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Drones Wind
Drones Wind
Drones Wind
T HM
A E EBAUSSUIR
NEE SWSHCI A
T ES EPA
FOP ERR F O R E N T E R P R I S E
Drones for
in Energy
Operations
Wind Turbine Inspections
How to use drones to reduce hazardous man-hours and
optimize energy production in wind farm operations.
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Drones for Wind Turbine Inspections
Introduction
Drones offer not only cost and operational efficiencies for business, but
also a great opportunity for workforce development. Operating drones
around energy infrastructure is a highly skilled job, and Measure believes
strongly in in-depth training and real-world experience. The safety
standards followed by our pilots and our principles for conducting flights
in a safe, legal, and efficient manner is one of the many reasons why power
companies select us as their preferred drone services vendor.
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00 Appendix
A. Insource vs. Outsource Decision Guide 21
B. Components of an Air Operations Manual 22
C. Common Commercial Drone Platform 24
D. Measure Ground Control Overview 25
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Drones provide safe, efficient inspections and Drone data is analyzed. Data passes through
data collection for businesses across the energy automated processing and classification,
industry. Trained pilots and experienced data followed by a manual data quality check and
analysts use drone technology to drastically an expert engineering review of the most
reduce inspection time, save labor costs and significant issues detected. This three-step
reduce hazardous man-hours, while providing process ensures that all defects have been
higher quality data that enables companies to properly identified, classified, and annotated
maximize energy production. so they are ready to inform your maintenance
and repair decisions.
Using drones for wind turbine inspections
both opens up new possibilities and replaces Drone data is easy to use. Analyzed drone
existing work. Without drones, inspections data is uploaded to an online portal, which
are typically completed manually by climbing or allows managers to view defects and sort
using long-range photography. Clearly, manual data (by severity level, for example) to meet
inspections involving climbing introduce hazards their needs. A pdf report of defects can be
that are avoided with drones. Ground-based produced at the touch of a button.
data collection can be slow and typically lacks
Drone data is organized and stored. Once
the detail and flexibility that a drone can provide.
your inspection data is uploaded to the portal,
Due to the many benefits, using drones for it will be stored securely and available for
turbine inspections is becoming more and more future reference. Track changes over time or
common. Let’s take a closer look at how drones compare across multiple sites.
can help optimize your wind farm.
Better Data
Drones can capture high-resolution imagery,
which can be processed and analyzed to provide
actionable inspection results. While capturing
one-off images can certainly be useful (to
investigate the effect of a lightning strike, for
example), larger scale inspections of wind
farms is where drone data really shines.
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40 min
80000 Downtime from failure
60000
0
Full Site Evaluation
Reduce Efficiency Losses. A Class 5 defect
can cause $10,000 or more of annual revenue Drones can also inspect the overall functioning
losses, avoidable with early detection. of your wind farm, including comprehensive
inspections of the on-site electrical system.
Reduce Catastrophic Failure Rate.
Preventative maintenance can reduce turbine Pole Inspection. An RGB and thermal
failure rate by over 5X annually. inspection identifies defects on each
component of the structure. Drones catch
Reduce Repair Costs. Twenty percent of
defects that ground-based inspections might
defects increase in severity within 18 months,
miss and deliver data through an easy-to-use
resulting in up to $6,000 in additional repair
online portal.
costs.
Substation Inspection. A visual and thermal
inspection using a drone safely identifies
Safety & Efficiency defects without de-energizing the system.
Keeping ‘boots on the ground’ is one of the To learn more about using drones in energy
most obvious benefits of drones. Crews can get transmission, visit:
a close-up view of a potential defect without
www.measure.com/transmission-and-distribution
climbing. If you have a drone on-site, you can
conduct spot checks on short notice and with
minimal setup time, which is perfect for post-
storm assessments.
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02 D ATA C O L L E C T I O N - H O W I T W O R K S
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02 D ATA C O L L E C T I O N - H O W I T W O R K S
There are several methods of drone data One benefit of manual data collection is
collection used for wind farms today, and equipment cost, particularly if you are only using
technology continues to advance. To keep it the equipment for spot checks. While you will
simple, we’ll look at two broad categories of data still need a quality, professional-grade drone and
collection: manual and automated. sensor (RGB camera), the total equipment cost
will likely be less than what would be required for
automated flight.
Manual Flight
With manual data collection, the pilot is in
complete control of the drone, directing it
at all times. In order to do a complete blade
inspection, you’ll want a highly skilled operator
who can safely capture consistent and clear
images of every part of the blade. He or she
will need to carefully capture images in a pre-
determined order and frequency so that the
images can be organized and processed for
analysis. The pilot will need to check camera
settings and control speed and location to
avoid blur. When Measure conducts manual
inspections, our professional pilots diligently
collect about 100 images per blade for analysis.
