastened Camlocs
43) Tie down Ropes – All removed and wheel chocks out
44) Hopper Lid – Closed, latches secure
45) Front Wind Screen – Clear and wiper secure
Before Start
1) Fire Extinguisher – Secure
2) Cockpit – No loose items
3) Seat Belts and Harness – FASTEN and Secure
4) Brakes – Test and set parking brake ON (Depress pedals and pull lever)
5) Trim – Elevator and Rudder set to Green Arc
6) Altimeter – SET
7) Rudder Pedals – SET (Make sure able to achieve full deflection)
8) Flight Controls – CHECK FREE and CLEAR
9) Circuit Breakers – Check all IN
10) Battery Switch – ON
11) Fuel Control Lever – MAIN
12) Fuel Boost Pump - ON (Until 5 psi min. fuel pressure noted) OFF
13) Flaps – RETRACT (can be delayed till after start to avoid battery drain)
14) Fuel Flow Meter – SET
15) Warning / Caution Lights – Push to TEST
16) Voltmeter – CHECK 24 volts min.
17) FCU Over-ride – Check Secure (if installed)
Starting
1) Power lever – IDLE STOP
2) Prop Lever – FULL AFT to Feather Stop (F)
3) Start Control Lever (Condition) – FULL AFT to Fuel Cut-Off
4) Battery Switch – ON
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TAXI
1) PARKING BRAKE – OFF (Depress pedals to release)
2) Avoid sudden aggressive movements of the Power Lever allowing for spool-up time of
the turbine
3) Normal taxi must be accomplished with Start Control Lever “S” in FLIGHT position to
avoid propeller rpm in the yellow arc region of prop tach. Use Beta range of Power
Lever to slow taxi speed.
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4) Whenever possible leave the tailwheel locked during taxi in order to minimize the need
for brakes
5) Small changes in direction can be made with the use of rudder and power. For sharp
turns on the ground unlock the tailwheel and use a little brake along with power. Brake
forces are light, so do not ride the brakes. Unlocking the tailwheel may be accomplished
by moving the tailwheel lock lever aft.
BEFORE TAKEOFF
1) TAILWHEEL LOCK LEVER – Forward to locked position (Taxi forward slightly to ensure
tailwheel is locked into position)
2) PARKING BRAKE – SET (Apply pedal pressure and brake lever. Release pedal pressure
and brake lever should stay)
3) FLIGHT CONTROLS – Check free and clear
4) FAN BRAKE CONTROL – “ON” (For aircraft with spray equipment)
5) TRIM – SET
1) Rudder Trim – Green Band
2) Pitch Trim – Empty, Green Band; Full, slightly aft of Green Band
6) FLAPS – SET
1) Below 12,500 lbs – fully retracted
2) Above 12,500 lbs – 10 deg. (first black strip on left wing flap gauge)
7) CANOPY DOORS – Closed and latched
8) ENGINE INSTRUMENTS – Check
9) FUEL QUANTITY – Check
10) POWER LEVER - IDLE
11) PURGE PROPELLER CONTROL SYSTEM – Cycle the prop level full forward to full aft once
or twice, slowly, to ensure hub in pressurized and entire oil system is up to normal
operating temperature.
