Technical Circular

0199 - 99 - 1115 en
3rd Exchange
Product:
DEUTZ compact engines
DEUTZ AG
Deutz-Mülheimer Straße 147-149 Date: 19.02.2004 This Circular supersedes:
51063 Köln 0199-99-1115 2nd Exchange of 27.11.2000

Copies to: 0121 Adress:

• Service- Partners At Home and Abroad
(subsidiaries, agencies, dealers)
• Service Center + Xchange Center Germany
• Pocket Book Holders
• Company Departments (02)

• Original equipment manufacturers (OEM)

or end customers

Drawn up by: VS-TIM Phone: +49 (0) 221 822 3687

Fax: +49 (0) 221 822 2752

Note: The part numbers indicated in this document serve technical explanation purposes.
Exclusively the spare parts documentation is binding for the definition of spare parts.

Engine Coolant for DEUTZ compact engines

This 3rd Exchange is issued amongst other things because of a

Revision of the data on water quality

Introduction of the DEUTZ protective agent for cooling circuit in 20 litre containers

Updating of product recommendations, Enclosures 1

General

In the case of liquid-cooled engines, the coolant must be prepared and regularly checked as
engine damage may occur otherwise due to

Corrosion

Cavitation

Freezing

Water quality

The coolant must be prepared with the proper water quality. Always should clear, clean water
conforming to the following analysis values be used:

Analysis values min. max.

pH value at 20°C 6.5 8.5

Chloride ion content mg/dm3 - 100
Sulphate ion content mg/cm3 - 100
1
Total hardness * °dGH 3 20
TR-Vorgabe-multi, 02/02, VS-TI 1

1
* Share of carbonate hardness in the overall hardness min. 3°dGH.

For more information on the water quality please consult your local waterworks.

Printed in Germany © 2004 Page 1 of 4

 Water treatment is indicated if water qualities differ from the above indicated limit values of
analysis.

pH value too low

Add diluted caustic soda or potash lye and mix.
Preparation of small sample mixtures is recommended.

Total water hardness too high:

Mix with softened water * 2

Total hardness and/or carbonate hardness too low

Mix with water of a higher hardness *3

Chloride and/or sulphate content too high

Mix with softened water *2

*2
Softened water is distilled water, pH-neutral condensate or water treated by ion exchangers.

*3
Water of a higher hardness is available in most cases in form of potable water (town water).

For safety reasons it is mandatory to carry out another water analysis after water treatment.

To avoid engine damage, the coolant should under no circumstances be prepared with
industrial waste wate, river water, sea water or brackish water.

Cooling system protective agents

For liquid-cooled DEUTZ compact engines the coolant is prepared by adding an antifreeze agent
with corrosion inhibitors on the basis of ethylene glycol.

Optimum results are achieved with the DEUTZ cooling system protective agent

5 litre container part No. 0101 1490

20 litre container part No. 0101 6416
210 litre barrel part No. 1221 1500

This cooling system protective agent has been adjusted to the materials used in our engines and is
being continuously supervised. The agent is obtainable via the DEUTZ organization.

If for any important reasons, such as delivery restrictions abroad, the DEUTZ cooling system
protective agent is not available, alternative products may be used in exceptional cases. These
products are summarized in product groups and may be taken from enclosure 1.
It should be noted that products of the same product group may be mixed with each other. Products
of different product groups may not be mixed. Prior to changeover to a different product, the entire
cooling system must be thoroughly cleaned.

The cooling system protective agent must stay in the coolant during winter and summer, in order to
ensure adequate protection against corrosion, and must not fall below or exceed the following
concentration:

Cooling system prot.agent Cooling water Protection against

concentration concentration freezing down to

min. 35% 65% -22°C

40 % 60% -28°C

max. 45% 55% -35°C

Consult the DEUTZ Service in charge if temperatures are below -35°C.

© 2004 Page 2 of 4
In substantiated exceptional cases it is possible to use a chemical anticorrosion agent for DEUTZ
compact engines. Please consult the DEUTZ Service responsible for you.

It is not allowed to use corrosion inhibiting oils as cooling system protective agents for
DEUTZ compact engines!

Notes on the cooling system

The cooling system must be regularly checked (see valid Operation Manual). In addition to
checking the water level and degree of contamination, it is also necessary to supervise the
concentration of cooling system protection by means of an antifreeze tester.

The coolant must be renewed every 2 years at the latest.