LiDAR-guided drone
Measure Processes and Analyzes:
300
Automated Flight
Measure’s latest solution for wind turbine
inspections uses automated drones, LiDAR
Photos per Turbine
technology, and high-resolution cameras to
capture consistent, high quality data.
Manual data collection is well-suited to spot A customized LiDAR sensor precisely guides
checks, such as investigating potential lightning the drone along a 4-path blade inspection,
damage after a storm or confirming a completed eliminating drift due to variable wind conditions
repair. The data collection process is simpler, and and controlling drone velocity to minimize motion
there is not a large set of data that needs to be blur. The viewing angle on the four sides of the
analyzed. Wind farms will often keep a drone on- blade is approximately perpendicular, and 100%
site for this type of data collection. of the blade is inspected, without the need for
pitching the blades.
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02 D ATA C O L L E C T I O N - H O W I T W O R K S
A specialized flight plan is built based on a Each inspection flight path has an area of interest
pre-developed pseudo 3D model of the wind -- leading edge, trailing edge or side (suction or
turbine to be inspected. Once loaded with the pressure side). Images are always framed such
3D flight plan, the drone is ready to perform fully that the area of interest is visible over the entire
automated, and precisely repeatable, turbine image height and as much of the blade is shown
blade inspections. The pilot only needs to setup as possible, given the prescribed observation
the equipment, adjust the camera setting for the distance. Each path is composed of the same
cloud-cover conditions, and start the inspection. number of images and they are placed at the
exact same altitude. This creates a virtual walk
around the blade and enables cracks located
near the trailing edge to be assessed from both
sides of the blade.
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03 D ATA A N A LY S I S & D E L I V E R Y
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03 D ATA A N A LY S I S & D E L I V E R Y
The analysis of turbine inspection data is typically 4. Blade expert review. As a final step, a blade
outsourced to a data engineering expert, such as expert reviews the damage classifications
Measure. To make good use of your inspection and adds well-informed commentary on the
data, you will need a well developed processing condition of defects and possible remedies.
and analysis system, as well as a user-friendly
platform for data delivery and storage.
Severity Description
1 None or minor cosmetic damage; no
follow-up required
Processing & Analysis
2 Moderate cosmetic damage or early
With each turbine inspection typically having wear; suggest re-inspection in 1 yr
about 300 images, and with wind farms typically 3 Minor structural damage or advanced
wear; suggest re-inspection in 6
having dozens, or even hundreds, of turbines, months
there are usually thousands of images that
4 Moderate structural damage; suggest
need to be processed and analyzed after each repair at next maintenance cycle and
inspection. re-inspection in 3 months
5 Major structural damage; recommend
Measure uses a four-step process to ensure that turbine stop and immediate repair
the large amount of raw imagery is translated Classification system for defect severity level
into a quality inspection report:
3. Data engineer review. An experienced data When using a LiDAR system, you can also
analyst will take a second pass through the data, obtain spatial information about the blade. By
looking for any false positives or false negatives merging the spatial meta data with the images,
and to conduct an overall quality check. Any and adding automated blade edge detection
errors will be fed back into the system to better and image brightness correction, it is possible to
train the automated processing model. determine the position of a defect (within 10 cm)
on the blade and its dimensions (within 5mm).
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03 D ATA A N A LY S I S & D E L I V E R Y
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03 D ATA A N A LY S I S & D E L I V E R Y
Because drones have proven themselves in the results delivery. As the ML algorithm becomes
wind energy industry, they are being used more more and more refined, Measure’s experts will
and more often, which means more and more need to review fewer and fewer images, until we
data. Today, focus is on advancements in artificial only need to examine a few images with specified
intelligence (AI) and machine learning (ML) for defects in order to recommend the best course
data analysis. Measure’s data collection and of action.
analysis processes were developed with machine
The ability to process and analyze data more
learning in mind, allowing us to build one of the
quickly will both bring down costs and speed
largest turbine datasets available, with consistent
up data delivery time. AI enabled by machine
labeling in a similar data type.
learning is the key to getting timely inspection
We were incredibly excited to work with AES, a insights while reducing errors.
Fortune 500 energy company, and Google to
employ Google’s AutoML Vision technology to
automatically identify defects and improve the
speed of data analysis.
The Process
Measure provided raw data sets and annotated
inspection imagery from hundreds of past
AES turbine inspections, which were used to
train Google’s Machine Learning/Computer
Vision models. Measure’s expert data analysts
worked with Google to validate and refine the
model through each stage of development.
Measure provides on-going expertise regarding
turbine defect identification and classification to
continuously advance the model’s results.
