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Chapter 1 - Fundamental of Electrical Drives
Chapter 1 - Fundamental of Electrical Drives
Chapter 1 - Fundamental of Electrical Drives
401072
CHAPTER 1: FUNDAMENTAL OF
ELECTRICAL DRIVES
Tri-Vien Vu, PhD
CHAPTER OBJECTIVES
After study this chapter, the student should be
able to:
• State the definition, purpose, components of
electrical drive systems
• List the typical application of DC and AC drive
• Be able to calculate the required speed and
torque of the motor for a given application
• Analysis the stability of a given operating point
• Understand the effect of mechanical transmission
system
15-June-2020 401072 – Fundamental of electrical drives 2
CHAPTER 1: INTRODUCTION
Control
engineering Industrial Communication Network
15-June-2020 401072 – Fundamental of electrical drives 5
1.1. CONCEPTS AND ELEMENTS
CLASSIFICATION
Adjustability of the speed: fixed, variable, servo
– Fixed-speed drives
– Variable-speed drives
– Servo drives: positioning system
Motor type and drive controller
– DC drive
– AC drive
Motor Power
– Small power, medium, large, very large power
Motor rated data
Controller rated data
AC motors
Servo motors
Input
Feedback Controller Output
Other
1
T0: Load torque at zero speed T
n
C: constant
T0 Torque
Tr: load torque at the rated speed nr
n: operating speed
k: exponential coefficient
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1.1. CONCEPTS AND ELEMENTS
Mechanical Load
− Marine Applications
− Crane/Hoist
− Mining/Drilling
− Extruding
1
T
n
T0: Load torque at zero speed
C: constant T0 Torque
Tr: load torque at the rated speed nr
n: operating speed
k: exponential coefficient
Shunt
– Shunt DC Motor
Compound
– Compound DC Motor
Separate
– Induction AC Motor Induction
Torque
F2 H2
Motor
F3 Characteristics
H3
Torque
15-June-2020 401072 – Fundamental of electrical drives 42
CHAPTER 1: INTRODUCTION
V F
V r T r F
Tm
Motor Load
Jm TL
JL
m
Jt J m J L
d d m dJ t
J t m J t m Tm TL
dt dt dt
Tm and TL : torque of motor and load [N.m].
Jm and JL : moment of inertia [kg.m2]
ωm: angular velocity (rotating speed) [rad/s]
15-June-2020 401072 – Fundamental of electrical drives 56
1.3. MOTION DYNAMICS
ROTATIONAL MOTION
Motor torque
m J t
Tm TL J t m
t t
− Dynamic torque due to speed change:
m 2 nm
Tdyn J t Jt
t 60 t
− Dynamic torque due to inertia change:
2 J t
Tdyn nm
60 t
15-June-2020 401072 – Fundamental of electrical drives 57
1.3. MOTION DYNAMICS
ROTATIONAL MOTION
− Dynamic torque cause the motor to accelerate or
decelerate Torque Motor
Tdyn Tm Tload
Tdyn
− Speed change: T eq
Load
Tdyn Tload
m t
Jt Speed eq
Traveling time
M
Jt
t
0
TM TL
d m
2 J tot n
t
60 Tn Tload
t 112 s
15-June-2020 401072 – Fundamental of electrical drives 65
1.3. MOTION DYNAMICS
Example 6
In the hoist drive system, the following
are given: Jm = 0.5 kgm2; m = 500 kg.
D = 0.5 m; L = 1 m. The mass of the
cable is negligible.
a) Determine the moment of inertia of
the drum referred to the motor,
assuming that the density of the
material, r = 7900 kg/m3
b) The drive of question 1 lifts and
moves the load from point to point
with a peak velocity profile as
indicated in figure2. Calculate and
plot the torque that the motor must
develop
dTL dTm
0
d m d m
T TL T TM
' '
L
0 TL Tm
m ' '
m m
15-June-2020 401072 – Fundamental of electrical drives 69
1.3. MOTION DYNAMICS
STABILITY OF THE EQUILIBRIUM POINTS
Example 7: the torque-speed characteristics of the
motor and the load in the four quadrants are shown
below. Comment on the stability of the equilibrium
points A, B, C, D.
