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Practical Study For Investigation Proportional Pressure Relief Valve (DBETR-1X/25) Performance
Practical Study For Investigation Proportional Pressure Relief Valve (DBETR-1X/25) Performance
3,2009
Abstract
The trend in hydraulic power applications is to improve efficiency and
performance of hydraulic systems parts. This paper examines the performances of
direct operated proportional pressure relief valve type (DBETR-1X/25). There are
limitations to the closed loop performance of the valve when it is included in a
valve-controlled electro hydraulic system.
Proportional pressure relief valves are one of fundamental important elements
for modern hydraulic control systems, which used in protecting all circuit parts
from damage. These valves decreases costs and can be employed to obtain many
difference pressures by using only one proportional pressure relief valve, which
plays a vital role in automation process. Practical results obtained from this work
were satisfactory and acceptable. The experimental and theoretical resulls are
compared with data sheet from manufacture companies. A small dissimilarity has
been found, but it can not be negligible. The results are very important to the
designers and engineers, who are working in hydraulic proportional systems field,
in helping them to calculate losses accuracy and design applicable circuits to arrive
actual ideal performance for hydraulic proportional systems and not to absolutely
rely on the company ideal results.
The model is simulated using MATLAB\ SIMULINK model (R2008a) and
the theoretical results are compared to those obtained practically.
ﺍﻟﺘﻨﺎﺴﺒﻴﺔ ﻤﻊ ﺍﻻﺨﺫ ﺒﻨﻅﺭ ﺍﻻﻋﺘﺒﺎﺭ ﺍﻟﻨﺎﺤﻴﺔ ﺍﻟﻌﻤﻠﻴﺔ ﻭﺍﺨﺘﻼﻓﻬﺎ ﻤﻊ ﺍﻟﻨﺎﺤﻴﺔ ﺍﻟﺘﺼﻤﻴﻤﻴﺔ ﺍﻟﻨﻅﺭﻴﺔ ﻭﻋـﺩﻡ
ﺍﻻﻋﺘﻤﺎﺩ ﻋﻠﻰ ﻤﺨﻁﻁﺎﺕ ﺍﻟﺸﺭﻜﺎﺕ ﺍﻟﻤﻨﺘﺠﺔ ﺒﺼﻭﺭﺓ ﻤﻁﻠﻘﺔ ﻭﺫﻟﻙ ﻜﻭﻥ ﻫﺫﻩ ﺍﻟﻤﺨﻁﻁﺎﺕ ﻤﺜﺎﻟﻴﺔ ﻭﻟﻜﻲ
ﻴﺘﻤﻜﻨﻭﺍ ﻤﻥ ﺘﺼﻤﻴﻡ ﺩﻭﺍﺌﺭ ﺩﻗﻴﻘﺔ ﺍﻟﺘﺤﻜﻡ ﻭﻜﺫﻟﻙ ﺍﻟﺘﺨﻠﺹ ﻤﻥ ﺍﻟﺨﺴﺎﺌﺭ ﻓﻲ ﺍﻟﻜﻠﻑ ﻭﺍﻟﻭﺼـﻭل ﺍﻟـﻰ
.ﺍﻻﺩﺍﺀ ﺍﻟﺤﻘﻴﻘﻲ ﻟﻠﻤﻨﻅﻭﻤﺎﺕ ﺍﻟﻬﻴﺩﺭﻭﻟﻴﻜﻴﺔ ﺍﻟﺘﻨﺎﺴﺒﻴﺔ
( ﻭﺘـﻡR2008a) (MATLAB\ SIMULINK) ﺘﻡ ﺘﻤﺜﻴل ﺃﻵﻨﻤﻭﺫﺝ ﺍﻟﺭﻴﺎﻀـﻲ ﺒﺎﺴـﺘﺨﺩﺍﻡ
.ﻤﻘﺎﺭﻨﺔ ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﻨﻅﺭﻴﺔ ﺒﻨﻅﻴﺭﺘﻬﺎ ﺍﻟﻌﻤﻠﻴﺔ
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valve seat (4) and valve poppet (5). of the direct operated proportional
Pressure is set by adjusting the pressure relief valve, select four
command value potentiometer (0-9) characteristic curves from the
Volts. complete group (signal value
Adjusting the command value voltage/setting pressure). In order to
causes tensioning of the compression maintain a constant flow rate through
spring (2) via the electronic controls the complete pressure range, a flow
and the proportional solenoid (6). control valve must be installed before
Tensioning of the compression spring the pressure relief valve.
(6), i.e. the position of the spring plate Construct the circuit on test rig
(7), is determined by the inductive (Hydro-prop.2 figure -2) as shown in
positional transducer (3). Any figure (3) in such a way a constant
deviations from the command value flow rate passes through the
are corrected by the closed loop proportional pressure relief valve. It
positional control. The use of this should be able to measure the factors
principle eliminates the effect of for computing the flow rate.
solenoid friction Advantages: – Low Safeguard the system from pressure
hysterics, Good repeatability. If the overload with an additional pressure
command value is zero or in the event relief valve. To adjust system
of a power failure to the proportional pressures include a shut-off valve in
solenoid or cable breakage at the the circuit and direct this pressure to a
positional transducer the lowest pressure gauge. It should be possible
possible setting pressure will be set to read the setting pressure of the
[5, 6, 7, 8]. proportional pressure relief valve
To ensure optimum valve from the fine pressure gauge.