The Benefits
Combining Measure’s data set and wind turbine
expertise with Google’s Auto ML has sped up
the machine learning development process
significantly. With machine learning, images with
and without defects are identified, classified, and
sorted automatically, vastly reducing the number
of images requiring manual review and cutting
the time between data collection and inspection
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Once you’ve made the decision to add drones The Drone Program Manager is responsible
to your operations, it’s time to think practically for ensuring all the functions of the program
about the setup and execution of your are running smoothly, whether accomplished
drone program. Managing a corporate drone in-house or contracted out. He or she will
program requires the coordination, oversight, work with a team that might include in-house
and execution of a wide range of tasks and or contract pilots, trainers, drone engineers,
functions, as shown in Figure 4.1. How many of and data analysts, among others. He or she
these functions your organization takes on will may be ordering and/or tracking jobs; ensuring
depend on the complexity of your operation and compliance with safety, regulatory, and company
decisions regarding in-sourcing or out-sourcing. policies; managing equipment; and measuring
A helpful in-sourcing vs. out-sourcing decision program success. With so many people and
guide is provided in Appendix A. functions to oversee, a program management
software designed specifically for this purpose
In Measure’s experience working in the wind
is crucial. Measure and Fortune 500 energy
industry, wind farm inspections are typically
company, AES, use Measure Ground Control, a
out-sourced to a third-party, while simple
comprehensive software platform built based on
spot checks are conducted in-house by staff
real-world experience, to help run their complex
using basic drone equipment.
drone programs.
Inspections Spot checks
High equipment costs Low equipment costs
Infrequent (annual) More frequent Air Operations Manual
Planned in advance On demand An Air Operations Manual is the foundational
Complex data Basic data document of a professional drone program. It
shapes the operational and safety culture of the
organization. Each Air Operations Manual will
Drone Program Manager be unique depending on the attributes of your
Most companies will begin by designating an organization, but should always address the
internal manager to lead the program and following subjects (more details outlined in
oversee its many moving parts. Typically this Appendix B).
would be one person from a central location • Authority & Control of Flights
- a Drone Program Manager. For particularly
• Regulatory Compliance Guidelines
complex or global programs, companies might
need several people to manage operations in • Training Standards
their region or for a certain type of operation • Flight & Mission Planning Procedures
(e.g. disaster response). Regardless of how you
• Crew Resource Management
are structured, you will need a Grand Central
Station, of sorts, to manage your company’s • Equipment Maintenance & Repair
drone operations. • Mishap Reporting
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Function Description
Scheduling of aircraft and sensor payload for each job, managing shipping and
Fleet
storage logistics, following equipment maintenance schedules, and completing
Management
repairs or upgrades as needed.
Checking airspace, flight, and pilot rules and regulations for each job; ensuring
Compliance
that any necessary permits, licenses, trainings, or waivers are in place.
Flying the drone and appropriate sensor payload, according to the flight plan and
Data Collection
safety procedures, to collect the data from the job site.
Collecting all flight data such as flight path, altitude, speed, battery usage, and
Flight Logging
screen captures to effectively document and track the flight.
Automated and/or manual processing and analysis of the raw drone data to
Data Engineering
create a usable data product or report.
Data Storing, tracking, organizing, and delivering the reams of drone data collected,
Management processed, and analyzed.
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Conclusion
In this paper, we have reviewed the benefits of drones for wind farm
inspections. We have covered the processes involved with data collection,
analysis, and delivery; and we have introduced the components of a
drone program. Drones can make a significant improvement in your wind
farm operations, and we hope that you will take advantage of this new
technology today.
• Advisory Services
When you’re ready to get started or want to take your existing program to
the next level, drop us a line at https://www.measure.com/contact.
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Insource Outsource
In-house data
engineering skills & Available ............... Not Available
software
High (hundreds of
Low (e.g. visual
Data complexity ............... images, thermal
pictures only)
analysis, etc)
Low (monthly,
Flight frequency High (daily, weekly) ...............
annually)
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B A P P E N D I X B : C O M P O N E N T S O F A N A I R O P E R AT I O N S M A N U A L
A I R O P E R AT I O N S M A N U A L
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B A P P E N D I X B C O N T ’ D : C O M P O N E N T S O F A N A I R O P E R AT I O N S M A N U A L
Continued:
Components of an Air Operations Manual
A I R O P E R AT I O N S M A N U A L
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Drone
Make & Style Specs Best For Notes
Model
12 m/s
Lacks maneuverability
Max Flight Time: of multirotors, but has
senseFly 50 min Flights over superior endurance. Best
Fixed-wing choice for large-scale
eBee Wind Resistance: large areas mapping missions in
mining, solar, agriculture,
12 m/s
and large construction sites.
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D A P P E N D I X D : M E A S U R E G R O U N D C O N T R O L F E AT U R E S
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Thank You