Solution
[rad/s] [rad/s] [rad/s]
E eq
Load Load Load
V-belt
15-June-2020 401072 – Fundamental of electrical drives 78
1.4. MECHANICAL TRANSMISSION
CHAIN DRIVE
F21 F12
1T1
F21 D / 2
D1 D2 D1
V
1
2
1
2 1
D2
1
V D2 T21 2 F12 T2 1 2T1iG
2 2
2 2
V1=V2 1 D1 2 D2 F12 F21
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1.4. MECHANICAL TRANSMISSION
GEAR DRIVE ANALYSIS
For a real gearbox transmission: < 1
1
2 T2 T1 iG G
iG
in which
- iG is the gear ratio
- G is the efficiency of the transmission
- Gear 1 is the driving one
- Gear 2 is the driven one
T3 G G1G 2
T2
3 T3 T1 iG G
in in 2 n 1 n
iG ... iG1iG 2 ...iG , n 1iG , n
out 2 3 n out
J L d M
5 & 6 7 : T2 L TL
iG dt
d M
2 : TM T1M JM TL J d M
dt 7 & 4 8 : TM 1 2 L
iG G iG G dt
M
3 : L 2 & 8 9 :
iG
TL J d M
4 : TL 2 TM 1 iG G TM JM 2 L
iG G iG G
dt
15-June-2020 401072 – Fundamental of electrical drives 85
1.4. MECHANICAL TRANSMISSION
MOTOR-GEAR DRIVE ANALYSIS
M L i
TL
TL ,eq
iG G
JL
J L ,eq 2
M N 2 iG G
iG
L N1 d M
TM TL ,eq J M J L ,eq
TM,L – Motor and Load Torque (N.m) dt
JM, L – Motor and Load Moment of inertia (Kg.m 2)
M, L– Motor and Load angular speed (rad/s)
g – Gravitational acceleration [m/s2] (9.807)
– gearbox transmission efficiency
15-June-2020 401072 – Fundamental of electrical drives 89
1.4. MECHANICAL TRANSMISSION
DRUM-CABLE DRIVE
Ideal system, = 1
FD
T
2
D D
D
V T
2
Real system < 1 V
F
FD/2
T
V D/ 2
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1.4. MECHANICAL TRANSMISSION
MOTOR-DRUM DRIVE
Drum D
M
TM
M
M Motor JD 2
JM
M
V
m
VL VL
m m
chiếu cạnh
Font view Left view
m – load’s mass (kg)
D – Diameter of the drum (m)
JD – Moment of inertia of the drum
mD – Mass of the drum
g – Gravitational acceleration [m/s2] (9.807)
15-June-2020 401072 – Fundamental of electrical drives 91
1.4. MECHANICAL TRANSMISSION
MOTOR-DRUM DRIVE
Drum D
M
Motor JD 2
JM
M
VL VL
m m
mg D m D 2 d M
6 & 7 8 : TM JM JD
D 2 D 4 dt
2r
TM
TM
M D
m m
V V
Front View Left View
D
dt
M TDM TMD TMD
Fmd D dD
Fmd TMD JD
D 2
Fmd
Fdm Fdm
dt
m m
V dV
mg mg
V
Fdm mg m
Front View Left View dt
mg D m D 2 d M
6 & 7 8 : TM JM JD
D 2 D 4 dt
Front View
D1 D2
load
M
TM JP1 JP2
Motor JM
Top View
1 2
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1.4. MECHANICAL TRANSMISSION
CONVEYOR DRIVES
v
mL
F4 F4
F3 F3
J1 Fms1 m1 2
M TM FN1L
J2
F2 F2
F1 F1 v Fms2 m2 v
FN2
F1 F4 d M
1 : TM r1 J M J P1
D dt
1 d 2
2 : F2 F3 J P 2
r2 dt
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1.4. MECHANICAL TRANSMISSION
CONVEYOR DRIVES
v
mL
F4 F4
F3 F3
J1 Fms1 m1 2
M TM FN1L
J2
F2 F2
F1 F1 v Fms2 m2 v
FN2
dv d 2
3 : F1 F2 Fms 2 m2 m2 r2
dt dt
dv d M
4 : F3 F4 Fms1 m1 mL m1 mL r1
dt dt
15-June-2020 401072 – Fundamental of electrical drives 102
1.4. MECHANICAL TRANSMISSION
CONVEYOR DRIVES
F1 F4 d M dv d 2
1 : TM
B
r1 J M J1
dt
3 : F1 F2 Fms 2 m2 m2 r2
dt dt
1 d 2 d M
2 : F2 F3 J 2 4 : F3 F4 Fms1 m1 mL
dv
m1 mL r1
r2 dt dt dt
1 d M
2 3 4 5 : F1 F4 Fms1 Fms 2 J 2 m2 r m1 mL r
r dt
m m1 m2 mL gr m1 m2 mL r 2 d M
1 & 5 6 : TM J M J P1 J P 2
B B dt
d M
7 : TM TL ,eq J M J L ,eq
dt
mr 2 m m g r