12) START CONTROL LEVER “S”- FLIGHT
13) CONTROL STICK – Full Aft
14) POWER LEVER – Set 1500 Lbs –FT Torque
15) PROPELLER LEVER – Cycle aft and return Forward checking for RPM decrease
Propeller Overspeed Governor Check
(Usually accomplished on first flight of the day)
16) PROPELLER LEVER “P” – MAX (Full Forward)
17) PROPELLER OVERSPEED Test Switch – ON
18) POWER LEVER – ADVANCE
Np should stabilize at 1550 +/- 60 RPM
19) POWER LEVER – Reduce to below 1500 RPM Np
20) PROPELLER OVERSPEED Test Switch – OFF and GUARDED
21) POWER LEVER – ADVANCE (1700 RPM Np should be available)
22) POWER LEVER - IDLE
Overspeed Governor Check Complete
23) AIR CONDITIONING – OFF for takeoff
24) AILERON TRIM TAB (Left Wing) – Check NEUTRAL
For Fire Bombing Aircraft with FRDS computerized firegate installed:
1) E-DUMP PRESSURE – Check minimum of 50 psi
2) Setup the Gen II FRDS for a possible emergency dump during takeoff (Reference you
FRDS operations manual if a different system is installed)
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Note: Ensure clear of applicable obstacles before reducing rpm since climb rate
will decrease slightly
Cruise
1) PROPELLER LEVER – Retard propeller RPM (Np) to 1425. Use higher RPM as required for
heavier loads (1700 rpm may be required for a full hopper load)
2) POWER LEVER – Reduce torque to comfortable setting and check ITT limit does not
exceed nominal (700 deg C)
1) PT6A-67AG – Nominal = 725 deg C
2) PT6A-67F – Nominal = 795 deg C
3) ENGINE CONTROL QUADRANT FRICTION KNOB – Adjust to prevent levers from creeping
4) If severe turbulence is encountered, the Ignitor switch should be placed in the
“Continuous” position to preclude a possible flame-out from a temporary fuel
interruption
Before Landing
1) PROP LEVER “P” – Full Forward (reduce power lever first if required so as not to
overspeed prop (Np))
2) START LEVER “S” – Full Forward to “Flight” position (68 – 70% Ng)
Note: For landings on shorter runways, some pilots will put the Start Lever in
Ground Idle in order to allow the aircraft to slow down faster and reduce ground
affect in the flare.
3) POWER LEVER – Adjust to provide required rate of descent. Make sure to not move
Power Lever below the idle stop position. Check Beta Light – Out
4) FLAPS – As desired
5) TAILWHEEL LOCK LEVER – Forward to “locked” position
6) AIR CONDITIONER – OFF
7) Recommended approach speeds:
1) Full Flaps, 12,500 lbs (5670 kg) – 107 mph (93 kts) IAS
2) Full Flaps, 16,000 lbs (7257 kg) – 121 mph (105 kts) IAS
Maximum demonstrated crosswind during landing, 23 mph. (20 kts)
Balked Landing/Go-Around
1) POWER LEVER – ADVANCE Takeoff power
2) Attitude – Set Pitch to approximately 7 degrees nose up
3) FLAPS – Retract to 20 deg.
4) Climb Speed – 100 mph (87 kts) until obstacles cleared
5) FLAPS – Retract after reaching a safe altitude and 115 mph (100 KIAS) climb speed
After Landing
1) POWER LEVER – As desired during landing roll. If reverse thrust is necessary, the thumb
latch on top of the power lever must be pushed forward and power lever moved slowly
aft until the Beta Light is observed ON. Reverse thrust may be selected as necessary by
continued aft movement of the power lever (Keep control stick full aft). Insure Torque
and/or ITT limits are not exceeded.
2) START CONTROL LEVER “S” – leave in FLIGHT position for taxing to keep prop rpm in the
green arc.
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Engine Shut-down:
1) PARKING BRAKE – SET
2) POWER LEVER – Idle
3) PROPELLER LEVER – Pull aft to Feather Stop “F”
4) Allow engine to stabilize for a minimum of one minute at minimum obtainable ITT.
(Start Control Lever in RUN (Ground Idle) Position).
5) START CONTROL LEVER – Pull Aft to fuel cut-off “C”
6) All Switches – OFF
7) CONTROL LOCK - Install
8) Tether prop to prevent wind milling with zero oil pressure.
9) Once exhaust pipes are cool, install covers.
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Flight Maneuvers
Spray Patterns
Application speeds are going to vary depending on the type of product being dispersed as well as the
equipment being used to disperse it. Expect guidance from the individual operators for these
maneuvers.