The entire cooling system must be cleaned and the coolant be renewed in the case of ingress
of lube oil or noticeable contamination due to corrosion residues or other suspended matter.
This applies in particular to the ingress of lube oil, as lube oils may attack the sealing materials
used in the engine.
See also Technical Circular 0199-99-1116.

Disposal

The coolant must not be drained into the sewage system. Proper disposal must be arranged in
compliance with statutory regulations and supplier’s specifications. For disposal of the DEUTZ
cooling system protective agent part No. 0101 1490 / 0101 6416 / 1221 1500 see enclosure 2.

DEUTZ AG
Service Information Systems

- Sonntag - - Asselborn -

Enclosure 1 and 2

© 2004 Page 3 of 4
This page intentinelly left blank.

© 2004 Page 4 of 4
 Enclosure 1
Cooling System Protective
TR 0199 - 99 - 1115
Agents for
3rd Exchange
DEUTZ Compact Engines
02/2004

Product Supplier Product name Remarks /

group Area of distribution

DEUTZ AG Cooling system protective agent

PN 0101 1490 5 litre container
PN 0101 6416 20 litre container
PN 1221 1500 210 litre barrel

ARAL Antifreeze Extra

AVIA Antifreeze APN

BASF Glysantin G48 Protect Plus

BUCHER (Schweiz) Motorex Antifreeze Protect Plus G48

ESSO ESSO Antifreeze Extra

FUCHS EUROPE FUCHS FRICOFIN

INA Industrija INA Antifriz AL Super

A
Mobil Mobil Antifreeze Extra

OMV OMV coolant plus

Shell GlycoShell

The Burma OIL Castrol Antifreeze NF

TOTAL ELF Glacelf MDX

VALVOLINE G48 Antifreeze

Veedol Veedol Antifreeze NF

BP BP antif-frost Code No. X 2270 A

Hunold Kühlerschutz ANF

INEOS Napgel C2270/1

AGIP Antifreeze special

ARTECO/Texaco Havoline XLC Europe , South America

CALTEX Havoline XLC Asia, Australia

ChevronTexaco Chevron Extended Life Coolant

B Orvema b.v. Orvema Protex LL Netherlands

TOTAL ELF Glacelf Auto Supra

Total Organifreeze

Texaco USA Havoline Extended Life Coolant (HELAC) USA, w/o Nitrit and Molybdat
Extended Life Coolant (TELC) USA, with Nitrit

© 2004
 Disposal of Cooling System Enclosure 2
Protective Agent TR 0199 - 99 - 1115
0101 1490 / 0101 6416 / 3rd Exchange
1221 1500 02/2004

The DEUTZ cooling system protective agent PN 0101 1490, 0101 6416 and/or 1221 1500 contains
monoethylene glycol. Any used coolant is to be recycled as waste. The waste owner is personally liable
for proper waste recycling (see KRW-/AbfG § 5 (Waste Act) “Basic Recycling Obligations”.

Used Coolant (mixture of cooling system protective agent and water)

The waste code No. for used coolant

Waste Code No. 070101 according to EAK regulation, valid as of 01.01.1999

(European Union) (EAK = “Europäischer Abfall-Katalog (European Waste Catalogue)

Used coolant is classified in the list of water-polluting materials as (WGK 0) “generally not water
polluting”.

Identification according to Hazardous Materials Regulation: damaging to health (Xn).

In accordance with the classification as waste with waste code No. 070101 used coolants shall be
classed as of 01.01.1999 as waste subject to special supervision when recycled.

The provision of evidence concerning recycling of used coolants depends on the evidence regulation
(usually evidence of disposal, accompanying slip). Any existing national personal presentation
commitments shall be verified from case to case on a regional level.

The relevant applicable regulations are to be taken into account.

Pure cooling system protective agent

Pure, non-diluted cooling system protective agents shall be disposed of in an appropriate, approved
incinerator plant. Please contact an authorized disposal company. Any dilution with water for disposal
purposes shall not be permissible.

The above information is based on our current knowledge. However, the user is not freed from
its own obligation of due care and diligence with regard to any potential effect resulting from
the use of this product.

The cooling system protective agent shall be exclusively used for the above application (use
in accordance with the intended purpose); any use exceeding that scope shall be considered
to be contrary to the intended purpose. We will not resume any responsibility for any damage
resulting therefrom. The risk involved shall be borne solely by the user.

The user shall be personally responsible for compliance with any applicable laws and
regulations.

Should you have any queries, please contact the DEUTZ Service responsible for you.

© 2004