J L , eq J P1 J P 2 TL , eq m m1 m2 mL
B B
15-June-2020 401072 – Fundamental of electrical drives 103
1.4. MECHANICAL TRANSMISSION
CONVEYOR DRIVES
VL
load
M
Front View
D1 D2
m mgr
TL ,eq
B load
M
mD12 JP1 JP2
J L ,eq J P1 J P 2 TM
B 4 Motor JM
d
J M J L ,eq M
Top View
TM TL ,eq
dt
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1.4. MECHANICAL TRANSMISSION
LOAD REFERRED TO MOTOR SHAFT
Rotational Load
(L, TL, JL)
Motor Mechanical
JM Transmission
Translational Load
(VL, FL, mL)
Load reduced to
Motor
motor shaft
JM
(M, TL,eq, JL,eq)
15-June-2020 401072 – Fundamental of electrical drives 105
1.4. MECHANICAL TRANSMISSION
LOAD REFERRED TO MOTOR SHAFT
2 2 2 2
Conservation of Momentum
TLL
TL ,eqL ,eq
FLVL
TL ,eqL ,eq
Example
i1 i2 L1
JL1
1 2 TL1
Motor
JM, M
i3 i4 vL2
mL2, R2
3 4 FL2
Motor-drum Drive
VL D
Req
Drum D
M 2
Motor JD 2
M FL mg
JM
M
FL Req mg D
TL ,eq
VL VL
D 2
m m
m D2
J L ,eq JD
Font view Left view D 4
d M
TM TL ,eq J M J L ,eq
dt
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1.4. MECHANICAL TRANSMISSION
MOTOR-DRUM DRIVE
TM TDM
FmD D d M
Motor M 4 : TMD JD
JM
D 2 dt
TMD
M FmD
dVL
1 : VL D
D FDm
5 : FDm mg m
2 dt
VL
2 : D M D d M
m 1 & 5 6 : FDm mg m
2 dt
d M
3 : TM TDM J M FmD D d
dt 3 4 7 : TM JM JD M
D 2 dt
mg D m D 2 d M
6 & 7 8 : TM JM JD
D 2 D 4 dt
d M
TM TL ,eq J M J L ,eq
dt
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1.4. MECHANICAL TRANSMISSION
LOAD REFERRED TO MOTOR SHAFT
Conveyor Drive(2)
VL D
Req
M 2iG
FL m mg
FL Req m mgD
TL ,eq
2iG DG
J P1 J P 2 mD 2
J L ,eq 2
iGG
2
4iG DG
d M
Forward or Backward: TM TL ,eq J M J L ,eq
dt
15-June-2020 401072 – Fundamental of electrical drives 115
1.4. MECHANICAL TRANSMISSION
EXAMPLE 8
A hoist system is simplified depicted in figure a) below. The
total moment of inertia consists of J1 =10 kgm2, J2=30 kgm2,
r = 0.2m and m = 100 kg. A gearbox with gear ratio i =
n1:n2=2. The mass m is driven to follow the speed profile as
in figure b). Calculate the motor torque.
v
m
15
a) b)
TM
M Motor
TM 1
Drum
M 1
2r
2 T2
2
V V
m m
Drum
M T1M TM1
2r
JD
2 D
3 : 2 1 / iG
Fmd
4 : TD 2 TM 1 iG G
T1M TM 1 ; TD 2 T2 D Fdm
1 : V
d D
M 1 ; D 2 ;V D r
Fmd
m 5 : T2 D r JD
D dt
mg
dV
6 : Fdm mg m
dt
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1.4. MECHANICAL TRANSMISSION
EXAMPLE 8 – METHOD 1
T1M TM 1 ; TD 2 T2 D dV
1 : M 1 ; D 2 6 : Fdm mg m
dt
V r
D
dV r d M
d M 1 & 3 7 :
2 : TM T1M J M dt iG dt
dt
3 : 2 1 / iG r d M
6 & 7 8 : Fdm mg m
4 : TD 2 TM 1 iG G iG dt
Fmd d D
5 : T2 D r J D mgr mr 2 J D d M
D dt 5 & 8 9 : T2 D
D i
G D iG dt
mgr JD mr 2 d M
2 & 4 & 9 10 : TM JM 2
iG G D iG G iG2 G D dt
15-June-2020 401072 – Fundamental of electrical drives 119
1.4. MECHANICAL TRANSMISSION
EXAMPLE 8 – METHOD 2
TM VL D
M Motor Req
TM 1
Drum
M 2iG
M 1
FL mg
2r
2 T2
2
FL Req mgD
TL ,eq
V
2iG DG
V
m m JD mD 2
J L ,eq
Right View Front View i
2
G G 4 DG iG2
d M
When the load is lifting up TM TL ,eq J M J L ,eq
dt
d M
When the load is lifting down TM TL ,eq J M J L ,eq
dt
15-June-2020 401072 – Fundamental of electrical drives 120
CHAPTER 1: INTRODUCTION