The type of spray pattern you use will have several variables that determine it, including field shape and
size, and proximity to terrain and obstacles. There are primarily two types of patterns; the “P” turn and
the “racetrack”.
“P” Turn
The “P” turn is when the pilot climbs out of the field, makes a small turn in one direction followed by an
immediate full turn in the opposite direction to come all the way around and parallel his last pass. Wind
direction generally determines the direction of the turns. It is always recommended to avoid downwind
turns. It is also recommended to “work into the wind”, so that the wind will drift the chemical away
from your next pass, rather than toward it. If you were to look at the ground track from above, it would
scribe a “P” on the ground. Many variables are involved with this maneuver, including; airspeed,
altitude, bank angle, load factor, airplane weight, terrain, obstacles, temperature, density altitude, and
air quality (gusts). Many pilots have found that using techniques such as adding flaps in the turn will
decrease your radius, increase your rate, and lower your stall speed at all bank angles. The ag turn
maneuvers should be explored at low airplane weights and large radiuses first using a simulated “floor”.
Flight at heavier weights, tighter turns, and flight at normal “working” heights above the ground should
be performed only after a sufficient amount of competency has been achieved.
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“Racetrack” Pattern
A racetrack swath is a much more conservative spray pattern. It allows for a larger radius, depending on
the size of the field. Essentially, you make your first pass down the edge of the field, then your second
roughly down the middle. Your SATLOC system will then guide you onto offset tracks from the previous
paths, making overlapping racetracks down the field.
Firefighting drop
A normal fire fighting retardant or water drop is performed at a speed of 105 kts with flaps at 20 deg.
Higher speeds will result in an abrupt pitch up that will affect the quality and accuracy of the drop.
Selected coverage level also affects the airplane’s behavior in pitch during the drop; with high coverage
levels causing the most pronounced pitch-up. Drop speeds below 105 kts could result in a decreased
margin for error, especially in turbulent air conditions. The minimum drop altitude is 60 ft AGL. Lower
altitudes can result in damage and/or injury to objects and personnel on the ground. Higher altitudes
will result in greater dispersion of the load. Different gates vary in their release times and patterns, but
if the aircraft is at 60 ft in the configuration described, on a level surface, the release would be just
before the target disappears below the nose. Be aware that the wind speed and direction must be
accounted for for best drop accuracy.
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open the gate the rest of the way by gravity. A minimum of 50 PSI in the E-dump pressure reservoir is
required to initiate this.
Some situations will require the pilot to just get rid of the load as quickly as possible without allowing
time to check for hazards on the ground. In these cases exercise as much caution as can be allowed and
just focus on flying the airplane. If time and conditions permit, try to locate an area where jettisoning
will not harm anything on the ground. Use a higher altitude and slow the aircraft so as to avoid a rapid
pitch change. Two notches of flaps would also be recommended if time allows.
Stall/Spin
Stalls and spins continue to be a contributing factor to accidents in our industry. The Air Tractor AT-
802/802A is not approved for spins, and intentional spins are prohibited. While stalls and spins are not
part of any Air Tractor flight training program, stall/spin awareness should be taught, practiced, and
briefed as part of any flight training program.
Air Tractors are usually operated single pilot. Because of this it is essential that the pilot have a good
understanding of the checklist for both normal and emergency procedures and the associated systems
before ever operating the aircraft. The unique flying characteristics of the Air Tractor as well as the
environment it usually operates in will not usually allow a pilot to pull a checklist out and read it as a
more conventional aircraft would.
It’s also equally important to never let your guard down in the low altitude environment these aircraft
operate in no matter how much experience a pilot has. A number of Air Tractor pilots have been
involved in fatal accidents by allowing themselves to be distracted by not flying related tasks, such as
cell phone calls and text messages. There is nearly no margin for error when operating these aircraft.