function, bleeding must be carried out
at the commissioning stage: 2.2 Electrical Circuit
– Remove item 8, In the following drawn
– Pour pressure fluid into open screw schematically, first, the terminal
hole at item 8, connections of the proportional
– When no further bubbles appear amplifier VT5003 as shown in
screw in item 8. figure(4), and then the circuit diagram
– Emptying of the tank lines to be with the outputs and inputs on the
avoided. With the appropriate electrical test rig as shown in figure
installation conditions, a back (5). Set up the electrical circuit,
pressure valve is to be installed (back regarding both the terminal
pressure approx. 2 bar) [6]. connections and circuit diagram, so
that he corresponding controllable
2.1 Hydraulic Circuit signal value (0-9) Volts applied to the
The object of this paper is to draw valve. It should be possible to
the characteristic curve for signal measure this signal value voltage,
value voltage/setting and the which has a value of (0-6) Volts at the
characteristic curve for flow signal value measuring sockets, using
rate/minimum setting pressure. the digital multi-meter.
Because of the flow rate dependency
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displacement. In the second case, the and that in Figure (8-a) and (9-a), it is
passage area is determined by one- clear that this minimum setting found
dimensional interpolation from the in Figure (6) is higher than that
table A=A (h). In both cases, a small obtained from documents
leakage area is assumed to exist even counterparts. The reason for this is
after the orifice is completely closed. attributed to the additional flow
Physically, it represents a possible resistances of hoses, pipes and quick-
clearance in the closed valve, but the release couplings, which do not allow
main purpose of the parameter is to the pressure to reach 0 bar to exist
maintain numerical integrity of the directly after the proportional pressure
circuit by preventing a portion of the relief valve.
system from getting isolated after the Figure (12) shows the relation
valve is completely closed. An between the flow rate and pressure
isolated or "hanging" part of the setting of the relieve-valve. One can
system could affect computational easily deduce that the characteristic
efficiency and even cause failure of curve is considerably compatible to
computation. that obtained in practical case.
4 Result & Discussion There are small discrepancies
All the worked experimental data between the results from practical and
listed in Table (1) and the simulated cases. This difference is
characteristic curves have been expected due to temperature rise in
measured at ν = 41 mm2/s and T = each measuring case, which may in
50 °C with approximate zero back turn lead to change the system
pressure at port T. Figure (6) shows viscosity. Also, the losses in the pipe
the relationship between setting lines of the system are not taken into
pressure and signal voltage obtained account.
experimentally at pressure rating of Figure (13) describes the
25 bar, while these shown in Figure relation between input signal (volt)
(8-a) and (9-a) explains the with pressure setting of the relieve-
documented results, (references [6] valve with different setting of flow
and [7]) at rate of 30 and 25 bar, valve. The change in flow valve
respectively. The difference between setting would change the relief valve
Figure (6) and Figure (7-a) is due to sensitivity to pressure setting of
the difference in pressure rate. relieve valve. In other words, for
Figure (7) explain the fixed pressure setting of the relieve
relationship between flow rate and valve, solenoid voltage should be
minimum setting pressure obtained increased proportionally with amount
experimentally and at pressure stage of flow rate.
25 bar, while those shown in Figure 5. Conclusions
(8-b) and Figure (9-b) obtained from The setting pressure of a
document [6] and [7] and at stage proportional pressure relief direct
pressure of 30 and 25 bar operated valve increases as the flow
respectively. rate increases. The reason for this lies
When one compares minimum in the stroke control of the valve.
setting pressure shown in Figure (5) With increasing flow rate, up to a
460
certain limit the force of the pressure Components for Proportional and
spring is increased since the valve Servo Systems” 1988
poppet is raised progressively with [6] HU Yanping el, “Research on the
increasing flow rate and the stroke Relief Valve with G-p Bridge Pilot
control requires maintaining a certain Hydraulic Resistances Network” 2000
armature position. As the spring force [7] Arthur Akers, Max Gassman,
becomes greater, the setting pressure Richard Smith “Hydraulic Power
increases with increasing flow rate system Aalysis” by Taylor &
and constant signal value. Francis Group, LLC 2006
A low pressure Pmin (setting [8] James A. Sullivan “Fluid
pressure) corresponding to the Power:Theory and Applications”
immediate flow rate might occur. The Fourth Edition by Prentice- Hall, Inc
reason is due to 0 V signal value and 1998
then a power failure for the [9] Rexroth Bosch Group
proportional solenoids would result. “Proportional Pressure Relief Valve,
These valves however can be Direct Operated, falling characteristic
used only for very small flow rates, as curve” RE 18139-05/2005-2006
a higher pressure rating requires both [10] Rexroth Bosch Group
design alterations (control land) and “Proportional pressure relief valve
also a higher force from the direct operated, without/with integral
proportional solenoid. This means that control electronics” RE 29162/2005-
a limit set at this side necessitate the 2006
presence of pilot-operated [11] D. Scholz “Proportional
proportional pressure relief valve. Hydraulics Basic Level”, by Festo
References GmbH, 2002.
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ASME Vol.129 JULY 2007
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Kugi “Mathematical Modeling and
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Novel Electro hydraulic Power
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On Mechatronics, Vol. 12 No.1
Feb.2007, pp.85-97
[3] Merrit H. E., “Hydraulic Control
System” Wilegand Sons 1967
[4] Arno Schmitt “Proportional
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[5] Mannesmann Rexroth GmbH
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