Obstacle Avoidance
Collisions with obstacles continue to be one of the leading causes of fatal ag aviation accidents. New
cell phone towers, wind turbines, power lines, and meteorological towers are being built all across the
country on a daily basis. Pilots who have treated the same field every year are sometimes surprised to
find that a new obstacle has been built since the last application, however, the vast majority of in-flight
obstacle collisions are with obstacles that the pilot knew about previously. All pilots who operate in the
low-level environment should always remember to thoroughly survey the application area prior to
conduction low-level application work, and take steps to minimize cockpit distractions and “head-down
time” by keeping a clean, organized cockpit.
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For more information about safe ag airplane operational practices, visit the National Agricultural
Aviation Association’s Safety and Educational video series online at:
https://www.agaviation.org/safetyeducationvideos
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2.) The 65AG is limited to a max of 820 deg C for takeoff, for a maximum of 5 minutes.
4.) T/F: If no other options are available, the 67F is approved for avgas.
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1.) Fuel system is composed of 2 x 127 Gallon wet wing tanks: 254 Gallons total (250 Gallons
usable)
3.) The Fuel Control Unit (FCU) has its own fuel pump as well that is capable of providing fuel to the
engine with unrestricted operation up to 12,500 ft msl.
4.) The PT6 can carry 10 qts of oil, but only 6 are useable.
5.) The electrical system is a 24 volt 250 ampere/hour system powered by 3 Gill batteries and the
engine driven generator.
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1.) The symptoms of an engine flame-out will be the same as those of an engine failure only in
regard to the drop in ITT, Torque, and Ng speed.
2.) The best air-start technique is to initiate the re-light procedure immediately after a flame-
out occurs.
3.) A successful air start may be achieved at any altitude and airspeed normally flown.
However, with the gas generator rpm (Ng) below 10%, starting temperatures tend to be
higher and caution is required.
4.) In an emergency, turn ON the Ignitor (Move switch to “CONTINUOUS” position) as soon as
possible after flameout, provided the generator speed (Ng) has not dropped below 50%.
Under these conditions it is not necessary to shut off the fuel or feather the prop.
5.) If the electric fuel boost pump should also fail, the fuel control pump is adequate for
unrestricted engine operations up to the maximum altitude of 12,500 ft.
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Observe engine accelerates to Lo Idle speed (56-58% Ng) and that maximum allowable Inter-
Turbine Temperature (ITT) is never exceeded.
START SWITCH – RELEASE no earlier than 56% Ng
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1. No person may operate this RESTRICTED aircraft for other than the special purpose for which it is certificated.
2. This aircraft is prohibited from carrying cargo for compensation or hire. Carriage of cargo is limited to such cargo
that is incidental to the aircraft owner/operator’s business which is other than air transport.
3. No person may be carried on a restricted category aircraft unless that person is a flight crew member; is a flight
crew member trainee; performs an essential function in connection with a special purpose operation for which the
aircraft is certificated; or is necessary to accomplish the work activity directly associated with the special purpose.
4. Except when operating in accordance with the terms and conditions of a certificate of waiver or special operating
limitations issued by the Administrator, no person may operate a restricted category civil aircraft within the United
States over densely populated areas; in a congested airway; or near a busy airport where passenger transport
operation are conducted.
5. This aircraft may not be operated over any foreign country without the special permission of that country.
Evidence of that permission must be carried aboard the aircraft, along with the U.S. airworthiness certificate and
made available to the
Federal Aviation Administration or the civil air authority in country of operation upon request.
6. This aircraft shall be operated in accordance with CFR 91.313, and all applicable Air Traffic and General
Operating Rules of CFR 91.
7. This aircraft has not been shown to meet the requirements of the applicable comprehensive and detailed
airworthiness code as provided by Annex 8 to the Convention on International Civil Aviation and may not be
operated over any foreign country without the special permission of that country.
8. The pilot-in-command of this aircraft must, as applicable, hold an appropriate category/class rating, have an
aircraft type rating, have a flight instructor’s log book endorsement or possess a “Letter of Authorization” issued by
an FAA Flight Standards Operations Inspector.
9. All requirements contained in the aircraft’s FAA approved flight manual are part of these limitations.
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